No part of the Innotech Genesis II System’s hardware, software, firmware or documentation may be
reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language
or computer language, in any form or by any means, without prior written permission of Innotech
Control Systems Australia.
While great efforts have been made to assure the accuracy and clarity of this document, Innotech
Control Systems Australia assumes no liability resulting from any omissions in this document, or
from misuse of the information obtained herein. The information in this document has been
carefully checked and is believed to be entirely reliable with all of the necessary information
included. Innotech Control Systems Australia reserves the right to make changes to any products
described herein to improve reliability, function, or design, and reserves the right to revise this
document and make changes from time to time in content hereof with no obligation to notify any
persons of revisions or changes. Innotech Control Systems Australia does not assume any liability
arising out of the application or any use of any product or circuit described herein; neither does it
convey license under its patent rights or the rights of others.
TRADEMARK
The term: WINDOWS used in this manual is a trademark of Microsoft Corporation.
Installation Instructions for Innotech Genesis Systems
TABLE OF CONTENTS
SECTION/PARAGRAPHPAGE
SECTION 1-PRELIMINARY INFORMATION .............................................................1-1
Installation Instructions for Innotech Genesis Systems
SECTION 1- PRELIMINARY INFORMATION
1-1. INTRODUCTION.
This manual is intended to provide qualified technical personnel with complete and easy-tofollow instructions for installation, checkout and commissioning of the various devices in the
Innotech Genesis Systems. Although the intent of this manual is to simplify the installation task,
instructions contained in this manual are based on the assumption that installation of a Genesis
System is will be accomplished by technically qualified personnel. Also, these instructions
presuppose that installation personnel are familiar with local regulations, codes and safety
requirements.
NOTE
Installers should familiarise themselves with the content of this
manual before attempting installation of the Genesis System.
1-1.1. SYSTEMS COVERED BY THIS MANUAL Because Innotech Genesis
Systems are intended for use in a variety of applications, the systems are designed on a
modular basis. Modularity provides the most economical and efficient means of adapting the
system to the customer’s specific requirements. Also, in seeking to improve customer
satisfaction through product improvement, Innotech often provides updates and revisions to its
Genesis product line. The modularity concept and equipment revisions result in a large array
of different types of hardware available to the customer.
The systems covered in this manual are the Genesis I and the Genesis II Systems. These
systems are based on one or more controllers as the major control units interconnected with
several ancillary units. These major control units included in this manual are:
• Genesis I Digital Controller
• Genesis II Digital Controller
• Genesis II Mid Points Controller (GENII MPC)
For purposes of explanation within this manual, a System is defined as one or more controller
units interconnected with various ancillary units for the purpose of performing specific
functions. A Genesis I System contains one or more Genesis I Digital Controllers as the
control unit(s). A Genesis II System consists of one or more Genesis II Digital Controllers
and/or GENII MPCs as the major control unit(s). Some of the ancillary units included in the
Genesis Systems are (refer to the System Description Manual for descriptions of these units):
• Several types of Local Expansion Module (LEMs)
• Several types of Remote Expansion Module (REMs)
• Genesis II Multipoint Module (GENII MP REM)
• Remote Module Interface (RMI)
• Miscellaneous Ancillary Units described in the individual Data Sheets in Appendix B.
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Installation Instructions for Innotech Genesis Systems
The purpose of this manual is to provide clear and complete instructions for all phases of the
installation of the units that comprise your Genesis System. In order to provide the clearest
instructions possible with minimum confusion, instructions in this manual are based on the
following approach:
• For simplicity of explanation, installation instructions in this manual are based on the
assumption the system to be installed is a typical Genesis II System containing a single
Genesis II Digital Controller and the three types of LEMs. Installation information for
other configurations, such as a Genesis I System or a Genesis II System controlled by a
GENII MPC is also provided as additional data.
• Instructions for REMs and RMIs are the same as for LEMs, except where otherwise noted.
Difference data, if required, is included in each section.
• Data Sheets in Appendix B of this manual contain information needed for installation of
miscellaneous ancillary units. Separate instructions for these units are not provided in the
main part of the manual unless the data is not available on the Data Sheets.
• Basic electrical wiring information is provided in Section 3 and wiring instructions for
network systems is contained in Appendix A.
1-1.2. SCOPE OF THIS TECHNICAL MANUAL. This technical manual
contains:
• SECTION 1 – PRELIMINARY INFORMATION
• SECTION 2 – MECHANICAL INSTALLATION
• SECTION 3 – ELECTRICAL INSTALLATION
• SECTION 4 – COMMISSIONING
• APPENDIX A – NETWORK INSTALLATION
• APPENDIX B – GENESIS SYSTEM DATA SHEETS
This section of the manual contains installation-related information of a general nature such as
general safety considerations and pre-installation requirements.
Section 2 contains instructions and related data to facilitate the mechanical installation of
components of the Genesis System. Section 2 includes such information as physical
descriptions of the units, mounting dimensions and mechanical installation guidelines.
Section 3 is the ELECTRICAL INSTALLATION section and contains electrical wiring
information useful for installation of a basic “stand-alone” system. Section 3 is augmented by
network wiring information in Appendix A. Appropriate references are provided between
Section 3 and Appendix A for installation of network wiring.
Section 4, the COMMISSIONING Section, provides instructions for post-installation
inspection and checkout of the Genesis System, power application and initial set-up of the
various units that comprise the system.
Appendix A. provides detailed information for interconnecting various units in a network
configuration. This appendix should be used in conjunction with Section 3 when network
installation is involved. The two electrical installation areas: Section 3 and Appendix A are
purposely separated from each other in the interest of clarity and to simplify use of the manual.
1-2
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Installation Instructions for Innotech Genesis Systems
Individual systems may include hardware items that are not represented in this manual. In
such cases, data sheets for the items are included in Appendix B. The contents of Appendix B
are different for each system configuration. Appendix B in your technical manual contains
only data sheets, if any, that are applicable to your system.
1-2. SPECIAL CONSIDERATIONS.
The following precautions and installation considerations must be observed to ensure personal
safety and to prevent damage to equipment.
• Local safety regulations, building codes and ordinances must be complied with during
installation. In cases of conflict with procedures in this manual, contact Innotech or its
authorised representative for clarification.
• To prevent damage to equipment, avoid applying electrical power to the equipment prior to
checkout, unless specifically instructed to do so in this manual.
• The Genesis System can be installed using common tools and test equipment. Only qualified
personnel, familiar with local codes and practices should install the system. Wiring should
only be performed by someone knowledgeable of electronics and wiring installation
practices. Refer to the appropriate documentation when installing items provided by other
manufacturers
1-3. UNPACKING INSTRUCTIONS.
The following unpacking instructions should be followed as soon as possible after the equipment
is delivered to the installation site:
a.Carefully unpack each item and set packing materials aside for future use.
b.Check the inventory against the packing list to make sure nothing is missing.
c. Inspect each item for damage.
d. Report any shortages or damaged items.
e. Collect all factory inspection sheets and similar data; place in an equipment history file.
f. Any items that are not to be installed immediately should be carefully returned to its
shipping container and stored in a safe place until 8t is time for it to be installed.
1-4. INSTALLATION PLANS.
The following installation data should be gathered and made available to the installation team:
• This Technical Manual.
• Computer-Generated Wiring Diagram - the Genesis configuration software can be used to
print a wiring diagram for the specific application. A copy of this wiring diagram is usually
provided at the time of hardware delivery. Procedures for printing additional copies of the
wiring diagram are contained in the Innotech Genesis II Direct Digital Controller User
Manual.
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1-3
Installation Instructions for Innotech Genesis Systems
•Computer-Generated Materials List – the Materials List is also provided at the time of
hardware delivery. The list is printed out from the configuration software as is the wiring
diagram described above. The Materials List shows all the items of hardware required for
the specific application.
• For non-Innotech equipment, gather the manufacturer’s installation-related data such as
schematics, wiring diagrams, dimension diagrams, etc.
• Any other data source as it becomes known.
1-5. TOOLS AND TEST EQUIPMENT.
No special tools are required for installation of the Genesis Systems. Only common hand tools
are needed. A high impedance digital Volt-Ohm-Milliammeter is the only item of electronic test
equipment required
1-4
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Installation Instructions for Innotech Genesis Systems
SECTION 2- MECHANICAL INSTALLATION
2-1. INTRODUCTION.
This section of the manual contains instructions and related data to facilitate the installation of
components of the Genesis I or Genesis II System. Because of the physical similarities of the two
systems, instructions contained in this section apply equally to the Genesis I and Genesis II
Systems, except where otherwise noted.
It is recommended that the main units of the Genesis System, such as the Digital Controller, Mid
Points Controller, Local Expansion Modules, and Remote Expansion Modules be mounted in
steel cabinets to minimise the effects of electromagnetic interference (EMI). Network
components, such as PCs, printers and modems, should be installed in accordance with standard
computer installation practises.
Because of the designed-in flexibility of the Genesis Systems, they can be installed in a wide
variety of configurations depending on the user’s preference. For this reason it is not possible to
include all the various installation configurations in this manual. Instead, this manual provides
examples of installations that are considered typical. Innotech recognises that the installation
examples described in this manual may not be in total agreement with the user’s requirements.
However, information in this document should be used as a guide for all installations, regardless
of whether the specific circumstances match the examples given. In all cases, installation
personnel should familiarise themselves with the information contained in this section.
NOTE
If required, additional installation recommendations can be provided
from Innotech Control Systems Australia upon request.
2-2. PHYSICAL DESCRIPTIONS.
The following paragraphs contain physical descriptions, including dimensions and installationrelated information, for the main units of the Genesis System. These paragraphs are intended to
provide the installer with sufficient information to permit proper installation of the various units.
For units of equipment not included in the following paragraphs, refer to the appropriate data
sheet in Appendix B.
2-2.1. CONTROLLERS. Controllers are the main processing units that provide over-
all control of the Genesis I or Genesis II systems. The types of controller units included in this
manual are:
• Genesis II Digital Controller
• Genesis I Digital Controller
• Genesis II Mid Points Controller (GEN II MPC)
2-2.1.1. Genesis II Digital Controller. The Genesis II Digital Controller is used
only with a Genesis II System. The controller’s case is made of ignition-resistant grade
ABS plastic which meets the Fire Rating requirements of AS420. The unit’s electronic
circuit boards are housed in a two-piece plastic case consisting of a base and a lid. The
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Installation Instructions for Innotech Genesis Systems
plastic base has eight mounting holes; each hole is 4mm in diameter. Not all of the eight
holes are required for mounting, providing the unit is securely installed.
There are four slots in the bottom circuit board (motherboard) - two slots at each end.
These slots facilitate the clamping of the plastic lid to the motherboard. To remove the
plastic lid from the motherboard, press firmly inwards at each end of the plastic lid-piece to
disengage the clip-in fitting and lift away simultaneously (see Figure 2-1). Installation of
the plastic lid is similar to the removal procedure; insert the clip-in fitting at one end of the
plastic lid into the slots provided on the motherboard. Then, clip the opposite end of the
plastic lid into the slots at that end of the motherboard. Pressing the two ends of the plastic
lid together can assist in the operation.
The Digital Controller’s outline dimensions are shown in Figure 2-2.
Plastic Lid Piece
Top Circuit Board
PRESS TO
RELEASE
Motherboard
12
25
Plastic Base Piece
Figure 2-1. Digital Controller Plastic Lid Clamping Details.
308
292
280
140
Mounting Hole
50
Typical of 8
50
180
4mm
2-2
ALL DIMENSIONS ARE IN MILLIMETRES
Figure 2-2. Digital Controller Dimensions.
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Installation Instructions for Innotech Genesis Systems
2-2.1.2. Genesis I Digital Controller. The Genesis I Digital Controller is used only
in Genesis I Systems. The main physical difference between the Genesis I and Genesis II
controllers is that the Genesis I Digital Controller does not contain a display or operator’s
keyboard as does the Genesis II controller. This means that, unlike the Genesis II Digital
Controller, providing access to controls and indicators is not a consideration when installing
the Genesis I Digital Controller. The Genesis I and Genesis II Digital Controllers are
similar in all other respects, including dimensions.
2-2.1.3. Genesis II Mid Points Controller. The GENII MPC Mid Points
Controller module (Figure 2- 3) is a state-of-the-art processing system that performs the
same controller functions as a digital controller. The GEN II MPC can be used in a Genesis
II System as the main controller or as a supporting controller. It is designed for DIN Railmounting inside a control panel. The MPC does not have external controls or indicators.
65
163
163
R
Figure 2-3. Genesis II Mid Points Controller.
2-2.2. EXPANSION MODULES. Expansion modules increase the capability of a
controller by allowing more input and output devices to be connected to it. The following
paragraphs describe two classes of expansion modules: Local Expansion Modules and Remote
Expansion Modules.
2-2.2.1. Local Expansion Modules. The term: Local Expansion Module (LEM) is
the collective name applied to the following types of units used to configure the hardware to
the customer’s requirements.
• Analogue Input Module (AIM)
• Digital Input Module (DIM)
• Digital Output Module (DOM)
Up to eight LEMs can be included in the system in any combination. They are designed for
easy mounting on standard DIN Rails. A typical LEM is shown in Figure 2-4. The LEM
shown in Figure 2-4 is a Digital Input Module; however the three types of LEM are similar
in appearance and are identical in their dimensions.
There are restrictions on how far apart the LEMs can be from each other and from the
controller; these requirements are explained in Paragraph 2-3.
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Installation Instructions for Innotech Genesis Systems
57
ALL DIMENSIONS ARE
IN MILLIMETRES
75
DIN Rail
Mounted
GENESIS II
DIGITAL INPUT MODULE
R
155
Figure 2-4. Typical Local Expansion Module.
2-2.2.2. Remote Expansion Modules. The term: Remote Expansion Module
(REM) is the collective nomenclature applied to the several types of units used to configure
the hardware to the customer’s requirements. The REMs listed below are similar in
appearance and of the same approximate dimensions as the LEMs and perform the same
basic functions as the LEMs, but from a greater distance. However, REMs and LEMs
cannot be used together with the same Digital Controller or GENII MPC.
• GENII AI REM Analogue Input Module
• GENII AO REM Analogue Output Module
• GENII DI REM Digital Input Module
• GENII OPTO DI REM Opto-Isolated Digital Input Module
• GENII DO REM Digital Output Module (Also called a Relay Output Module)
Figure 2-5 shows a typical REM; the example shown is GENII AI REM. REMs are DIN
Rail-mounted.
In addition to the types of REMs listed above and represented by Figure 2-5, there are three
additional types of REMs or REM-related modules described in the following paragraphs:
• GENII RMI Remote Module Interface
• GENII CS REM Control Station Module
• GENII MP REM Multipoint Module
2-4
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Installation Instructions for Innotech Genesis Systems
The system imposes restrictions on the total number and types of REMs that can be used
with a controller. These requirements are explained in Paragraph 2-4.1.
75
57
ALL DIMENSIONS ARE
IN MILLIMETRES
DIN Rail
Mounted
3
12
GEN II AI REM
ABCDEFGHIJKLMN
R
155
O
Figure 2-5. Typical Remote Expansion Module.
2-2.2.2.1. Remote Module Interface. The GENII RMI Remote Module
Interface (Figure 2-6) provides an interface between the Genesis II Digital Controller or
GENII MPC and the REMs. The Remote Module Interface is DIN rail-mounted close to
the controller and the REMs are installed at remote locations. Installation instructions
for the GENII RMI and the REMs are contained in Paragraph 2-4.
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2-5
Installation Instructions for Innotech Genesis Systems
75
57
ALL DIMENSIONS ARE
IN MILLIMETRES
DIN Rail
Mounted
GENESIS II
REMOTE MODULE INTERFACE
R
155
Figure 2-6. GENII RMI Remote Module Interface.
2-2.2.2.2. Control Station Module. The GENII CS REM Control Station
Module (Figure 2-7) is housed in a switch plate that mounts in a standard electrical wall
plate at a remote location. Mechanical installation instructions for the GENII CS
Module are not applicable; electrical installation instructions for the module are
contained in Section 3.
On
Off
System
Timer
2-6
Figure 2-7. GENII CS Control Station Module.
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Installation Instructions for Innotech Genesis Systems
2-2.2.2.3. Multipoint Module. The GENII MP REM Multipoint Module is a
DIN Rail-mounted device that provides input/output expansion capability for the
associated Genesis II Digital Controller or GENII MPC. It is designed to be located at a
remote location. The GENII MP REM is enclosed in a square case made of flameresistant Astrene M650 IR plastic. It is identical in appearance and dimensions to the
GENII MPC (Figure 2-3).
NOTE
Unless otherwise noted, Installation Instructions are based on the
assumption that the system to be installed is a local Genesis II System
consisting of one Genesis II Digital Controller and three types of
LEMs. Installation Instructions for other types of hardware, such as:
Genesis I Digital Controllers, GENII MPCs, and REMs are contained
in Paragraph 2-4 - Difference Data.
2-3. INSTALLATION INSTRUCTIONS.
A steel enclosure is recommended to contain the system with the aim of minimising EMI from
surrounding equipment. To facilitate the number of cables entering and leaving the enclosure, the
minimum dimensions of slotted cable ducts should be 45mm x 45mm with 65mm clearance from
the cable ducts to the terminals of the units.
Where LEMs are used, every effort should be made to locate these units adjacent to the controller
to minimise problems with connecting cables due to the critical lengths and segregation
requirements.
The communications cable between the Digital Controller and the LEMs is an Innotechmanufactured item; part number GenII LEM Cable. The cable is made in 150mm segments;
therefore, it is important that the LEMs are located as close as possible to the Digital Controller
and placed side-by-side on the DIN rail.
Figure 2-8 shows an example of a typical Genesis System layout in an equipment enclosure.
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2-7
Installation Instructions for Innotech Genesis Systems
45mm Slotted Cable Duct
Panel Size
600 X 900mm
45mm Slotted Cable Duct
GENESIS II
R
See Note
45mm Slotted Cable Duct
See Note
D.I.M.D.I.M.D.O.M.D.O.M.
See Note
45mm Slotted Cable Duct
A.I.M.
45mm Slotted Cable Duct
Digital
Controller
Power
Transformer
Auxiliary
Power
Transformer
Terminal Strip
NOTE:
65mm Space Between Duct
Standard Power
Point (Outlet)
and Terminals in These Areas.
Figure 2-8. Typical Enclosure Layout.
2-3.1. DIN RAILS. The DIN rail is an industry-standard item and is available from a
large number of commercial sources. The rail is usually manufactured from galvanised steel
and may be provided with a finish. It is typically available in 2-metre lengths. DIN rail cutters
are available commercially and are recommended; however, for smaller installations, a
hacksaw may be used to cut the rails to the required length. Figure 2-9 is provided to assist in
planning layout of the LEMs; the figure shows the dimensions of a typical DIN rail section.
2-8
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Installation Instructions for Innotech Genesis Systems
15
35
Mounting Slot
18 X 5.2
ALL DIMENSIONS ARE IN MILLIMETRES
Figure 2-9. DIN Rail Dimensions.
25
2-3.2. INSTALLATION GUIDELINES. To ensure continued reliable operation of
the Genesis II System, the following installation guidelines should be observed:
• The Genesis II Digital Controller should be installed in a position that provides easy
access to the front panel and sufficient room for power, and input/output cabling. Also,
the Digital Controller should be mounted such that the controls are in easy reach of the
user.
• Install LEMs as close as possible to the Digital Controller and side-by-side on the DIN
rail. Refer to Paragraph 2-3 and Figure 2-8.
• Placement of the Genesis II Digital Controller should take into account the optimum
viewing angle of the Liquid Crystal Display (LCD), which is approximately 45o vertically
and 90o horizontally (see Figure 2-10).
• Do not mount any unit of the system near high voltage, high current cables or sources of
strong radio frequency emissions such as transmitter antenna cables.
• The ambient temperature of the Digital Controller and LEMs at the installation site should
not exceed the 0-40ºC temperature range. Ideally, the installation site should have a stable
ambient temperature close to 20oC.
• Mount the units in an area with minimum vibration and minimum exposure to mechanical
damage.
SIDE VIEWTOP VIEW
45
DEGREES
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90 DEGREES
Figure 2-10. Digital Controller Display, Viewing Angles.
2-9
Installation Instructions for Innotech Genesis Systems
2-4. DIFFERENCE DATA.
This paragraph contains difference data unique to installation of the Genesis I Digital Controller,
the GENII MPC, Genesis II REMs and related devices. Installation Instructions provided in
Paragraph 2-3 are applicable except where stated otherwise.
2-4.1. REM LIMITATIONS. The following limitations apply to the installation of
REMs:
• LEMs and REMs cannot be used with the same Digital Controller or GENII MPC.
• REMs can only be used with Genesis II Digital Controllers that have been upgraded to
Version 4.0 firmware.
NOTE
The Version 4.0 Configuration Software automatically configures the
Digital Controller and produces a printout which lists the types and
quantities of REMs that can be used with a given Digital Controller.
The following information provides generalised REM type/quantity
requirements that can be used for planning purposes.
• Only one GENII RMI Remote Module Interface can be used with a Genesis II Digital
Controller or GENII MPC. It must be installed adjacent to the digital controller/MPC
• Up to 15 REMs can be connected to a single GENII RMI. However, each REM has a
Resource Count that represents its requirements for controller resources. In no case can
the Resource Count for a Digital Controller/GENII MPC exceed 36. Refer to Table 2-1
for a list of REM Resource Counts.
• The REMs must be installed within 500 metres of the RMI.
Table 2-1. REM Resource Counts.
TYPE OF REMRESOURCE
COUNT
GENII AI Analogue Input Module6
GENII AO Analogue Output Module3
GENII DI Digital Input Module1
GENII OPTO DI Opto Isolated Digital Input Module1
GENII DO Digital Output Module1
GENII CS Control Station Module4
GENII MP Multipoint Module3
NOTE: The following examples illustrate the maximum number of REMs
allowed per digital controller or MPC:
a. 3 AIMs (3 x 6), 3 AOMs (3 x 3), 4 DIMs (4 x 1), 5 DOMs (5 x 1) = 36
(Maximum allowed Resource Count)
b. 5 DIMs (1 x 5), 5 OPTO DIs (1 x 5), 5 DOMs (1 x 5) = Resource Count 15
but maximum number of REMs allowed is 15
2-10
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Installation Instructions for Innotech Genesis Systems
2-4.2. TYPICAL INSTALLATION. Figure 2-11 shows an example of a typical
installation using REMs.
GEN II AI
REM
(Note 3)
3
12
R
GEN II AIM REM
ABCDEFGHIJKLMNO
GEN II AO
REM
(Note 3)
3
12
R
GEN II AIM REM
ABCDEFGHIJKLMNO
45mm Slotted Cable Duct
Panel Size 600 X 900MM
GENESIS II
DIGITAL
CONTROLLER
Note 4
45mm Slotted Cable Duct
GEN II MP
REM
(Note 3)
GENESIS II
R
REMOTE MODULE INTERFACE
GEN II
R
RMI
Notes
1, 2
R
Digital
Controller
Power
Transformer
GEN II CS
REM
(Note 3)
45mm Slotted Cable Duct
Note 4
Terminal Strip
Standard Power Point (Outlet)
123
R
GEN II AIM REM
ABCDEFGHIJKLMNO
GEN II DO
REM
(Note 3)
123
GEN II AIM REM
ABCDEFGHIJKLMNO
GEN II DI
REM
(Note 3)
Auxiliary
Power
Transformer
Notes
1, 2
R
1.
See Appendix A for Wiring
NOTES
Requirements.
Cable run not to exceed
2.
500 metres.
See Paragraph 2-4.1 for
3.
limitations on number and
types of REMs.
65mm space between duct
4.
and terminals.
Edition 011100
Figure 2-11. Typical Remote System Layout.
2-11
Installation Instructions for Innotech Genesis Systems
2-4.3. ADDITIONAL INSTALLATION GUIDELINES. For installation of the
Genesis II Digital Controller or GENII MPC system with REMs, observe the applicable
installation guidelines in Paragraph 2-3.2 and the following specific guidelines:
• Although the Genesis II Digital Controller should be mounted in a location providing easy
access to operating controls and indicators, this requirement does not apply to the Genesis
I Digital Controller and GENII MPC which have no external controls or indicators.
• Ensure the Digital Controller has been upgraded to Version 4.0 firmware to support the
REMs.
• Install the GENII RMI on a DIN rail mounting adjacent to the Digital Controller or GENII
MPC. The cable between the RMI and the Digital Controller/MPC must not exceed 1
metre in length.
• The Digital Controller/MPI can have only one GENII RMI connected to it.
• Local Expansion Modules cannot be connected to a Digital Controller/MPC that has a
GENII RMI module connected to it.
• REMs should be mounted in locations such that the cable run between the GENII RMI
and the REMs does not exceed 500 metres in length.
• REM units should be mounted on DIN rails in cabinets approved for switchgear or
industrial control equipment.
• Ensure that the types and quantities of REMs assigned to a controller are in accordance
with Paragraph 2-4.1.
2-12
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Installation Instructions for Innotech Genesis Systems
SECTION 3- ELECTRICAL INSTALLATION
3-1. INTRODUCTION.
This section of the manual contains instructions and related data to facilitate the electrical
installation of the Genesis I or Genesis II System. Because of the electrical similarities of the two
systems, instructions contained in this section apply equally to the Genesis I and Genesis II
Systems, except where otherwise noted.
Because of the designed-in flexibility of the Genesis System, it can be installed in a wide variety
of configurations, depending on the user’s preference. For this reason it is not possible to include
all the various installation configurations in this manual. Instead, this manual provides examples
of installations that are considered typical. Innotech recognises that the installation examples
described in this manual may not be in total agreement with the user’s requirements. However,
information in this document should be used as a guide for all installations, regardless of whether
the specific circumstances match the examples given. In all cases, installation personnel should
familiarise themselves with the information contained in this section.
NOTE
If required, additional installation recommendations can be obtained
from Innotech Control Systems Australia upon request.
This section of the technical manual contains the following specific information:
• Electrical Installation Practices of a general nature
• Wiring information for controllers (Genesis I and II Digital Controllers and Genesis II Mid
Points Controller)
• Wiring information for expansion modules (Local Expansion Modules and Remote
Expansion Modules)
3-2. ELECTRICAL INSTALLATION PRACTICES.
This paragraph provides general information useable to qualified personnel installing the Genesis
Systems. More detailed information for wiring of controllers and expansion modules is contained
in subsequent paragraphs.
All wiring between the controller/expansion modules and system input/output devices, such as
sensors, fans, compressors, must be in accordance with the instructions in the applicable
instruction manual or data sheet.
ELECTRICAL POWER TO THE SYSTEM MUST BE TURNED
OFF THROUGHOUT THE INSTALLATION PROCESS. DO NOT
APPLY POWER TO ANY PART OF THE SYSTEM UNTIL READY
FOR COMMISSIONING (SEE SECTION 4).
Edition 011100
CAUTION
3-1
Installation Instructions for Innotech Genesis Systems
NOTE
If any data presented in this manual disagrees with information in the
applicable instruction manual, information in the manufacturer’s
instruction manual takes precedence. Customers are encouraged to
contact Innotech Control Systems Australia for further information or
clarification of information presented herein. Use the address or
phone/fax number shown on the cover of this instruction manual.
Cabling plays an important role in the installation of the Genesis Systems. The following general
cabling guidelines should be observed:
• In all cases, use electromagnetic-shielded cable for sensor wiring.
• When necessary to protect cabling from physical damage, both shielding and physical
protection may be provided by running the cable in a metal conduit. Alternatively, use steel
wire armoured (SWA) cable, which also contains an electromagnetic shield.
• Avoid running cables in the vicinity of high voltage power cables or cables carrying switching
voltages/currents. This especially applies to sensor signal cables.
• Interconnecting cables must have multi-strand conductors with a cross-sectional area of 1mm
for each conductor.
• The earth cable to Genesis II enclosures must be 2.5mm
• For analogue inputs to the controller, a 16-conductor (0.5mm
2
.
2
) shielded cable is required.
2
Table 3-1 provides assistance in determining the cabling requirements for various installation
configurations. It shows the dimensions, wire gauge designations and resistance values per unit
length for common wire sizes. Use Table 3-1 to determine specific cabling requirements for your
installation.
Table 3-1. Nominal Resistance for Wire Sizes at 20°C.
CONDUCTOR
AREA (mm2)
DIAMETER
(mm)
NEAREST
SWG OR
BWG
NEAREST
AWG
OHMS
PER 100
METRES
0.50.8021203.44
1.01.1318171.72
1.51.3817151.15
2.01.6016140.86
2.51.7815130.69
Notes:
1. SWG = Standard Wire Gauge, BWG = British Wire Gauge, AWG = American Wire Gauge.
2. All SWG, BWG & AWG numbers are for the next largest wire if a direct equivalent to the mm
wire size is not available.
2
3-3. CONTROLLER WIRING.
The following paragraphs contain input/output connection information for the Genesis II Digital
Controller, the Genesis II Mid Points Controller and the Genesis I Digital Controller. The
Genesis II Configuration Software, which is used to configure and program the controller,
3-2
Edition 011100
Installation Instructions for Innotech Genesis Systems
automatically produces a wiring diagram and materials list for the specific application. The
wiring diagram and materials list can be easily printed out and used for reference. Figure 3-1
shows a typical computer-generated wiring diagram. A printout of the wiring diagram and
materials list is usually provided at the time of hardware delivery.
Installation Instructions for Innotech Genesis Systems
MCTOR
MCTOR
MCTOR
MCTOR
MCTOR
RS
MCTOR
MCTOR
MCTOR
3-3.1. GENESIS II DIGITAL CONTROLLER. Figure 3-2 shows the
input/output connection groups for the Genesis II Digital Controller. The controller uses
Phoenix type plug-in terminal strips located around the controller’s perimeter. Both single row
and double row terminals are used. Terminals are grouped by function as follows: