INOR IPAQ-R330 Operating Manual

IPAQ C330/R330
IPAQ C330/R330
IPAQ C330/R330IPAQ C330/R330
Smart 2-wire universal transmitter with NFC technology
The documentation is only complete when used in combination with the relevant documentation for the sensor.
© INOR 01/2019 - 4007317401 – MA IPAQ 330 R01 en
IMPRINT
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IPAQ C330/R330
CONTENTS
1 Safety instructions 5
1.1 Intended use ..................................................................................................................... 5
1.2 Certifications .................................................................................................................... 6
1.2.1 EU directive compliance ......................................................................................................... 6
1.2.2 Ex approvals............................................................................................................................ 6
1.3 Safety instructions from the manufacturer ..................................................................... 7
1.3.1 Copyright and data protection ................................................................................................ 7
1.3.2 Disclaimer............................................................................................................................... 7
1.3.3 Product liability and warranty ................................................................................................ 8
1.3.4 Information concerning the documentation........................................................................... 8
1.3.5 Warnings and symbols used................................................................................................... 9
1.4 Safety instructions for the operator................................................................................. 9
2 Device description 10
2.1 General description ........................................................................................................10
2.2 Nameplate ...................................................................................................................... 11
2.3 Scope of delivery............................................................................................................. 13
3 Installation 14
3.1 In-head transmitter........................................................................................................14
3.2 Rail mounting kit for in-head transmitters.................................................................... 15
3.3 Rail-mount transmitter .................................................................................................. 16
4 Electrical connections 17
4.1 Safety instructions.......................................................................................................... 17
4.2 Electrical connections of in-head transmitter............................................................... 19
4.3 Connection diagram of in-head transmitter.................................................................. 20
4.4 Connection diagram of in-head transmitter (intrinsically safe).................................... 21
4.5 Electrical connections of rail-mount transmitter.......................................................... 22
4.6 Connection diagram of rail-mount transmitter............................................................. 23
4.7 Connection diagram of rail-mount transmitter (intrinsically safe)............................... 23
5 Operation 24
5.1 NFC configuration and logging ...................................................................................... 24
5.2 Factory settings for configuration.................................................................................. 25
5.3 Configuration with ConSoft ............................................................................................ 26
5.4 Diagnostic information according to NAMUR NE 107 ................................................... 29
5.5 Factory default settings.................................................................................................. 31
5.6 Sensor error monitoring ................................................................................................ 31
5.7 System or sensor error correction ................................................................................ 31
6 Service 32
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CONTENTS
IPAQ C330/R330
6.1 Accessory parts .............................................................................................................. 32
6.2 Spare parts availability...................................................................................................32
6.3 Availability of services .................................................................................................... 32
6.4 Returning the device to the manufacturer..................................................................... 32
6.4.1 General information.............................................................................................................. 32
6.4.2 Form (for copying) to accompany a returned device............................................................ 33
6.5 Disposal .......................................................................................................................... 33
6.5.1 Dispose of the transmitter.................................................................................................... 33
6.5.2 Disassembling and recycling................................................................................................ 34
6.5.3 Disassembling and recycling of IPAQ C330/C330X .............................................................. 34
6.5.4 Disassembling and recycling of IPAQ R330/R330X.............................................................. 35
6.5.5 Packaging of IPAQ C330/C330X and R330/R330X ................................................................ 37
7 Technical data 38
7.1 Measuring principles...................................................................................................... 38
7.1.1 Resistance temperature sensor ........................................................................................... 38
7.1.2 Thermocouples ..................................................................................................................... 39
7.2 Technical data................................................................................................................. 40
7.3 Dimensions..................................................................................................................... 45
7.4 Temperature data for areas with potentially explosive atmospheres .......................... 46
7.5 Output load diagram....................................................................................................... 47
7.6 Electrical data for outputs and inputs............................................................................ 48
7.7 RTD and T/C accuracy table ........................................................................................... 49
8 Appendix 51
8.1 Installation and control drawings .................................................................................. 51
9 Notes 56
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IPAQ C330/R330
1.1 Intended use
The IPAQ 330 signal conditioner is a universal two-wire transmitter intended to be used in industrial environments and designed for:
Temperature measurements with resistance thermometers
Temperature measurements with thermocouples
Voltage measurements in a range up to 1000 mV
Resistance measurement up to 10 kΩ
Measurements with potentiometers
C330 / C330X is intended for installation in a DIN B-head or larger according to EN 50446. R330 / R330X is intended for installation on a 35 mm DIN-rail according to EN 60715/DIN 50022.
The transmitters are configured from a PC by using the ConSoft program and a transmitter configuration kit (USB connection), or by a smartphone with built-in NFC support. NFC applies only to later versions of IPAQ 330, see table on page 10
SAFETY INSTRUCTIONS
DANGER!
You may only use transmitters labelled with the "Ex" symbol in potentially explosive areas or connect them to a sensor located in those areas. Additionally always note the zone(s) for which the devices have an approval. Otherwise the transmitters might cause an explosion that can result in fatal injuries.
DANGER!
Responsibility for the correct use of the devices with special regard to suitability, intended use and the field of application lies solely with the operator. To avoid any kind of incorrect use, also note the information in the chapter "Device description".
DANGER!
The transmitters do not contain any serviceable parts inside. Any substitution of components may impair the intrinsic safety of the versions with an Ex approval. Always send defective devices to the manufacturer or the local distributor for repair or exchange. If this is the case, attach a clear description of the malfunction for warranty claims.
The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. To avoid any kind of incorrect use, also note the information in the chapter "Device description".
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.
This device is a Group 1, Class A device as specified within CISPR11. It is intended for use in industrial environment. There may be potential difficulties in ensuring electromagnetic compatibility in other environments, due to conducted as well as radiated disturbances.
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SAFETY INSTRUCTIONS
1.2 Certifications
1.2.1 EU directive compliance
CE marking
The device fulfils all applicable statutory requirements of the following EU directives:
EMC Directive 2014/30/EU, harmonized standards EN 61326-1 and EN 61326-2-3
Devices for use in hazardous areas: ATEX Directive 2014/34/EU, harmonized standards
EN 60079-0 and EN 60079-11
CE Directive 93/68/EC
RoHS Directive 2011/65/EU, harmonized standard EN 50581.
Radio Equipment Directive (RED) 2014/53/EU.
The manufacturer certifies successful testing of the product by applying the CE marking.
IPAQ C330/R330
1.2.2 Ex approvals
C330X (intrinsically safe), partno. 70C330X010
ATEX KIWA 16ATEX0038 X II 1 G Ex ia IIC T6...T4 Ga IECEx IECEx KIWA 16.0016X Ex ia IIC T6...T4 Ga USA FM17US0283X IS CL I Div 1 GP A-D, T4...T6 Canada FM17CA0144X
C330X (intrinsically safe), partno. 70C330X012
ATEX KIWA 16ATEX0038 X II 1 G Ex ia IIC T6...T4 Ga IECEx IECEx KIWA 16.0016X Ex ia IIC T6...T4 Ga
R330X (intrinsically safe), partno. 70R330X010
ATEX KIWA 16ATEX0040 X II 1 G Ex ia IIC T6...T4 Ga IECEx IECEx KIWA 16.0018X Ex ia IIC T6...T4 Ga USA FM17US0283X IS CL I Div 1 GP A-D, T4...T6 Canada FM17CA0144X
R330X (intrinsically safe), partno. 70R330X012
ATEX KIWA 16ATEX0040 X II 1 G Ex ia IIC T6...T4 Ga IECEx IECEx KIWA 16.0018X Ex ia IIC T6...T4 Ga
Cl I Zn 0 AEx/Ex ia IIC T4...T6 Ga
Cl I Zn 0 AEx/Ex ia IIC T4...T6 Ga
See also “Specific Conditions of Use" in the Ex certificates in the download area of the manufacturer's website
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IPAQ C330/R330
1.3 Safety instructions from the manufacturer
1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.
SAFETY INSTRUCTIONS
We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
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SAFETY INSTRUCTIONS
1.3.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.
1.3.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.
IPAQ C330/R330
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IPAQ C330/R330
1.3.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death.
SAFETY INSTRUCTIONS
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's plant.
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
i RESULT
RESULT
RESULTRESULT This symbol refers to all important consequences of the previous actions.
1.4 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.
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DEVICE DESCRIPTION
2.1 General description
The IPAQ 330 signal conditioner is a smart, digital 2-wire compatible transmitter for temperature measurements and other measurement applications in an industrial environment. For further information about the possible measurements refer to
Configuration of the transmitter is possible with:
PC configuration software ConSoft with PC configuration kit ICON-X
NFC interface in a portable device such as a smartphone. NFC applies only to later versions
of IPAQ 330, see table below . The smartphone app - INOR Connect, makes it possible to read, write, save and share settings directly in the field.
The PC configuration software ConSoft is used for configuration, display and documentation. The current ConSoft version is available for downloading on our website. You can find configuration instructions in the ConSoft reference manual. ConSoft is compatible with Windows XP/Vista/7/8/8.1/10.
Intended use
IPAQ C330/R330
on page 5.
Different versions of the IPAQ 330
IPAQ Part Number NFC
C330 / C330X 70C3300010 / 70C330X010 No
70C3300012 / 70C330X012 Yes
R330 / R330X 70R3300010 / 70R330X010 No
70R3300012 / 70R330X012 Yes
IPAQ C330 - In-head transmitter
The IPAQ C330 is a smart, digital 2-wire universal in-head transmitter for temperature measurements and other measurement applications in an industrial environment. For further information about the possible measurements refer to
The in-head transmitter is optionally available in an intrinsically safe version for installation in potentially explosive areas. These devices wear the "Ex" symbol and have an approval for mounting into classified hazardous area, Zone 0, 1 and 2 / DIV 1 and 2
All in-head versions are intended for installation in a DIN B-head or larger according to EN 50446 / DIN 43729. As an alternative you can also mount the in-head version on a 35 mm rail according to EN 60715 / DIN 50022 with the help of the rail installation kit ( refer to
kit for in-head transmitters
on page 15).
Intended use
on page 5 .
Rail mounting
IPAQ R330 - Rail-mount transmitter
The IPAQ R330 rail-mount transmitter has the same features as the in-head version.
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The rail-mount transmitter is optionally available in an intrinsically safe version for installation into potentially explosive areas. All devices with an Ex approval wear the "Ex" symbol. The rail­mount transmitter is intended for installation on a 35 mm rail according to EN 60715 / DIN 50022
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IPAQ C330/R330
2.2 Nameplate
Look at the device nameplate to ensure that the device is delivered according to your order.
The transmitter can be identified by the information on the nameplates. For the different versions of IPAQ 330 refer to
Nameplate for in-head transmitter - Partno. 70C330X010
C330X
www.inor.com
Figure 2-1: Example for round nameplate
1 Product name 2 CE marking (EC conformity) 3 Ex-relevant electrical data and Ex approvals 4 Part number, serial number (yyww = year and week of manufacturing) and batch number 5 Printable field, sensor configuration 6 Connections 7 Manufacturer and address
0539 II 1G Ex ia IIC T6...T4 Ga KIWA 16ATEX0038 X IECEx KIWA 16.0016X
DEVICE DESCRIPTION
NFC configuration and logging
12
234
70C330X010 Nyyww.xxxxxx PO zzzzzzzzz
1
T/C
RTD
PO Box 9125
SE-200 39 Malmö
+
on page 24
SWEDEN
Ui = Vmax: 30 V Pi = Pmax: 0.9 W Ii = Imax: 100 mA
Per Control Dwg No. 4005488501
IS CL I DIV 1 GP ABCD T4...T6
FM17US0283X FM17CA0144X
Cl I Zn 0 AEx/Ex ia IIC T4...T6 Ga
Figure 2-2: Example for bottom nameplate - Partno. 70C330X010
1 Electrical data for output 2 Ex-relevant electrical data 3 Ex approvals - North America 4 Electronic/electric device waste marking 5 Control drawing number
Nameplate for in-head transmitter - Partno. 70C330X012
12
234
C330X
www.inor.com
0539 II 1G Ex ia IIC T6...T4 Ga KIWA 16ATEX0038 X IECEx KIWA 16.0016X
70C330abcd Nyyww.xxxxxx PO zzzzzzzzz
Figure 2-3: Example for round nameplate
1 Product name 2 CE marking (EC conformity) 3 Ex-relevant electrical data and Ex approvals 4 Part number, serial number (yyww = year and week of manufacturing) and batch number 5 Printable field, sensor configuration 6 Connections 7 Manufacturer and address
1
T/C
RTD
PO Box 9125
SE-200 39 Malmö
+
SWEDEN
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DEVICE DESCRIPTION
Ui = Vmax: 30 V Pi = Pmax: 0.9 W Ii = Imax: 100 mA
Figure 2-4: Example for bottom nameplate - Partno. 70C330X012
1 Electrical data for output 2 Additional certifications
Nameplate for rail-mount transmitter - Partno. 70R330X010
IPAQ C330/R330
R330X
8
70R330X010 Nyyww.xxxxxx PO ZZZZZZZZZ
PO Box 9125
SE-200 39 Malmö
SWEDEN
KIWA 16ATEX0040 X IECEx KIWA 16.0018X 0539 II 1 G Ex ia IIC T6...T4 Ga
FM17US0283X
Max. ambient 85 °C Per Control Dwg
No. 4005499601
www.inor.com
Figure 2-5: Example for nameplate
1 Product name 2 Part number, serial number (yyww = year and week of manufacturing) and batch number 3 Manufacturer and address 4 Printable field, sensor configuration 5 Ex-relevant electrical data and Ex approvals 6 Electrical data for output and input 7 Control drawing number 8 CE marking (EC conformity) and electronic/electric device waste marking
FM17CA0144X IS CL I DIV 1 GP ABCD T4...T6 Cl I Zn 0 AEx/Ex ia IIC T4...T6 Ga
Ui: 30 V, Ii: 100 mA, Pi: 0.9 W, Ci: 23 nF, Li: 20 μH Uo: 30 V, Io: 54 mA, Po: 405 mW, Co: 38.1 nF, Lo: 11 mH
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IPAQ C330/R330
Nameplate for rail-mount transmitter - Partno. 70R330X012
DEVICE DESCRIPTION
R330X
Max. ambient 85 °C
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www.inor.com
Figure 2-6: Example for nameplate
1 Product name 2 Part number, serial number (yyww = year and week of manufacturing) and batch number 3 Manufacturer and address 4 Printable field, sensor configuration 5 Ex-relevant electrical data and Ex approvals 6 Additional certifications. 7 Electrical data for output and input 8 Max. ambient temperature 9 CE marking (EC conformity) and electronic/electric device waste marking
2.3 Scope of delivery
70R330abcd Nyyww.xxxxxx PO zzzzzzzzz
KIWA 16ATEX0040 X IECEx KIWA 16.0018X 0539 II 1 G Ex ia IIC T6...T4 Ga
Ui: 30 V, Ii: 100 mA, Pi: 0.9 W, Ci: 23.1 nF, Li: 20 μH Uo: 6.5 V, Io: 11.7 mA, Po: 19.1 mW, Co: 24 μF, Lo: 400 mH
PO Box 9125
SE-200 39 Malmö
SWEDEN
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
Do a check of the packing list to make sure that you have all the elements given in the order.
Look at the device nameplate to ensure that the device is delivered according to your order.
The scope of delivery always consists of the transmitter and its documentation.
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INSTALLATION
3.1 In-head transmitter
DANGER!
IPAQ C330X must be installed in an enclosure having an Ingress Protection suitable for the actual use but at least IP20.
The transmitter is intended for installation in DIN B connection head or larger. For detailed information refer to
Dimensions
IPAQ C330/R330
on page 45.
Figure 3-1: Connection head installation kit
1 M4 screw 2 Spring 3 Lock washer 4 Wires from the measuring insert. 5 MI cable
The connection head installation kit does not belong to the standard scope of delivery of the transmitter, you have to order it separately.
DANGER!
The transmitter is optionally available in an intrinsically safe version (zone 0, 1 and 2) for installation in potentially explosive atmospheres. The intrinsically safe version must be supplied by an intrinsically safe power supply unit or Zener barrier placed outside of the potentially explosive zone.
WARNING!
The transmitter has been developed for an operating temperature of -40...+85
°
C / -40...+185°F. To avoid destruction or damage of the device, always assure that the operating temperature or ambient temperature does not exceed the permissible range. The thermowell also transfer the process temperature to the transmitter housing. If the process temperature is close to or exceeds the maximum temperature of the transmitter, then the temperature in the transmitter housing can rise above the maximum permissible temperature. One way to decrease the head transfer via thermowell is to install the transmitter further away from the heat source. Inversely similar measurements can be done if the temperature gets below specified minimum temperature.
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IPAQ C330/R330
3.2 Rail mounting kit for in-head transmitters
The rail mounting kit allows to install the in-head transmitter on a rail according to EN 60715 / DIN 50022. The kit does not belong to the standard scope of delivery. You have to order it separately.
The screws in the kit is not to be used with this transmitter.
Rail mounting kit for in-head transmitters
INSTALLATION
Figure 3-2: Rail mounting kit for in-head transmitters
1 Rail (not included in the kit) 2 Screws (not needed) 3 Clip 4 Transmitter
Installation procedure: Step 1
1 Place the transmitter on the clip. 2 Press down the transmitter until it is attached to the clip.
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INSTALLATION
Installation procedure: Step 2
1 Hook one end of the clip into the rail. 2 Push the other end down until it snaps onto the rail. 3 Release by pushing the hook, and at the same time lift the clip out of the rail.
3.3 Rail-mount transmitter
DANGER!
IPAQ R330X must be installed in an enclosure having an ingress protection suitable for the actual use but at least IP20.
IPAQ C330/R330
These transmitters are intended for installation on a 35 mm rail according to EN 60715 / DIN 50022.
Figure 3-3: Rail installation
1 Fix the upper part of the transmitter onto the rail. 2 Press the lower part of the transmitter against the rail. 3 To remove the transmitter, bend the locking device using a small screwdriver. Carefully pull
the transmitter in the forward direction.
CAUTION!
The manufacturer has developed the R330 for an operating temperature range of
-40...+85
°
C / -40...+185°F.
To avoid destruction or damage of the device, always note the following items:
Assure that the operating temperature or the ambient temperature does not exceed the permissible range.
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IPAQ C330/R330
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
The transmitter is protected against polarity reversal. No damage will occur to the device if the polarity of the supply voltage is switched. The output will then indicate 0 mA.
DANGER!
In potentially explosive areas, the intrinsically safe versions must be used. The C330X / R330X (intrinsically safe) can be installed in potentially hazardous area zone 0, 1 and
2. The C330X / R330X (intrinsically safe)can be installed in potentially hazardous area zone 1 and 2 and the input may be connected to temperature sensors installed in zone 0. The intrinsically safe versions must be supplied by an intrinsically safe power supply unit or Zener barrier placed outside of the potentially explosive area.
ELECTRICAL CONNECTIONS
DANGER!
Never connect or operate a non-Ex version of a transmitter in potentially explosive areas, otherwise it might cause an explosion that can result in fatal injuries! Before you connect and operate a transmitter version with an Ex approval, always note the following items to avoid an explosion which may result in fatal injuries
Connect the Ex version only to Ex approved sensors or sensors that meet the requirements for "simple apparatus" in EN 60079-11.
Observe the corresponding regulations, the declaration of conformity, the Ex type test certificate of the device and the relevant instructions of this document.
The intrinsically safe versions must be supplied by an intrinsically safe power supply unit or a Zener barrier placed outside of the potentially explosive area.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate (applies only to the intrinsically safe versions).
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ELECTRICAL CONNECTIONS
DANGER!
For the transmitters used in hazardous areas following special conditions have to be considered: The communication interface (USB connection) may only be connected to the associated ICON interface if the temperature transmitter is outside of the hazardous area. If certified ICON-X interface is used, a connected sensor may be located in the hazardous area. If non-Ex ICON interface is used, a connected sensor shall not be located in the hazardous area. For the permitted ambient temperature range, refer to Temperature data for areas with potentially explosive atmospheres on page 46 The transmitter shall be mounted into a suitable enclosure that provides a degree of protection of at least IP20. The NFC Interface for communication must not be used in hazardous areas.
IPAQ C330/R330
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