Insignia GT9005 Installation Manual

Page 1
www.insigniarange.com Last Modied: 07/10/2014
INSTALLATION MANUAL
GT9005
ATTENTION INSTALLERS:
These instrucons must be
le with the customer
(NOTE: This service is only available to customers from the day of deli very,
please have your suppliers details and your postcode to hand be fore calling)
Replacements Parts: inside of your warranty contact:
www.insigniarange.co.uk/customerService.aspx
Spares/Replacements Parts: outside of your warranty
contact 0844 800 3069
www.insigniarange.co.uk
WARRANTY REG NO: __________________________
To claim your full 5 year warranty, register your shower within 90 days of delivery at: www.insigniarange.co.uk/
warrantyreg.aspx. Standard 12 month warranty applies if outside this me period.
Page 2
www.insigniarange.com Last Modied: 07/10/2014
02
Contents
Introduction
Electrical Requirements
Whats In The Boxes?
Screw Pack Contents
Plumbing Requirements
Starting The Installation
Electric Box Connections
Steam Generator Connections
Sealing and Water Testing
MK117 Control Panel Instructions
Help Book Information
Parts List
3
5
6
7
8
9
22
24
25
26
27
28
Page 3
www.insigniarange.com Last Modied: 07/10/2014
03
Thank you for your recent purchase of an Insignia shower. Please read this booklet with great care to ensure you get the best out of your build and have a shower that
will last for many years to come!
Like everything, in order to obtain a first class product that will serve you well for many years, the effort and correctness put into the assembly will reflect in the quality of
your finish.
OUR BADGE RATING IN TERMS OF DIFFICULTY OF ASSEMBLY IS BASED ON CLIENT FEEDBACK
1 Badge = Very easy
2 Badges = Easy
3 Badges = Moderate
4 Badges = Harder than average
5 Badges = Professional skills required
This shower is rated 4 Badges
Page 4
www.insigniarange.com Last Modied: 07/10/2014
04
ASSEMBLY AND SIMPLE PLUMBING
THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILLS AND FEELS CONFIDENT IN
THEIR ABILTY. ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLY READ THROUGH THE FOLLOWING
PAGES IN DETAIL THEN DECIDE. IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL. IN PICKING SUCH, ALLOW THEM TO DECIDE IF
THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM. ALWAYS GET THREE QUOTES.
REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST!
REMEMBER PLUMBERS PLUMB! 90% OF THIS JOB IS NOT PLUMBING!
DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER
ELECTRICAL CONNECTION TO HOUSE MAINS
WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAL COMPANY TO COMPLETE CONNECTION FROM
SHOWER TO HOUSE SUPPLY. LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID REGARDS ELECTRICAL ITEMS IF THIS IS NOT
UNDERTAKEN.
YOURS AND OTHERS SAFETY IS PARAMOUNT. NEVER ATTEMPT THIS YOURSELF.
REMEMBER:
These showers are designed to be free standing and movable from their location should you have need to replace anything. ALWAYS USE Flexible braided water inlet
pipes at least a metre long (not central heating plastic type! )
from house supply to the shower and again flexible waste pipe to join to your house waste. NEVER fix with rigid pipes, never fix the unit to the wall.
DURING BUILD, LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE.
ATTENTION
ALWAYS FIT EASY TO GET TO TAPS ON BOTH HOT AND COLD WATER SUPPLY. AS A DISHWASHER OR WASHING MACHINE, THIS
PRODUCT MUST BE ISOLATED WHEN NOT IN USE. FLEXI SUPPLY HOSES (SUPPLIED) COUPLE HERE AS ORIGIN OF SUPPLY
Page 5
www.insigniarange.com Last Modied: 07/10/2014
05
YOU WILL NEED
TOTAL ELECTRICAL REQUIREMENTS
Voltage Rating 220 -240AC
Frequency Rating 50HZ
Power Rating 3.0KW
Other than steam generator Internal Circuit Voltage is 12V Internal Current Rating 0.17A
Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation.
UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF!!!
Note for electrician. This product comes with 13 amp plug(s) fitted with an RCD unit. We leave it this way for you to connect this your own way due to continued additions
to current regulations. As at October 2010 we offered two methods.
1) Connect within current laws and IP directives using plug and RCD provided with steam version or supply one for non steam v ersion
2) (Preferred) Wire into isolated fused feed connecting directly to the house consumer/service box. Remove the fitted plug an d ensure the Consumer unit has capabilities to replace RCD feature if RCD is removed.
Always use protection against electrical surge. Your shower should be treated the same as a home computer. A surge protector should eradicate the possibility of either
the transformer or computer control being burnt out. Please note earth is required and found on chassis of shower tray. A fu rther earth is required from Steam Generator
unit. Each earth must ground through power supply line.
Requirements
Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill
Page 6
www.insigniarange.com Last Modied: 07/10/2014
06
Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower. Therefore our advice
is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how t he unit is assembled. When we use the word
DRY RUNthis means you do not silicone anything, just simply construct the shower, align, drill and screw everything together. Once y ou are happy with the build take the
unit apart and carry out the final fix.
Whats In The Boxes?
Tray Box
1x Tray 1x Roof
Accessory Box
Glass Room
2x Rear Door seals
2x Magnetic Door seals
2x Glass doors
2x fixed glass
2x Rails
Column
2x Complete Column (one with control panel)
Backwalls
1x Left Panel Backwall
1x Right Panel Backwall
1x Back Mirrored Panel
Page 7
www.insigniarange.com Last Modied: 07/10/2014
07
Insignia Screw Pack
VERY IMPORTANT
Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been
checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48
hours after delivery) and always BEFORE build.
Note: In some cases you may have more screws than needed, this is done so you have spares!
Product Code Descripon Quanty
SP097 Door Handles 2
SP008 White Door Wheels 8
ST20 20mm Screws 20
ST35 35mm Screws 10
ST14 14mm Screws 20
ST25 25mm Screws 10
SW9 Small Washers 20
DB6 Drill Piece 1
Page 8
www.insigniarange.com Last Modied: 07/10/2014
08
Pressure Requirements from your house supply
We recommend a bar pressure between 2.5 and 3.4 BAR. If you have a combi boiler system no problem should be experienced. If you have a gravity feed older type
installation (hot water tank type usually less than 1 bar) you will almost certainly need a pump. We cannot advise on which t ype of pump is used, location or design because
all house plumbing layouts vary. This is a job for your installer/plumber. The end delivery however must fall within the scop e above.
Debit Requirements
You will need the debit capabilities of at least 10 litres per minute. Again an average combi boiler will supply this but ple ase check if you have a gravity feed system.
Important Note Do not exceed 3.4 BAR pressure under any circumstances. Warranty is void if so as damage will occur. If you have a combi supply, please use a pressure
reducing valve if required to lower the BAR pressure to the shower.
Please Remember that this product is free standing and is designed to be pulled away from the wall. The water supply and wast e require flexible pipes. If you purchased the
fitting kit with this shower you will have the required fittings. The water supply pipes need to be at least 1 metre in lengt h and must be that of a flexi braided type..
DO NOT OVERTIGHTEN IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE
Please note if a shower pump is used via gravity system we recommend a separate cold feed bypassing pump direct to generator to avoid damage to the
generator.
Further to this as you would with a washing machine or dishwasher, it is highly recommended that accessible water valve taps are installed to turn off the shower when not
In use. This will avoid any possible flooding due to a burst pipe or connection failure in the future.
Page 9
www.insigniarange.com Last Modied: 07/10/2014
09
TO START
Make sure you have a clear space, remember when finished and in place you need access to check your build and able to pull th e shower out for servicing or should you
have the need to replace anything!
Take the shower tray and remove all the protective wrapping and fit the waste. If you purchased the fitting kit it is possibl e this may have already been fitted in the tray hole yet please note this is only for transportation reasons therefore you will still need to ensure the correct sealing and align ment is carried out. In the side of the waste supplied
in the optional fitting kit you will notice a spigot not seen on an ordinary waste. In most cases this is blanked yet should you have a steam version you need to gently drill this
out as this item is for the steam generator drainage and will be connected in the instructions later.
Now please level the tray by firstly placing the tray in its final location and then using a spirit level, adjust the tray feet accordingly. Once you are happy with the levelling of
the tray, you can pull it out to begin the main construction.
Page 10
www.insigniarange.com Last Modied: 07/10/2014
10
Step 1
Attach the left glass panel to the left column (without control panel)
using the ST20 screws. Ensure you run a bead of silicone between
the 2 panels and under the bottom of both panels
Step 2
Attach the large back panel to the left column using the ST20 screws and again
ensuring you run a bead of silicone between the 2 panels and under the large back
panel.
Page 11
www.insigniarange.com Last Modied: 07/10/2014
11
Step 4
Attach the right glass panel to the right column (with control panel) using the ST20
screws and place a bead of silicone between the 2 panels and the tray.
Step 3
The next step is to attach the remaining column (with control panel) to back
mirrored panel using the ST20 screws as shown in the picture to the left and
again ensure a bead of silicone is placed between the panels and again
under the bottom of the control panel.
Page 12
www.insigniarange.com Last Modied: 07/10/2014
12
Step 6
Next attach the U shaperubber glass seal to the outer edge of the front
fixed glass panels and cut any excess of if
required.
Step 5
Attach both uprights to your top and bottom rails using the
ST35 screws
IMPORTANT
If your front fixed glass has 2 black uprights pre-fitted please bypass steps 6 and 7
Please note the wide upright is the outer upright and the cut out sits on the tray side.
Page 13
www.insigniarange.com Last Modied: 07/10/2014
13
Step 7
With the frame now attached to the back panels, locate and fix the
glass panels into place by pushing them as per the arrows in the
adjacent image Making sure the edge of the glass with the rubber seal
fits into the grove tightly.
Using the ST14 Screws and the SW9 washers secure the uprights
from the inside of the shower in to position. You will need to do this for
both the top and bottom of each column.
Page 14
www.insigniarange.com Last Modied: 07/10/2014
14
Step 8
Place and screw the upright curves into position using the ST20
screws and SW9 washers as indicated by the images.
Page 15
www.insigniarange.com Last Modied: 07/10/2014
15
Step 9
Ensure the back panels are square and you are happy with their final position.
Now meet the front frame to the side panels as per the image and screw together using the ST25 screws and SW9 washers. We recommend a bead of silicone is placed under
the front frame to add to the rigidity of the shower and the overall sealing.
before finally securing it in position to aid with the sealing of the shower.
Page 16
www.insigniarange.com Last Modied: 07/10/2014
16
Step 10
Now align the roof to the glass panel and secure into position using the ST20 screws and repeat
this process to fix the glass panels to the tray as indicated by the image.
Page 17
www.insigniarange.com Last Modied: 07/10/2014
17
Shelf
Fix the chrome floating shelf brackets to your glass back panel by using the provided screws. Now attach the chrome tubed bar s to your glass shelf as illustrated in the
below image. Next slide the shelf into your shelf brackets and secure by tightening the grub screw situated on the bottom of the bracket.
Accessory Installation
Please Note
Ensure all grey backing film on the rear of the glass panels are pierced through the existing glass holes
with a knife to provide an efficient smooth fitting and location of the accessories. We recommend using
a screwdriver on the smaller holes.
Steam Pod
Insert the pod from the inside of the shower and attach
large white nut rom the rear.
.
x2
Foot Massager
Fix the provided white plastic foot massage retaining knobs to your glass back
panel along with your chrome water outlet as shown in the image.
Page 18
www.insigniarange.com Last Modied: 07/10/2014
18
Ozone (o3)
Unscrew the chrome pepper pot end and drop the white box upside down into the rear hole as shown in the image. Now from the inside of the
shower re-attach the chrome pepper pot end
and tighten.
Monsoon Head
Attach the grey hose from your valve to the inner black tube using PTFE
tape (please note this only needs to be hand tight.
Over tightening will snap/damage the inner black tube)
Thermostatic Probe
Insert the chrome sleeve into the hole situated below
the control panel and secure in place with the retaining
nut. Insert the rubber grommet into the sleeve and push
the probe through from the rear of the cabin ensuring
the probe protrudes no more than 6mm. Place a small
amount of silicone behind to fully secure in to place.
Page 19
www.insigniarange.com Last Modied: 07/10/2014
19
Wheels
Fit the adjustable wheels to the top and bottom of the glass doors and ensure the wheels
are at their lowest position and hang on the inner curved rails with the wheels facing the
outside of the glass.
Once all wheels are fitted and on the rails you can adjust the wheels by turning the plastic
bolt clockwise in which in turn will pull the wheels towards the track ensuring a secure a
tight fit.
Now grease the track to ensure a smooth and long lasting operation
(not supplied)
Handles
Ensuring that the inner thread is protruding out from the handle far enough, place
the handle on the outside of the door and secure by tightening the inner chrome
knob to the protruding inner thread.
Door Seals
Magnetic Seal: Push the magnetic door seal on the handle side of the glass door
ensuring this is tightly fitted.
Rear Door Seal: Place the rear door seal on the opposite side to the magnetic strip
ensuring the flap is facing the fixed glass panel
Page 20
www.insigniarange.com Last Modied: 07/10/2014
20
Hand Shower
Shower Valve(s)
Connect the hoses to the corresponding inlets on the back of the shower. We suggest using tape thread to ensure a water tight seal.
Device output may differ from the image. Please refer to your outer chrome faceplate inside your Insignia shower as a referen ce point.
IF YOUR DIAL DOES NOT CORROSPOND TO THE APPROPRIATE DEVICE:
Turn on your water to the shower and note which output the water exits from then turn off the water and swap over the relevan t hose.
Alternatively remove the outer chrome knob by removing the chrome cap and loosening the grub screw (please ensure not to unsc rew fully as this will drop within the
chrome knob) this is found on the opposite side to the chrome pillar. Once you have succeeded in loosening this you can now slide your faceplate to correspond to
the device.
Monsoon Shower
Open Outlet For
Steam Generator
Le Column
Cold Water Inlet
Hot Water Inlet
Body Jets
Hand Shower
Foot Massager
Capped off
Right Column
Cold Water Inlet
Hot Water Inlet
Body Jets
The columns
market Left and
Right are
pictured looking
from the back of
the shower
Page 21
www.insigniarange.com Last Modied: 07/10/2014
21
Connecting up the water supply
Le Valve
Right Valve
Requires 2 x 15mm equal T-Valves
Not Supplied
The following set up is recommended for the water supply.
Cold Water
Supply
Hot Water
Supply
Page 22
www.insigniarange.com Last Modied: 07/10/2014
22
Electric Box Connections
Connect the cables below to the corresponding devices on the shower
Phono (AUX, CD/MP3)
Thermostatic Probe
RJ11 Phone Connection
Radio Aerial
Fan
Speaker
Ozone (o3)
Top Light
Tray Lights (Requires supplied extension lead)
Earth
Page 23
www.insigniarange.com Last Modied: 07/10/2014
23
Safety precautions
Never leave children unattended in the shower or bath.
Never bath children (under 12) using whirlpool function if fitted.
Regulate the temperature of water before showering
Never allow children to use the steam function. This function is for
ADULTS ONLY.
Always be aware of the steam outlet pod position. Never use in close proximity to
the person using it.
Never use this shower if you have been drinking alcohol.
Never use with more than one person unless the shower is designed for this.
This product is not to be used for washing/bathing animals
Connection For Tray & Column Lights
Using the supplied extension lead, connect the end with the single connection to your
tray lights. Next bring the extension lead up the back of the shower and connect one of
the plugs to the wire coming from the electric box representing the symbol as shown on
the image (essentially bridging the two sets of lights together)
Now with the remaining connection, Just leave this as this is not required to be used on
this particular model. We suggest that you use electrical tape to tape the end up to
protect it from getting damp.
Page 24
www.insigniarange.com Last Modied: 07/10/2014
24
The steam generator has 3 connections.
Steam Outlet: Connect the white insulated hose to the white steam pod within your shower.
Make sure these are fitted in the correct position as they are only attached for transportation
reasons only.
Water Inlet: Connect a braided hose from the shower valves centre feed to this opening.
Drain: Connect the grey rubber hose from the steam generators drain opening to the nozzle on
the shower waste (as shown in the below image)
Steam Generator Connections
Page 25
www.insigniarange.com Last Modied: 07/10/2014
25
Silicone Seal where shown in red on the inside of the shower
TESTING FOR WATER LEAKS
LEAVING SHOWER 24 HOURS AFTER BUILD ALLOWING SEALENT TO CURE
With all connections tight, the waste and hoses checked, jets fully sealed, your shower still around 18 inches from its designated final resting point and the silicone fully cured
(hence leaving for 24 hours minimum) Switch on the overhead shower NOT the massage
jets, remember these will fire water out at you and are not suitable for checking leaks as
they would normally only operate when a person is in front of them. Just use COLD water
setting as hot will make cabin misty and condensate thus the inspection becomes very difficult. Now on the OUTSIDE of the shower inspect each joint, factory seal, hose, clip
and jet by walking from one side and going around to the back and then to the other side
finishing at the front. If you have a small leak (normally caused through insufficient sealer
or air bubble on assembly, dry the area thoroughly and reseal on the OUTSIDE. Please remember where you see the water this may not be exactly where the leak is as it could
have run around to a low point. Never seal your inner fittings (accessories) inside unless
you feel it necessary and make sure it is thin and neat, remember you will see this for the
life of the shower! Again leave to cure and check. If all good now check shower functions
i.e. jets for back massage, foot massage, (if you have one) and finally hand show-
er, check your joints to these functions at the rear again. Never use the shower until all
checks have been made and the installer is 100% happy in the knowledge no leaks are
present.
All good?
Now push your shower FROM THE BASE NEVER GLASS OR FRAME into its final rest-
ing position. Now you can shower in the knowledge that you have no leaks a job done
well and long product life.
Happy showering!
Page 26
www.insigniarange.com Last Modied: 07/10/2014
26
MK117 Control Panel Instructions
Button 1 (Light Bulb)
Press 1x For Top Light
Press 2x For Column Light
Press 3x For All Lights
Press 4x To Switch Off Lights
Button 2 (Steam)
On/Off
Button 3 (Fan)
On/Off
Button 4 (Telephone)
Answer telephone
Button 5 (Radio)
On
Button 6 (O3)
Ozone cleaner activation button
down
Button 7 (Down Arrow)
Channel select down/manual search
Button 8 (TUN)
Switch Between manual & auto radio searching
Button 9 (Up Arrow)
Channel select up/manual search up
Button 10 (Alarm)
Activate Alarm
Button 11 (M)
Set Steam Time & Temperature/When Radio is active this button will
active the arrows to become volume buttons
Button 12 (Lock)
The control panel will automatically lock when not in use for a short
time, hold this button down for 3 seconds until a beep is heard and this
will unlock and reactivate the control panel for use
PLEASE NOTE
(when in lock mode the display will have 2 flashing lines on the display
and the only button that will work is the alarm)
Page 27
www.insigniarange.com Last Modied: 07/10/2014
27
Need Help?
Then simply download the following "Help" advice booklet found at this link below. This contains many useful items such as is your parts warranty registered, advice on
cleaning / servicing your shower cabin, fault finding and many more items. This is a MUST to read and not just "HELP". It saves time in nearly all cases, avoiding contact
with ourselves as most answers are there for a ready fix!
Simply visit: www.insigniarange.co.uk/help.aspx
Page 28
www.insigniarange.com Last Modied: 07/10/2014
28
Part Code Part Descripon
SP143 Monsoon Shower head
SP056 Ozone Module (for Steam
Showers)
SP040 Massage jet—2 open ends
SP040A Massage jet—1 open, 1 closed
SP123 Shower holder
SP159 Shower waste
SP097 Chrome rectangular door han-
dles
SP240 Glass Shelf
SP058 Skirt light
SP058A End skirt light
SP196 Thermo sensor holder
SP072 Door stoppers
SP008 Door Wheels
SP006 Steam Pod
SP105 Chrome Flexible Hose
SP060 Electrical extension cable
SP239 Foot Massager
SP055 Foot massager retaining knobs
SP038 Speaker
SP007 Fan
SP037 Fan & Speaker cover
SP167 Roof lights
Internal Items
SP164 MK117 Control panel
SP191 Blister pack
SP152 Standard shower head
Sp166 Approximately 4 meters of
U Styleseals
SP057 90 Degree Chrome Water
Part Code Part Descripon
SP300 Waste hose
SP301 White insulated pipe
SP221 Drain Hose
SP183 MK117 Electric box
SP232 Vercal steam generator
SP308 Magnec door seals
SP310 Rear door seals
SP173 3 port—3 feed thermo-
stac valve (for right hand column)
SP181 3 Port—2 feed thermo-
stac valve (for Le hand column)
External Items
Parts List
Part Code Part Descripon
GT9005-12 Boom Rail
GT9005-11 Top rail
GT9005-4 Corner Post (universal)
GT9005-2 Tray
GT9005-3 Blank roof
GT9005-13
GT9005-14
Blank column (control panel side) Blank column (Not con-
Framework
Part Code Part Descripon
GT9005-10 Large Backwall
GT9005-5 Glass door (universal)
GT9005-6 Le side front xed glass
GT9005-7 Right side front xed glass
GT9005-8 Le side Glass panel
GT9005-9 Right side Glass panel
Glass
Page 29
www.insigniarange.com Last Modied: 07/10/2014
29
All images are subject to copyright. Images may not be used in any way shape or form with out written permission from Maclean International Ltd. Images are NOT permitted
to be saved, printed or uploaded. Violation of copyright laws are punishable by law.
All images are registered with
ImageTraker
Insigniais a registered trademark of Maclean International Ltd
Loading...