Ingersoll-Rand QX Series User Manual

QX Series Display

User Manual

48619852

Edition 1

July 2012

User Manual

Manual de usuario

Manuel d’utilisation

Manuale per l’uente

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Používateľská príručka

Návod pro uživatele

Kasutusjuhend

Felhasználói kézikönyv

Naudotojo vadovas

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Podręcznik użytkownika

Ръководство на потребителя

Manual de utilizare

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Save These Instructions

Purpose of the document:

This document provides details about dierent menu screens, their description and how to edit those screens in display module, required for the operation of QX Series Hand Tool.

The image Below shows the display of QX Series display module with descriptions of the programming keys.

ESCAPE

LEFT

DOWN

Symbol Function

Escape / Exit

Enter / Edit

DOWN

RIGHT

LEFT

ENTER

RIGHT

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Power up QX Series tool

RUN SCREEN

Press “UP” key

Number being used

Always Press “UP” key to go to next screen

Press “ENTER” to enter “EDIT” mode

Password screen

Current fault

Status screen with shunt cal, wireless strength and battery level.

Cycle Count

Target Angle, Low and High screen

Target Torque Low and High screen

RUN SCREEN

Press “UP” key to increment the value

Press “DOWN” key to decrement the value

Press “ENTER” to select the changed values.

Press “ESC” to undo and keep the old values.

After display is unlocked Press “RIGHT” Key

Press “UP” key to go to next screen

Save or Ignore changes. If not on Save screen, use the up or down key to scroll to the Save screen.

Press “UP” key to scroll on one by one to get below editable screens in seriesscreen.

1. Overview of dierent Menu screens

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Strategy – Angle or Torque

Direction – Clock wise or anti

clockwise

Unit of Torque

Target Angle (Angle strategy) OR

Target torque (Torque strategy)

Torque High

Torque Low

Angle High

Angle Low

Torque threshold

Free Speed

Shift down torque

Shiftdown Speed

Gang count

Enable / disable RF module

Save / ignore the changes

settings

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2. Description of the Display screen in detail

There are three sections in the QX Series display screen, one “PRIMARY” on the top and two “SECONDARY” which are on left and right bottom of the display.

2.1. Run Screen

Pressing “ENTER” key after switching on the display will show this image.

PRIMARY Section - shows latest peak torque (for a torque strategy) or the latest peak angle (for an angle strategy), with units.

The SECONDARY LEFT - shows the cycle count or gang count, if gang count is programmed.

The SECONDARY RIGHT - shows the active conguration number.

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2.2. Conguration

Pressing “UP” will advance to next screen.

Screen shows CONFIGURATION setting used in the tool.

NOTE: Only Conguration 1 can be programmed through the display module.

Pressing “ENTER” will enable the “EDIT MODE” (This procedure to enter “EDIT MODE” is same for all settings update).

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“UP” or “DOWN” key can be used to update the conguration. Pressing “ENTER” again will select the modied conguration.

2.3. Password

The password screen shows whether the display is locked or unlocked. If the display is locked the parameters of the QX Series Hand tool cannot be edited.

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Password can be changed by entering into “EDIT MODE” and using “UP” or “DOWN” key.

If “1234” is entered on the Password screen, the user may use the left arrow to go to the Tool ID and software version page.

The Primary Display is the “Tool Location ID”.

Lower Secondary Right is the “Display Firmware” Version.

Lower Secondary Left is the “Motor Controller Firmware” Version.

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Displays Tool time in HH:MM:SS format. Press the Down key to display the tool time in HH:MM:SS format.

Remaining screens are for internal use only to view log location. Press the Down key to display a screen for internal use only to view log location. Press the Down key again to display a second log screen.

Press the Down key again to return to the Tool ID page. Pressing the right arrow from this page exits back to the password display.

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Press ‘ENTER’ to enter the ‘EDIT’ mode. Enter the appropriate password to unlock the tool. Press ‘ENTER’ to exit the ‘EDIT’ mode.

2.3.1. Updating parameters of the QX Series tool

After display is unlocked with a valid password, Pressing “RIGHT” key will advance to following settings that can be modied as required.

The settings can be modied by entering “EDIT MODE” and using “UP” or “DOWN” key or “RIGHT” or “LEFT” key as required.

2.3.2. Radio Enable/Disable

This screen allows the user to enable or disable the radio module. The selection on the left disables the radio module and the selection on the right enables the radio module.

RADIO DISABLED

RADIO ENABLED

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2.3.3. Gang count

The below screen shows the gang count number of bolts to be fastened per Group, Gang, or Set for Conguration 1.

This can be modied by entering “EDIT MODE”.

2.3.4. Shiftdown Speed

This screen indicates shiftdown speed of the QX Series tool. Shiftdown speed can be edited by entering “EDIT MODE” and updating using UP and DOWN arrow. Programmed speed is a percentage of tool maximum speed.

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2.3.5. Shiftdown Point Cong

This screen indicates “Torque Threshold for shiftdown point”. This can be changed by entering “EDIT MODE” and updating using “UP” or “DOWN” key.

2.3.6. Free Speed

The below screen indicates free speed of the QX Series tool. The value can be edited by entering “EDIT” mode and using “UP” and “DOWN” arrow. Programmed speed is a percentage of tool maximum speed.

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2.3.7. Torque Threshold

The Torque at which reading of the angle will be started. The value can be edited by entering “EDIT” mode and using “UP” and “DOWN” arrow.

2.3.8. Angle

Angle “LOW” Display

Angle “LOW” can be modied in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

Angle “HIGH” Display

Angle “HIGH” can be modied in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

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2.3.9. Torque

Torque “LOW” Display

Torque “LOW” can be modied in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

Torque “HIGH” Display

Torque “HIGH” can be modied in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

Torque “TARGET” Display.

Torque “TARGET” can be modied in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

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2.3.10. Unit of the Torque

Indicates unit of the Torque displayed in Conguration 1.

This can be changed by entering “EDIT MODE” and updating using “UP” or “DOWN” key.

2.3.11. Direction of Rotation

Image shows direction of rotation in which the QX Series hand tool rotates. Indicates counter clock wise rotation.

Indicates clock wise rotation

This can be changed by entering “EDIT MODE” Key and updating using “RIGHT” or “LEFT” key.

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2.3.12. Strategy

This screen indicates conguration strategy being used.

Left – Angle, Right – Torque.

The pointing arrow indicates the present conguration being used.

This can be changed by entering “EDIT MODE” and using “RIGHT” or “LEFT” key.

2.3.13. Save / Ignore Settings

After all the required changes are completed, Press enter to highlight the save settings box on the left. Press the right or left arrow key to select cancel on the right. Pressing enter a second time causes the tool to leave edit mode.

SAVE SETTINGS

CANCEL SETTINGS

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2.4. Warning Screen

This is the next screen obtained after pressing “UP” key when QX Series displays the Password screen.

2.5. Shunt Calibration, RF Signal Strength and Battery level

This is the next screen obtained after pressing “UP” key when QX Series displays password screen.

Primary display indicates Shunt Calibration Value.

Secondary display on left indicates RF signal strength and the one on the right indicates Battery Level.

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2.6. Cycle count

This value shows number of cycles run by the QX Series tool, Since the last time it was changed.

With the tool unlocked, press ‘ENTER” key to edit this screen. Press either the ‘UP’ or ‘DOWN’ key to clear the cycle count. For this change to be retained a cycle must be run before removing power to the tool. Otherwise, the old cycle count is restored.

2.7. Angle

Primary display – Target Angle.

Secondary Display on left - Angle low.

Secondary Display on right - Angle High.

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2.8. Torque

Primary Display -Target Torque.

Secondary display on left - Torque low.

Secondary display on Right - Torque high.

Pressing “UP” advances back to “RUN SCREEN”, the rst display screen.

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Appendix 1 : Status LED Denitions

There are four LEDs on the display module. 3 on the top and 1 below the display screen.

The Status LEDs shall be used as follows:

Red -- The last tightening cycle exceeded its high limit.

Yellow -- The last tightening cycle ended below its low limit.

Green -- The last tightening cycle ended between its high and low limits.

Blue -- The tool has an active fault condition.

Appendix 2 : Tool Fault codes

The tool shall report the following fault codes for the listed conditions:

F-01 Tool Disabled (by external control) F-02 Rapid Trigger pull – trigger was pulled before conguration delay was complete 1-FF USB enumeration fault A-10 Motor controller communication timeout A-55 A display software version update was detected B-01 Failure to update Motor Controller Software B-85 RF ACK Timeout (we did not get a serial ACK messages from the transceiver) B-E1 RF Transmit NAK–“Channel Access Failure” B-E5 RF Transmit NAK–“Frame Too Long” B-E9 RF Transmit NAK–“No ACK Received” C-01 Conguration ID value is 0 or greater than 8 C-02 Number of conguration steps is greater than 8 C-03 Current Step ID is greater than the current number of steps C-04 Total Gang is greater than 8 C-05 Current Gang count is greater than Total Gang C-06 Current Torque High Limit is greater than the Tool’s maximum Torque value (Tool’s max torque value

is congured in the Factory Set Points) OR Current Torque High Limit is less than 0

C-07 Current Torque Low Limit is greater than the Tool’s maximum Torque value OR Current Torque Low

Limit is less than C-08 Current Torque High Limit is less than Current Torque Low Limit C-09 Current Torque Low Limit is greater than Current Torque High Limit (Fault code to be removed) C-0A Current Angle High Limit is greater than the Tool’s maximum Angle value (to be set to 9999) C-0B Current Angle Low Limit is greater than the Tool’s maximum Angle value (to be set to 9999) C-0C Current Angle High Limit is less than Current Angle Low Limit C-0D Current Angle Low Limit is greater than Current Angle High Limit (Fault code to be removed) C-0E C-0F C-10 Tool conguration step is not set for either Angle or Torque C-11 C-12 Current Free Speed is greater than maximum motor speed C-13 Current Shiftdown Speed is greater than maximum motor speed C-14 Current display unit value is unsupported C-15 Torque Threshold exceeds target (with torque target) or max torque (with Target Angle) C-55 Invalid Conguration selection E-00 Battery Fault E-01 Invalid Hall State

Tool conguration step is a Target torque and the target value is outside the torque high and low limits

Tool conguration step is an Target Angle and the target value is outside the angle high and low limits

Current Threshold value is greater than the maximum tool torque OR Current Threshold value is less than 0

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E-02 I2T Fault E-03 Motor Stall E-04 Over Current E-05 Over Temperature E-06 Current O set Fault E-07 Shunt Calibration Fault E-08 Torque Oset Fault E-09 Transducer Fault E-0A Step Execution Timeout E-0B Conguration Execution Timeout E-0C Over Torque Limit E-0D Over Angle Limit E-0E Current Plausibility High E-0F Under Torque E-10 Under Angle E-11 Current Plausibility Low E-12 Early trigger Release E-13 Motor Controller Watch dog Reset E-14 Brake Timeout E-18 Missed Run Steps (Prevailing Torque conguration did not complete) E-1B Battery Cell Fault (detected by Motor Controller) E-1C Low Battery Fault (detected by Motor Controller) E-1D Critical Battery Fault (detected by Motor Controller) E-1E Motor Controller is shutting down E-1F Wakeup Code received (but not expected) E-81 The conguration ID in the Motor controller’s EOR did not match the currently selected conguration 2-<Alarm ID> PM Alarm Time Fault for corresponding Alarm ID normally congured by the user 3-<Alarm ID> PM Alarm Cycle Fault for corresponding Alarm ID normally congured by the user C-16 Number of conguration steps is set to 0

Parts and Maintenance

Original instructions are in English. Other languages are a translation of the original instructions.

Tool repair and maintenance should only be carried out by an authorized Service Center.

Refer all communications to the nearest Ingersoll Rand Oce or Distributor.

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Finalidad del documento:

Este documento proporciona información detallada sobre las diferentes pantallas de los menús, su descripción y la edición de dichas pantallas en el módulo de la pantalla de visualización, necesario para utilizar la herramienta manual de la serie QX.

La imagen incluida a continuación muestra el módulo de la pantalla de visualización de la serie QX con descripciones de las teclas de programación.

ARRIBA

ESCAPE

IZQUIERDA

ABAJO

Símbolo Función

Escape / salida

ENTRAR / EDICIÓN

ARRIBA

ABAJO

DERECHA

IZQUIERDA

ENTRAR

DERECHA

48619852_ed1 ES-1

Encendido de la herramienta de

la serie QX

PANTALLA DE

EJECUCIÓN

Pulse la tecla

“ARRIBA”

de las pantallas en uso

Pulse siempre la tecla

“ARRIBA” para pasar a la

siguiente pantalla

Pulse “ENTRAR” para acceder al modo de

“EDICIÓN”

Pantalla de la

contraseña

Fallo de corriente

Pantalla de estado con la

calibración por derivación, la

intensidad inalámbrica y el

nivel de la batería

Recuento de

ciclo

Pantalla de ángulo

objetivo inferior y

superior

Pantalla de par de

torsión objetivo inferior y

superior

PANTALLA DE

EJECUCIÓN

Pulse la tecla “ARRIBA”

para incrementar el valor

Pulse la tecla “ABAJO”

para reducir el valor

Pulse “ENTRAR” para seleccio-

Pulse “ESC” para deshacer

el cambio y conservar los

valores antiguos.

Una vez desbloqueada

la pantalla, pulse la tecla

“DERECHA”

Pulse la tecla “ARRIBA” para

pasar a la siguiente pantalla

Guarde o ignore los cambios. Si no se encuentra en la

pantalla de guardado, utilice la tecla arriba o abajo para

desplazarse hasta dicha pantalla.

Pulse la tecla “ARRIBA” para

desplazarse por las pantallas

una a una y obtener las

pantallas editables siguientes

en serie

1. Descripción general de las pantallas de los distintos menús

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Estrategia: ángulo o par de torsión

Dirección: en el sentido de las aguja del reloj

o en sentido contrario a las agujas del reloj

Unidad del par de torsión

Ángulo objetivo (estrategia de ángulo) O

par de torsión objetivo (estrategia de par de

torsión)

Par de torsión superior

Par de torsión inferior

Ángulo superior

Ángulo inferior

Umbral del par de torsión

Velocidad libre

Par de torsión de desaceleración

Velocidad de desaceleración

Recuento de grupo

Habilitar/deshabilitar el módulo de

radiofrecuencia

Guardar/ignorar la conguración de los

cambios

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2. Descripción de la pantalla de visualización en detalle

Existen tres secciones en la pantalla de visualización de la serie QX, una “PRINCIPAL” situada en la parte superior y dos “SECUNDARIAS” situadas a la izquierda y a la derecha de la parte inferior de la pantalla.

2.1. Pantalla de ejecución

Al pulsar la tecla “ENTRAR” tras encender la pantalla, se mostrará esta imagen.

Sección PRINCIPAL: muestra el último par de torsión máximo (para una estrategia de par de torsión) o el último ángulo máximo (para una estrategia de ángulo), con sus unidades.

Sección SECUNDARIA IZQUIERDA: muestra el recuento de ciclo o el recuento de grupo, si se ha programado este último.

Sección SECUNDARIA DERECHA: muestra el número de conguración activo.

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2.2. Conguración

Al pulsar la tecla “ARRIBA”, se pasará a la siguiente pantalla.

La pantalla muestra el ajuste de CONFIGURACIÓN utilizado en la herramienta.

NOTA: solo puede programarse la Conguración 1 a través del módulo de la pantalla de visualización.

Al pulsar la tecla “ENTRAR”, se habilitará el “MODO DE EDICIÓN” (este procedimiento de acceso al “MODO DE EDICIÓN” es el mismo para la actualización de todos los parámetros de conguración)

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Las teclas “ARRIBA” o “ABAJO” pueden utilizarse para actualizar la conguración. Al volver a pulsar la tecla “ENTRAR”, se seleccionará la conguración modicada.

2.3. Contraseña

La pantalla de la contraseña indica si la pantalla se encuentra bloqueada o desbloqueada. Si la pantalla está bloqueada, no es posible editar los parámetros de la herramienta manual de la serie QX.

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La contraseña puede modicarse accediendo al “MODO DE EDICIÓN” y utilizando las teclas “ARRIBA” o “ABAJO”.

Si introduce “1234” en la pantalla de la contraseña, el usuario puede utilizar la echa izquierda para acceder a la página de la versión del software y el Id. de la herramienta

La pantalla principal corresponde al “Id. de ubicación de la herramienta”.

La pantalla secundaria inferior derecha corresponde a la versión del “rmware de la pantalla”.

La pantalla secundaria inferior izquierda corresponde a la versión del “rmware del controlador del motor”.

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Muestra la hora de la herramienta en el formato HH:MM:SS. Pulse la tecla Abajo para visualizar la hora de la herramienta en el formato HH:MM:SS.

Las pantallas restantes se restringen al uso interno para ver la ubicación del registro. Pulse la tecla Abajo para visualizar una pantalla para uso interno únicamente para ver la ubicación del registro. Vuelva a pulsar la tecla Abajo para visualizar una segunda pantalla de registro.

Pulse de nuevo la tecla Abajo para regresar a la página del Id. de la herramienta. Al pulsar la tecla derecha desde esta página, regresará a la pantalla de la contraseña.

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+ 494 hidden pages

Ingersoll-Rand QX Series User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual