Innotech IG04 User Manual

IG04 BACnet Gateway / Vaisala WXT/WMT
INSTALLATION INSTRUCTIONS

Proprietary

No part of this technical manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Mass Electronics Pty Ltd.

Trademark

'Microso' and 'Windows' are registered trademarks of the Microso Corporation in the United States and other countries.

Disclaimer

While great eorts have been made to assure the accuracy and clarity of this document, Mass Electronics Pty Ltd assumes no liability resulting from any omissions in this document, or from misuse of the information obtained herein. The information in this document has been carefully checked and is believed to be entirely reliable with all of the necessary information included. Mass Electronics Pty Ltd reserves the right to make changes to any products described herein to improve reliability, function and design, and reserves the right to revise this document and make changes from time to time in content hereof with no obligation to notify any persons of revisions or changes. Mass Electronics Pty Ltd does not assume any liability arising out of the application or any use of any product or circuit described herein; neither does it convey licence under its patent rights or the rights of others.
Page 2 © Mass Electronics Pty Ltd 2011Edition 5.0 dated 11/11/2013
Contents
Proprietary ........................................................................................................................ 2
Trademark ......................................................................................................................... 2
Disclaimer ......................................................................................................................... 2
Overview ........................................................................................................................... 4
Supported Vaisala device models ....................................................................................4
Connecting the Vaisala device and the IG04 BACNet Gateway ....................................... 4
Wiring using the 8-Pin M12 connector with independent cabling for heating ................. 5
Wiring using the 8-Pin M12 connector with split cabling for heating ...............................6
Vaisala device 8-Pin M12 connector Pin-outs ....................................................................7
Wiring using the screw terminal connector with independent cabling for heating ........8
Wiring using the screw terminal connector with split cabling for heating ....................... 9
Vaisala device screw terminal Pin-outs ............................................................................10
Accessing embedded web server and FusionLIVE ........................................................ 11
Home page of embedded web server ..............................................................................12
Animated graphics on the home page .............................................................................13
Configuring Vaisala device with FusionLIVE .................................................................. 15
Configuring IG04 BACnet Gateway with FusionLIVE ..................................................... 16
System Tab.........................................................................................................................16
BACnet Tab ......................................................................................................................... 17
Clock Tab ............................................................................................................................18
Configuring Sunrise and Sunset .......................................................................................19
Ethernet Tab ......................................................................................................................20
Services Tab ....................................................................................................................... 21
Troubleshooting .............................................................................................................22
Cannot discover a new IG04 BACnet Gateway .................................................................22
Cannot connect to the embedded web server ................................................................22
Cannot launch FusionLIVE ................................................................................................23
Unstable connection with embedded web server or FusionLIVE ...................................23
Customer Assistance ...................................................................................................... 24
Innotech Support ..............................................................................................................24
Page 3 © Mass Electronics Pty Ltd 2011Edition 5.0 dated 11/11/2013
Installation Instructions for Innotech IG04 BACnet Gateway and Vaisala Transmitter / Sensor

Overview

This document provides instructions to connect a Vaisala device to the IG04 BACnet Gateway, and configuring the Vaisala device and IG04 using the embedded web server and the FusionLIVE Java application.
Detailed instructions are provided to help you access the embedded web server, and easily configure the IG04 and Vaisala device. It is recommended that installation personnel familiarise themselves with the information contained in this document.

Supported Vaisala Device Models

The IG04 BACnet Gateway communicates directly with the Vaisala device using a dedicated RS-485 channel. The IG04 BACnet Gateway is designed to communicate with the Vaisala WXT520 Weather Transmitter or WMT52 Ultrasonic Wind Sensor.
For 'plug and play' communications, ensure to use one of the following order codes when ordering a Vaisala device:
• WXT520-AACxxxxxx0 (where "x" refers to optional extras)
• WMT52-AACxxxxxx0 (where "x" refers to optional extras)
NOTE
If a dierent order code is required, ensure that the Vaisala device is congured to communicate using the NMEA protocol on RS-485 at 19200 baud 8, N, 1.

Connecting the Vaisala Device and the IG04 BACnet Gateway

A Vaisala device can be connected to the IG04 BACnet Gateway using either the 8-Pin M12 connector or by wiring directly to the Screw Terminals. Both the 8-Pin M12 Connector and Screw Terminals can be accessed from the bottom of the Vaisala device.
The Vaisala device and the IG04 BACnet Gateway can be powered using a 24 V to 32V DC power supply. If heating is required, it is recommended to provide independent cabling from the power supply to ensure robust operation and minimal interference. If this is not possible, a single cable run can be used to provide power for both the Vaisala device and optional heating accessory. Ensure to use high capacity cable suitable for carrying such a current load over the distance required.
Refer to the following wiring guides for the most suitable option for your installation.
NOTE
Please refer to the appropriate Vaisala technical documentation for more details at www.vaisala.com. Refer to the relevant datasheets for complete power supply details for the IG04 and Vaisala products.
Page 4 © Mass Electronics Pty Ltd 2011Edition 5.0 dated 11/11/2013
Installation Instructions for Innotech IG04 BACnet Gateway and Vaisala Transmitter / Sensor

Wiring Using The 8-Pin M12 Connector With Independent Cabling For Heating

The wiring example provided below at Figure 1 is recommended for most installations, providing a separate cabling run of high quality cable for the Vaisala device heating current (if required). The pin connections for the 8-Pin M12 and wire colours are listed in Table 1 on page 7.
For installations that do require the optional heating accessory, ensure a high capacity cable between the DC Power supply and the Vaisala device is used.
NOTE
The 8-Pin M12 connector is located on the bottom of the Vaisala device.
IG04 Default Settings
Vaisala WXT520 Weather Transmitter / WMT52 Ultrasonic Wind Sensor
Note: Colour coded as per Vaisala documentation
M12 connector pin-out *
5
6
7
8
1 2
YEL (Vh+)
PNK (Vh)
RED Wire (Vin)
BRN Wire (Vin+)
1
4
3
Shielded cable length should NOT exceed
BLU Wire (RX)
3m when connecting WXT520 / WMT52
GRY Wire (RX+)
Device to WSP150 Surge Protector
IG04 Default Settings
IP Address: 192.168.2.100 (Static)
IP Address 192.168.2.100 (Static)
S/M: 255.255.255.0 HTTP Port: 80
Subnet Mask 255.255.255.0
Innotech Port: 20000 BACnet/IP
HTTP Port 80
BACnet Port: 47808 BACnet Instance: 1509
Innotech Port 20000
Baud Rate: 19200 Fault Timeout: 30 Sec
BACnet/IP
BACnet Port 47808
BACnet Instance 1509
Baud Rate 19200
Fault Timeout 30 seconds
If a surge protector is not installed, connect the cables directly
1
*
GRY Wire (RX+)
BLU Wire (RX)
SER Terminal Not Used
(Service Tool Connection)
*3
Higher heating currents cause voltage drop. Select cable with sufficient cross section for longer runs.
SER
+
-
S
SHLD
WXT
+
-
24V
0V
Ethernet
&
BACIP
Innotech IG04
BACnet Gateway
EOL
SHLD
MSTP
C-
C+
Ethernet
Port &
BACnet/
IP Output
RS485 Line Termination Jumper RS485 [
Shield
RS485 [-]
RS485 [+]
]
16mm² Copper Cable
Earth Ground
*1
Isolated DC
Power Supply
+
-
24V to 32V DC @ < 200mA @ < 800mA
1 2 3 4 5 6 7 8
WSP150 Surge Protector
1 2 3 4 5 6 7 8
BLK Wire (Vin)
BLK Wire (Vh)
RED Wire (Vh+)
RED Wire (Vin+)
2
* *3
*1
WSP150 Surge Protector in accordance with appropriate Vaisala technical documentation.
*2
Wire WXT520 / WMT52 Device to the
When heating is NOT used.
Figure 1:  Wiring guide for Vaisala device M12 Connector with independent cabling for heating
NOTE
The 16 mm2 Copper Cable to Earth Ground cable is a critical component for the correct operation of the surge protector. Ensure this is installed correctly.
Page 5 © Mass Electronics Pty Ltd 2011Edition 5.0 dated 11/11/2013
Installation Instructions for Innotech IG04 BACnet Gateway and Vaisala Transmitter / Sensor

Wiring Using The 8-Pin M12 Connector With Split Cabling For Heating

The wiring example provided below at Figure 2 is an alternative M12 connector wiring guide, providing a shared cabling run of suitable high capacity cable for the Vaisala device and heating accessory (if required). The pin connections for the 8-Pin M12 and wire colours are listed in Table 1 on
page 7.
For installations that do require the optional heating accessory, ensure a high capacity cable between the DC Power supply and the Vaisala device is used.
NOTE
The 8-Pin M12 connector is located on the bottom of the Vaisala device.
IG04 Default Settings
Vaisala WXT520 Weather Transmitter / WMT52 Ultrasonic Wind Sensor
Only used when heating is required
Note: Colour coded as per Vaisala documentation
M12 connector pin-out *
6
7
8
1 2
PNK (Vh )
RED Wire (Vin)
BRN Wire (Vin+)
1
5
4
3
YEL (Vh+)
Shielded cable length should NOT exceed
BLU Wire (RX)
3m when connecting WXT520 / WMT52
GRY Wire (RX+)
Device to WSP150 Surge Protector
IG04 Default Settings
IP Address: 192.168.2.100 (Static)
IP Address 192.168.2.100 (Static)
S/M: 255.255.255.0 HTTP Port: 80
Subnet Mask 255.255.255.0
Innotech Port: 20000 BACnet/IP
HTTP Port 80
BACnet Port: 47808 BACnet Instance: 1509
Innotech Port 20000
Baud Rate: 19200 Fault Timeout: 30 Sec
BACnet/IP
BACnet Port 47808
BACnet Instance 1509
Baud Rate 19200
Fault Timeout 30 seconds
If a surge protector is not installed, connect the cables directly
1
*
GRY Wire (RX+)
BLU Wire (RX)
SER Terminal Not Used
(Service Tool Connection)
3
*
When heating IS used. If heating is required and supplied via the same supply wires, ensure a substantial cable with cross-section > 1mm excessive voltage drops. Excessive voltage drops may cause comms problems.
2
is used to avoid
SER
+
-
S
SHLD
WXT
+
-
24V
0V
Ethernet
&
BACIP
Innotech IG04
BACnet Gateway
EOL
SHLD
MSTP
C-
C+
Ethernet
Port &
BACnet/
IP Output
RS485 Line Termination Jumper RS485 [
Shield
RS485 [-]
RS485 [+]
]
16mm² Copper Cable
Earth Ground
*1
Isolated DC
Power Supply
+
-
24V to 32V DC @ < 200mA @ < 800mA
1 2 3 4 5 6 7 8
WSP150 Surge Protector
1 2 3 4 5 6 7 8
BLK Wire (Vin)
RED Wire (Vin+)
*1
*2 *3
Wire WXT520 / WMT52 Device to the WSP150 Surge Protector in accordance with appropriate Vaisala technical documentation
*2
When heating is NOT used.
Figure 2:  Wiring guide for Vaisala device M12 Connector with split cabling for heating
NOTE
The 16 mm2 Copper Cable to Earth Ground cable is a critical component for the correct operation of the surge protector. Ensure this is installed correctly.
Page 6 © Mass Electronics Pty Ltd 2011Edition 5.0 dated 11/11/2013
Installation Instructions for Innotech IG04 BACnet Gateway and Vaisala Transmitter / Sensor

Vaisala Device 8-Pin M12 Connector Pin-Outs

NOTE NOTE
Please take extreme care to ensure when installing and wiring that the wire colours and terminals correctly match as illustrated in Figure 1 or Figure 2, and described below in Table 1. Refer to the appropriate Vaisala technical documentation for more details at www.vaisala.com.
Table 1:  M12 Pin-outs for WXT520 / WMT52
Wire Colour M12 Pin# RS-485
Blue 7 RX-
Grey 5 RX+
White 1
Green 3
Pink 6 Vh- (heating GND)
Yellow 4 Vh+ (heating supply voltage)
Red 8 Vin- (operating GND)
Brown 2 Vin+ (operating supply voltage)
NOTE NOTE
Exact minimum cable specications for the power supply will vary, and are installation specic. Ensure to select the correct cable to carry the current load as required.
Page 7 © Mass Electronics Pty Ltd 2011Edition 5.0 dated 11/11/2013
Installation Instructions for Innotech IG04 BACnet Gateway and Vaisala Transmitter / Sensor

Wiring Using The Screw Terminal Connector With Independent Cabling For Heating

The wiring example provided below at Figure 3 is recommended for most installations, providing a separate cabling run of high quality cable for the heating current (if required). The pin connections for the screw terminal connector and wire colours are listed in Table 2 on page 10.
For installations that do require the optional heating accessory, ensure a high capacity cable between the DC Power supply and the Vaisala device is used.
NOTE
The screw terminal connector can be accessed from the bottom of the Vaisala device by unscrewing the three screws on the Vaisala device's chassis, and carefully revealing the terminals. Cable runs can be fed through the small pluggable holes in the base of the unit. Ensure to fully seal the Vaisala device once wiring is complete.
Vaisala WXT520 Weather Transmitter /
WMT52 Ultrasonic Wind Sensor
Screw Terminal connector pin-out *
Shielded cable length should NOT exceed 3m when connecting WXT520 / WMT52 Device to WSP150 Surge Protector
1
*
1 2 3 4 5 6 7 8
WSP150 Surge Protector
1 2 3 4 5 6 7 8
16mm² Copper Cable
Earth Ground
Isolated DC
Power Supply
+
-
24V to 32V DC @ < 200mA @ < 800mA
2
* *3
BLK Wire (Vin)
RED Wire (Vh+)
BLK Wire (Vh)
BLU Wire (RX)
1
PNK (Vh )
YEL (Vh+)
RED Wire (Vin)
BRN Wire (Vin+)
1
*
RED Wire (Vin+)
If a surge protector is not installed, connect the cables directly
*1
Wire WXT520 / WMT52 Device to the WSP150 Surge Protector in accordance with appropriate Vaisala technical documentation.
*2
When heating is NOT used.
GRY Wire (RX+)
Note: Colour coded as per Vaisala
GRY Wire (RX+)
BLU Wire (RX)
1 RX-
2 RX+
3 TX-
4 TX+
5 RXD
6 SGND
7 EXH
8 EXL
9 SIPB
10 SIPA
WXT520 / WMT52
Screw Terminals
11 SR-
12 SR+
13 PT-
14 PT+
15 AGND
16 AGND
17 HTG-
18 HTG+
19 VIN-
20 VIN+
SER Terminal Not Used
(Service Tool Connection)
*3
Higher heating currents cause voltage drop. Select cable with sufficient cross section for longer runs.
IG04 Default Settings
IG04 Default Settings
IP Address: 192.168.2.100
IP Address 192.168.2.100 (Static)
S/M: 255.255.255.0 HTTP Port: 80
Subnet Mask 255.255.255.0
Innotech Port: 20000 BACnet/IP
HTTP Port 80
BACnet Port: 47808 BACnet Instance: 1509
Innotech Port 20000
Baud Rate: 19200 Fault Timeout: 30 Sec
BACnet/IP
BACnet Port 47808
BACnet Instance 1509
Baud Rate 19200
Fault Timeout 30 seconds
SER
+
-
S
SHLD
WXT
+
-
24V
0V
Ethernet
Innotech IG04
BACnet Gateway
BACIP
&
SHLD
EOL
MSTP
C-
C+
Ethernet
Port &
BACnet/
IP Output
RS485 Line Termination Jumper RS485 [
RS485 [-]
RS485 [+]
Shield
]
Figure 3:  Wiring guide for Vaisala device screw terminal connector with independent cabling for
heating
NOTE
The 16 mm2 Copper Cable to Earth Ground cable is a critical component for the correct operation of the surge protector. Ensure this is installed correctly.
Page 8 © Mass Electronics Pty Ltd 2011Edition 5.0 dated 11/11/2013
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