Innovative Technology BV100 Operation Manual

Innovative Technology assume no responsibility for errors, omissions, or damages

resulting from the use of information contained within this manual.

BV100

OPERATIONS

MANUAL

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Contents

1 INTRODUCTION ................................................................................................................................................... 2

2 ENVIRONMENT AND POWER REQUIREMENTS ................................................................................................. 4

3 GENERAL DESCRIPTION ..................................................................................................................................... 5

4 MACHINE INTERFACES ....................................................................................................................................... 7

4.1 BEZEL LED’s ................................................................................................................................................ 7

4.2 HARDWARE .................................................................................................................................................. 7

4.2.1 PORTS AND BUTTONS ......................................................................................................................... 7

4.2.2 INTERFACE CONNECTOR PIN DETAILS ............................................................................................... 8

4.2.3 CONFIGURATION BUTTON FUNCTIONS ............................................................................................... 9

4.3 PROTOCOLS .............................................................................................................................................. 10

4.3.1 SMILEY ® SECURE PROTOCOL – SSP ............................................................................................... 10

4.3.2 CCTALK® PROTOCOL – CCT .............................................................................................................. 11

4.3.3 MULTI-DROP BUS/INTERNAL COMMUNICATIONS PROTOCOL (MDB/ ICP) ................................... 11

4.3.4 SERIAL INPUT/ OUTPUT – SIO .......................................................................................................... 12

4.3.5 PARALLEL INPUT AND OUTPUT ........................................................................................................ 15

4.3.6 PULSE STREAM OUTPUT ................................................................................................................... 15

4.3.7 BINARY OUTPUT – BIN ...................................................................................................................... 16

4.3.8 OTHER INTERFACES AVAILABLE UPON REQUEST BY ITL ................................................................ 17

4.4 USING BV100 CONFIGURATION CARDS ................................................................................................. 17

5 LOW POWER OPTION ....................................................................................................................................... 18

6 RE-CALIBRATION .............................................................................................................................................. 20

7 DIAGNOSTICS................................................................................................................................................... 21

8 SUPPORT .......................................................................................................................................................... 22

9 APPENDIX ......................................................................................................................................................... 23

9.1 APPENDIX A – HOW TO ORDER A BV100 VALIDATOR ............................................................................ 23

9.2 APPENDIX B – BV100 MECHANICAL INSTALLATION .............................................................................. 24

9.3 APPENDIX C – BV100 CASH BOXES ........................................................................................................ 25

9.4 APPENDIX D – CONFIGURATION CARDS ................................................................................................. 26

9.5 APPENDIX E – ESCROW CONTROL .......................................................................................................... 33

9.6 APPENDIX F – INTERFACE TOOLS DA1-DA2 ........................................................................................... 34

9.7 APPENDIX G – EXPLODED DIAGRAMS .................................................................................................... 36

10 INDEX ............................................................................................................................................................. 44

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1 INTRODUCTION

BV100 VALIDATOR - THE NEXT GENERATION OF ITL BANK NOTE VALIDATORS

This manual describes the operation of the BV100 Bank Note Validator as fitted with Firmware Version

4.00 or greater.
This document is intended for those who will:

• Install the BV100 equipment.

• Maintain the BV100 equipment.

Although information is included which will allow a degree of fault diagnosis and repair, it is recommended
that for all but simple mechanical repairs, the unit must be returned to an approved service centre for
repair.
For more concise information, addressed primarily to maintenance, please refer for the concise manual in
our website.

CAUTIONS

• This product must be fitted with a 3 A (ampere) fuse before use.

• The BV100 validator is pin for pin compatible with NV7/8/9/10, but not pin for pin compatible with the

NV2/3/4/4x or 5 series products.

• Due to different note cycle times there may be timing differences from the NV products.

• Never exceed the recommended environmental and electrical limits.

• Do not attempt to lubricate the mechanisms as this may affect the note transport.

• Do not polish the lens as this may alter the optical characteristics.

• If the BV100 validator is disassembled the unit must be re-calibrated and re-initialised, following re-

assembly.

WARNING

• Only suitably trained personnel should carry out any work on this equipment in accordance with all

current local, national and international health and safety regulations.
We recommend that you study this manual as there are many new features permitting new uses and more
secure applications.
If you do not understand any part of this manual please contact the factory, contact details are below, for
assistance. In this way we may continue to improve our product.
The BV100 Validator has been designed to minimise any performance variation over time.
Much of this is achieved by careful Hardware and Software design.
Innovative Technology Ltd has a policy of continual product improvement. As a result the products supplied
may vary from the specification described here.

This manual can be printed in A4 or letter sizes, without losing the scale. This is especially important in the
Appendix D – Configuration Cards.

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MAIN HEADQUARTERS

Innovative Technology Ltd
Derker Street – Oldham – England - OL1 4EQ
Tel: [phone] Fax: [phone]
E-mail: [e-mail]
Web site: www.innovative-technology.co.uk

AUSTRALIA

[e-mail]

BRAZIL

[e-mail]

CHINA

[e-mail]

GERMANY

[e-mail]

ITALY

[e-mail]

SPAIN

[e-mail]

UNITED KINGDOM

[e-mail]

REST OF THE WORLD

[e-mail]

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2 ENVIRONMENT AND POWER REQUIREMENTS

ENVIRONMENT

Environment

Minimum

Maximum

Temperature

+3ºC

+50ºC

Humidity

5%

95% Non-condensing

Table 1 – Environmental Requirements
CAUTION:
Depending upon the environment in which it is used the BV100 may at some time require re­calibration. Please refer to Chapter 6 for details of the re-calibration process.

POWER REQUIREMENTS

Electrical Supply

Minimum

Maximum

Supply Voltage (V DC)
Absolute Limits

+11.5V

+14.2V

MDB IF5 Version Supply
Voltage

+18V

+48V DC or 34V AC

MDB Hardware version

+18V

+48V DC

Supply Ripple Voltage

0 V

0.25 V @ 100 Hz

Supply Currents:

Sleep (Low Power Mode)

2mA

Standby

230mA

Validating

500mA

Peak Motor Stall

2000mA

Table 2 – Power Requirements

Interface Logic Levels

Logic Low

Logic High

Inputs

0 V to + 0.5 V

+3.7 V + 12 V

Outputs with 2K2 pull up

0.6 V

Pull up voltage of host interface

Maximum Current Sink

50mA per output

Table 3 – Interface Logic Levels

CAUTION

· If the input voltage falls below 11.5 V the BV100 may not operate correctly (will reject notes).
The front bezel lights will flash to indicate incorrect conditions.

· It is recommended that the power supply used can supply at least 2.5 amperes.

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3 GENERAL DESCRIPTION

The BV100 Bank Note System is a compact note-validating machine (see Figure 1),
suitable for most money machines. It will accept up to 16 different denominations
of notes in the serial control mode.
The BV100 is designed for easy installation in most machines. To see the general
dimensions of the BV100, refer to Appendix B - BV100 Mechanical Installation.

Currency
The BV100 Validator leaves the factory preset to at least one currency so that it is ready for immediate
installation. If the currency data set needs to change this may be done using the PC based Validator
Management Software. New currencies and applications are being tested all the time, please refer to our
web site or contact the factory for information concerning specific currencies if they are not already
included on our approved list.

Cash Box
Various size cash boxes are available for the BV100. The standard cash box will hold approximately 300
notes. Cash box spacers can be added at the factory to increase the capacity. Each spacer will add an
extra 250 note capacity with a maximum of 2 spacers. This gives a maximum capacity of approximately
800 notes. (See Appendix C - BV100 Cash Boxes for more details). Cash box capacity must be stated at the
time of ordering. If no capacity is specified, the standard cashbox will be delivered. Note: Cash box spacers
can only be added at our factory, and once fitted cannot be removed.

Secure lock for the cash box
A lock can be fitted to the BV100 to secure the cash box in place (lock part number PA650) Note: A locking
cam (MC229) must also be fitted.

Bezel sizes
The BV100 validator is available with either a 66 mm or 72 mm Bezel. See drawing number GA700 in
Appendix B - BV100 Mechanical Installation, for general dimensions.

Interface
Interfacing the validator is very simple, with the choice of the following protocols:

SSP

CCTALK

MDB

SIO

PARALLEL

PULSE

BINARY

NIS

Table 4 – Available Interfaces / Protocols

For detailed information about the different interfaces see Chapter 4.3.

Figure 1 - The BV100 validator

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Hardware Options

In addition to the standard BV100, there are different hardware options of the BV100 available as follows:

· BV100 – MDB

The BV100 MDB contains additional hardware for use in Vending machines operating at higher DC levels.
The module provides a regulated 12 V DC supply to the validator and has Opto isolated inputs and outputs.
For further details on the MDB protocol please see Chapter 4.3.3.

· BV100 – 110 V

The BV100 110 V contains voltage regulator hardware that allows the BV100 to be used with machines
that operate with a 110 V AC supply.

· Low power option

The BV100 has a low power option to reduce the power consumption when idle. To learn more about the
low power option, please refer to the Chapter 5.

PC System Specification

The ITL Validator Software has been tested and verified using Windows 2000/XP/Vista™ on a Pentium™

based PC System (© Microsoft and Intel). Full functionality cannot be guaranteed on lower specification
systems.

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4 MACHINE INTERFACES

4.1 BEZEL LED’s

The Bezel LED’s are used to indicate a variety of status signals as described below.

Table 5 – Bezel LED status codes

4.2 HARDWARE

4.2.1 PORTS AND BUTTONS

The BV100 interface connector is located on the left side of the unit; it has 16 pins (see
Figure 2), refer to Table 6 for the pin allocation. Two are used for the 0V and +12V power supply and there
are five outputs and five inputs, the remaining four pins are reserved for factory use and should not be
connected. An example mating connector is Molex type Part
No: 39-51-2160.
It is possible to use the special hardware versions of BV100 in machines operating at 110 volts or in
machines operating at MDB.
The BV100 also has a Configuration Button located above the USB Connector (See Figure 2).
The USB connector can be used to program the BV100 and for communications when used in SSP and SIO
modes. When used for programming, no external power supply is required.
When used for the communications, power must be applied to the BV100 via the 16 pin interface
connector before connecting the USB cable.

Number of

LONG flashes

Number of SHORT flashes

1 2 3

4

1

Note Path Open

Note Path Jam

Unit Not Initialized

2

Cash Box
removed

Cash Box Jam

3 Firmware
Checksum

Interface
checksum

EEPROM
Checksum

Dataset
Checksum

4

PSU too Low

PSU too High

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1

2

4.2.2 INTERFACE CONNECTOR PIN DETAILS

The connector pin details are described below (see table 5); they use an IDC 16-pin 0.1"
pitch header with 2 rows of 8 pins.

Pin

Name

Description

1

Vend 1

Open collector outputs. Function changes depending on

machine interface protocol (see individual interface

descriptions for details.) Also the Pulse Steam output.

Also the Serial Output pin in SSP Serial Mode

and other serial modes.

2

Vend 2

Open collector outputs. Function changes depending on

machine interface protocol (see individual interface

descriptions for details).

3

Vend 3

4

Vend 4

5

Inhibit 1

Inhibit channel 1 by holding this pin HIGH. To Enable a

channel the inhibit must be held LOW. Also the serial Input

pin in SSP Serial Mode, and other serial modes.

6

Inhibit 2

Inhibit channel 2 by holding this pin HIGH

7

Inhibit 3

Inhibit channel 3 by holding this pin HIGH

8

Inhibit 4

Inhibit channel 4 by holding this pin HIGH

9

Busy

BV100 is validating and stacking output. Active low while

the BV100 is reading, transporting or stacking a note

10

Escrow

Operate Escrow function by holding LOW (see Appendix B –

Escrow Control for full details).

11

Factory use only

Do not connect

12

Factory use only

Do not connect

13

Factory use only

Do not connect

14

Factory use only

Do not connect

15

+Vin

Nominal 12V DC supply

16

0V

0V supply

Table 6 – 16 Pin Connector Details

Figure 5 – Pin detail

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4.2.3 CONFIGURATION BUTTON FUNCTIONS

The functions available via the Configuration Function Button are detailed in Table 7.

Configuration Button

Power Status

Function

Press and Hold (>2 secs)

Powered ON

Sets BV100 to Programming
Mode (SSP)

Press Once (<1 sec)

Powered ON

Enables Configuration Card
Programming

Press Twice (within half a
second)

Powered ON

Current Setting Indicator

Press and hold as power is
applied

Powered OFF/ON

Resets ccTalk key to Default
setting

Table 7 – Configuration Button Functions

BV100 Programming Mode
Press and Hold the Configuration Button for at least 2 seconds whilst the BV100 is powered up. The Bezel
LED will flash rapidly to indicate that SSP is being loaded. Once this process has finished the BV100 will
reset. The BV100 will now be in Programming Mode (SSP) and allow connection to a PC via a DA1 or DA2
adapter or connection to a DA3. Note: This mode can only be cancelled by re-programming with a
Configuration Card or via the Validator Manager Program. Please ensure you are aware of all the BV100
programmed settings before entering this mode. Failure to restore the original setting will stop the BV100
from operating in the Host machine.

Configuration Card Programming Mode
Press the Configuration Button once whilst the BV100 is powered up. If done correctly the Bezel LED will
flash every 1 second. This will allow the insertion of a Configuration Card to change the Firmware Protocol
in the BV100. (See chapter 4.4 Using BV100 Configuration Cards for full details). This mode can be
cancelled by again pressing the Configuration button once.

Current Setting Indicator Mode
Press the Configuration Button twice within half a second whilst the BV100 is powered up. The BV100
Bezel LED will then perform a series of flashes to indicate the current settings within the validator. (See
Program Check Procedure, Appendix D - Configuration Cards)

Encryption Key Reset Function (ccTalk®)
Note: This function will only be possible if the BV100 is programmed to ccTalk® mode. It is not possible to
reset the key from SSP mode. Press and hold the Configuration Button whilst the BV100 power is off. Apply
the power and keep the button pressed for several seconds. The ccTalk Encryption key will now be restored
to the default setting.

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4.3 PROTOCOLS

ITL strongly recommends the use of a Serial protocol (Preferably SSP) to achieve the highest security.

4.3.1 SMILEY ® SECURE PROTOCOL – SSP

NOTE: Please refer to the Smiley® Secure Protocol (SSP) Specification (ITL Drawing GA138) on the website
for full details of the SSP protocol. To use SSP mode, the SSP interface must be programmed into the
validator via the Configuration Cards (See Appendix D - Configuration Cards) or via the ITL BNV Currency
Manager Program, or by pressing and holding the Configuration Button for more than 2 seconds.
SSP is a secure serial interface specifically designed to address the problems experienced by cash
handling systems in gaming machines. Problems such as acceptor swapping, reprogramming acceptors
and line tapping are all addressed. This interface is recommended for all new designs.
The interface uses a master slave model; the host machine is the master and the peripherals (note
acceptor, coin acceptor or coin hopper) are the slaves.
Data transfer is over a multi-drop bus using clock asynchronous serial transmission with simple open
collector drivers. The integrity of data transfers is ensured through the use of 16 bit CRC checksums on all
packets.
Each SSP device of a particular type has a unique serial number; this number is used to validate each
device in the direction of credit transfer before transactions can take place.
Commands are currently provided for coin acceptors, note acceptors and coin hoppers. All current features
of these devices are supported.

Features:

• Serial control of Note / Coin Validators and Hoppers.

• 4 wire (Tx, Rx, +V, GND) system.

• RS232 (TTL) - open collector driver.

• High Speed 9600 Baud Rate.

• 16 bit CRC error checking.

• Data Transfer Mode.

Benefits:

• Proven in the field.

• Simple and low cost interfacing of transaction peripherals.

• High security control of payout peripherals.

• Defence against surrogate validator fraud.

• Straight forward integration into host machines.

• Remote programming of transaction peripherals.

• Open standard for universal use.

For detailed information and full protocol specification please refer to SSP Interface Specification ITL
(GA138), this is available from the ITL website www.innovative-technology.co.uk.
To help in the software implementation of the SSP, ITL can provide DLL controls and Visual Basic
applications on request. Please contact [e-mail] for more information.

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4.3.2 CCTALK® PROTOCOL – CCT

The BV100 supports the ccTalk serial protocol for easy interfacing with host machines that support this
protocol. To use ccTalk® mode, the CCT interface must be programmed into the validator via the
Configuration Cards (See Appendix D - Configuration Cards) or via the ITL BNV Currency Manager Program.

Pin out connections on BV100 for ccTalk are shown (see Figure 6)
looking at the connection pins on the BV100 interface connector as
defined in the ccTalk specification. It is recommended that all
communications with the note validator must be encrypted using the
encryption key, the default encryption key will be printed on the label
of the BV100. To reset the Encryption key to its default value sees
Chapter 4.2.3. NOTE: For detailed information and full protocol
specification please refer to www.cctalk.org.

4.3.3 MULTI-DROP BUS/INTERNAL COMMUNICATIONS PROTOCOL (MDB/ ICP)

To use the MDB mode an MDB BV100 or an IF5 interface box can be used. The MDB interface must be
programmed into the validator via the Configuration Cards (See Appendix D - Configuration Cards) or via
the ITL BNV Currency Manager program.
Note:

· An IF5 cannot be used with an MDB BV100.

· A standard BV100 can only be used in MDB with the addition of an IF5 interface.

· Please refer to the Multi-Drop Bus specification for the suggested current drive circuits available.

· The BV100 supports the MDB protocol version 1, level 1.

· For detailed information and full protocol specification please refer to www.vending.org
MDB defines a serial bus interface used in electrically controlled vending machines
(see Figure 7).

This is a 9600 Baud Master-Slave system where the BV100
Banknote Validator is a slave to a master controller. A master has
the capability of communicating with 32 peripherals or slaves.
The master is defined as the Vending Machine Controller (VMC).
The BV100 banknote Validators have a unique address –
00110XXX binary (30H).
The VMC polls the bus to detect presence of the BV100 Validator
or get information on the current status of the validator.

The validators will respond when asked for activity with an
acknowledgment, a negative acknowledgment or a specific reply,
depending on its current status. Bus crashes are avoided as the
Validators respond to being polled only by the VMC.
The international country code must be set for the country in which the Validators will be operating. This is
either the international telephone code for that country, or the country code taken from ISO4217. The code
is represented as two bytes. The initial digit signifies the source of the code. 0 signifies the telephone code
is used, 1 signifies ISO4217 has been used.
For the USA the country code is 00 01, or 18 40
For Great Britain the code is 00 44, or 18 26.

The scaling factor must also be specified for each Validator. All accepted note values must be evenly
divisible by this number.

· This number would be set to 100 (Hex 64) for the Euro or Great Britain.

· The number would be set to 1000 (Hex 03E8) for Colombia.

The number of decimal places must also be programmed for each Validator

· The number would be set to 2 for Euro or USA

· The number would be set to 3 for Colombia

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Adopting the numbers above.

· £5 would be displayed as 5.00

· £10 would be displayed as 10.00

· $1 would be displayed as 1.00

· 1K Colombia would be displayed as 1.000

4.3.4 SERIAL INPUT/ OUTPUT – SIO

Existing Smiley® NV4 - NV10 users may already be using the serial input/output facility in conjunction with
the parallel inputs. The BV100 Validator also supports this system.
However this interface is not recommended for new designs, the Smiley® Secure Protocol
SSP interface is recommended.

CAUTION

• The BV100 does not support the simple serial data out only mode as available on NV4 and earlier

models NV2 and NV3. It only supports the serial data input/output mode.

• The host machine does not echo messages back to the validator.

• The BV100 does not operate in true RS232 mode. (Only TTL level).

To use Serial Input/Output mode, the SIO interface must be programmed into the validator via the
Configuration Cards (See Appendix D – Configuration Cards) or via the ITL BNV
Currency Manager Program.

There are 4 different combinations of SIO available:
SIO 300 Baud
SIO 300 Baud (Disabled at Start up) - A software enable must be sent to enable the validator.
SIO 9600 Baud
SIO 9600 Baud (Disabled at Start up) - A software enable must be sent to enable the validator.

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The BV100 will receive and transmit the following event codes:

Recognised Receive Codes to

BV100

Transmitted codes from BV100

MESSAGE

DECIMAL

VALUE

MESSAGE

DECIMAL

VALUE

Inhibit C1

131

Note Accept on C1

1

Inhibit C2

132

Note Accept on C2

2

Inhibit C3

133

Note Accept on C3

3

Inhibit C4

134

Note Accept on C4

4

Inhibit C5

135

Note Accept on C5

5

Inhibit C6

136

Note Accept on C6

6

Inhibit C7

137

Note Accept on C7

7

Inhibit C8

138

Note Accept on C8

8

Inhibit C9

139

Note Accept on C9

9

Inhibit C10

140

Note Accept on C10

10

Inhibit C11

141

Note Accept on C11

11

Inhibit C12

142

Note Accept on C12

12

Inhibit C13

143

Note Accept on C13

13

Inhibit C14

144

Note Accept on C14

14

Inhibit C15

145

Note Accept on C15

15

Inhibit C16

146

Note Accept on C16

16

Un-inhibit C1

151

Note Not Recognised

20

Un-inhibit C2

152

Mechanism running slow

30

Un-inhibit C3

153

Strimming attempted

40

Un-inhibit C4

154

Channel 5 Note Rejected (fraud channel)

50

Un-inhibit C5

155

STACKER Full or Jammed

60

Un-inhibit C6

156

Abort During Escrow

70

Un-inhibit C7

157

Note may have been taken to clear jam

80

Un-inhibit C8

158

Validator Busy

120

Un-inhibit C9

159

Validator Not Busy

121

Un-inhibit C10

160

Command Error

255

Un-inhibit C11

161

Un-inhibit C12

162

Un-inhibit C13

163

Un-inhibit C14

164

Un-inhibit C15

165

Un-inhibit C16

166

Enable serial

escrow mode

170

Disable serial
escrow mode

171

Accept escrow

172

Reject escrow

173

Status

182

Enable all

184

Disable all

185

Disable escrow timeout

190

Enable escrow timeout

191

Request firmware

192

Request dataset

193

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Example transactions are shown below:

Table 9- Example Protocols

Event

Validator

Decimal

Value

Host

Note entered into validator

Validator Busy

120

Note accepted channel 2

Validator Ready

121

Accept on channel 2

2

Note entered into validator

Validator Busy

120 Note not recognised

Validator Ready

121

Note not recognised

20

Validator has returned note

Validator Ready

121

Software Inhibit Channel 4

Inhibit C4

134

Inhibit C4

Channel 4 inhibited

134

Software Enable Channel 4

Uninhibit C4

154

Uninhibit C4

Channel 4 inhibited

154 Status Report

182

Status Request

Status Requested

182 3 byte status message

Inhibit status Channels 1-8

Byte 1

Inhibit status Channels 9-16

Byte 2

Escrow On (=1) / Off (=0)

Byte 3

Turn on Escrow Mode

 170

Enable Escrow

Mode

Escrow Mode Enabled

170

Note accept in Escrow Mode

Note entered into validator

Validator Busy

120

Note Accepted Channel 2

Validator Ready

121

Accept on Channel 2

2

172

Accept Note in

Escrow Accept Escrow

172

Accept on Channel 2

2

Event

Validator

Decimal

Value

Host

Note entered into validator

Validator Busy

120

Note accepted channel 2

Validator Ready

121

Accept on channel 2

2

Note entered into validator

Validator Busy

120

Note not recognised

Validator Ready

121

Note not recognised

20

Validator has returned note

Validator Ready

121

Software Inhibit Channel 4

Inhibit C4

134

Inhibit C4

Channel 4 inhibited

134

Software Enable Channel 4

Uninhibit C4

154

Uninhibit C4

Channel 4 inhibited

154 Status Report

182

Status Request

Status Requested

182 3 byte status message

Inhibit status Channels 1-8

Byte 1

Inhibit status Channels 9-16

Byte 2

Escrow On (=1) / Off (=0)

Byte 3

Turn on Escrow Mode

 170

Enable Escrow

Mode

Escrow Mode Enabled

170

Note accept in Escrow Mode

Note entered into validator

Validator Busy

120

Note Accepted Channel 2

Validator Ready

121

Accept on Channel 2

2

172

Accept Note in

Escrow Accept Escrow

172

Accept on Channel 2

2

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4.3.5 PARALLEL INPUT AND OUTPUT

To use Parallel Output for 4-note/channel acceptance the Parallel interface must be programmed into the
validator via the Configuration Cards (See Appendix D – Configuration Cards) or via the ITL BNV Currency
Manager Program.

Vend Signals: (Pins 1 to 4). The four channels have their own individual outputs. If a note is recognised
then the relevant Vend line is set low for a period of 100 ± 3 ms. Pulses outside these limits should be
rejected as a precaution against false triggering.

Busy Output: (Pin 9). This is a general-purpose busy signal. It is active low while the BV100 is in operation.

Escrow Control: (Pin 10) Hold this pin Low to enable the single note escrow function. (See
Appendix E – Escrow Control). If the host machine aborts the transaction by setting the corresponding
inhibit input high, the note is returned immediately.

The host machine can force the return of the note to the customer by setting the inhibit line high, at any
time before the end of the 30 second time-out. Setting all the inhibits high causes a note reject.

In the event of a note being forcibly removed from the mouth of the BV100 during the 30- second interval,
the BV100 will go out of service for 45 seconds.

Inhibit Operation: (Pins 5 – 8) Channels 1 to 4 have their own inhibit input to allow the host machine to
refuse specified notes. To inhibit a channel, the relevant inhibit input must be held high. To enable a
channel, the corresponding inhibit must be latched low so that notes may be accepted.

If all four inhibits are high simultaneously then the BV100 will be disabled. In this state the bezel LED will
not illuminate and if a note is inserted the motor will run in reverse preventing the insertion of the note.

All four inhibits may be connected together to create a ‘global’ inhibit. In this way the BV100 may be
brought in and out of operation by the host machine.
It is possible to operate the BV100 in Low power mode with the Parallel interface. For further details please
see Chapter 5.

4.3.6 PULSE STREAM OUTPUT

To use pulse stream output for acceptance of up to 16 note/channel acceptance, The Pulse interface must
be programmed into the validator via the Configuration Cards (See Appendix D – Configuration Cards) or
via the ITL BNV Currency Manager Program.

Vend Signal: (Pins 1) When a note is recognised vend 1 will pulse a pre-set number of times, the number of
pulses can be set via the ITL BNV Currency Manager Program
(and set to default values with supplied dataset). The pulse width can be set either with the ITL BNV
Currency Manager Program or via the Configuration Cards (See Appendix D

- Configuration Cards)

Busy Output: (Pin 9). This is a general-purpose busy signal. It is active low while the
BV100 is in operation.

Escrow Control: (Pin 10). No escrow function in this mode

Inhibit Operation: (Pins 5 – 8) Channels 1 to 4 have their own inhibit input to allow the host machine to
refuse specified values of notes. To inhibit a channel, the relevant inhibit input must be held high. To
enable a channel, the corresponding inhibit must be latched low so that notes may be accepted.
If all four inhibits are high simultaneously then the BV100 will be disabled. In this state
The bezel will not illuminate and if a note is inserted the motor will run in reverse preventing the insertion
of the note.

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Note: Channels higher than four cannot be individually inhibited, but will be globally inhibited if inhibits 1 to
4 are inhibited.
It is possible to operate the BV100 in Low power mode with the Pulse interface. For further details please
see Chapter 5.

Credit Hold Function:
If this function is enabled in pulse mode by Configuration card or ITL BNV Currency
Manager Program, the validator will take the note as normal but then wait until the escrow line is toggled
low/high before. It will then give out the number of pulses per dollar as set on the programming card. After
the pulses have been given, the validator will then wait for another low/high toggle until the full value of
credit pulses are given.

For example with a setting of 2 pulses per dollar, a five dollar bill will give 2 pulses, 5 times.

A Typical use of this option would be for a Pool table with a game price of $1. You could insert a $5 note
and press a button that toggles the escrow line and releases the pool balls, this would then allow you to
play the first game. The Validator holds onto the remaining credits until the game has finished and the
button is pressed again allowing the next game to begin, this continues until all the credits have been
used.

The busy line remains low throughout the whole process and the validator remains inhibited until all pulses
are given.

4.3.7 BINARY OUTPUT – BIN

To use Binary mode the Binary interface must be programmed into the validator via the Configuration
Cards (See Appendix D – Configuration Cards) or via the ITL BNV Currency Manager Program.

In the event that the machine needs more than 4 notes to be recognised, but the host machine cannot
take advantage of the serial communication methods then the BV100 can be set to give a binary pattern
output on the four parallel output pins. If the BV100 is set to binary mode it will issue the vend signals as a
binary pattern on the parallel outputs for 100 ± 3 ms. In this way a maximum of 15 different notes can be
accepted and 4 notes individually inhibited.

Vend Signals: (Pins 1 to 4). The four channels have their own individual outputs. If a note is recognised the
binary representation of the channel number will be pulled low for 100 ± 3 ms. Pulses outside these limits
will be rejected as a precaution against false triggering due to noise.

Busy Output: (Pin 9). This is a general-purpose busy signal. It is active low while the BV100 is in operation.

Escrow Control: (pin 10). Hold this pin Low to enable the single note escrow function. (See Appendix E –
ESCROW Control).
If the host machine aborts the transaction by setting the corresponding inhibit input high on pin 10, the
note is returned immediately.
The host machine can force the return of the note to the customer by setting the inhibit line high, at any
time before the end of the 30 second time-out. Setting all the inhibits high causes a note reject.
In the event of a note being forcibly removed from the mouth of the BV100 during the 30-second interval,
the BV100 will go out of service for 45 seconds.

Inhibit Operation: (Pins 5 – 8) Channels 1 to 4 have their own individual inhibit input to allow the host
machine to refuse specified values of notes. To inhibit a channel, the relevant inhibit input must be held
high. To enable a channel the corresponding inhibit must be latched low so that notes may be accepted.
If all four inhibits are high simultaneously then the BV100 will be disabled. In this state the bezel will not
illuminate and if a note is inserted the motor will run in reverse preventing the insertion of the note.

Note: Channels higher than four cannot be individually inhibited, but will be globally inhibited if inhibits 1 to
4 are inhibited. It is possible to operate the BV100 in Low power mode with the Binary interface. For further
details please see the next chapter.

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4.3.8 OTHER INTERFACES AVAILABLE UPON REQUEST BY ITL

Any queries regarding interfaces not mentioned in this manual should be made to support@innovative-

technology.co.uk

4.4 USING BV100 CONFIGURATION CARDS

The Configuration Cards offer the following functions:

• Select required Communication Interface (SSP, ccTalk, Parallel etc).

• Adjust the channel and pulse configuration on a pre-programmed BV100 to your own requirements.

Programming the BV100 with the configuration cards is enabled via the ‘Configuration Button’ on the right
hand side of the BV100 (see Chapter 4.2.3). (For details on how to complete the configuration cards
please see Appendix D – Configuration Cards).

Instructions

1) Press the Configuration button once whilst the validator is powered up.

2) The bezel LEDs will now flash with a steady heartbeat until a Configuration Card is entered.

3) Once the Configuration Card has been entered the validator reads the card and immediately returns it.

4) The LEDs then flash rapidly whilst the interface is being changed. If the LEDs flash a number of times
slowly, it is an indication of an error (For details of the Error Flash
Codes please see Appendix D – Configuration Cards).

5) When the changes are complete the validator resets.

If a configuration card is not entered, this function can be cancelled by pressing the button again once.

It is now possible to check the programmed settings of the BV100 by pressing the configuration button
twice within half a second. (For details see Appendix D – Configuration Cards).

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5 LOW POWER OPTION

Low power Mode can be used with all non-serial communication protocols to reduce the power
consumption of the BV100 when idle.

When the BV100 is in this state the current consumption is reduced. The BV100 goes into low power mode
approximately 6 seconds after the validator is powered up and remains in this state until a note is entered
(Time A, Figure 10). Following a note insertion the BV100 returns to Low Power mode approximately 1
second after the Busy line goes High (After credit is given or note is rejected), (Time B, Figure 10).

Table 10 - Electrical requirements and characteristics for low power mode

Notes:

• Low Power Mode can ONLY be used with the above Parallel, Pulse and Binary protocols.

• Low power mode can only be enabled by correctly completing the configuration cards or via the ITL BNV

Currency manager program.

• In Low Power Mode the front sensor is checked every 1 second which can lead to a delay in accepting

the note when it is presented.

• Configuration button functions are only available during power up before the BV100 goes into Low Power
Mode.

Low power mode uses 3 control lines Vend–Pin 1, Inhibit–Pin 6 and Busy–Pin 9.

Figure 10 – Low power mode timing diagram

Electrical Supply

Minimum

Maximum

Supply Voltage (V DC)
Absolute Limits

+11.5V

+14.2V

MDB IF5 Version Supply
Voltage

+18V

+48V DC or 34V AC

MDB Hardware version

+18V

+48V DC

Supply Ripple Voltage

0 V

0.25 V @ 100 Hz

Supply Currents:

Sleep (Low Power Mode)

2mA

Standby

230mA

Validating

500mA

Peak Motor Stall

2000mA

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TIMING DIAGRAM EXPLAINATION

When the Validator is enabled the Inhibit line is Low and the Busy line is High. This remains the same until
a note is inserted (Time A).

When a note is inserted under the front sensor the BV100 wakes up and the busy line goes low to indicate
that the validator is in use. The busy line remains low during the validating and stacking process and once
the note has been successfully validated and stacked the vend line goes low to issue the credit.

After the credit is issued the busy line goes high and approximately 1 second after the busy line goes high
(Time B), the BV100 goes back into low power mode.

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6 RE-CALIBRATION

The BV100 has an in-built self-calibration system that maintains the optical sensors at their best operating
point.

However if the BV100 is disassembled for any reason it will need to be re-calibrated. Re-calibration may
only be performed under license from ITL, contact [e-mail] for further details.

This can be performed in conjunction with the diagnostics software option in the ITL BNV Currency
Manager Program and help menus supplied with this program.

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7 DIAGNOSTICS

Symptom

Possible Cause

Corrective Action

All notes are
rejected
(Bezel LED’s
are on)

Incorrect currency
file programmed

Check that the required dataset is programmed into
the validator using the validator manager software.

Notes are not
included in the
currency file

Check that the required note denomination and
issue is included in the currency file using the
validator manager software.

Notes are
inhibited by the
host machine

Ensure the machine is ready to accept notes. If a
coin hopper is in the machine, ensure it is not
empty. Ensure the maximum allowed credit on the
host machine has not been exceeded.

Bill path
obstructed

Check for necessary clearance for note ejection
after acceptance.

Reader module is
not fully inserted

Ensure the reader module is fully inserted into the
main body of the validator.

Notes are not
taken in (no
bezel LED’s)

No Power

Ensure the correct specification of power is applied
to the validator.

Incorrect interface
is programmed

Check which interface is programmed into the
validator by double clicking the configuration
button. The displayed code indicates which
interface is programmed as described in Appendix
D – Configuration Cards)

Reader module is
not fully inserted

Ensure that the validator reader module is fully
clipped in to the validator housing.

Notes
stacked but
no credit
given

Incorrect interface
is programmed

Check which interface is programmed into the
validator by double clicking the configuration
button. The displayed code indicates which
interface is programmed as described in document
number GA713.

Power supply
outside
specification

Ensure correct supply and sufficient current. Also
check for necessary clearance for note ejection
after acceptance.

Rear note detect
sensor obscured

Remove the cash box and ensure no foreign objects
are obstructing the sensors.

Acceptor
runs slowly
or
intermittently

Foreign objects in
the bill path

Clean the bill path

Incorrect voltage
level of supply

Ensure correct supply and sufficient current

Damage in the
unit

Replace necessary components

Bezel LED’s

are flashing

See chapter 4.1 for details of LED status signals

Motor
continues to
run

Foreign object or
note is stuck in
the note path

Ensure the note path is clear and reset the
validator. It may also be necessary to reset the host
machine.

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8 SUPPORT

The following support tools are available for use with the BV100 Bank Note Validator:

• Configuration Cards.

• ITL Bank Note Validator Currency Manager Software.

• Validator Programming System (DA3)

• Downloads from the Innovative Technology Ltd website: www.innovative-technology.co.uk

• E-mail Support via [e-mail]

Configuration Cards
For full details of the use and function of the Configuration Cards please see Appendix D

- Configuration Cards.
ITL Bank Note Validator Currency Manager

Notes:

• The Validator must be set to Programming Mode (SSP) when connected to a computer or
DA3 and then returned to the original Settings when complete (See Chapter 4.2.3).

• ITL BNV Currency Manager 3.2.0 or Higher must be used to access the BV100 functions.

• Datasets can only be downloaded to a BV100 with the correct bezel width for the currency. For example

a USD dataset can only be downloaded to a 66 mm BV100.
A Euro dataset can only be downloaded to a 72 mm BV100.

The ITL BNV Currency Manager software offers the following functions:

• Program the Validator by downloading pre-prepared currency data via the DA1 or DA2 kit.

• Check the firmware version and currency set already loaded on a BV100 unit.

• Adjust the channel and pulse configuration on a pre-programmed BV100 to your own requirements.

• Download a new version of firmware onto the BV100.

• Use diagnostic functions to check Validators operation.
The software will run on an IBM compatible Personal Computer with Pentium™ processor or equivalent

(see the General Description chapter for operating system requirements).
The BV100 can be connected directly via the USB port, or with either a DA1 kit fitted to the serial port or
DA2 kit fitted to the USB port. (See Appendix F – Interface Tools DA1 – DA2)

Validator Programming System (DA3)
The DA3 is a programming system designed to enable the programming of ITL Bank Note Validators in the
field without the use of a PC.

Once the DA3 has been programmed the user can:

• Reprogram the validator to accept a different currency using the BNV Override Download function.

• Test the functionality of the validator away from the Host machine.

For full DA3 operation and functionality details please refer to the DA3 User Manual (Document number
GA339)

Note: When using the DA3 BNV Match Download function, any pulses and channel allocations programmed
into the BV100 will not be retained. The user must ensure that the required dataset options are set and
saved before programming the DA3.
When programming a BV100 using the DA3 BNV Override Download function, the firmware interface will
not be changed. If a different interface is required, the user must use a configuration card to select the
required interface.

Internet Website Support
The Innovative Technology Ltd website provides the means to download new and updated currency sets
and new versions of firmware for the BV100. You can obtain these along with technical bulletins by visiting

www.innovative-technology.co.uk

E-mail Support
If the data you require is not available over the Internet, Innovative Technology supports an e-mail system
to help customers with unusual requirements. The address is: [e-mail].

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9 APPENDIX

9.1 APPENDIX A – HOW TO ORDER A BV100 VALIDATOR

To order a validator, please print and fill the order form, below, and send it to our nearest office. You may
send it by fax or email. To find our contact information, please go to our website or refer to the introduction
chapter in this document. If you do not know which office to send the order form, just send it to our main
headquarters:

If you have any questions about the information required for the order form, please see chapter 3 General
Description. If you still have any questions, or you want to know more about other products and
possibilities, do not hesitate to contact your local trading partner. We offer a wide range of products and
accessories such as alternative validators, programming kits, interfaces, connecting cables, bezels and
other elements. Please contact your nearest office for more information (http://www.innovative-

technology.co.uk/contact/contact-itl)

Customer Details

BV100

Product

Dataset

Firmware
Version

Firmware
Interface

Cashbox
Capacity

ccTalk
Encryption
Key

APPROVED

INNOVATIVE TECHNOLOGY LTD

Derker Street – Oldham – England - OL1 4EQ
Tel: [phone] Fax: [phone]
E-mail: [e-mail]
Web site: www.innovative-technology.co.uk

BV100

Date:

Company

Phone Number:

Contact Person

Country:

Issue No.

Customer Part No:

Customer:

Innovative Technology:

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9.2 APPENDIX B – BV100 MECHANICAL INSTALLATION

In line with continued product development Innovative Technology Ltd reserves the right to change
specification without prior notice.

1. 66 mm x 160 mm LONG

2. 72 mm x 160 mm LONG

SUPPLY AND POWER CONSUMPTION:

VOLTAGE: 11 - 15V

RIPPLE: 0.25 V at 100 Hz

STAND BY: 270mA

VALIDATING: 770mA

PEAK: 2200mA

SLEEP: 1.6mA

ENVIRONMENTAL OPERATING RANGE:

+3 OC to +50 OC at 5% to 95% RH
(NON – CONDENSING)

UNLADEN WEIGHT: 1 KG

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9.3 APPENDIX C – BV100 CASH BOXES

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9.4 APPENDIX D – CONFIGURATION CARDS

The following pages contain the information corresponding to the document number

GA713. To print the cards, ensure that the page scaling is set to ‘none’. Always ensure that the card has

printed with the correct dimensions before use.

BV CONFIGURATION OPTION PROGRAMMING

Instructions for use

1) Select correct width card for bezel. Cut card around outline – check measurements as printed. Check
print options ‘Page scaling’ is set to ‘none’ when printing a pdf file to ensure correct size.

2) Fill in sections as required. Take care to fill in the selections correctly, keep inside the lines and fill boxes
fully as example below.

3) Power up BV100 and allow it to reset.

4) Click ‘function’ button on BV to access Configuration Mode, BV bezel LEDs should be flashing at 1

second intervals.

5) Enter card into BV in direction indicated by arrows.

6) Card will be returned and if configuration was good the bezel LEDs will flash rapidly while programming
takes place. take care to ensure the power is not removed at this stage, the bv may suffer permanent
damage!! The BV will then reset.

7) If an error occurs has occurred the card will be rejected and the bezel LEDs will flash slowly a number of
times to indicate the cause of the error. (see table below)

8) important check that the configuration requested has been set in the BV100 before use.

Flash

Error

2

Invalid card read – card entered wrong way round, card mis-read or card
wrong version

3

No interface selection was detected on card

4

Multiple interface selections detected

5

Invalid interface selected – the selected interface is not available for this
BV

6

Selected interface not compatable with BV version

7

Pulse configutration error. Selected pulse options invalid.

8

ccTalk configuratrion error. Selected cctalk options invalid (ccTalk 8 bit
chk not allowed without ccTalk Plain)

9

Low power mode not available on this BV version

Program check procedure

To check settings on a programmed unit:

Power on unit
Click program set button on unit twice (like double click on mouse)
Monitor bezel led and check flash codes

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For example:
A pulse interface with 50ms high, 100ms low, 2 pulse per dollar will flash 2,5,10,2
A SSP interface will only ever flash once
A ccTalk interface with 16 bit checksum, no encryption will flash 6,1
A ccTalk interface with 8 bit checksum, no encryption will flash 6,1,2
A Binary interface will flash 8,1

Flash
count

Pulse
high

Pulse
low

Pulse
per
dollar

High
speed

Disabled

ccTalk
plain

Low
power

Binary

Credit
hold
SSP 1

Pulse

2

ms/10

ms/10

value

3
flash

MDB

3 IF30

4

IF31

5

ccTalk

6 1
flash

2
flash

SIO 7

1
flash

2 flash

Parallel

8 1
flash

spare

9

NIS

10

IF32

11 1
flash

spare

12

spare

13

spare

14

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Below are some typical examples of completed Configuration Cards.
Note: These Configuration Cards are samples and should not be copied for programming use. Please see
document GA713 for useable cards.

Parallel

Binary

SSP

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Note: These Configuration Cards are samples and should not be copied for programming use. Please see
document GA713 for useable cards.

Encrypted ccTalk

Unencrypted ccTalk with

16-bit Checksum

Pulse – Pulse width

50/100 mS

4 Pulses per Dollar

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Note: These Configuration Cards are samples and should not be copied for programming use. Please see
document GA713 for useable cards.

SIO 300-Baud

SIO 300-Baud

Starts Disabled

SIO 9600-Baud

SIO 9600-Baud Starts

Disabled

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9.5 APPENDIX E – ESCROW CONTROL

The BV100 has a single note escrow facility (pin 10) used in Parallel and Binary modes. This allows the
Validator to hold onto the note once accepted, and then only stack the note in the cash box when the host
machine confirms that the Vend operation has been completed. If no confirmation of the Vend is received
then the note will be returned to the customer after 30 seconds, (see Figure 11).

Figure 11 - Escrow Timing Diagram for Parallel Vends

If the host machine itself aborts the transaction by setting the corresponding inhibit input high, the note is
returned immediately. The sequence of operations is as follows:

· Pin 10 held low awaiting note insertion.

· Note inserted. Validator issues a 100 ms pulse on the appropriate channel.

· The host machine initiates vend process.

· The host machine sets pin 10 high to indicate that it wants the note. If this is not done within 30 seconds
the Validator will return the note.

· The Validator issues a 100 ms pulse on the appropriate channel after pin 10 going high to indicate final
acceptance of the note. If the signal has not been received within
30 seconds it indicates the customer has forcibly retrieved the note and the vend will be aborted.

· The vend process is completed.

· The host machine sets pin 10 low in expectation of the next vend.
The host machine can force the return of the note to the customer by setting the inhibit line high, at any
time before the end of the 30 second time-out. For channels above 4, setting all the inhibits high will cause
a note reject.
In the event of a note being forcibly removed from the mouth of the BV100 during the 30 second interval,
the BV100 will go out of service for 45 seconds.

Do not wait more
than 30 seconds for
the 2nd vend

confirmation signal

Escrow

Vend Signal
30sec Max.

100ms

100ms

Escrow

Vend Signal

Inhibit rejection can be
at any time during the
30 second decision
period after completion
of the vend

Inhibit

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9.6 APPENDIX F – INTERFACE TOOLS DA1-DA2

The DA1/2 Kits are designed for the following:

• Connecting of ITL Note Validators to a PC for the upgrade and user option setting of Currency and
Firmware files.

• Testing note acceptance of Note Validators independent of the host machine to confirm that the

validator is working. The DA1and DA2 Kits comprise the following components:

Table 11 – DA1 and DA2

Connecting a DA1 to a validator and PC
For the PC system specification and set up refer to chapter 3.

Connect the DA1 to the validator as shown below (see Figure 12), using the 16-way to 5-way connector.
The supplied 3.5 mm jack plug and 2 banana plugs are used to supply power to the DA1 when using a
variable Bench power supply (Connect the +12 volts to the red banana plug and GND (0 V) to the black
plug). Alternatively a Portable DC Power Adapter supplying 12 V and 1.5 A minimum can be used.

Plug the 9-way D-type connector into the serial port of the PC and note of the number of the port, as this
will be needed later for configuring the software. Once the connections have been made install the
appropriate software for the validator you are using.

NOTE: The Validator must be in Programming mode when connected to a computer and then returned to
the Original Settings when the download is complete.

Figure 12 - Connecting DA1 to BV100 and PC for upgrading Validator programs

DA1

DA2

DA1 adapter board

DA2 adapter board

DA1 to NV7-NV10 and BV cable

USB type A to Type B cable

DA1 to NV4 cable

DA2 to NV7-10 and BV cable

Power cable

Power cable

ITL support CD-ROM

ITL support CD-ROM

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Connecting a DA2 to a validator and PC

Figure 13 - Connecting DA2 to a BV100 and PC for upgrading Validator Programs

Software Installation

DA1 - To install the ITL BNV Download Manager Software insert the CDROM into the correct PC drive. The
CD should automatically run and an installation menu will appear. Double click the ITL BNV Download
Manager and follow the on-screen instructions. You can also install the Currency files, Firmware files and
the Technical Manuals for each specific product as well as other generic documentation.

The Quick Start Guide for the DA1 is Document number GA151.

DA2 - To install the ITL BNV Download Manager Software insert the CDROM into the correct PC drive. The
CD should automatically run and an installation menu will appear. Double click DA2 installation guide
(GA338) and follow the instructions relating to your specific Operating System. Note: All files contained on
the CD are available from the ITL Website: www.innovative-technology.co.uk
Please contact [e-mail], if you require further assistance.

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9.7 APPENDIX G – EXPLODED DIAGRAMS

Exploded Diagram Parts List:

Part No

Description

Qty

Drawing number

FD108

Note drive belt

2

GA706

LB152

BV note grip pad

2

GA705

MC226

Stacker drive shaft

1

GA707

MC230

BV Security tooth

1

GA711

MC235

Brass helical 12t 0.5m

1

only available as part of assembly

MC237

BV stacker thrust washer

1

GA710

MC255

Gearbox shaft

3

only available as part of assembly

MC258

Wheel axle

2

GA706

PM700

Main frame

1

GA706; GA707

PM701

Unit cable side (narrow)

1

GA705

PM761

Unit cable side (wide)

1

GA705

PM702

Unit side (narrow)

1

GA705

PM762

Unit side (wide)

1

GA705

PM704

Motor frame - stacker

1

GA710

PM705

Module case

1

GA708

PM706

Module path

1

GA708

PM707

Module cover plate

1

GA708

PM708

Front cover plate

1

GA705

PM709

Lightguide

2

GA706; GA708

PM710

Lightguide shield

2

GA706; GA708

PM711

Calibration strip

2

GA706; GA708

PM712

Bill push plate

1

GA705

PM713

Outer lift arm

1

GA707

PM714

Inner lift arm

1

GA707

PM715

Worm wheel - stacker drive

1

GA707

PM716

Crank arm gear

1

GA707

PM717

Crank arm - extended

1

GA707

PM718

Crank arm - recess

1

GA707

PM719

Belt drive wheel

2

GA706

PM720

Belt drive wheel flange

2

GA706

PM721

Flanged roller wheel

6

GA706

PM722

Roller bush

2

GA706

PM723

Roller wheel – clip in

2

GA706

PM724

Pressure wheel

10

GA708

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Part No

Description

Qty

Drawing number

PM726

Stacker worm 0.7m

1

GA710

PM727

Stacker drive bush

1

GA710

PM728

Stacker drive collar

1

only available as part of assembly

PM732

Belt tension pulley

2

GA706

PM733

Cash box latch

1

GA705

PM734

Cash box body

1

only available as part of assembly

PM738

Lightpipe – push plate down

1

GA706

PM739

Bezel

1

GA705

PM740

Bezel lightguide

1

GA705

PM742

Cashbox lid

1

only available as part of assembly

PM745

Start sensor upper lightpipe

1

GA708

PM746

Start sensor lower lightpipe

1

GA706

PM747

Cashbox position lightpipe

1

GA708

PM751

Rear pressure wheel

2

GA705

PM763

Gearbox base plate

1

only available as part of assembly

PM764

Gearbox top plate

1

only available as part of assembly

PM765

Compound gear 1

1

only available as part of assembly

PM766

Compound gear 2

2

only available as part of assembly

PM767

Drive shaft

1

only available as part of assembly

OP111

Yellow filter

2

GA706; GA708

SC113

No4x6mm flange head pozi

3

GA708

SC119

M3x10 torx plastite pan
head

2

GA706
SC123

M2.6x4 motor screws

2

GA710

SC124

4x12 torx pan BZP

9

GA705; GA708

SC126

M2x6 motor screw

2

GA709

SP124

Board support and cashbox
latch

3

GA705
SP141

Ball bearing spring

2

GA705

SP142

3x20.5lg closed coil spring
shaft

4

GA708

SP143

3x27.5lg closed coil spring
shaft

6

GA708
SP144

Belt tensioner spring

2

GA706

SP146

BV cashbox door spring

2

only available as part of assembly

CN279

Cable Assy

1

GA708

MR108

Stacker motor

1

only available as part of assembly

MR111

Belt drive motor

1

only available as part of assembly

Table 12 – Parts list

38

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BV100 Operations Manual

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BV100 Operations Manual

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BV100 Operations Manual

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BV100 Operations Manual

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BV100 Operations Manual

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BV100 Operations Manual

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BV100 Operations Manual

10 INDEX

INDEX OF TABLES

INDEX OF FIGURES

Table 1

Environmental requirements

5

Table 2

Power requirements

5

Table 3

Interface logic levels

5

Table 4

Available interfaces/protocols

6

Table 5

Bezel LED status codes

8

Table 6

16 pin connector details

9

Table 7

Configuration button functions

10

Table 8

Receive and transmit codes

14

Table 9

Example protocols

15

Table 10

Electrical requirements and characteristics for low power

19

Table 11

DA1 & DA2

36

Table 12

Parts list

39

Figure 1

The BV100 validator

6

Figure 2

Interface connector

8

Figure 3

Open head latch

9

Figure 4

Cash box release button and access door

9

Figure 5

Pin detail

9

Figure 6

ccTalk Connection pins on the BV100

12

Figure 7

MDB Opto Isolated Input / Output circuit BV100 MDB slave

12

Figure 8

Typical Serial Output: Transmission of the value 20
(decimal), Note not recognized

13

Figure 9

Typical Serial Output: Transmission of the value 20
(decimal), Note not recognized

13
Figure 10

Low Power Mode Timing Diagram

20

Figure 11

Escrow Timing Diagram for Parallel Vends

35

Figure 12

Connecting DA1 to a BV100 and PC for upgrading Validator
Programs

36

Figure 13

Connecting DA2 to a BV100 and PC for upgrading Validator
Programs

37

45

Copyright Innovative Technology Ltd 2014 GA717-3

BV100 Operations Manual

GENERAL INDEX

REVISION HISTORY

INNNOVATIVE TECHNOLOGY LTD

TITLE

BV100 OPERATIONS MANUAL

DRAWING NO

AUTHOR

DATE

FORMAT

GA717

RJS

10/10/07

MS Word 2000

ISSUE

RELEASE DATE

MODIFIED BY

COMMENTS

A

10/10/07

RJS

First Draft

1

04/12/07

RJS

First Release

2

08/12/08

DP

Updated IF30
information

3

06/01/09

RJS

General update

4

13/08/14

MH

General Update

PAGE

bezel

5, 6, 8, 10, 16, 18, 22, 23, 25, 28, 29, 39

box

6, 8, 12, 22, 25, 35, 39

button

8, 10, 11, 17, 18, 19, 22, 28, 29

cash

6, 8, 11, 18, 22, 25, 27, 35, 39

ccTalk

6, 10, 12, 18, 25, 28, 29

communication

8, 12, 17, 18, 19

connector

8, 9, 12, 36

consumption

7, 19, 26

credit hold function

17, 29

escrow

9, 14, 15, 16, 17, 35

humidity

5

interface

5, 6, 8, 9, 11, 12, 13, 15, 16, 17, 18, 22, 23, 25, 28, 29, 36

multi-drop bus

11, 12

pin

3, 8, 9, 12, 15, 16, 17, 18, 20, 35

protocol

6, 7, 9, 10, 11, 12, 13, 15, 18, 19

Smiley Secure Protocol

11, 13

status

8, 10, 12, 14, 15, 22

supply

5, 7, 8, 9, 19, 22, 26, 36

temperature

5

voltage

5, 7, 19, 22, 26

Windows

7