IPAQ
C520 / C520X
R520 / R520X
HANDBOOK / User Manual
IMPRINT
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 2
Copyright
All rights reserved. Any duplication of this documentation or extracts thereof by any means is
prohibited without prior written consent from
Inor Process AB
Subject to change without notice.
Version 5.2, Copyright 2018 by
Inor Process AB • Travbanegatan 10 • SE-213 77 Malmö, Sweden
Tel. +46 (40) 312560
CONTENT
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 3
1
Safety instructions
............................................................................................ 5
1.1 Intended use............................................................................................................... 5
1.2 Product liability and guarantee ................................................................................... 5
1.3 Certifications .............................................................................................................. 5
1.3.1 Certification IPAQ C520X / C520XS ....................................................................................... 5
1.3.2 Certifications IPAQ R520X / R520XS ..................................................................................... 6
1.3.3 SIL Certifications .................................................................................................................. 6
1.3.4 EC directive compliances ..................................................................................................... 6
1.4 Manufacturer's safety instructions ............................................................................. 6
1.4.1 Notes about the documentation ........................................................................................... 6
1.4.2 Version history ...................................................................................................................... 7
1.4.3 Symbol conventions .............................................................................................................. 7
2
Device description
............................................................................................ 8
2.1 General description .................................................................................................... 8
2.2 Identification .............................................................................................................. 9
3
Installation
...................................................................................................... 10
3.1 Installation of the C520/ C520X ................................................................................. 10
3.2 Installation of the R520/ R520X ................................................................................. 12
4
Electrical connections
.................................................................................... 13
4.1 Safety instructions.................................................................................................... 13
4.2 C520/C520X connections .......................................................................................... 13
4.3 Connection diagram C520 ......................................................................................... 16
4.4 Connection diagram C520X ....................................................................................... 17
4.5 R520/R520X connections .......................................................................................... 18
4.6 Connection diagram, R520 ........................................................................................ 22
4.7 Connection diagram, R520X ...................................................................................... 23
4.8 Cable length ............................................................................................................. 23
5
Operation
........................................................................................................ 25
5.1 C520/R520 in HART network ..................................................................................... 25
5.2 Configuration of the C520/C520X / R520/R520X ........................................................ 26
5.3 Configuration alternatives ........................................................................................ 28
5.3.1 Configuration of the 520 series transmitters with ConSoft ................................................ 29
5.3.2 Configure the 520 series transmitters with handheld communicators FC 375 / FC 475 .... 32
5.3.3 Device management software’s ......................................................................................... 32
5.3.4 Configuration with PACTware ............................................................................................. 33
5.4 Current output and HART dynamic/device variables ................................................. 33
5.5 Diagnostic information according to NAMUR NE 107 ................................................ 34
5.6 Sensor failure monitoring according to NE43 ........................................................... 36
5.7 Factory configuration and calibration of the C520/C520X / R520/R520X .................... 36
6
Technical data
................................................................................................ 37
6.1 C520 specifications ................................................................................................... 37
6.1.1 Technical data .................................................................................................................... 37
6.1.2 Output load diagram ........................................................................................................... 38
6.1.3 Dimensions ......................................................................................................................... 38
6.2 C520X specifications ................................................................................................. 39
6.2.1 Technical data .................................................................................................................... 39
6.2.2 Output load diagram ........................................................................................................... 40
6.2.3 Dimensions ......................................................................................................................... 40
6.2.4 Output and input data ......................................................................................................... 41
CONTENT
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 4
6.2.5 Ambient temperature data for areas with potentially explosive atmospheres .................. 41
6.3 R520 specifications ................................................................................................... 42
6.3.1 Technical data .................................................................................................................... 42
6.3.2 Output load diagram ........................................................................................................... 43
6.3.3 Dimensions ......................................................................................................................... 43
6.4 R520X specifications ................................................................................................. 44
6.4.1 Technical data .................................................................................................................... 44
6.4.2 Output load diagram ........................................................................................................... 45
6.4.3 Dimensions ......................................................................................................................... 45
6.4.4 Output and input data ......................................................................................................... 46
6.4.5 Ambient temperature data for areas with potentially explosive atmospheres .................. 46
6.5 RTD and T/C accuracy table for C520/C520X / R520/R520X transmitters .................. 47
7
Service
............................................................................................................ 48
7.1 Ordering information ................................................................................................ 48
7.2 Disposal ................................................................................................................... 48
7.3 Maintenance ............................................................................................................. 48
7.4 Product liability and guarantee ................................................................................. 49
7.5 Support .................................................................................................................... 49
1
SAFETY INSTRUCTIONS
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 5
1
Safet y in structions
1.1 Intended use
The C520 is an intelligent, universal HART-compatible two-wire in-head transmitter for
temperature, resistance or voltage measurements in an industrial environment. C520 is also
available as an intrinsically safe version for installation in potentially explosive atmospheres.
These devices are labeled with the X symbol – C520X – and are approved for use in Zone 0, 1 and
2.
The C520/C520X is intended for installation in a B connection head or larger according to
DIN EN 50446.
The R520 is an intelligent, universal HART-compatible two-wire rail-mount transmitter for
temperature, resistance or voltage measurements in an industrial environment. The R520 is
also available as an intrinsically safe version for installation in potentially explosive
atmospheres. These devices are labeled with the X symbol – R520X – and are approved for use
in Zone 1 and 2 while the input can be connected to Zone 0.
The R520/R520X is intended for installation on a 35 mm top-hat rail according to EN 60715.
ATTENTION!
Responsibility for the use of the device with regard to suitability, intended use and area of
application lies solely with the user.
The manufacturer shall not be liable for damage resulting from improper use or use for other
than the intended purpose.
1.2 Product liability and guarantee
Use of the product for other than the intended purpose or improper installation, and operation
may lead to loss of the guarantee. The guarantee shall likewise be void if the device is damaged
or its function otherwise impaired.
Inor Process AB hereby guarantees that the product will be free of material and workmanship
defects for a period of five (5) years from the date of delivery ("limited guarantee"). This limited
guarantee refers to repairs or exchanges, and is only valid for the first end user of the product.
The "General conditions of sale" forming the basis of the purchase contract are also applicable.
1.3 Certifications
1.3.1 Certification IPAQ C520X / C520XS
Control drawing: 88DRW00025
EC: ATEX approval KIWA 14 ATEX 0003X
CE 0539
II 1G Ex ia IIC T6...T4 Ga
IECEx : IECEx KIWA 14.0001X
Ex ia IIC T6...T4 Ga
1
SAFETY INSTRUCTIONS
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 6
1.3.2 Certifications IPAQ R520X / R520XS
Control drawing: 88DRW00050
EC: ATEX approval KIWA 14 ATEX 0023X
CE 0539 II 2(1)G Ex ia [ia Ga] IIC T6...T4 Gb
IECEx : IECEx KIWA 14.0010X
Ex ia [ia Ga] IIC T6...T4 Gb
1.3.3 SIL Certifications
Compliance: Functional safety acc. to IEC 61508:2010. Certificate No. SC0266-13, issued by SP
Technical Research Institute of Sweden.
Safety Integrity Level: SIL 2
For details, we refer to the separate document: SIL – Safety Manual.
1.3.4 EC directive compliances
The measuring device complies with the statutory requirements of the following EC directives:
EMC Directive 2004/108/EC (until April 19th, 2016) and EMC Directive 2014/30/EU (from April
20th, 2016)
ATEX Directive 94/9/EC (until April 19th, 2016) and ATEX Directive 2014/34/EU (from April 20th,
2016)
The manufacturer’s Declaration of Conformity can be viewed and downloaded from INOR
website www.inor.com.
Select “Download and Documentation”.
Inor Process AB certifies successful testing of the product by applying the CE mark.
1.4 Manufacturer's safety instructions
The measuring device has been built and tested in accordance with the current state of the art,
and complies with the relevant safety standards.
However, dangers may arise from improper use or use for other than the intended purpose.
For this reason, observe all of the safety instructions in this document carefully.
1.4.1 Notes about the documentation
In addition to the safety rules and industrial safety regulations in this documentation, national
and regional safety rules and industrial safety regulations must also be observed.
1
SAFETY INSTRUCTIONS
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 7
1.4.2 Version history
The following table gives an overview about the hardware and software history and compatibility
with its configuration tool and documentation.
Hardware
version
Production order no.
IPM software
OPM software
ConSoft
version
User Manual
≤ 9
C520: ≤ 571029873
R520: ≤
01.01.03xxx
01.01.04xxx
2.0.0.8
≤ version 2
≥ 11
C520: ≥ 571030029
R520: ≥
01.02.02xxx
01.02.02xxx
2.0.0.8
≥ version 4
1.4.3 Symbol conventions
For greater clarity, the following symbols are used in this documentation:
DANGER!, WARNING!, ATTENTION!, CAUTION!
This symbol indicates general dangers.
All warnings must always be observed. Even partial failure on your part to observe them can
lead to serious damage to health, damage to the device or to the user's system components.
DANGER!
This symbol is used to identify dangers when working with electric current.
Work on the device's electrical and electronic components may only be performed by qualified
personnel with the appropriate training.
DANGER!
This symbol indicates dangers in areas with potentially explosive atmospheres, for example
those which may arise during installation and operation of explosion-proof devices.
Special regulations apply for use in areas with potentially explosive atmospheres; these must
always be observed in order to ensure safe use in such areas. Installation, set-up, operation
and maintenance of the device may only be performed by qualified persons with training in
explosion protection.
Important note!, Note!, Information!
This symbol identifies important notes and information for working with the device.
Legal note!
This symbol identifies references to legal and normative regulations.
Action
This symbol identifies all instructions for actions; the actions must be performed by the user
in the specified sequence.
Effect
This symbol identifies all of the important effects of the previous actions.
2
DEVICE DESCRIPTION
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 8
2
Device description
2.1 General description
The C520/C520X / R520/R520X are intelligent two-wire universal transmitters for measurement
with up to two user programmable channels in single, differential, average, minimum or
maximum mode.
The C520/C520X / R520/R520X are intended for:
• Temperature measurements with single or dual resistance thermometers
• Temperature measurements with single or dual thermocouples
• Temperature measurements with one resistance thermometers and one thermocouple
• Temperature difference measurements with resistance thermometers
• Measurements with potentiometers
• Voltage measurements in a range -10…1000 mV
To increase reliability and stability of the system, C520/R520 transmitters have dual sensor
inputs.
The dual sensor inputs enable new safety features such as sensor redundancy and sensor drift
monitoring.
C520S/C520XS/R520S/R520XS are reviewed by exida according to IEC 61508-2:2010 and by SP
for full assessment according to IEC 61508-2 and -3:2010 for use in SIL 2 rated Safety
Instrumented Systems (SIS). For safety instructions see the safety manual.
The C520 and R520 are the standard versions for use in safe (non-hazardous) areas.
The C520X and R520X are Intrinsically Safe versions for use in areas with potentially explosive
atmospheres, Zone 0 (only C520X), 1 and 2.
The C520 and C520X are designed for installation in a B connection head according to DIN EN
50446 or larger.
The R520 and R520X are designed for installation on a 35 mm top-hat rail according to
EN 60715.
The two-wire universal C520/C520X / R520/R520X transmitters are HART® 5 and 6-compatible.
Configuration of the C520/R520 transmitters is possible with:
• HART® 5 and 6 protocol via 4…20 mA output circuit
• HART® 5 and 6 handheld terminal
• The graphic user interface DTM
• The third part PC software with a FSK modem for HART® 5 and 6 communication
• PC configuration software ConSoft with PC Configuration Kit - ICON
The PC configuration software ConSoft is used for configuration, display and documentation.
The current ConSoft version is available for downloading on our website www.inor.com.
2
DEVICE DESCRIPTION
C520/C520X / R520/R520X
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2.2 Identification
The transmitter can be identified by the information in the label, see below.
Figure 1: Peripheral label - IPAQ C520X can be used in Category 1, 2 and 3, Zones 0, 1 and 2
1
Family name
2
Model name of transmitter
3
CE mark (EC conformity)
4
Technical data (see Chapter 1.3.1 in this user
manual for information)
5
Ordering code (Part No)
6
Serial number and batch number
7
Printable field, sensor configuration
8
Manufacturer of transmitter and address
Figure 2: Peripheral label - IPAQ R520X can be
used in Category 2 and 3, Zones 1 and 2, and may
be connected to a sensor installed in Category 1,
Zone 0.
a Electrical data for max input to transmitter (see Chapter
6.2.4 user manual for information)
b
An electronic/electric device waste marking (see Chapter 7.2
user manual for information)
c Control drawing number
Figure 3: Bottom label - IPAQ C520X
1 4 3 2 5 6 7 8 a c b 1 2 3 4 5 6 7 8
3
INSTALLATION
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04/2018 • 86B5200001 / version 5.2 www.inor.com 10
3
Installation
3.1 Installation of the C520/ C520X
The C520/C520X is intended for installation in DIN B connection heads or larger. The large
Ø7 mm / 0.28” center hole (see Chapter 6.1.3) facilitates the electrical connection of the
measurement sensor and the installation.
Figure 4: Connection head installation kit 70ADA00017
ATTENTION!
In potentially explosive areas, the C520X must be used.
The transmitter C520X must be supplied by an intrinsically safe power supply unit or Zener
barrier placed outside of the potentially explosive zone.
ATTENTION!
The C520X transmitter must be installed in a housing with the protection rating IP20 or better
according to EN 60529 / IEC 60529.
When mounted in a zone 0 location (which is allowed for a 1 G (Ga) equipment), precautions
shall be taken into account when the enclosure material is light metal (protect against impact
and friction that can cause ignition capable sparks) or non-conductive non-metallic material
(protection against electrostatic discharge).
1 Screw, M4
2 Spring
3 Lock washer
4 Pt100
5 Protective tube
3
INSTALLATION
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 11
•
IMPORTANT NOTE!
•
Ambient temperature considerations
•
The C520/C520X temperature transmitter has been developed for an ambient
temperature range from -40 to 85°C (-40 to +185°F). Please also note that the ambient
temperature is also dependent on the temperature category in Section 6.2.5, Ex data of
the ambient temperature.
The process temperature is also transferred to the transmitter housing via the protective tube.
If the process temperature is close to or exceeds the maximum specified process temperature,
then the temperature in the transmitter housing can rise above the maximum permissible
ambient temperature. Always check that the ambient temperature where the transmitter is
installed is always within the permissible range. One way to decrease heat transfer via the
protective tube is to make the protective tube longer or in general to install the transmitter
farther away from the heat source. The same safety measures can be taken if the temperature
is below the specified minimum temperature.
3
INSTALLATION
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 12
3.2 Installation of the R520/ R520X
The R520 / R520X transmitter is intended for installation on a 35 mm top-hat rail according to
EN 60715.
Figure 5: Rail installation
1 Fix the upper part of the transmitter onto the rail.
2 Press the lower part of the transmitter against the rail.
3
To remove the transmitter, bend the locking device using a small screwdriver. Carefully pull the
transmitter in the forward direction.
ATTENTION!
In potentially explosive areas, the R520X must be used.
The transmitter R520X can be installed in potentially hazardous area Zone 1 and 2 and the input
may be connected to Zone 0. R520X must be supplied by an intrinsically safe power supply unit
or Zener barrier placed outside of the potentially explosive zone.
The R520X transmitter must be installed in a housing with the protection rating IP20 or better
according to EN 60529 / IEC 60529.
The R520/R520X temperature transmitter has been developed for an ambient temperature
range from -20 to 70°C (-4 to +158°F). Please also note that the ambient temperature is also
dependent on the temperature category in Section 6.4.5, Ex data of the ambient temperature.
4
ELECTRICAL CONNECTIONS
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 13
4 Electrical connections
4.1 Safety instructions
ATTENTION!
Any work on the device may only be performed by trained and qualified personnel. The regional
industrial safety and other safety regulations must always be observed.
ATTENTION!
Observe the national regulations for electrical installations!
Any work on the electrical connections may only be performed in the de-energized state.
Observe the voltage specifications on the rating plate!
Observe the relevant installation regulations in your country!
The transmitter is protected against polarity reversal. No damage will occur to the device if the
polarity of the supply voltage is switched. The output will then indicate 0 mA.
ATTENTION!
When connecting devices with an Ex certificate, the corresponding chapters and the instructions
in this manual must be observed.
The transmitter must be supplied with an intrinsically safe power supply unit or Zener barrier
outside of the potentially explosive zone.
The Communication port (USB connection) may only be connected to the associated ICON
Interface if the temperature transmitter is outside the hazardous area and with no sensor
connected to it that is in the hazardous area.
For the applicable ambient temperature range, refer to section 6.2.5 respectively 6.4.5.
The transmitter shall be mounted into a suitable enclosure that provides a degree of protection
of at least IP20.
4.2 C520/C520X connections
The input and output signals and the power supply must be connected in accordance with the
following illustrations. The transmitter is easy to install with the Inor connection head
installation kit (see ordering information Chapter 7.1). To avoid measuring errors, all cables
must be connected properly and the screws tightened correctly.
4
ELECTRICAL CONNECTIONS
C520/C520X / R520/R520X
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Figure 6: Installation diagram, RTD resistance and potentiometer measurement C520/C520X
1 RTD, 2-wire connection
2 RTD, 3-wire connection
3 RTD, 4-wire connection
4 RTD, 2 x 3-wire connection
5 RTD, 2 x 2-wire connection
6 Resistance, 2-wire connection
7 Resistance, 3-wire connection
8 Resistance, 4-wire connection
9 Potentiometer, 3-wire connection
1) SmartSense wire
1
2 3 4
5
1)
7
0%
100%
1
2 3 4
5
1)
1
1
2 3 4
5
1)
2
1
2 3 4
5
1)
3
1 2 3 4 5
4
1
2 3 4
5
1)
5
1
2 3 4 5
1)
6
0%
100%
1 2 3 4 5
9
0%
100%
1
2 3 4
5
1)
8
0%
100 %
4
ELECTRICAL CONNECTIONS
C520/C520X / R520/R520X
04/2018 • 86B5200001 / version 5.2 www.inor.com 15
Figure 7: Installation diagram, thermocouple and voltage measurement C520/C520X
1 Thermocouple
2 Thermocouple, dual sensor elements
3 Voltage
4 Voltage, dual voltage sources
5 Combined 3-wire RTD element and thermocouple (RTD also used for remote CJC)
1) SmartSense wire
1 2 3 4 5
1)
-
+
1
1
2 3 4
5
1)
- + -
+ 2 -
+
1
2 3 4
5
3
1
2 3 4
5
1)
-
+ 5 -
+
1
2 3 4
5
-
+
4
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