Insignia GT9002L Installation Manual
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INSTALLATION MANUAL
GT9002L
ATTENTION INSTALLERS:
These instrucons must be
le with the customer
30 Day Technical Support: 01908 226545
(NOTE: This service is only available to customers from the day of deli very,
please have your supplier’s details and your postcode to hand be fore calling)
Replacements Parts: inside of your warranty contact:
www.insigniarange.co.uk/customerService.aspx
Spares/Replacements Parts: outside of your warranty
contact 0844 800 3069
www.insigniarange.co.uk
WARRANTY REG NO: __________________________
To claim your full 5 year warranty, register your shower within 90 days of delivery at: www.insigniarange.co.uk/
warrantyreg.aspx. Standard 12 month warranty applies if outside this me period.
CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE
ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!
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Contents
Introduction
Electrical Requirements
What’s In The Boxes?
Screw Pack Contents
Plumbing Requirements
Schematics
Starting The Installation
Electric Box Connections
Sealing and Water Testing
MK117L Control Panel Instructions
Help Book Information
Parts list
3
5
6
8
9
10
11
20
21
22
23
24
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Thank you for your recent purchase of an Insignia shower. Please read this booklet with great care to ensure you get the best out of your build and have a shower that
will last for many years to come!
Like everything, in order to obtain a first class product that will serve you well for many years, the effort and correctness put into the assembly will reflect in the quality of
your finish.
OUR BADGE RATING IN TERMS OF DIFFICULTY OF ASSEMBLY IS BASED ON CLIENT FEEDBACK
1 Badge = Very easy
2 Badges = Easy
3 Badges = Moderate
4 Badges = Harder than average
5 Badges = Professional skills required
This shower is rated 3 Badges
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ASSEMBLY AND PLUMBING
THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILL AND FEELS CONFIDENT IN
THEIR ABILITY. ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLE, READ THROUGH THE FOLLOWING
PAGES IN DETAIL THEN DECIDE. IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL. IN PICKING SUCH, ALLOW THEM TO DECIDE IF
THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM. ALWAYS GET THREE QUOTES.
REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST!
REMEMBER PLUMBERS PLUMB! 90% OF THIS JOB IS NOT PLUMBING!
DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER
(PLEASE NOTE LIMESCALE BUILD UP MAY CAUSE DAMAGE TO YOUR SHOWER AND WILL NOT BE COVERED UNDER WARRANTY)
ELECTRICAL CONNECTION TO HOUSE MAINS
WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAN COMPANY TO COMPLETE THE CONNECTION FROM
SHOWER TO THE HOUSE SUPPLY. LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID IN REGARDS TO THE ELECTRICAL
ITEMS IF THIS IS NOT UNDERTAKEN.
YOURS AND OTHERS SAFETY IS PARAMOUNT. NEVER ATTEMPT THIS YOURSELF!
REMEMBER:
These showers are designed to be free standing and movable from their location should you have the need to replace anything. ALWAYS USE Flexible braided water
inlet pipes (not supplied) at least a metre long (not central heating plastic type!)
Always use a flexible waste pipe from your house supply to the shower .
NEVER FIX with rigid pipes, NEVER FIX the unit to the wall.
DURING BUILD, LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE.
If you are using Insignia’s RubberGum, please ensure the product does not come in contact with your silicone as this will cause the RubberGum to fail and
will not adhere as intended.
ATTENTION
ALWAYS FIT EASY TO GET TO ISOLATION TAPS ON BOTH THE HOT AND COLD WATER SUPPLY (NOT SUPPLIED). JUST LIKE A
DISHWASHER OR WASHING MACHINE, THIS PRODUCT MUST BE ISOLATED WHEN NOT IN USE.
FLEXIBLE SUPPLY HOSES (NOT SUPPLIED) COUPLE HERE AS ORIGIN OF SUPPLY
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TOTAL ELECTRICAL REQUIREMENTS
Voltage Rating 220 -240AC
Frequency Rating 50HZ
Power Rating 2.8KW
Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation.
UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF!!!
Note for electrician. This product comes with 13 amp plug(s) fitted with an RCD unit. We leave it this way for you to connect this your own way
due to continued additions to current regulations. As at October 2010 we offered two methods.
1) Connect within current laws and IP directives using plug and RCD provided with steam version or supply one for non steam version
2) (Preferred) Wire into isolated fused feed connecting directly to the house consumer/service box. Remove the fitted plug and ensure the
Consumer unit has capabilities to replace RCD feature if RCD is removed.
Always use protection against electrical surge. Your shower should be treated the same as a home computer. A surge protector should
eradicate the possibility of either the transformer or computer control being burnt out. Please note earth is required and found on chassis of
shower tray. A further earth is required from Steam Generator unit. Each earth must ground through power supply line.
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Tool Requirements
None Supplied
Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill
Adhesive Requirements
Hardware Requirements
Bacteria Resistant Sanitary Silicone - (for vertical joints) RubberGum Plumbers Mait (for waste joints)
A Hydro-Massage Shower requires 2 x 1 Metre Braided Hose
Not Supplied
Not Supplied
Not Supplied
Supplied
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Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower. Therefore our advice
is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how t he unit is assembled. When we use the word
“DRY RUN” this means you do not silicone anything, just simply construct the shower, align, drill and screw everything together. Once y ou are happy with the build take the
unit apart and carry out the final fix.
What’s In The Boxes?
Tray Box
1x Tray
1x Roof
2x Curved Rails
1 x AC-DC 12V Adapter
Glass Room
2x Door seals
2x Glass doors
2x fixed glass
Column
1x Complete Column
Backwalls
1x Left Panel Backwall
1x Right Panel Backwall
In addition to above you will have all the required internal accessories to complete the shower
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Insignia Screw Pack
VERY IMPORTANT
Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been
checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48
hours after delivery) and always BEFORE build.
Product Code Descripon Quanty
SP097 Door Handles 2
SP008 Door Wheels 8
ST20 20mm Screws 20
ST35 35mm Screws 10
ST14 14mm Screws 6
ST25 25mm Screws 10
SW9 Small Washers 20
DB9 Drill Piece 1
Note: In some cases you may have more screws than needed, this is done so you have spares!
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Pressure Requirements from your house supply
We recommend a bar pressure between 2.5 and 3.4 BAR. If you have a combi boiler system no problem should be experienced. If you have a gravity feed older type
installation (hot water tank type usually less than 1 bar) you will almost certainly need a pump. We cannot advise on which t ype of pump is used, location or design because
all house plumbing layouts vary. This is a job for your installer/plumber. The end delivery however must fall within the scop e above.
Important Note Do n ot exceed 3.4 BAR pressu re u nder any ci rcumstan ces. War ran ty is voi d i f s o as d amag e will o cc ur. If you h ave a c ombi s up ply, pl ease u se a
pressure reducing valve if required to lower the BAR pressure to the shower.
Please Remember that this product is free standing and is designed to be pulled away from the wall.
The waste hose must be of a flexible type (1m flexible waste supplied).
The water supply pipes need to be at least 1 metre in length and must be that of a flexible braided type (not supplied).
DO NOT OVERTIGHTEN THE BRAIDED HOSES AS IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE
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TO START
Make sure you have a clear space, remember when finished and in place you need access to check your
build and able to pull the shower out for servicing or should you have the need to replace anything!
Take the shower tub and remove all the protective wrapping and fit the waste. In the side of the waste
supplied in the optional fitting kit you will notice a spigot not seen on an ordinary waste. In most cases this
is blanked yet should you have a steam version you need to gently drill this out as this item is for the
steam generator drainage and will be connected in the instructions later.
Step 1
Attach the small hand back panel to the back column.
Once you are happy with the alignment, run a bead of silicone up the
edge and Rubbergum along the bottom of the panels and screw to-
gether using the ST20
(please note, if your column has a rubber seal at the bottom , take the rubber
off and apply silicone inside the rubber and replace)
Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a
trouble free shower. Therefore our advice is to follow the instructions and perform a dry run to ensure you are confident with the
build and you understand fully how the unit is assembled. When we use the word “DRY RUN” this means you do not silicone
anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the unit
apart and carry out the final fix.
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Step 2
Now attach the large back panel to the column.
Once you are happy with the alignment, run a bead of silicone up
the edge and Rubbergum along the bottom of the panels and
screw together using the ST20
Step 3
Front Fixed Uprights.
PLEASE NOTE:
The uprights have small grooves cut out, please see diagram. These
are designed to go at the bottom, connecting to the tray.
Please see next page for positioning on the tray!
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Step 3 (Continued)
The next step is to attach both front uprights to the curved rails using
the ST35 screws as shown in the picture to the left
PLEASE NOTE
The screw head needs to bypass the OUTER hole. If this does not
occur please bore out the outer hole only by about 2-4mm
Your front metal work should now look like this
Step 3 (Continued)
Please Note:
With the groove sitting on the tray, you need to
have the “U” shaped channel facing inwards to
allow the glass to be inserted correctly.
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Step 5
Next attach the “U shape” rubber glass seal to the outer edge of the
curved and the straight fixed glass panels and cut any excess of if
required.
Step 4
Now attach your front metal work to the fitted back panels.
Once you are happy with the alignment, run a bead of silicone up
the edge and Rubbergum along the bottom of the panels and
frame and screw together using the ST20
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Step 7
Using the ST25 screws, ensure the back panels are square and you are happy with the
position of the panels then screw into place
Step 6
With the frame now attached to the back panels, locate and fix the glass panels into
place by pushing them as per the arrows in the adjacent image Making sure the
edge of the glass with the rubber seal fits into the grove tightly. Now screw the glass
retaining clips into place using the ST14 screws making sure the glass has a tight fit
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