Inovance IS300S005-C, IS300 series, IS300S003-C, IS300S004-C, IS300-2T002-C User Manual

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Page 1
Foreword
IS300 series servo driver is a servo driver which is specially desiged for Drive permanent magnet synchronous servo motor (PMSM). IS300 series servo driver has a wide capacity rangethe rated current is 5A to 300A.It’s able to provide not only servo pump control, but also the general functional requirements.And it is a high-power servo driver which is value-for-money in the present market.
This manual is a guide to the operations of IS300 series servo driver. This manual provides the user with related precautions and instructions for the prototyping, installation, parameter setup, and on-site commissioning, and routine repair and maintenance of servo driver. In order to use this series of driver correctly, please read this manual carefully prior to operation and keep it properly for future using. The supporting equipment customers shall distribute this manual together with the equipment to the final users.
Unpacking and inspection:
Please confirm carefully when unpacking the box:
1) If the model and driver rated values on the nameplate are the same as your order. The box contains the equipment, certificate of conformity, user manual and warranty card.
2) If the product is damaged during the transportation. If there is any omission or damage, please contact our company or the supplier immediately.
First time use:
The users who use this product for the first time shall read this manual carefully. For any doubt on certain functions and performances, please contact the technical support personnel of our company for help so as to use this product properly.
With commitment to the constant improvement of the servo driver, our company may change the information provided without additional notice.
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IS300 series servo driver complies with the following international standards, and some products have passed the CE certification. IEC/EN61800-5-1:2003 “Safety Regulations on Commissionable Electric Drive System” and IEC/EN 61800-3:2004 Commissionable Electric Drive System: The third Part: Electromagnetic Compatibility Standard and Specific Testing Method for the Product (Comply with IEC/EN61800-3 standard under correct installation and use as per Article 7.3.2 and 7.3.6).
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Contents
FOREWORD .................................................................................................... I
CHAPTER 1 SAFETY AND PRECAUTIONS..............................................- 2 -
1.1 Safety precautions.................................................................................- 2 -
1.2 Precautions............................................................................................- 5 -
CHAPTER 2 PRODUCT INFORMATION....................................................- 8 -
2.1 Designation Rules..................................................................................- 8 -
2.2 Nameplate .............................................................................................- 8 -
2.3 IS300 Servo Driver Series .....................................................................- 9 -
2.4 Technical Specifications ......................................................................- 10 -
2.5 Physical Appearance and Dimensions of Mounting Hole ....................- 13 -
2.6 Optional Parts...................................................................................- 19 -
2.7 Routine Repair and Maintenance of servo driver .................................- 20 -
2.8 Instructions on Warranty of Driver .......................................................- 22 -
2.9 Prototyping Guide................................................................................- 22 -
2.10 Guide to Prototyping of Brake Components.......................................- 23 -
CHAPTER 3 MECHANICAL AND ELECTRIC INSTALLATION...............- 27 -
3.1 Mechanical installation......................................................................- 27 -
3.2 Electrical Installation............................................................................- 31 -
CHAPTER4 OPERATION AND DISPLAY.................................................- 45 -
4.1 Introduction to Operation and Display Interface...................................- 45 -
4.2 Description of Function Code Viewing and Modification Methods .......- 48 -
4.3 Shortcut Menu Operation Mode........................................................- 49 -
4.4 Method of Viewing Status Parameter ..................................................- 51 -
4.5 Password Setting.................................................................................- 51 -
4.6 Automatic Tuning of Motor Parameters...............................................- 52 -
CHAPTER 5 FUNCTION PARAMETER TABLE.......................................- 55 -
CHAPTER 6 PARAMETER DESCRIPTION..............................................- 89 -
Group U0 Driver parameters viewing group............................................- 89 -
Group A0 Weak magnetism and SVC co ntrol group (SAV control reserved).­89 -
Group A1 PG Card Group.......................................................................- 90 -
Group A2 CAN Communication Group ...................................................- 91 -
Group F0 Basic Function Group..............................................................- 97 -
Group F1 Motor Parameters.................................................................- 106 -
Group F2 Vector Control Parameters....................................................- 109 -
Group F3 V/F Control Parameters ........................................................- 114 -
Group F4 Input Terminal.......................................................................- 117 -
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Group F5 Output Terminal ....................................................................- 128 -
Group F6 Start/Stop Control..................................................................- 133 -
Group F7 Keyboard and Display...........................................................- 137 -
Group F8 Auxiliary Function..................................................................- 142 -
Group F9 Fault and Protection..............................................................- 148 -
Group FD Communication Parameters(Reserved)..................................- 154 -
Group FP User Password .....................................................................- 154 -
CHAPTER 7 SERVO PUMP COMMISSIONING STEPS AND PROTOTYPING
OF SERVO PUMP OPTIONAL PARTS...................................................- 159 -
7.1 Servo Pump Commissioning Process................................................- 159 -
7.2 Servo Pump Commissioning Steps....................................................- 160 -
7.3 Servo oil pump optional parts prototyping..........................................- 164 -
CHAPTER 8 EMC (ELECTROMAGNETIC COMPATIBILITY)................- 169 -
8.1 Definition............................................................................................- 169 -
8.2 EMC Standard Description ................................................................- 169 -
8.3 EMC Guide........................................................................................- 170 -
CHAPTER 9 FAILURE DIAGNOSIS AND SOLUTION...........................- 175 -
9.1 Failure Diagnosisi and Solution .........................................................- 175 -
9.2 Common Fault and Resolution ..........................................................- 190 -
APPENDIX 1: COMMON PARAMETERS TABLE..................................- 194 -
APPENDIX 2 SHORTCUT MENU PARAMETERS TABLE.....................- 201 -
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Safety and Precautions
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Chapter 1 Safety and Precautions
Safety definition:
In this manual, safety precautions are divided into two types below:
Danger arising due to improper operations may cause severe hurt or even death.
Danger arising due to improper operations may cause moderate hurt or light hurt or equipment damage.
1.1 Safety precautions
1.1.1 Before Installation:
z Do not use the damaged driver or driver with missing parts. Otherwise,
there may be risk of injury.
z Use the motor with Class B or above insulation. Otherwise, there may
be risk of electric shock.
1.1.2 During the Installation:
Danger
z Mount the driver on incombustible surface like metal, and keep away
from flammable substances. Otherwise it may cause fire.
z 2. When more than two servo drivers are to be installed in one cabinet,
pay attention to the installation locations (refer to Chapter 3 Mechanical and Electrical Installation) to ensure the cooling effect.
z 3. Do not drop the lead wire stub or screw in the servo driver. Otherwise it
may damage the servo driver.
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1.1.3 During wiring:
Danger
z Operation shall be performed by the professional engineering technician.
Otherwise there will be danger of electric shock!
z There shall be circuit breaker between the servo driver and power
supply. Otherwise, there may be fire!
z Make sure the power is disconnected prior to the connection.
Otherwise there will be danger of electric shock!
z The earth terminal shall be earthed reliably. Otherwise there may be
danger of electric shock.
z 6.Do not connect the input power cable to the output ends U, V and W.
Otherwise it may damage the servo driver.
z 7. Ensure the wiring meet the EMC requirements and the local safety
standard. The wire size shall be determined according to the manual. Otherwise, accident may be caused!
z 8. The brake resistor cannot be directly connected between the DC bus
terminals (+) and (-). Otherwise it may cause fire.
1.1.4 Before Power-on
Danger
z Before Power-on: z Please confirm whether the power voltage class is consistent with the
rated voltage of the servo driver and whether the I/O cable connecting positions are correct, and check whether the external circuit is short circuited and whether the connecting line is firm. Otherwise it may damage the servo driver!
z The cover must be well closed prior to the servo driver power-on.
Otherwise electric shock may be caused!
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z Whether all the external fittings are connected correctly in accordance
with the circuit provided in this manual. Otherwise accident may occur!
1.1.5 Upon Power-on:
z Do not open the cover of the servo driver upon power-on. Otherwise
there will be danger of electric shock!
z Do not touch the servo driver and its surrounding circuit with wet hand.
Otherwise there will be danger of electric shock!
z Do not touch the servo driver terminals (including control terminal).
Otherwise there will be danger of electric shock!
z At power-on, the servo driver r will perform the security check of the
external heavy-current circuit automatically. Thus, at this time please do not touch the terminals U, V and W, or the terminals of motor, otherwise there will be danger of electric shock.
z If parameter identification is required, please pay addtation to the danger
of injury arising from the rotating motor. Otherwise accident may occur!
z Do not change the factory settings at will. Otherwise it may damage the
equipment!
1.1.6 During the operation:
z Do not approach the mechanical equipment when selecting the restart
function. Otherwise it may cause injury!
z Do not touch the fan or discharge resistor to sense the temperature.
Otherwise, you may get burnt!
z 3. Detection of signals during the operation shall only be conducted by
qualified technician. Otherwise, personal injury or equipment damage may be caused!
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z 4. During the operation of the servo driver, keep items from falling into
the equipment. Otherwise, it may damage the equipment!
z 5. Do not start and stop the servo driver by connecting and disconnecting
the contactor. Otherwise, it may damage the equipment!
1.1.7 During Repair
Danger
z Do not repair and maintain the equipment with power connection.
Otherwise there will be danger of electric shock!
z be sure to conduct repair and maintenance after the charge LED indictor
of the servo driver is OFF. Otherwise, the residual charge on the capacitor may cause personal injury!
z The servo driver shall be repaired and maintained only by the qualified
person who has received professional training. Otherwise, it may cause personal injury or equipment damage!
1.2 Precautions
1.2.1 Motor Insulation Inspection
When the motor is used for the first time, or when the motor is reused after being kept, or when periodical inspection is performed, it shall conduct motor insulation inspection so as to avoid damaging the driver because of the insulation failure of the motor windings. The motor wires must be disconnected from the driver during the insulation inspection. It is recommended to use the 500V megameter, and the insulating resistance measured shall be at least 5MΩ.
1.2.2 Thermal Protection of the Motor
If the rated capacity of the servo motor does not match those of the driver, especially when the rated power of the driver is higher than the rated power of the motor, the relevant motor protection parameters in the driver shall be adjusted, or thermal relay shall be mounted to protect the motor.
1.2.3 Motor Heating and Noise
Since the output voltage of servo driver is PWM wave and contains certain
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harmonics, the temperature rise, noise and vibration of the motor will be higher than those when it runs at standard frequency.
1.2.4 Voltage-sensitive Device or Capacitor Improving Power Factor at the Output Side
Since the servo driver output is PWM wave, if the capacitor for improving the power factor or voltage-sensitive resistor for lightning protection is mounted at the output side, it is easy to cause instantaneous over current in the servo driver, which may damage the servo driver. It is recommended that such devices not be used.
1.2.5 Switching Devices like Contactors Used at the Input and Output terminal
If a contactor is installed between the power supply and the input terminal of the driver, it is not allowed to use the contactor to control the startup/stop of the driver. If use of such contactor is unavoidable, it shall be used with interval of at least one hour. Frequent charge and discharge will reduce the service life of the capacitor inside the driver. If switching devices like contactor are installed between the output end of the driver and the motor, it shall ensure that the on/off operation is conducted when the driver has no output. Otherwise the modules in the driver may be damaged.
1.2.8 Use under voltage rather than rated voltage If the driver is used outside the allowable working voltage range as specified in this manual, it is easy to damage the devices in the driver. When necessary, use the corresponding step-up or step-down instruments to change the voltage.
1.2.7 Change Three-phase Input to Two-phase Input
It is not allowed to change the IS300 series three-phase servo driver into two-phase one. Otherwise, it may cause fault or damage to the servo driver.
1.2.8 Lightning Protection Servo driver of the series has lightning over current protection device, and has certain self-protection capacity against the lightning. In applications where lightning occurs frequently, the user shall install additional protection devices at the front-end of the driver.
1.2.9 Altitude and Derating
In areas with altitude of more than 1,000 meters, the cooling effect of the driver may turn poorer due to rare air. Therefore, it needs to derate the driver for use. Please contact our company for technical consulting in case of such condition.
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1.2.10 Certain Special Use
If the user needs to use the driver with the methods other than the recommended wiring diagram in this manual, such as shared DC bus, please consult our company.
1.2.11 Precaution of Driver Disposal
The electrolytic capacitors on the main circuit and the PCB may explode when they are burnt. Emission of toxic gas may be generated when the plastic parts are burnt. Please dispose the servo driver as industrial wastes.
1.2.12 Adaptable Motor
1) The standard adaptable Permanent-Magnet Synchronous Motor
2) Since the servo driver has built-in standard parameters of the adaptable
motors, it is necessary to perform motor parameter identification or modify
the default values so as to comply with the actual values as much as
possible, or it may affect the running effect and protection performance;
3) The short circuit of the cable or motor may cause alarm or explosion of the
driver. Therefore, please conduct insulation and short circuit test on the
newly installed motor and cable. Such test shall also be conducted during
routine maintenance. Please note that the servo driver and the test part
shall be completely disconnected during the test.
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Page 13
Product Information
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Chapter 2 Product Information
2.1 Designation Rules
Mark Series
IS300 Servo Driver
Voltage Level
Mark
Three Phase
S
220V
Three Phase
T
380V
Corresponding Rated Output
Current
Corresponding
Relationship
Mark
Rated Output
Current
Mark
Rated Output
Current
9A
070
75A
2.2 Nameplate
IS300 T 005 – C
13A 17A 25A 32A 37A 45A 60A
080
100
140
170
91A
112A
150A
176A
Note: Standard built rotary transformer PG card
210
250
300
210A
253A
304A
Fig. 2-1 Designation Specification
Mark
C
Interface Board Type
Motor temperature overheating protection PTC sensor with CAN communication
Fig.2-3 Nameplate
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2.3 IS300 Servo Driver Series
kgf system
kVA Servo Driver Model
IS300T005 5.9 10.5 9.0 20
IS300T010 8.9 14.6 13.0 30
IS300T015 11.0 20.5 17.0 40
IS300T020 17.0 26.0 25.0 60
IS300T030 21.0 35.0 32.0 75
IS300T035 24.0 38.5 37.0 85
IS300T040 30.0 46.5 45.0 105
IS300T050 40.0 62.0 60.0 140
IS300T070 57.0 76.0 75.0 180
IS300T080 69.0 92.0 91.0 210
IS300T100 85.0 113.0 112.0 260
IS300T140 114.0 157.0 150.0 360
IS300T170 134.0 180.0 176.0 420
IS300T210 160.0 214.0 210.0 500
IS300T250 192.0 256.0 253.0 600
IS300T300
Input
voltage
Three-p
hase
380V
Range:-
15%
20%
Table 2-1 IS300 Servo Driver Series Model and Technical Data
Power
supply
capacity
(kVA)
231.0 307.0 304.0
A
Input
curren
t
(A)
A
Output
curren
t
(A)
pressure
of
Adaptable
Injection
Moulding
Machine
kgf
175
L/min
Maximum
Flow Rate of
Adaptable
Injection
Moulding
Machine
kgf
720
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2.4 Technical Specifications
Table 2-2 IS300 Servo Driver Technical Specifications
Item Specifications
Maximum frequency
Carrier
frequency
Input frequency resolution
Control
mode
300Hz
0.5k to 16kHz; the carrier frequency will be automatically adjusted according to the load characteristics.
Digital setting: 0.01Hz Analog setting: maximum frequency ×0.1%
Close loop vector control (VC) V/F control
Individualiz ed function
Individualiz ed function
Startup
torque
Speed
adjustment
range
Speed
stabilization
precision
Torque
control
precision
Overload
capacity
Auto voltage
regulation
(AVR)
Peripherals
self-detectio
n upon
power-on
0Hz/180%VC
1:1000 (VC)
±0.02%(VC)
±5%(VC)
150% rated current 60s; 180% rated current 5s.
It can keep constant output voltage automatically in case of change of mains voltage.
It can conduct safety detections on the peripherals upon power-on, including earth and short circuit detections.
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Item Specifications
Shared DC
Bus
Function
QUICK key The user can freely define short-cut menus.
MF.K Key
It can realize the function that multiple drivers share the DC bus.
Programmable key: Select the command channel switching/forward and reverse rotations/jog operation.
Run
Running
command
channel
Frequency
source
Auxiliary
Frequency
source
Input
terminal
Output
terminal
Three types of channels: operation panel setup, control terminal setup,serial communication port setup and CAN communication port setup . These channels can be switched in various modes.
There are types of frequency sources, such as analog voltage setup, analog current setup, serial portsetup and CAN setup. These frequency sources can be switched in various modes.
It can implement micro tuning and synthesis of auxiliary frequency.
There are five digital input terminals, It can be compatible with enabled PNP or NPN input mode. One motor PTC overheating protection input terminal. There are three analog input terminals, two of which can be used only as voltage input, while the other can be used as voltage or current input.
There are three relay input terminals.One is NO/NC with optional, the other two are NO. Two analog output terminals, with optional 0//4mA to 20mA or 0/2V to 10V.
Communicat
ion terminal
CAN Communication terminal RS485 Communication terminal
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Display and
Keyboard
Operation
Item Specifications
LED display It can display the parameters.
Envir
onm
ent
Key locking
and function
selection
Protection
function
Optional
parts
Using Place
altitude Lower than 1,000 meters
Ambient
temperature
Humidity Less than 95%RH, without condensing
Vibration Less than 5.9 m/s2(0.6g)
Storage
temperature
It can lock the keys partially or completely and define the functional range of certain keys so as to prevent error operations.
It can implement power-on motor short-circuit detection, input/output phase loss protection, over current protection, over voltage protection, under voltage protection, over heat protection and overload protection.
reakers components and PG card, etc.
Indoor, and be free from direct sunlight, dust, corrosive gas, combustible gas, oil smoke, vapor, drip or salt.
-10 Celsius to +40 Celsius (derated when used in the ambient temperature of 40 Celsius to 50 Celsius)
-20 Celsius +60 ℃ Celsius
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2.5 Physical Appearance and Dimensions of Mounting Hole
2.5.1 Physical Appearance
Input and output hole
Fan
Fig.2-3 Physical Appearance of IS300 servo driver
Top-shell Operation Panel
Middle-shell
Bottom-shell
Driver nameplate
Bottom Mounting Hole
Fig.2-4 Schematic Diagram for Physical Dimensions and Mounting Hole
Dimensions
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Fig.2-5 Schematic Diagram for Physical Dimensions and Mounting Hole
Dimensions
2.5.2 Physical Dimensions and Mounting Hole Dimensions
Table 2-3 Physical Dimensions and Mounting Hole Dimensions (mm)
Model
IS300T005
IS300T010
Mounting
Hole
A B H H1 W D
148 236 248 / 160 183 φ5 2.5
Physical Dimensions
Diamete
r of
Mountin
g Hole
Weight
(kg)
IS300T015
IS300T020
IS300T030
IS300T035
190 305 322 / 208 192 φ6 6.5
235 447 432 463 285 228 Φ8 20
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Model
IS300T040
IS300T050
IS300T070
IS300T080
IS300T100
IS300T140
IS300T170
IS300T210
IS300T250
IS300T300
Mounting
Hole
A B H H1 W D
260 580 549 600 385 265 φ10 32
343 678 660 700 473 307 φ10 47
449 905 880 930 579 375 φ10 90
Physical Dimensions
Diamete
r of
Mountin
g Hole
Weight
(kg)
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1) Physical Dimensions of External Keyboard
Fig.2-6 Schematic Diagram for Physical Dimensions of External Keyboard
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2) Mounting Hole Dimensions of External Keyboard
Fig.2-7 Schematic Diagram for Mounting Hole Dimensions of External
Keyboard
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3) Schematic Diagram for Physical Dimensions of External reactor
Fig.2-8 Schematic Diagram for Physical Dimensions of External Reactor
Table 2-4 Physical Dimensions table of External Reactor(mm)
Servo Driver
Model
IS300T140 IS300T170 IS300T210
IS300T250 IS300T300
z For special requirements, the user can customize non-standard products.
*External DC reactor installation mode: IS300 series Servo Driver of over IS300T140 (included), all employs standard external DC reactor, which is packed in independent wooden box and
A B C D E F G
190
190
12
161 192 255 195 10*15 φ12
5
12
161 192 255 195 10*15 φ12
5
16
0
16
0
Connec
Fixing
Hole
Copper Platoon
ting
Diamet
er of
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delivered together with the Servo Driver. When mounting the Servo Driver, the user needs to remove the short circuit bus between the terminals P and (+) of the main circuit of the Servo Driver and then connect the DC reactor between P and (+). There is no polarity between the reactor terminal and the Servo Driver terminals P and (+) . After the DC reactor is mounted, the short circuit bus between P and (+) will not be used.
2.6 Optional Parts
For detailed functions and usage instructions, see the related options description. If you require the following options, see description when ordering.
Table 2-5 IS300 Servo Driver Optional Parts
Name Model Function Remarks
Built-in brake unit
External brake
unit
Energy feedback
unit
External LED
operation panel
The letter
“B”
attached
behind the
product
model
MDBU
MDFB
MDKE
Built-in brake unit of IS300T035 to IS300T050 (optional)
External brake unit of above IS300T070 (included)
The servo driver is a energy saving product which can feed the electric energy back to AC power grid.
External LED display and operation keyboard
Built-in brake unit of IS300T005 to IS300T030 is standard configuration.
If IS300T140 (included) or above is required, it can employ the parallel mode.
It can employ the parallel mode.
IS300 series general-purpose RJ45 interface
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Name Model Function Remarks
Extended cable MDCAB
Rectifier unit MFRU
Standard 8-core network cable and it can be connected with MDKE. It is used when the driver shares the bus and has energy saving function.
1m, 3m,5m and 10m are available.
2.7 Routine Repair and Maintenance of Servo Driver
2.7.1 Routine Repair
The influence of the ambient temperature, humidity, dust and vibration will cause the aging of the devices in the servo driver, which may cause potential fault of the servo driver or reducing the service life of the servo driver. Therefore, it is necessary to carry out routine and periodical maintenance on the servo driver.
It is not allowed to conduct repair and maintenance on the driver right after power shutdown because there is still high voltage on the filter capacitor. The repair or maintenance can be conducted only after the charge LED indictor is OFF and the bus voltage measured with multimeter is less than 36V.
Routine inspection Items include:
1) Whether there is any abnormal change in the running sound of the motor;
2) Whether the motor has vibration during the running;
3) Whether there is any change to the installation environment of the servo driver;
4) Whether the servo driver cooling fan works normally;
5) Whether the servo driver has over temperature;
Routine cleaning:
1) The driver shall be kept clean all the time.
2) The dust on the surface of the servo driver shall be effectively removed, so as to prevent the dust entering the servo driver. Especially the metal dust is not allowed.
3) The oil stain on the driver cooling fan shall be effectively removed.
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2.7.2 Periodic Inspection
Please perform periodic inspection on the places where the inspection is a difficult thing.
Periodic inspection Items include:
1) Check and clean the air duct periodically;
2) Check if the screws are loosened;
3) Check if the driver is corroded;
4) Check if the wire connector has arc signs;
5. Main circuit insulation test
z When using the megameter (DC 500V megameter recommended) to
measure the insulating resistance, the main circuit shall be disconnected with the servo driver. Do not use the insulating resistance meter to control the insulation of the circuit. It is not necessary to conduct the high voltage test (which has been completed upon delivery).
2.7.3 Replacement of Vulnerable Parts for Driver
The vulnerable parts of the driver include cooling fan and filter electrolytic capacitor, whose service life depends on the operating environment and maintenance status. General service life is shown as follows:
Part name Service Life
fan 2 to 3 years
electrolytic
capacitor The user can determine the year of replacement according to the operating time.
1) Cooling fan Possible reason for damage: Bearing is worn and blade is aging. Judging criteria: Whether there is crack on the blade and whether there is abnormal vibration noise upon startup.
2) Filter electrolytic capacitor Possible reason for damage: Input power supply in poor quality, high ambient temperature, frequent load jumping, and electrolyte aging. Judging criteria: Whether there is liquid leakage and whether the safe valve has projected, and measure the static capacitance, and the insulating resistance.
4 5 years
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2.7.4 Storage of Driver
Upon acquiring the driver, the user shall pay attention to the following points regarding the temporary and long-term storage of the driver:
1) Pack the driver with original package and place back into the packing box
of our company.
2) Long-term storage will degrade the electrolytic capacitor. Thus, the
product shall be powered up once every 2 years, each time lasting at least five hours. The input voltage shall be increased slowly to the rated value with the regulator.
2.8 Instructions on Warranty of Driver
Free warranty only applies to the driver itself.
1) Our company will provide 18-month warranty (starting from the
leave-factory date as indicated on the barcode) for the failure or damage under normal use conditions. If the equipment has been used for over 18 months, reasonable repair expenses will be charged.
2) Reasonable repair expenses will be charged for the following situations
within 18 months:
a The equipment is damaged because the user fails to comply with
the requirements of the user’s manual;
b Damage caused by fire, flood and abnormal voltage; c Damage caused when the driver is used for abnormal function.
The service expenses will be calculated according to the standard of the manufacturer. If there is any agreement, the agreement shall prevail.
2.9 Prototyping Guide
Three control modes are available, namely, V/F and VC. When selecting driver, it must firstly make clear the technical requirements of the system for variable frequency speed adjustment and specific details regarding the applications and load characteristics of the driver, and select the model and determine the operating mode through taking into overall consideration the adaptable motor, output voltage, rated output current and other factors.
The basic principle is that the rated load current of the motor shall not exceed the rated current of the inverter. Generally, the selection is based on the adaptable motor capacity as specified in the instruction manual. Due attention
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shall be paid to the comparison between the rated currents of motor and inverter. The overload capacity of the inverter only affects the startup and brake process. In case short-time overload occurs during the running process, variation of load speed may arise. If the requirement for the speed precision is relatively high, it can consider increasing the level.
Constant torque load: Most of loads have constant toque characteristics, but the requirements for rotation speed and dynamic performance are low. Extruding machine, agitator, belt conveyer, transporting trolley in the factory, and translational unit of crane are the examples. It can select MS V/F running mode when performing prototyping test.
The controlled object has higher dynamic and static index requirements: It can employ VC control mode in applications where the requirements for speed adjustment precision and dynamic performance index are relatively high and there is high precision synchronous control. Injection molding machine,elevator, paper making and plastic thin film processing product line are the examples.
2.10 Guide to Prototyping of Brake Components
(*): Table 6 Driver Bake Components Prototyping Table provides data for reference, and the user can select different resistance and power according to the actual needs (but the resistance shall not be lower than the recommended value, and the power may be higher than the recommened value). The selection of brake resistor shall be determined in accordance with the power generated by the motor in the actual application sytem and is associated with the system inertia, speed-down time and energy of potential load. Thus, the user needs to select based on the actual needs. The higher the system inertia, the shorter the speed-down time required, and more frequent the brake is, and then it needs to select higher power and lower resistance vlaue for the brake resistor.
2.10.1Selection of resistance vlaue
Renewable electric energy consumption is almost the braking resistor when braking.
Refer to the formula U*U/R=Pb, In the formula, U refers to stable Braking system of Brake voltage. (Different system has different brake voltage. The system 380VAC is 700V).Pb refers to the Braking power.
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2.10.2 Selection of braking resistor Power
Theoretically, braking Power is consistent with braking Power.But in consideration of the 70 percent derating,please refer to the formula
0.7*Pr=Pb*D, Pr refers to the resistor Power, D refers to braking frequency(Which is the regeneration process accounting for the proportion of the whole working process).For example, the braking frequency of elevator is between 20% to 30%, the winding and unwinding is between 20% to 30%.The centrifuge is between 50% to 60%, Occasional braking load is 5%. Injection molding machine braking load is 10%.
Table 2-6Servo driver Bake Components Prototyping Table
Servo Driver model
IS300T005 300W ≥130Ω IS300T010 400W ≥90Ω IS300T015 500W ≥65Ω IS300T020
IS300T030 1000W ≥32Ω IS300T035 1300W ≥25Ω IS300T040
IS300T050 2500W ≥16Ω IS300T070
IS300T080
IS300T100
IS300T140
IS300T170
IS300T210
Recommended
Power of
Brake Resistor
800W 43
1500W 22
3.7 kW ≥16Ω
4.5 kW
5.5 kW
7.5 kW
4.5 kW×2
5.5 kW×2
Recommended
Resistance
Value of Brake
Resistor
16 Externally
8 Externally
8 Externally
8×2 Externally
8×2 Externally
Braking
Unit
Built-in as
standard
Externally
connected
connected
connected
connected
connected
connected
Remarks
No special
specification
MDBU-35-B
MDBU-35-B
MDBU-70-B
MDBU-70-B
MDBU-70-B×2
MDBU-70-B×2
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Servo Driver model
IS300T250
IS300T300
Note: ×2 refers to two Braking unit paralleled with their respective brake
resistor; the meaning of ×3 is the same with ×2.
Recommended
Power of
Brake Resistor
6.5 kW×2
16kW
Recommended
Resistance
Value of Brake
Resistor
8×2
2.5 Externally
Braking
Unit
Externally
connected
connected
MDBU-70-B×2
MDBU-210-B
Remarks
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Mechanical and Electric
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Chapter 3 Mechanical and Electric
Installation
3.1 Mechanical installation
3.1.1 Installation environment:
1) Ambient temperature: The ambient temperature exerts great influences on the service life of the servo driver and is not allowed to exceed the allowable temperature range (-10 Celsius to 50 ℃℃ Celsius).
2) The driver shall be mounted on the surface of incombustible articles, with sufficient spaces nearby for cooling. The servo driver is easy to generate large amount of heat during the operation. The servo driver shall be mounted vertically on the base with screws.
3) The servo driver shall be mounted in the place without vibration or with vibration of less than 0.6G, and shall be kept away from such equipment as punching machine.
4) The servo driver shall be mounted in locations free from direct sunlight, high humidity and condensate.
5) The servo driver shall be mounted in locations free from corrosive gas, explosive gas or combustible gas.
6) The servo driver shall be mounted in locations free from oil dirt, dust, and metal powder.
AA
Single Unit Installation Diagram Installation Diagram of
IS300
Upper and Lower Parts
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When the servo driver power is not higher than IS300T040, the A size can be omitted. When the servo driver power is higher than IS300T040, the A size shall be higher than 50mm.
When installing the upper and lower parts of the servo driver, the insulating splitter is required.
IS300T035—IS300T050 200mm 50mm
3.1.2 Cooling problem shall be taken into a ccount during the mechanical installation. Pay attention to the following items:
1) Install the servo driver vertically so that the heat may be expelled
2) The mounting space shall be as indicated as the above figure, so as
3) The installation bracket must be flame retardant.
4) In the applications where there are metal dusts, it is recommended to
Power level
IS300T030 100mm No requirements
IS300T070 300mm 50mm
Fig.3-1 Servo Driver Installation Diagram
from the top. However, the equipment cannot be installed upside down. If there are multiple servo drivers, parallel installation is a better choice. In applications where the upper and lower parts of the driver need to be installed, please refer to “Servo driver Installation Diagram” and install an insulating splitter.
to ensure the cooling space of the Servo driver. However, the heat dissipation of other devices in the cabinet shall also be taken into account.
mount the radiator outside the cabinet. In this case, the space in the sealed cabinet shall be large enough.
Physical Dimensions
B A
3.1.3 Removing and mounting the down cover plate:
The IS300T030 (included) employs plastic enclosure. Please refer to Figure 3-2 for removing the lower cover plate of the plastic enclosure. The hooker of
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the lower cover plate is easy to pull out with tools by forces inside.
Fig.3-2 Removing theDown Cover Plate of Plastic Enclosure
The servo driver above IS300T035 (included) employs sheet-metal enclosure. Please refer to Figure 3-3 for removing the down cover plate of the sheet-metal enclosure. It is easy to loosen the screws of the upper cover plate with tools.
z When removing the upper cover plate, be sure to avoid the falling of the
upper cover, which may cause human injury or damage to the equipment.
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Down Cover Plate
Fig.3-3 Removing the Down Cover Plateof Sheet-Metal Enclosure
3.1.4 The Installation of permanent-magnet sy nchronous serv o motor and pressure transducer
Servo motors work process will appear to start and stop state from repeated high-speed.It easily lead to motor vibration, causing system instability.Please make sure that the electrical installation is fixed and reasonable. Take the following one installation fixed way (the massive rubber cushion with fixed bolts) as an example for reference.
screw bolt
rubber mat
Injection molding machine
supporting frames
screw nut
Fig.3-4 Permanent-magnet Synchronous Servo Motor Installation Diagram
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The Servo pump work process would lead to vacuum state,in order to prevent air entering the pressure sensor intra-cavity that cause the pressure sensor damaged,please ensure the pressure sensor cavity always retain hydraulic oil, Please follow the oil pressure sensor installed vertically upward, as shown at the fllowing.
Fig.3-5Pressure Sensor Installtion Mode
3.2 Electrical Installation
3.2.1 Guide to the external electrical parts:
Table 3-1 Guide to Prototyping of External Electrical Parts of IS300 servo
driver
Recomm
end-ed
Circui
Servo Driver Modle
IS300T005 25 16 25 4 4 1.5 IS300T010 32 25 35 4 4 1.5
break
er(MC
CB)
(A)
Reco
t
mme nded
Cont
actor
(A)
Recomm
end-ed
Input filterA
Conduct ing Wire
of Main
Circuit
at the
Input
Side mm2
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Recomm
ended
Conducti
ng Wire
of Main
Circuit at
the
Output
Side mm2
Recomm
e-nded Conduct ing Wire
of
Control
Circuit
mm2
Page 38
Recomm
end-ed
Circui
Servo Driver Modle
IS300T015 40 32 35 4 4 1.5 IS300T020 63 40 50 4 4 1.5 IS300T030 63 40 50 6 6 1.5 IS300T035 100 63 80 6 6 1.5 IS300T040 100 63 80 10 10 1.5 IS300T050 125 100 100 16 10 1.5 IS300T070 160 100 120 16 16 1.5 IS300T080 200 125 150 25 25 1.5 IS300T100 200 125 150 35 25 1.5 IS300T140 250 160 200 50 35 1.5 IS300T170 250 160 200 70 35 1.5 IS300T210 350 350 250 120 120 1.5 IS300T250 400 400 300 150 150 1.5 IS300T300 500 400 400 185 185 1.5
break
er(MC
CB)
(A)
Reco
t
mme nded
Cont
actor
(A)
Recomm
end-ed
Input filterA
Conduct ing Wire
of Main
Circuit
at the
Input
Side mm2
Recomm
ended
Conducti
ng Wire
of Main
Circuit at
the
Output
Side mm2
Recomm
e-nded Conduct ing Wire
of
Control
Circuit
mm2
3.2.2 Using instruction of external electrical parts:
Table 3-2 Instruction for the Use of External Electrical Parts of IS300 Servo
Driver
Part
Name
Circuit
breaker
Contactor
AC input
reactor
Mounting Location Function description
Front end of input circuit
Between the circuit breaker and the servo driver input side
Input side of the servo driver
Disconnect the power supply when the equipment at the lower part is over current. Connection and disconnection of servo driver. Frequent power-on and power-off operations on the servo driver shall be avoided.
1) Improve the power factor of the input side;
2) Eliminate the higher harmonics of the
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Part
Name
EMC Input
filter
DC
reactor
AC
output
reactor
Mounting Location Function description
input side effectively and prevent other equipment from damaging due to distortion of voltage wave.
3) Eliminate the input current unbalance due to unbalance between the power phases.
1) Reduce the external conduction and
radiation interference of the servo driver. Input side of the servo driver
IS300 series servo driver adopts DC reactor above IS300T015 (included) as standard.
Between the servo driver output side and the motor. Close to the servo driver.
2) Decrease the conduction interference
flowing from the power end to the servo
driver and improve the anti-interference
capacity of the servo driver.
1) Improve the power factor of the input side;
2) Improve the whole efficiency and thermal stability of the servo driver.
3) Eliminate the impact of higher harmonics of the input side on the servo driver and reduce the external conduction and radiation interference.
The servo driver output side generally has higher harmonics. When the motor is far from the servo driver, since there are many distributed capacitors in the circuit, certain harmonics may cause resonance in the circuit and bring about the following two impacts:
1) Degrade the motor insulation
performance and damage the motor for the long run.
2) Generate large leakage current and
cause frequent servo driver protection.
In general, the distance between the servo driver and the motor exceeds 100 meters. Installation of output AC reactor is recommended.
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3.2.3 Connections of servo pump
Schematic Diagram for Servo Pump Connections
3.2.4 Main Circuit Terminals and Connections
z Make sure that the power switch is in OFF status prior to perform wiring
connection. Otherwise there may be danger of electric shock!
z z Only the qualified and trained personnel can perform wiring connection.
Otherwise it may cause equipment and human injuries!
z It shall be earthed reliably. Otherwise there may be danger of electric
shock or fire!
z Make sure that the rated value of the input power supply is consistent
with that of the driver. Otherwise it may damage the driver!
z Make sure that the motor matches the driver. Otherwise it may damage
the motor or generate driver protection!
z Do not connect the power supply to the terminals of U, V and W.
Otherwise it may damage the driver!
z Do not directly connect the brake resistor between the DC bus terminals
(+) and (-). Otherwise it may cause fire!
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1)Description of main circuit terminals of single-phase servo driver:
Terminals Name Description
Input
R、S、T R S and T
(+)(-)(+) and (-)
(+)、PB(+) and PB
P(+)P
and (+)
U、V、W U, V and W
3) Precautions on Wiring:
terminal of three-phase power supply Negative and positive terminals of DC bus Connecting terminal of brake resistor Connection terminal of external reactor Output terminal of servo driver Earth terminal
a Input power R, S and T:
The cable connection at the input side of the servo driver has no phase sequence requirement.
b DC bus (+) and (-) terminals:
Note that the (+) and (-) terminals of DC bus have residual voltage right after power-on. It needs to wait until the CHARGE indictor is OFF and make sure that the voltage is less than 36V prior to wiring connection. Otherwise there may be danger of electric shock. When selecting external brake unit for the driver of above IS300T07 (inculded), the poles of (+) and (-) shall not be connected reversely, or it
AC single-phase 220V power connection point
Shared DC bus input point (connection point of external braking unit of above IS300T070 included
Connection point of Brake resistor of below IS300T050(included)
Connection point of external reactor above IS300T140(included)
Connect the three-phase motor
Earth terminal
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may damage the driver and even cause fire. The wiring length of the brake unit shall not exceed 10 meters. Twisted wires or pair wires shall be used and connected in parallel. Do not connect the brake resistor directly to the DC bus, or it may damage the servo driver and even cause fire.
c Connecting terminals (+) and PB of brake resistor:
The connecting terminals of the brake resistor are effective only for the servo driver of below IS300T050 (inculded) with built-in brake unit. The prototype of brake resistor can refer to the recommended value and the wiring length shall be less than 5 meters. Otherwise it may damage the servo driver.
d Connecting terminals P and (+) of external reactor:
For the servo driver of above IS300T140 (included)with external reactor, when assembling, remove the connector between terminals P and (+) and connect a reactor instead.
e Terminals U, V, W at the output side of the servo driver:
The servo driver output side cannot connect to the capacitor or surge absorber. Otherwise, it may cause frequent servo driver protection and even damage the servo driver. In case the motor cable is too long, it may generate electrical resonance easily due to the impact of distributed capacitance, thus damaging the motor insulation or generating higher leakage current to invoke over current protection of the servo driver. When the length of motor cable is longer than 100 meters, it needs to install a AC output reactor.
f Earth terminal
This terminal shall be earthed reliably, with resistance of earth cable of less than 0.1. Otherwise, it may cause fault or damage the servo driver.
Do not share the earth terminal and zero line of the power supply.
PE:
3.2.5 Control terminals and connection:
1The control circuit terminals are arranged as follows:
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Fig.3-7 Layout of Control Circuit Terminals
2Function description of control terminal:
Table 3-3 Description of Control Terminal Function of Servo Driver
Type Terminal Terminal name Func tio n de s cription
Provide 10V±10% power supply for external- units, and the maximum output current is 10mA.
+10V-GND 10V power supply
power supply
+13V-GND
Pressure sensor
power supply
It is generally used as the operating power supply for the external potentiometer. The potentiometer resistance range is 1k 5kΩ. Provide 13V±10% power supply for external units. The maximum output current is 10mA. It is generally used as the operating power supply for pressure sensor.
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Type Terminal Terminal name Func tio n de s cription
Provide +24V power supply for external units. It is generally used as the operating power supply for digital input/output terminals.
24V±10%, no-load vitual voltage can not exceed 30V.
The maximum output current is 200mA. It is internally insulated with GND. COM and 24V is internally insulated .Connect to 24V by default upon delivery. When external signal is used to drive DI1
DI5, OP needs to connect to
the external power supply and disconnect from the +24V power terminal.(It is determined by the J4 jumper on the control board.)
Input Voltage range±10V
The resolution is 12 bit, the correction
precision is 0.5 pensent.
2 Input resistance100kInput resistance: 100kΩ.
1 The resolution is 12 bit, the
correction
2 Input resistance:100k
1. Input range: ±10V/0 to 20mA, which is determined by J3 jumper on the control board. There is 12-bit resolution, the correction is 0.5 pensent.
2. Input impedance: It is 100k at the time of voltage input and 500 at the time of current input.
precision is 0.5 pensent.
precision
Anal
og
Input
+24V-COM
OP
AI1-GND
AI2-GND
AI3-GND
24V power
supply
External power
input terminal
Analog input
terminal 1
The default
pressure setting
Analog input
terminal 2
The default flow
settup
Analog input
terminal 3
default
pressure sensor
signal input
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Type Terminal Terminal name Func tio n de s cription
Digit
al
Input
Com muni catio
n
Termi
nal
Anal
og
Outp
ut
Real
y
DI1-COM Digital input 1 DI2-COM Digital input 2 DI3-COM Digital input 3 DI4-COM Digital input 4
DI5-COM Digital input 5
PTCP-PTCN
CANH CANL
CGND
485B
485A
AO1-GND Analog output 1
AO2-GND Analog output 2
T/A1-T/B1
Motor overheating
protection input
CAN
Communication
terminal
485
Communication
terminal
Normally closed
terminal
1 Insulate drain-to-source input
programmable terminals,input frequency is less than 100 2 Input resistance:3.3k 3Voltage range for level input 9V
30V
Motor overheating protection PTC sensor,support PTC130 、 PTC150 etc. The higest communication speed is 1Mbps.Whether to connect terminal resistance is determined by the J4 jumper on the control board. Retain the terminal without the funtion by default, the highest communication speed is 230Kbps with isolation. The voltage or current output is determined by the J3 jumper on the control board. Output range: 0V 20mA. There is 12-bit resolution, the correction the maximum load resistance value is not less than 500Ω. The voltage or current output is determined by the J24 jumper on the control board. Output range: 0V 0mA
20mA.
There is 12-bit resolution, the correction pensent,the maximum load resistance value is not less than 500. Contact driving capacity:
10V and 0mA
precision is 1 pensent,
precision is 1
Hz;
10V and
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Type Terminal Terminal name Func tio n de s cription
outp
ut
Auxil
ary
interf
ace
T/A1-T/C1
T/A2-T/C2
T/A3-T/C3
CNR1
Function Instructions of PG Card Terminal
Table 3-4
3) Description of Connection of control terminals:
interferences, it needs to employ shielded cable generally and the length shall be no longer than 20 meters, as shown in Fig. 3-8. In case the analog signal is subject to severe interference, and analog signal source side shall be installed with filter capacitor or ferrite magnetic core, as shown in Fig.3-9.
Function Instructions of Servo Driver PG Card Terminal
Item name Description
1 EXC
2 /EXC
3 SIN
4 SINLO
5 COS
9 COSLO
6 PTC-P
7 PTC-N
8 -- --
A. Analog input terminal:
Since the weak analog voltage signal is easy to suffer external
Normally open
terminal
Normally open
terminal
Normally open
terminal
External keyboard
interface
Excitation Signal
SIN Feedback Signal
COS Feedback Signal
Motor overheating protection PTC sensor,support PTC130 PTC150 ,etc.
AC250V3A,COSφ=0.4。 DC 30V,1A。
External keyboard and parameter copy unit interface
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Fig.3-8 Schematic Diagram for Connection of Input Terminal of Analog Signal
External
analog source
0.22μF 50V
C
Shielded twisted-pa ir
cable
Ferrite bead (In the same direction around two circles)
IS300
AI1
GND
Fig.3-9 Schematic Diagram for Connection of Input Terminal of Analog Signal
BDigital input terminal:
It needs to employ shielded cable generally, with cable length of no more than 20 meters. When enabled driving is adopted, necessary filtering measures shall be taken to prevent the interference to the power supply. It is recommended to use the contact control mode.
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C. DI Terminal Connection:
1 Connection with dry contact sharing the negative pole
Control board of servo driver
Fig.3-11 Connection with dry contact sharing the negative pole
This is one of the most commonly used connection mode. If external power supply is used, it must remove the short circuit copper bars between +24V and OP respectively,which is determined by J11 jumper on the control board. and connect the positive pole of external power supply to OP and negative pole to CME.
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2 Connection with dry contact sharing the positive pole
Control board of servo driver
Fig.3-11 Connection with dry contact sharing the positive pole
It must remove the short circuit copper bar between +24V and OPwhich is determined by J11 jumper on the control board.and then connect OP with CME.
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Operation and Display
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Chapter4 Operation and Display
4.1 Introduction to Operation and Display Interface
With the operation panel, it can perform such operations on the driver as function parameter modification, driver working status monitoring and driver running control (startup and stop). Refer to Fig.4-1 for the physical appearance and functional zone of the operation panel.
Fig.4-1 Operation Panel Diagram
1) Description of Function LED Indictor: RUN: When it is OFF, it indicates the driver is in stop status; when it is ON, it indicates the driver is in rotation status. LOCAL/REMOT: It is the LED indictor for keyboard operation, terminal operation and remote operation (communication control). When it is OFF, it indicates the keyboard operation control status; when it is ON, it indicates the terminal operation control status; when it flashes, it indicates the remote operation control status.
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FWD/REV: It is the LED indictor for forward/reverse rotation. When it is OFF, it indicates the driver is in forward rotation status; when it is ON, it indicates the driver is in reverse rotation status. TUNE/TC: It is the LED indictor for tuning. When it is ON it indicates the torque control status; when it is OFF, it indicates the speed control status.
2) Unit LED indictor description: Hz refers to frequency unit. A refers to current unit. V refers to voltage unit. RPM refers to rotation speed unit. % refers to percentage
3) Digital display zone: Five-digit LED display, able to display setup frequency, output frequency,
various monitoring datas and alarm codes.
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4 Keyboard button description
Button Name Function
PRG
ENTER
Increase key
Decrease key
>> Shift key
RUN Running key
STOP/RESET Stop/reset
QUICK Shortcut key
MF.K
Programming
key
Confirmation
key
Multi-function
selection key
Table 4-1 Keyboard Function
entry and exit of primary menu, deletion of shortcut parameter enter the menu interfaces level by level, and confirm the set parameters. increase of the data or function code
decrease of the data or function code
Select the displayed parameters in turn on the stop display interface and running display interface, and select the modification digit of parameters when modifying parameters. It is used to start the running of the driver under keyboard control mode. Press this button to stop the running in the running status and reset the operation in the fault alarm status. These button characteristics are limited by the function code F7-02. It can be used to enter or exit level 1 menu of the shortcut menu. Refer to the QUICK operation description for details. In case F7-01=0, it has no function; In case F7-01=1, it serves as the key switching between local operation and remote operation. In case F7-01=2, it serves as forward/reverse rotation switching key; In case F7-01=3, it serves as forward rotation Jog key; Refer to F7-01 for the detailed operation.
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4.2 Description of Function Code Viewing and
Modification Methods
The operation panel of the IS300 servo driver adopts three-level menu structure to carry out operations such as parameter setting. The three-level menu includes function parameter set (level 1 menu)Function code (level 2 menu)Function code setup value (level 3 menu). Refer to Fig.4-2 for the operation procedure.
Parameter Set Modification
Function Code Modification
Function Code Modification
First-level Menu
Second-level Menu
Third-level Menu
Fig.4-2 Operation Procedure of Three-level Menu
Note: When operating on level 3 menu, press PRG key or ENTER key to return to level 2 menu. The difference between PRG key and ENTER key is described as follows: Pressing ENTER KEY will save the setup parameter and return to the level 2 menu and then automatically shift to the next function code, while pressing PRG key will directly return to level 2 menu without saving the parameter, and it will return to the current function code.
Example: Modify the function code F3-02 from 10.00Hz to 15.00Hz. (The bold-type work indicates the flashing bit.)
Fig.4-3 Example of parameter editing operation
In level 3 menu, if the parameter has no flashing bit, it indicates that the function code cannot be modified. The possible reasons include:
1) The function code is an unchangeable parameter, such as actual detection parameter, running record parameter, etc.
2) The function code cannot be modified in running status. It can be
modified only after the unit is stopped.
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4.3 Shortcut Menu Operation Mode
The shortcut menu is set to facilitate the user to quickly view and modify the commonly used function parameters. In the shortcut menu, the parameter is displayed in the form of “UA3-01”, which indicates the function parameter A3-01. Parameter modification in the shortcut menu has the same effect as the operation in the common programming status.
The shortcut menu can contain 16 function parameters at most. If there are 16 parameters and the user wants to add more, it will display “FULL”. If “NULL” is displayed when entering the menu, it indicates that the shortcut menu is NULL. The shortcut menu operation is limited by the function code F7-03. When F7-3 is set to “0”, addition or deletion operation can be performed on the shortcut menu. When F7-03 is set to “1”, the parameter option is locked and addition or deletion operation is inenabled. The shortcut menu has stored the 16 common parameters by default for the convenience of the user:
uA3-01 Maximum rotation speed uA3-02 System oil pressure uA3-03 Maximum oil pressure uA3-04 Oil pressure command risetime uA3-05 Kp1Oil pressure control Kp1 uA3-06 Ti1 Oil pressure control Ti1 uA3-07 Td1 Oil pressure control Td1 uA3-08 Maximum reverse rotation speed uF4-32 AI3 Input filter time
uA3-09 Minimum flow uA3-10 Minimum pressure A3-20 AI zero drift auto correction uF2-00 Speed loop proportional gain 1 uF2-01 Speed loop integration time 2 uF2-03 Speed loop proportional gain 2 uF2-04 Speed loop integration time 2
The user can edit the shortcut menu in accordance with the actual needs.
1) Add shortcut parameter item:
Flash Display
Stop Display
Stop Flashing
Fig.4-4 Example of Adding Shortcut Parameter Item
Note: When pressing QUICK key during the programming of level 2 menu, the
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display flashes and prompts whether to save the parameter into shortcut menu. Press ENTER key for confirmation, the display stops flashing, and the operation is completed. Press PRG key to cancel, the display stops flashing, and the operation is cancelled.
2) Modification of shortcut parameters
Run or Stop Display
Fig.4-5 Example of Modification of Shortcut Parameters
Run or Stop Desplay Note: In Stop or running display interface, press QUICK key to enter shortcut key, and select different shortcut parameters with UP/DOWN key. Then press ENTER key to enter next level of menu. At this time the modification method of shortcut parameter is the same as that of the parameters in common level 3 menu. To return to the upper level display, press QUICK key, and the modified parameters will not be saved.
3) Delete shortcut parameter item:
Flash display
Fig.4-6 Deletion of Shortcut Menu
Note: Press PRG key in shortcut menu, the display flashes and prompts whether to delete the parameter. Press ENTER key for confirmation, the display stops flashing and the deletion operation is completed. Press QUICK key, the display stops flashing, and the deletion operation is canceled. If the last shortcut parameter is deleted, “NULL” will be displayed upon deletion, indicating that the shortcut menu is NULL.
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4.4 Method of Viewing Status Parameter
In stop or running status, it can display multiple status parameters. It can select whether to display the parameter through the function codes F7-04 (running parameter) and F7-05 (stop parameter) in accordance with the binary bits. For the meanings of the binary bits, refer to Chapter 6 F7-04 and F7-05 Function Codes for details.
In the
running status, five running status parameters are always displayed,
namely, setup frequency, bus voltage, output voltage , and output current, and other sixteen parameters, namely, DI input status, DO output status, analog input AI1 voltage, analog input Al2 voltage, analog input AI3 voltage and four reserved parameters ,etc.They are displayed in accordance with the selection of F7-04 (converted into decimal system). The displaying of the selected parameters may be switched by the button sequence.
In the stop status, there are totally sixteen stop status parameters for selection, namely, setup frequency, bus voltage, DI input status, DO output status, analog input AI1 voltage, analog input Al2 voltage, analog input AI3 voltage(or current and five reserved parameters,They are displayed in accordance with the selection of F7-05 (converted into decimal system).The displaying of the selected parameters may be switched by the button sequence.
When the servo driver is restarted upon power shutdown, the displayed parameters are the parameters selected before the power shutdown.
4.5 Password Setup
The driver provides user password protection function. When FP-00 is set to non-zero value, it indicates the user password, and the password protection turns valid after exiting the function code editing status. When pressing PRG key again, “------“ will be displayed, and common menu cannot be entered until user password is input correctly.
To cancel the password protection function, enter with password and set FP-00 to “0”. The user password protection for the parameter items in the shortcut men depends on the status of F7-03, and is inenabled for the parameter values.
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4.6 Automatic Tuning of Motor Parameters
To select the vector control running mode, it must input the nameplate parameter of the motor accurately prior to the running of the driver. The IS300 servo driver will select standard motor parameters matching the nameplate parameter. Since the vector control mode relies highly on the motor parameters, it must acquire the accurate parameters of the controlled motor to ensure the good control performance. The procedures for the automatic tuning of motor parameters are described below: First, select the command source (F0-02) as the command channel of the operation panel. Second, input the following parameters in accordance with the actual motor parameters: F1-01: Rated motor power F1-02: Rated motor voltage F1-03: Rated motor current
If the
back EMF of motor is unknown, please make the motor completely
disconnect from the loadand set F1-16“2”(dynamic tuning),and press RUN key on the keyboard panel, then the servo driver will automatically calculate the following parameters: F1-11: D axis inductors F1-12: Q axis inductors F1-13: Stator resistance
Finally, complete the dynamic tuning of motor parameters.
If the motor back-EMF is known, please set the parameter to F1-15 according to the motor back-EMF ,the motor can not be completely disconnect from the loadand set F1-16“2”(dynamic tuning),and press RUN key on the keyboard panel, then the servo driver will automatically calculate the following parameters:
F1-10: No-load current F1-11: D axis inductors F1-12: Q axis inductors F1-13: stator resistor
F1-04: Rated motor frequency F1-05: Rated rotation speed of motor
F1-14: Unit F1-15: Back EMF A1-02: Encoder installation angle
F1-14: Unit F1-15:
Back EMF
A1-02: Encoder nstallation angle
I
- 52 -
Page 59
Finally, complete the static tuning of motor parameters. You can calculate motor the motor basic parameters for calculation are rated-EMF coefficient of V1000rpm (V/1000rpm) and the rated speed v (RPM):
Motor back EMFcalculation method as show follows:
Back EMF: Vemf = V1000 * v/1000
back-EMF according to the motor basic parameters,
- 53 -
Page 60
Function Parameter Table
- 54 -
Page 61
Chapter 5 Function Parameter Table
If FP-00 is set to non-zero value, it means parameter protection password is set, and the parameter menu cannot be entered until correct password is input. To cancel the password, it needs to set FP-00 to “0”. The parameters in the shortcut menu are free from password protection. The symbols in the function table are described as follows: It indicates that the parameter setup value can be modified when the driver is in stop status and running status. It indicates that the parameter setup value cannot be modified when the driver is in the running status. It indicates that the numerical value of the parameter is the actually measured value, which cannot be modified. “*”: It indicates this parameter is “Factory default parameter” and can be set only by the manufacturer.
- 55 -
Page 62
Function Parameter Table
(Common Parameter reference to appendix table)
Function
code
U0-00
U0-01 Setup frenquency
U0-02 Bus voltage Bus voltage 0V 830V
U0-03 Output voltage Output voltage
U0-04 Output Current Output Current 0.01A 655.35A
U0-05
U0-06 Output torque Output torque
Name LED display Setup range
Group U0 Driver Parameter Viewing Group
Running
frenquency
Output
power
Running
frenquency
Setup
frenquency
Output
power
0.00Hz maximum frequencyF0-10
0.00Hz T
maximum frequency F0-10
0V Motor rated voltageF1-02
0.4kW 1000.0kW
0.0% Upper limit torqueF2-10
Minimu
m unit
Factory
default
value
descrip-t
Modific-
ation
ion
U0-07
U0-08
U0-09
U0-10
Local DI/DO
status
Expansion DI /
DO status
Voltage(after
corrected)
AI12 voltage after
corrected)
Local DI/DO
status
Expansion DI /
DO status
Voltage(after
corrected)
AI12 voltage
after corrected)
-10.00V10.000V
-10.00V10.000V
- 56 -
Page 63
Function
code
U0-11
U0-12
U0-29
U0-30
U0-31
U0-32
A0-00
A0-01
A0-02
A0-03
A0-04
A0-05
Name LED display Setup range
AI3voltage after
corrected)
Reserved
AI11voltage
before
corrected)
AI12voltage
before corrected)
AI13voltage
before corrected)
Weak magnetism
control mode
Weak
magnetismcurren
t coefficient
Weak magnetism
current upper
limit
Weak magnetism
Integral multiples
Weak magnetism
adjustment
coefficient
Output phase
failure PWM
detection time
AI3voltage after
corrected)
AI11voltage
before
corrected)
AI12voltage
before corrected)
AI13voltage
before corrected)
Group A0 Weak Magnetism and SVC Control Group
Weak
magnetism
control mode
Weak
magnetism
current
coefficient
Weak
magnetismcurre
nt upper limit
Weak
magnetism
Integral multiples
Weak
magnetism
adjustment
coefficient
Output phase
failure PWM
detection time
-10.00V10.000V
-10.00V10.000V
-10.00V10.000V
-10.00V 10.000V
0: Direct calculation
1: Automatic
adjustment
80%200% 1 100%
0120 1 100%
2001000 1 400
0100 1 4
063000 1 0
Group A1 PG Card
Minimu
m unit
Factory
default
value
1 0
Modific-
ation
descrip-t
ion
- 57 -
Page 64
Function
code
A1-00
A1-01
A1-02
A1-03
A1-04
A2-00
A2-01
A2-02
F0-00 Model display Model display
Name LED display Setup range
Reserved - - - -
Encoder
installation angle
Select the
reverse feedback
speed
Rotary
transformer
number of
pole-pairs
Baud rate
selection
CAN
communication
address
CAN
communication
continuous time
Encoder
installation angle
Select the
reverse feedback
speed
Rotary
transformer
number of
pole-pairs
Group A2 CAN Communication Group
Baud rate
selection
CAN
communication
address
CAN
communication
continuous time
Group F0 Basic Function Group
value
nt
Modific-
ation
descrip-t
ion
Minimu
m unit
0.0°359.9° 0.1° 0.0°
01 1 0
150 1 1
020k 150k 2125k 3250k 4500k 51M
1255 1 1
0.0sinenabled
0.1s5.0s
1: G model (heavy
load model)
2: P model (light load
model)
0.1s 0.0s
Factory
default
1 4
Model
1
depende
- 58 -
Page 65
Function
code
F0-01 Control mode Control mode
F0-02
F0-03
Name LED display Setup range
Command source
selection
Main frequency
source X
selection
Command
source selection
Frequency
source X
selection
Minimu
0: Speed sensorless
vector control (SVC)
1: Speed sensor
vector control (VC)
2:V/F control
0: 0:Operation panel
running command
channel (LED OFF)
1: Terminal
command channel
(LED ON)
2: Serial port
command channel
(LED flashes)
0: Digital setup UP
and DOWN
adjustment
(non-recorded)
1: Digital setup UP
and DOWN
adjustment
(recorded)
2: Al1
3: Al2
4: Al3
5:Reserved
6: MS speed
7: Resvered
8: Resvered
9: Communication
setup
Factory
m unit
default
value
1 1
1 0
1 1
Modific-
ation
descrip-t
ion
- 59 -
Page 66
Function
code
F0-04
F0-05
F0-06
Name LED display Setup range
0:Digital setup UP
and DOWN
adjustment
(non-recorded)
1: Digital setup UP
and DOWN
Auxiliary
Frequency
source Y
selection
Auxiliary
Frequency
source Y range
selection
Auxiliary
Frequency
source Y
Auxiliary
Frequency
source Y
selection
Auxiliary
Frequency
source Y range
selection
Frequency
source Y range
adjustment
(recorded)
2: AI1
3: AI2
4: AI3
5:Reserved
6: MS speed
7: Reserved
8: Reserved
9: Communication
setup
0: Relative to
maximum frequency
1: Relative to
frequency source X
0%100% 1% 100%
Minimu
m unit
Factory
default
value
1 0
1 0
Modific-
ation
descrip-t
ion
- 60 -
Page 67
Function
code
F0-07
F0-08 Preset frequency Preset frequency
F0-09 Running direction
F0-10
Name LED display Setup range
Frequency
source selection
Maximum
frequency
Frequency
source selection
Running
direction
Maximum
frequency
Minimu
m unit
0: Main frequency
source X
1: Main frequency
source X plus
auxiliary frequency
source Y
2: Switching
between main
frequency source X
and auxiliary
frequency source Y
3: Switching
between main
frequency source X
and (main
frequency source X
plus auxiliary
frequency source Y)
4: Switching
between main
frequency source Y
and (main
frequency source X
plus auxiliary
frequency source Y)
0.00Hz ~ the
maximum frequency
F0-10
0: Consistent
direction
1:Reverse direction
50.00Hz300.00Hz 1
1 0
0.01Hz 50.00Hz
1 0
Factory
default
value
200.00
Hz
Modific-
ation
descrip-t
ion
- 61 -
Page 68
Function
code
F0-11
F0-12
F0-13
F0-14
F0-15 Carrier frequency
Name LED display Setup range
Frequency
source upper limit
Frequency
upper limit
Frequency upper
limit offset
Frequency
lower limit
Frequency
source upper
limit
Frequency
upper limit
Frequency upper
limit offset
Frequency
lower limit
Carrier
frequency
Minimu
m unit
0: F0-12 setup
1: AI1
2: AI2
3: AI3
4: Reserved
5: Communication
setup
Frequency lower
limit F0-14 ~
maximum
frequencyF0-10
0.00Hz ~ The
maximum frequency
F0-10
0.00Hz ~ frequency
upper limit F0-12
0.5kHz16.0kHz 0.1kHz
1 0
0.01Hz
0.01Hz 0.00Hz
0.01Hz 0.00Hz
Factory
default
value
200.00H
z
Model
depende
nt
Modific-
ation
descrip-t
ion
- 62 -
Page 69
value
nt
Modific-
descrip-t
Function
code
F0-16
F0-17 Speed-up time 1 Speed-up time 1 0.0s6500.0s 0.1s 20.0s
F0-18
F1-00
F1-01 Rated power Rated power 0.4kW1000.0kW 0.1kW
Name LED display Setup range
0: Fixed PWM,
carrier frequency
temperature
adjustment is
inenabled
1: Random PWM,
carrier frequency
Carrier frequency
adjustment
selection
Speed-down
time1
Motor type
selection
Carrier
frequency
adjustment
selection
Speed-down
time1
Group F1 Motor Parameters
Motor type
selection
temperature
adjustment
inenabled
2: Fixed PWM,
carrier wave
temperature
adjustment valid
3: Random PWM,
carrier frequency
temperature
adjustment enabled
0.0s6500.0s 0.1s 20.0s
0: Common
asynchronous motor
1: Variable
frequency
asynchronous motor
2: Permanent
magnetic
synchronous motor
Minimu
m unit
Factory
default
1 2
1 2
Model
depende
ation
ion
- 63 -
Page 70
Function
code
F1-02 Rated voltage Rated voltage 0V440V 1V
F1-03 Rated current Rated current 0.01A655.35A 0.01A
F1-04 Rated frequency Rated frequency 0.00max 0.01Hz
F1-05
F1-06
F1-10
F1-11 D axis inductors D axis inductors 065535 1
F1-12 Q axis inductor Q axis inductor 065535 1
F1-13 Stator resistance Stator resistance 065535 1
F1-14 Unit Unit 0012 01
F1-15 Back EMF Back EMF 065535V 1
Name LED display Setup range
Rrated rotation
speed
Reserved
Rated rotation
speed
0rpm30000rpm 1rpm
Minimu
m unit
Factory
default
value
Model
depende
nt
Model
depende
nt
Model
depende
nt
Model
depende
nt
Model
depende
nt
Model
depende
nt
Model
depende
nt
Model
depende
nt
Model
depende
nt
Modific-
ation
descrip-t
ion
- 64 -
Page 71
Function
code
F1-16 Tuning selection Tuning selection
F2-00
F2-01
F2-02
F2-03
F2-04
F2-05
F2-06
F2-07
F2-08 Torque control Torque control
Name LED display Setup range
Group F2 Vector Control Parameters
Speed loop
proportional gain 1 Speed loop P1 0100 1 60
Speed loop
integration time 1
Switching
frequency 1
Speed loop
proportional gain 2 Speed loop P2 0100 1 60
Speed loop
integration time 2
Switching
frequency 2
Slip
compensation
coefficient
Time constant of
speed loop filter
Speed loop l1 0.01s10.00s 0.01s 0.30s
Switching
frequency 1
Speed loop l2 0.01s10.00s 0.01s 0.30s
Switching
frequency 2
Slip coefficient 50%200% 1% 100%
Speed loop filter 0.000s0.100s 0.001s 0.000s
value
Modific-
ation
descrip-t
ion
Minimu
m unit
0: No operation
1: Static tuning(low
speed)
2: Dynamic tuning
(high speed)
3: Tuning mode
0.00F2-05 0.01Hz 5.00Hz
F2-02 the
maxnimum
0: Inenabled
1: Enabled
0.01Hz 10.00Hz
Factory
default
1 0
1 0
- 65 -
Page 72
value
Modific-
descrip-t
Function
code
F2-09
F2-10
F2-11
F2-12 Reserved
F2-13
F2-14
F2-15
F2-16
F2-17
F3-00 V/F curve setup V/F curve setup
Name LED display Setup range
0: F2-10
1: AI1
2: AI2
3: AI3
Torque upper
limit
Torque upper
limit
Encoder pulse
number
D axis current
loop Kp
D axis current
loop Ki
Q axis current
loop Kp
Q axis current
loop Ki
SoftPwm
selection
Torque upper
limit
Torque upper
limit
Encoder pulse
number
D axis current
loop Kp
D axis current
loop Ki
Q axis current
loop Kp
Q axis current
loop Ki
SoftPwm
selection
Group F3 V/F Control Parameters
4: Reserved
5: Communication
setup
Analog input scale
corresponds to
F2-10.
0.0%250.0% 0.1% 200.0%
165535 1 1024
065535 1 50
065535 1 50
065535 1 50
065535 1 50
0: Inenabled
1: Enabled
0: Straight V/F curve
1: Multiple-point V/F
curve
2: Square V/F curve
Minimu
m unit
Factory
default
1 0
1 0
1 0
ation
ion
- 66 -
Page 73
Function
code
F3-01 Torque boost Torque boost
F3-02
F3-03
F3-04
F3-05
F3-06
F3-07
F3-08
F3-09
F3-10 AVR selection AVR selection
F3-11
Name LED display Setup range
Cutoff frequency
of torque boost
V/F Frequency
point 1
V/F voltage point 1 V/F voltage point
V/F frequency
point 2
V/F voltage point 2 V/F voltage point
V/F frequency
point 3
V/F voltage point 3 V/F voltage point
Slip
compensation
coefficient
Oscillation
suppression gain
Cutoff frequency
of torque boost
V/F Frequency
point 1
1
V/F frequency
point 2
2
V/F frequency
point 3
3
Slip
compensation
coefficient
Oscillation
suppression gain
Group F4 Input Terminal
value
nt
Modific-
ation
descrip-t
ion
Minimu
m unit
0.0Automatic
0.1%30.0%0.
0:(automatic)0.1% to
30.0%
0.00 ~ maximum
frequency
0.00Hz ~ rated motor
frequency
0.0%100.0% 0.1% 0.0%
0.00Hzmotor rated
frequency
0.0%100.0% 0.1% 0.0%
0.00Hzmotor rated
frequency
0.0%100.0% 0.1% 0.0%
0.0%200.0% 0.1% 0.0%
0: Inenabled
1: Enabled
2: Inenabled only at
the time of
deceleration
0100
0.1% 1.0%
0.01Hz 50.00Hz
0.01Hz 0.00Hz
0.01Hz 0.00Hz
0.01Hz 0.00Hz
Factory
default
1 2
Mmodel
1
depende
- 67 -
Page 74
Function
code
F4-00
F4-01
Name LED display Setup range
0: No function
1: Forward rotation
(FWD)
2: Reverse rotation
DI1 terminal
function selection
DI2 terminal
function selection
DI1 terminal
selection
DI2 terminal
selection
(REV) oil pump enabled
3: Three-line mode
running control
4: Forward rotation
Jog (FJOG)
5: Reverse rotation
Jog (RJOG)
6: Terminal UP
7: Terminal DOWN
8:Free stop
9: Fault reset
(RESET)
10: Pause
11: External fault
normally open input
12: MS speed
terminal 1
Minimu
m unit
Factory
default
value
1 1
1 0
Modific-
ation
descrip-t
ion
- 68 -
Page 75
Function
code
F4-02
F4-03
Name LED display Setup range
13: MS speed
terminal 2
14: MS speed
terminal 3
D13 terminal
function selection
D14 terminal
function selection
DI3 terminal
selection
DI4 terminal
selection
15: MS speed
terminal 4
16:Speed-up time
selection terminal 1
17 Speed-up
/speed-down time
selection terminal
18:Main frequency
source switching
19: UP and DOWN
setup clear (terminal
and keyboard)
20: Running
command switching
terminal
21:
Speed-up/speed-do
wn time inenabled
22~23:Reserved
32: DC brake
command
33: External fault
normally closed input 41~47Reserved 48Servo pump PID
selection terminal 1
Minimu
m unit
Factory
default
value
1 9
1 0
Modific-
ation
descrip-t
ion
- 69 -
Page 76
Function
code
F4-04
F4-05
F4-14
Name LED display Setup range
49Servo pump PID
selection terminal 2 50 CAN
communication
DI5 terminal
function selection
Reserved Reserved
DI5 terminal
selection
enabled
Minimu
m unit
Reserved Reserve
Factory
default
value
1 0
d
Modific-
ation
descrip-t
ion
F4-15
F4-16
F4-17
F4-18
DI terminal filter
time
Terminal
command mode
Change rate of
terminals
UP/DOWN
AI1 minimum
input
DI terminal filter
time
Terminal
command mode
Change rate
of terminals
UP/DOWN
AI1 minimum
input
110 1 4
0. Two-line mode 1
1. Two-line mode 2
2. Three-line mode 1
3. Three-line mode 2
0.01 Hz/s 100.00Hz/s
-11.00V11.00V 0.01V 0.02V
1 0
0.01Hz/s 1.00Hz/s
- 70 -
Page 77
Function
code
F4-19
F4-20
F4-21
F4-22
F4-23
F4-24
F4-25
F4-26
F4-27
F4-28
F4-29
F4-30
Name LED display Setup range
AI1 minimum
input
corresponding
setup
AI1 maximum
input
AI1 maximum
input
correspondi-ng
setup
AI1 input filter
time
AI2 minimum
input
AI2 minimum
input
correspondi-ng
setup
AI2 maximum
input
AI2 maximum
input
correspondi-ng
setup
AI2input filter
time
AI3 minimum
input
AI3 minimum
input
correspondi-ng
setup
AI3 maximum
input
AI1 minimum
setup
AI1 maximum
input
AI1 maximum
setup
AI1 filter time 0.00s10.00s 0.01s 0.00s
AI2 minimum
input
AI2 minimum
setup
AI2 maximum
input
AI2 maximum
input
AI2 filter time 0.00s10.00s 0.01s 0.00s
AI3 minimum
input
AI3 minimum
setup
AI3 maximum
input
-100.0%100.0% 0.1% 0.0%
-11.00V11.00V 0.01V 10.00V
-100.0%100.0% 0.1% 100.0%
-11.00V11.00V 0.01V 0.02V
-100.0%100.0% 0.1% 0.0%
-11.00V11.00V 0.01V 10.00V
-100.0%100.0% 0.1% 100.0V
-11.00V11.00V 0.01V 0.02V
-100.0%100.0% 0.1% 0.0%
-11.00V11.00V 0.01V 10.00V
Minimu
m unit
Factory
default
value
Modific-
ation
descrip-t
ion
- 71 -
Page 78
Function
code
F4-31
F4-32
F4-33
F4-42
F4-43
F4-44
F4-45
F4-46
F4-47
F4-48
F4-49
F4-50
F4-51
Name LED display Setup range
AI3 maximum
input
corresponding
setup
AI3 input filter
time
Reserved Reserved Reserved
AI1sample
voltage
AI1 correction
voltage 1
AI1 sample
voltage 2
AI1 correction
voltage 2
AI1 sample
voltage 1
AI2 correction
voltage 1
AI2 sample
voltage 2
AI2 correction
voltage2
AI3 sample
voltage1
AI3 maximum
setup
AI3 filter time 0.00s10.00s 0.01s 0.00s
AI1sample
voltage
AI1 correction
voltage 1
AI1 sample
voltage 2
AI1 correction
voltage 2
AI1 sample
voltage 1
AI2 correction
voltage 1 -9.999V9.999V 0.001V 2.000V
AI2 sample
voltage 2
AI2 correction
voltage 2 -9.999V9.999V 0.001V 8.000V
AI3 sample
voltage 1
-100.0%100.0% 0.1% 100.0%
-9.999V9.999V 0.001V 2.000V
-9.999V9.999V 0.001V 2.000V
-9.999V9.999V 0.001V 8.000V
-9.999V9.999V 0.001V 8.000V
-9.999V9.999V 0.001V 2.000V
-9.999V9.999V 0.001V 8.000V
-9.999V9.999V 0.001V 2.000V
Minimu
m unit
Reserved Reserve
Factory
default
value
d
Modific-
ation
descrip-t
ion
- 72 -
Page 79
value
Modific-
descrip-t
Function
code
F4-52
F4-53
F4-54
F4-55
F4-58
F5-00 Reserved Reserved Reserved reserved reserved
F5-01
F5-02
Name LED display Setup range
AI3 correction
voltage1
AI3 sample
voltage2
AI3 correction
voltage2
Reserved - - - -
Control board
relay
(T/A1-T/B1-T/C1
) output
selection
Control board
relay
T/A2-T/C2
output selection)
AI3 correction
voltage1 -9.999V9.999V 0.001V 2.000V
AI3 sample
voltage2
AI3 correction
voltage2 -9.999V9.999V 0.001V 8.000V
Group F5 Output Terminal
Control board
RELAY1 output
selection
Control board
RELAY2 output
selection
-9.999V9.999V 0.001V 8.000V
0: No output
1: Servo driver is
running
2: Fault output
3: Frequency level
detection FDT output
4: Frequency arrival
5: In zero speed
operation
6: Motor overload
pre-warning
7: Servo driver
overload
pre-warning
8~11: Reserved
12: Running time
arrival
Minimu
m unit
Factory
default
1 2
1 1
ation
ion
- 73 -
Page 80
Function
code
F5-03
Name LED display Setup range
13: Frequency
limiting
14: Torque limiting
15: Ready for
running
16: Al1 is larger than
Al2
17: Frequency upper
limit arrival
Control board
relay (T/A3-T/C3)
output selection
Control board
RELAY3 output
selection
18: Frequency lower
limit arrival
19: Under voltage
status output 20: Communication setup 21~22 Reserved 23: Swash Plate Switching of Double displacement
plunger pump (NO)
24: Pressure control status output 25: Alarm output from pump(NC)
Minimu
m unit
Factory
default
value
1 0
Modific-
ation
descrip-t
ion
F5-04
F5-09
Reserved - - - -
- 74 -
Page 81
value
Modific-
descrip-t
Function
code
F5-10
F5-11
F5-12
F5-13
F5-14
F5-15 AO1 gain AO1 gain -10.0010.00 0.01 1.00
F5-16
Name LED display Setup range
0: Running
1: Setup frequency
2: Output current
3: Output torque
4: Output power
5: Output voltage
6:Reserved
AO1 output
selection
AO2 output
selection
Reserved - - - -
AO1 offset
coefficient
AO2 offset
coefficient
AO1output
selection
AO2 output
selection
AO1 offset -100.0%100.0% 0.1% 0.0%
AO2 offset -100.0%100.0% 0.1% 0.0%
7: AI1
8: AI2
9: Al3 10 Feedback
frequency 11 Feedback
voltage 1216
Reserved
11
Minimu
m unit
Factory
default
1 10
ation
ion
F5-17 AO2 gain AO2 gain -10.0010.00
F5-18
F5-22
Reserved - - - -
Group F6 Start/Stop Control
- 75 -
0.01 1.00
Page 82
value
Modific-
descrip-t
Function
code
F6-00 Start mode Start mode
F6-01
F6-02
F6-03 Start frequency Start frequency 0.00 Hz10.00Hz 0.01Hz 0.00Hz
F6-04
F6-05
F6-06
F6-07
F6-08
F6-09
F6-10 Stop mode Stop mode
Name LED display Setup range
0: Beginning from
stop frequency
1: Beginning from
zero speed
2: Beginning from
maximum frequency
0: Beginning from
stop frequency
Rotation speed
tracking mode
Rotation speed
tracking speed
Start frequency
retention time
DC brake current
at start
DC brake time at
start
Speed-up/speed-
down mode
Start segment
time of S curve
End segment
time of S curve
Rotation speed
tracking mode
Rotation speed
tracking speed
Start retention
time
DC brake current
at start
DC brake time at
start
Speed-up/
speed-down
mode
Start segment of
S curve
Start segment of
S curve
1: Beginning from
zero speed
2: Beginning from
maximum frequency
1100 1 20
0.0s36.0s 0.1s 0.0s
0%100% 1% 0%
0.0s36.0s 0.1s 0.0s
0: Straight
speed-up/speed-dow
n
1:S-cruve
speed-up/speed-dow
n
0.0%40.0% 0.1% 30.0%
0.0%40.0% 0.1% 30.0%
0:Speed-down to
stop
1: Free to stop
Minimu
m unit
Factory
default
1 0
1 0
1 0
1 0
ation
ion
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Page 83
value
Modific-
descrip-t
Function
code
F6-11
F6-12
F6-13
F6-14
F6-15 Brake use ratio Brake use ratio 0%100% 1% 100%
F7-00
F7-01
Name LED display Setup range
DC brake
beginning
frequency at stop
DC brake waiting
time at stop
DC brake current
at stop
DC brake time at
stop
LCD Language
selection
MF.K Key
function selection
Brake frequency
at stop
Brake waiting at
stop
DC brake current
at stop
DC brake time at
stop
Group F7 Keyboard and Display
Language
selection
MF.K Key
function
selection
0.00Hz ~ maximum
frequency
0.0s36.0s 0.1s 0.0s
0%100% 1% 0%
0.0s36.0s 0.1s 0.0s
0: Chinese
1: English
0:MF.K inenabled
1: Switching
between operation
panel command
channel and remote
command channel
(terminal command
channel or serial port
communication
command channel)
2: Switching
between forward
rotation and reverse
rotation
3: Forward rotation
Jog
Minimu
m unit
0.01Hz 0.00Hz
Factory
default
1 0
1 0
ation
ion
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Page 84
Function
code
F7-02
F7-03
F7-04
F7-05
F7-06
F7-07
F7-08
Name LED display Setup range
0: Enabled only in
the keyboard control
mode
1: STOP key
enabled in the
terminal control
mode
STOP/RESET
key function
QUICK
parameter
lockout
LED operation
display
parameter
LED stop display
parameter
Load speed
display coefficient
Radiator
temperature 1
Radiator
temperature 2
STOP key
function
Parameter
lockout
Operation
display
Stop display
Load speed
coefficient
Radiator
temperature 1
Radiator
temperature 2
2: STOP key fault
reset function
enabled in the
terminal control
mode
3: STOP key stop
and fault reset
function enabled in
the terminal control
mode
0: QUICK parameter
lockout inenabled
1: QUICK parameter
lockout enabled
Reference to the last
paragraph of chapter
explaination
Reference to the last
paragraph of chapter
explaination
0.00016.5000 0.0001 1.0000
0.0100 1℃ -
0.0100 1℃ -
Minimu
m unit
Factory
default
value
1 0
1 0
1 624
1 1139
Modific-
ation
descrip-t
ion
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Page 85
value
Modific-
descrip-t
Function
code
F7-09
F7-10
F7-11
F8-00
F8-01
F8-02
F8-03 speed-up time 2 speed-up time 2 0.0s6500.0s 0.1s 20.0s
F8-04
F8-05 Speed-up time 3 Speed-up time 3 0.0s6500.0s 0.1s 20.0s
F8-06
Name LED display Setup range
Accumulated
running time
Software version
No.1
Software version
No.2
Jog running
frequency
Jog speed-up
time
Jog speed-down
time
Speed-down time 2 Speed-down
Speed-down time 3 Speed-down
Accumulated
running time
Software
version No.1
Software
version No.2
Group F8 Auxiliary Function
Jog running
frequency
Jog speed-up
time
Jog speed-down
time
time 2
time 3
0h65535h 1 -
- - -
- - -
0.00Hz ~ maximum
frequency
0.0s6500.0s 0.1s 20.0s
0.0s6500.0s 0.1s 20.0s
0.0s6500.0s 0.1s 20.0s
0.0s6500.0s 0.1s 20.0s
Minimu
m unit
0.01Hz 2.00Hz
Factory
default
ation
ion
F8-07 Speed-up time 4 Speed-up time 4 0.0s6500.0s 0.1s 20.0s
F8-08 Speed-up time 4 Speed-up time 4 0.0s6500.0s 0.1s 20.0s
F8-09 Skip frequency 1 Skip frequency 1
F8-10 Skip frequency 2 Skip frequency 2
F8-11
F8-12
Skip frequency
amplitude
Forward/reverse
rotation
dead-zone time
Skip frequency
amplitude
Forward/reverse
rotation
dead-zone time
0.00Hz ~ maximum
frequency
0.00Hz ~ maximum
frequency
0.00Hz ~ maximum
frequency
0.0s3000.0s 0.1s 0.0s
0.01Hz 0.00Hz
0.01Hz 0.00Hz
0.01Hz 0.01Hz
- 79 -
Page 86
value
Modific-
descrip-t
Function
code
F8-13 Reverse control Reverse control
F8-14
F8-15 Droop control Droop control 0.00Hz10.00Hz 0.01Hz 0.00Hz
F8-16
F8-17
F8-18
F8-19
F8-20
F8-21
F8-22
Name LED display Setup range
0: Reverse rotation
enabled
1: Reverse rotation
inenabled
Set up frequency
lower than
frequency lower
limit action
Over modulation
enabled
Setup running
time
Start protection
selection
Frequency
detection value
(FDTlevel)
Frequency
detection
hysteresis (FDT-
hysteresis)
Frequency arrival
detection width
Earth short circuit
protection
detection upon
power-on
Frequency lower
limit action
Over modulation
enabled
Setup running
time
Start protection
selection
FDT level
FDT hysteresis
Frequency
arrival width
Earth short
circuit protection
detection upon
power-on
0: Run with
frequency lower limit
1: Stop
2: Zero speed
operation
0: Over modulation
inenabled
1: Over modulation
enabled
0h65535h 1h 65535h
0: No protection
1: Protection
0.00 ~ maximum
frequency
0.0% ~ 100.0%(FDT
level)
0.0 ~ 100.0%
(maximum
frequency)
0: Inenabled
1: Enabled
Minimu
m unit
0.01Hz 50.00Hz
0.1% 5.0%
0.1% 0.0%
Factory
default
1 0
1 0
1 1
1 0
1 1
ation
ion
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Page 87
Function
code
F8-23
F9-00
F9-01
F9-02
F9-03
F9-04
F9-05
F9-06
F9-07
F9-08
F9-09
Name LED display Setup range
Running time to
action selection
Motor overload
protection
selection
Motor overload
protection gain
Motor overload
pre-warning
coefficient
Stall gain over
voltage
Stall protection
voltage over
voltage
Stall gain over
curren
Stall protection
current over
current
Transient stop/
non-stop function
Transient stop/
non-stop
frequency falling
rate
Fault auto reset
times
Running time to
action selection
Group F9 Fault and Protection
Overload
protection
selection
Overload
protection
coefficient
Overload
pre-warning
coefficient
Stall gain over
voltage
Stall point over
voltage
Stall gain over
curren
Stall point over
current
Transient stop/
non-stop function
Transient stop/
non-stop
frequency falling
rate
Fault auto reset
times
0: Continue running
1: Stop
0: Inenabled
1: Enabled
0.2010.00 0.01 1.00
50%100% 1% 80%
0(No stall over
voltage)
120%150% 1% 130%
0100 1 20
100%200% 1% 150%
0: Inenabled
1: Enabled
0.00Hz/s ~
maximum
frequency/s
03 1 0
Minimu
m unit
0.01Hz/s
Factory
default
value
1 0
1 1
1 0
1 0
10.00Hz/
s
Modific-
ation
descrip-t
ion
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Page 88
Function
code
F9-10
F9-11
F9-12
F9-13
F9-14
F9-15
F9-16
F9-17
Name LED display Setup range
T/A1-T/B1-T/C
1Faulty rely
action selection
during the fault
auto reset
T/A1-T/B1-T/C
1
Fault auto-reset
interval
Input phase loss
protection
selection
Output phase
failure protection
selection
Velocity
protection
deviation
Velocity deviation
protection time
Motor temperture
protection
selection
Motor temperture
protection mode
Fault auto-reset
interval
Input phase loss
selection
Output phase
failure selection
Velocity
protection
deviation
Velocity
deviation
protection time
Motor temperture
protection
selection
Motor temperture
protection mode
0:No action
1: Action
0.1s100.0s 0.1s 1.0s
0: Inenabled
1: Enabled
0: Inenabled
1: Enabled
0.50Hz50.00Hz 0.01Hz 10.00Hz
0.0s Disable
0.0s Protection inenabled 0.1s
20.0s
0: Inenabled
1: Enabled
0:D1 Signal input
1:A1 analog input
2-3:Reserved
Minimu
m unit
Factory
default
value
1 0
1 1
1 1
0.1 10.0s
1 0
1 0
Modific-
ation
descrip-t
ion
- 82 -
Page 89
Function
code
F9-18 The first fault type
F9-19
Name LED display Setup range
The second
failure type
The second fault
type1
The second
failure type
0: No fault 1Reserved
2: Speed-up over
current(Err 02)
3:Speed-down over
current(Err 03)
4: Constant speed
over current (Err 04)
5: Speed-up over
voltage (Err 05)
6: Speed-down over
voltage (Err 06)
7: Constant speed
over voltage (Err 07)
8: Reserved
9: Under voltage
failure (Err 09)
10: Servo driver
overload (Err 10)
11: Motor overload
(Err 11)
12: Input phase
failure (Err 12)
13: Output phase
loss (Err 13)
14: Radiator
overheating (Err 14)
15: External fault
(Err 15)
16: Communication
fault (Err 16)
17: Contactor fault
(Err 17)
18: Current detection
fault (Err 18)
19: Motor tuning fault
(Err 19)
Minimu
m unit
Factory
default
value
Modific-
ation
descrip-t
ion
- 83 -
Page 90
Function
code
F9-20
F9-21
F9-22
Name LED display Setup range
20: PG fault (Err 20)
21: Data overflow
(21)
22: Reserved
23: Motor earth short
circuit fault (23)
24~41: Reserved
42: CAN
communication fault
43: Encoder fault
(43) 44Speed deviation
protection fault (Err
44)
45: Motor
The last failure
type
Frequency upon
fault
Current upon
fault
The third fault
type
Frequency upon
fault
Current upon
fault
temperature
protection
46: Oil pressure
sensor fault (Err46)
47~48:Relevant fault
of multi-pump in parallel flow(Err47、 Err48
Minimu
m unit
Factory
default
value
Modific-
ation
descrip-t
ion
- 84 -
Page 91
Function
code
F9-23
F9-24
F9-25
FP-00 User password 1
FP-01
FP-02
FP-03
Name LED display Setup range
Bus voltage upon
fault
Input terminal
upon fault
Output terminal
upon fault
Parameter
initialization
Motor
specifications
solidification
Injection molding
machine fixed
specifications
Bus voltage
upon fault
Input terminal
upon fault
Output terminal
upon fault
Group FD Communication Parameters
Group FP User Password
Authorization for
all functions code
except FP-05
Parameter
initialization
Motor
specifications
Injection molding
machine
specifications
065535 1 0
0: No operation
1: Restore factory
default setup value
2: Clear the fault
record
3: Restore function
code setup value
saved by FP-05
065535 1 0
065535 1 0
Minimu
m unit
Factory
default
value
1 0
Modific-
ation
descrip-t
ion
FP-04 User password 2
Authorization to
the FP-05
function code
065535 1 0
- 85 -
Page 92
Function
code
FP-05
Name LED display Setup range
Function code
setting values in
real time saved
Save all the
present function
setup value code
0:No operation
1: Save all the
present function
setup value code
Minimu
m unit
Factory
default
value
1 0
Modific-
ation
descrip-t
ion
- 86 -
Page 93
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Page 94
Parameter Description and Solution
88
Page 95
Chapter 6 Parameter Description
Group U0 Driver parameters viewing group
Group A0 Weak magnetism and SVC control group (SAV control reserved)
A0-00
A0-01
A0-02
A0-03
Weak magnetism control mode
Setup range
Weak magnetism current Coefficient
Setup range
Weak magnetism current upper limit
Setup range
Weak magnetism Integral multiples
Setup range
0 Direct calculation
1 Automatic adjustment
80%200%
0120
2001000
Factory default value
Factory default value
Factory default value
Factory default value
0
100%
100%
400
- 89 -
Page 96
Weak magnetism
A0-04
When A0-00 =“0”, calculate the weak magnetism directly, the actual output of weak magnetism current is to multiply the theoretical value by weak magnetic current coefficient(A0-01), the greater setup value is,the greater the weak magnetic current will be, the better the dynamic effect will be. But it may cause speed and current oscillation if it is too large. When A0-00=1, adjust weak magnetism current automaticlly, get the required minimum weakening current. Adjustment speed is determined by weak magnetism adjustment coefficient (A0-04), the bigger setup value is, the faster the adjustment will be.But it may be caused by speed and current oscillation if it is too large.
A0-05
Determine the phase failure detection time, the value is equal to zero that does not do output phase failure detection, it can automaticlly set up after motor parameter tuning.
adjustment coefficient
Setup range
Output phase failure PWM detection time
Setup range
Factory default value
01000
063000
Factory default value
4
0
Group A1 PG Card Group
A1-00
A1-01
A1-02
The unit is 0.1 °, it is automatically set after the motor parameter tuning.
Reserved
Setup range
Encoder Installation angle
Setup range
Factory default value
Factory default value
0.0°359.9°
- 90 -
Page 97
Select the
Factory default value
Select the forward direction of speed
0
direction Select the reverse direction of speed
1
direction
Factory default value
150
0
1
A1-03
A1-04
reverse of feedback speed
Setup range
Rotary transformer number of pole-pairs
Setup range
Group A2 CAN Communication Group
A2-00
A2-01
A2-02
Baud rate selection
0 20k
1 50k Setup range
CAN communication address
Setup range
CAN communication continuous time
2 125k
3 250k
4 500k
5 1M
1255
Factory default value
Factory default value
Factory default value
- 91 -
4
1
0.0
Page 98
0.0
Setup range
Set up detection CAN break time, if the driver did not receive data within the setup time, then it will alarm 42.
Group A3 Servo oil pump control group
0.1s5.0s
0.0inenabled
0.1s5.0s
oil pressure control mode
A3-00
Setup
range
A3-00“0”Non-oil pressure control mode
A3-00“1”Driver oil pressure control mode 1.
Factory default
value
Non-oil pressure control mode
0
Driver oil pressure control mode 1
1
Driver oil pressure control mode 2
2
CAN oil pressure mode(For special use)
3
4 Reserved
0
CAN setup flow, oil pressure command and A13 analog channel
provides oil pressure feedback command,driver conduct oil pressure control.
A3-00“2”Driver oil pressure control mode 2.
A13 analog channel provides oil pressure command, A12 analog channel provides flow command, and A13 analog channel provides oil pressure feedback command, driver conducts oil pressure control.
A3-00“3”CAN oil pressure contol mode (For special use), group A3 control group
parameters of the servo oil pump disabled.
A3-00“4”:保留。Reserved.
Maximum rotation speed
Factory default value
2000rpm
A3-01
setup range
The corresponding system output flow sets motor running maximum speed, the
recommendations of the setup value is less than 1.4% of the motor rated speed (F1-05).
The maximum frequency of frequency lower limit corresponding to rotation speed~30000rpm
- 92 -
Page 99
System oil
A3-02
Set the system maximum oil pressure value.
A3-03
pressure
Setup
range
Maximum oil
pressure
Setup
range
Factory default
value
0.0kg/cm2 to maximum oil pressure(A3-03)
Factory default
value
System oil pressureA3-02 to 500.0kg/cm
175.0kg/cm2
250.0kg/cm2
2
Set the pressure scale of the oil pressure sensor. (Corresponding voltage DC010V output pressure sensor)
A3-04
Oil pressure command risetime
Setup
range
Factory default
value
0ms2000ms
20ms
Corresponding filter time of oil pressure command
Oil pressure
A3-05
The Oil pressure controls PID proportional gain of the first group. The greater setup value is, the faster responses will be.Responding too fast that can easily lead to overshoot and cause system instability and running oscillation. The smaller setting value is, the slower response will be, responding too slow can easily lead to inefficient and product instability.
control Kp1
Setup
range
Factory default
value
0.0800.0
210.0
A3-06
Oil pressure control Ti1
Setup
range
Factory default
value
0.001s10.000s
0.100s
The oil pressure controls PID integration time of the first group. The smaller setup value is, the faster response will be.Responding too fast that can easily lead to overshoot, cause system instability and running oscillation. The greater setup value is, the slower response will be, responding too slow can easily lead to inefficient and product instability.
- 93 -
Page 100
A3-07
Oil pressure control Td1
Setup
range
Factory default
value
0.000s1.000s
0.000s
The oil pressure controls PID derivative time of the first group. The smaller setup value is, the faster response will be. Responding too fast that can easily lead to overshoot, cause system instability and running oscillation. The greater setup value is, the slower response will be, responding too slow that can easily lead to inefficient and product instability.
A3-05A3-06A3-07PID of the first group oil pressure
The switching methods of PID groups refer to the servo pump commissioning steps of
chapter seven.
PID of the first group oil pressure corresponding to terminals combination: DI2(OFF)、DI3 OFF
Maximum reverse rotation
A3-08
It is the maximum reverse rotation when pressure relief, which corresponds to the
percentage setup of the manimum rotation speed. It is used to set the maximum reverse
rotation speed. The greater setup value is, the faster pressure relief will be.But excessive
noise cause pump reversal.The smaller setting value is, the slower pressure relief will be.
speed
设定范围
Setup
range
Factory default
value
0.0%100.0%
20.0%
Minimum flow
A3-09
The system running miximum flow,corresponding to the percentage setup of the
manimum rotation speed(A3-01).
A3-10
设定范围
Setup
range
Minimum pressure
Factory default
value
0.0%50.0%
Factory default
value
- 94 -
0.5%
0.5kg/cm2
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