Ingersoll-Rand PH15F-XXX-XXX-X User Manual
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
PH15F-XXX-XXX-X
RELEASED: 12-14-12
(REV. A)
1.5" DIAPHRAGM PUMP
2:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637445-XX for Fluid section repair (see page 4). NOTE: This kit
also contains several air motor seals which will need to be
replaced.
637389 for Air Motor Service Kit (see page 6).
637390-7 for Major Air Valve Kit (see page 7).
PUMP DATA
Models . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type . . . . . . . Metallic Air Operated Double Diaphragm
Material . . . . . . . . . . see Model Description Chart
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 lbs (39.9 kgs)
Maximum Air Inlet Pressure . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . 200 p.s.i.g. (13.8 bar)
Maximum Flow Rate . . . . . . . . . . . . . . . 63 g.p.m. (238.5 p.m.)
Displacement / Cycle @ 100 p.s.i.g. 0.88 gal. (3.33 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/4” dia. (6.4 mm)
Maximum Temperature Limits (diaphragm / ball / seal
material)
E.P.R. / EPDM . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Polypropylene . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data . . . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 54 c.p.m. . . 75.6 db(A)
MODEL DESCRIPTION CHART
Pump Size
15 - 1.5”
Air Motor / Air Cap Material
F - Conductive Polypropylene
/ Stainless Steel
Fluid Connection
A - 1 1/2
N.P.T.F.
B - 1 1/2 BSP parallel
F - 1 1/2 ANSI / DIN Flange
Fluid Cap & Manifold Material
S - Stainless Steel
PH15 F - X S P - S X X - X
Figure 1
Tested with 350-568 muer assembly installed.
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX (800) 892-6276
www.ingersollrandproducts.com
) to meet the intent of ANSI
Aeq
© 2012 CCN 46750519
Hardware Material
P -
Plated Steel
Seat Material
S -
Stainless Steel
Ball Material
A - Santoprene T - PTFE
C - Hytrel V - Viton
Diaphragm Material
A - Santoprene T - PTFE / Santoprene
C - Hytrel
Fluid Section Service Kit Selection
EXAMPLE: Model #PH15F-ASP-SAA-C
Fluid Section Service Kit # 637445-XX
PH15F - XXX - X X X - X
637445 - X X
Ball Diaphragm
WARNING
WARNING
WARNING
WARNING
WARNING
OPERATING AND SAFETY PRECAUTIONS
WARNING
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
NOTICE
WARNING
CAUTION
NOTICE
READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
EXCESSIVE AIR PRESSURE
STATIC SPARK
EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as
stated on the pump model plate.
Be sure material hoses and other components are able
to withstand fluid pressures developed by this pump.
Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.
STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and
pumping system.
Use the pump grounding screw terminal provided.
Use ARO® part no. 66885-1 ground kit or connect a
suitable ground wire (12 ga. min.) to a good earth
ground source.
The pumping system and object being sprayed must be
grounded when it is pumping, ushing, recirculating or
spraying ammable materials such as paints, solvents,
lacquers, etc. or used in a location where surrounding
atmosphere is conducive to spontaneous combustion.
Ground the dispensing valve or device, containers, hoses and any object to which material is being pumped.
Secure pump, connections and all contact points to
avoid vibration and generation of contact or static spark.
Consult local building codes and electrical codes for
specic grounding requirements.
After grounding, periodically verify continuity of
electrical path to ground. Test with an ohmmeter
from each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity.
Ohmmeter should show 0.1 ohms or less.
Submerse the outlet hose end, dispensing valve or
device in the material being dispensed if possible.
(Avoid free streaming of material being dispensed.)
Use hoses incorporating a static wire.
Use proper ventilation.
Keep inammables away from heat, open ames and sparks.
Keep containers closed when not in use.
Pump exhaust may contain contaminants.
Can cause severe injury. Pipe exhaust away from work
area and personnel.
In the event of a diaphragm rupture, material can be
forced out of the air exhaust muer.
Pipe the exhaust to a safe remote location when
pumping hazardous or inammable materials.
Use a grounded 1” minimum i.d. hose between the
pump and the muer.
HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or
clean pump, hoses or dispensing valve while the system is pressurized.
Disconnect air supply line and relieve pressure from
the system by opening dispensing valve or device and
/ or carefully and slowly loosening and removing outlet hose or piping from pump.
HAZARDOUS MATERIALS. Can cause serious
injury or property damage. Do not attempt to return
a pump to the factory or service center that contains
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE
hazardous material. Safe handling practices must
comply with local and national laws and safety code
requirements.
Obtain Material Safety Data Sheets on all materials
from the supplier for proper handling instructions.
EXPLOSION HAZARD. Models containing
aluminum parts cannot be used with 1,1,1-trichloroethane, methylene chloride or other halogenated
hydrocarbon solvents which may react and explode.
Check pump motor section, uid caps, manifolds and
all wetted parts to assure compatibility before using
with solvents of this type.
MISAPPLIC ATION HAZARD. Do not use
models containing aluminum wetted parts with food
products for human consumption. Plated parts can
contain trace amounts of lead.
Verify the chemical compatibility of the
pump wetted parts and the substance being pumped,
flushed or recirculated. Chemical compatibility may
change with temperature and concentration of the
chemical(s) within the substances being pumped,
ushed or circulated. For specic uid compatibility,
consult the chemical manufacturer.
M a x imum temperatures a re based on
mechanical stress only. Certain chemicals will signicantly reduce maximum safe operating temperature.
Consult the chemical manufacturer for chemical compatibility and temperature limits. Refer to PUMP DATA
on page 1 of this manual.
Be certain all operators of this equipment
have been trained for safe working practices, understand it’s limitations, and wear safety goggles / equipment when required.
Do not use the pump for the structural support of the piping system. Be certain the system components are properly supported to prevent stress on
the pump parts.
+++
Suction and discharge connections
should be exible connections (such as hose), not rigid
piped, and should be compatible with the substance
being pumped.
Prevent unnecessary damage to the pump.
Do not allow pump to operate when out of material
for long periods of time.
Disconnect air line from pump when system sits idle
for long periods of time.
Use only genuine ARO replacement parts to
assure compatible pressure rating and longest service
life.
Replacement warning labels are available
upon request: “Static Spark & Diaphragm Rupture” pn \
94080.
= Hazards or unsafe practices which
could result in severe personal injury,
death or substantial property damage.
= Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
= Important installation, operation or
maintenance information.
Page 2 of 8 PH15F-XXX-XXX-X (en)
GENERAL DESCRIPTION
WARNING
The ARO diaphragm pump oers high volume delivery even
at low air pressure and a broad range of material compatibility options available.
Refer to the model and option chart. ARO pumps feature stall
resistant design, modular air motor / uid sections.
Air operated double diaphragm pumps utilize a pressure
dierential in the air chambers to alternately create suction
and positive uid pressure in the uid chambers, ball checks
insure a positive ow of uid.
Pump cycling will begin as air pressure is applied and it will
continue to pump and keep up with the demand. It will build
and maintain line pressure and will stop cycling once maximum line pressure is reached (dispensing device closed) and
will resume pumping as needed.
Be sure not to use hose which might collapse..
Always ush the pump with a solvent compatible with the
material being pumped if the material being pumped is
subject to “setting up” when not in use for a period of time.
Disconnect the air supply from the pump if it is to be in-
active for a few hours.
PARTS AND SERVICE KITS
Refer to the part views and descriptions as provided on page 4
through 7 for parts identication and Service Kit information.
Certain ARO “Smart Parts” are indicated which should be
available for fast repair and reduction of down time.
Service kits are divided to service two separate dia-
phragm pump functions: 1. AIRSECTION, 2. FLUIDSECTION. The FLUID SECTION is divided further to match
typical part MATERIAL OPTIONS.
AIR AND LUBE REQUIREMENTS
EXCESSIVE AIR PRESSURE. Can cause pump
damage, personal injury or property damage.
A filter capable of filtering out particles larger than 50
microns should be used on the air supply. There is no lubrication required other than the “O” ring lubricant which
is applied during assembly or repair.
If lubricated air is present, make sure that it is compatible with
the “O” rings and seals in the air motor section of the pump.
INSTALLATION
Verify correct model / conguration prior to installation.
Retorque all external fasteners per specications prior to start up.
Pumps are tested in water at assembly. Flush pump with
compatible uid prior to installation.
When the diaphragm pump is used in a forced-feed
(ooded inlet) situation, it is recommended that a “Check
Valve” be installed at the air inlet.
Material supply tubing should be at least the same diam-
eter as the pump inlet manifold connection.
Material supply hose must be reinforced, non-collapsible
type compatible with the material being pumped.
Piping must be adequately supported. Do not use the
pump to support the piping.
Use flexible connections (such as hose) at the suction
and discharge. These connections should not be rigid
piped and must be compatible with the material being
pumped.
Secure the diaphragm pump legs to a suitable surface
(level and at) to insure against damage by vibration.
Pumps that need to be submersed must have both wet
and non-wet components compatible with the material
being pumped.
Submersed pumps must have exhaust pipe above liquid
level. Exhaust hose must be conductive and grounded.
Flooded suction inlet pressure must not exceed 10 p.s.i.g.
(0.69 bar).
OPERATING INSTRUCTIONS
The outlet material volume is governed not only by the air supply, but also by the material supply available at the inlet. The
material supply tubing should not be too small or restrictive.
MAINTENANCE
Provide a clean work surface to protect sensitive internal
moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
Keep good records of service activity and include pump
in preventive maintenance program.
Before disassembling, empty captured material in the
outlet manifold by turning the pump upside down to
drain material from the pump.
FLUID SECTION DISASSEMBLY
Remove (61) outlet manifold and (60) inlet manifold.
1.
Remove (22) balls, (19) “O” rings, (21) seats and (76) seat
2.
plugs.
Remove (15) uid cap and (15a) uid cap.
3.
NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section illustration.
4. Remove the (14) cap screw, (6) diaphragm washer, (7) dia
phragm, (5) backup washer.
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
FLUID SECTION REASSEMBLY
Reassemble in reverse order. Refer to the torque require-
ments on page 5.
Clean and inspect all parts. Replace worn or damaged
parts with new parts as required.
Lubricate (1) diaphragm rod and (144) “U” cups with Lu-
briplate® FML-2 grease (94276 grease packet is included
in service kit).
For models with PTFE diaphragms: Item (8) Santoprene
diaphragm is installed with the side marked “AIR SIDE” towards the pump center body. Install the PTFE diaphragm
(7) with the side marked “FLUID SIDE” towards the (15) or
(15a) uid caps.
Apply 96998 joint sealant (approximately 27.12” long) to air
cap (item 68 only) diaphragm groove. Use only 1 wrap of
sealant. DO NOT overlap seam. Fill seam with heavy duty anaerobic pipe sealant. Seam to be located between bolt position 1 and 3 (refer to “torque sequence” diagram on page 5)”.
Re-check torque settings after pump has been re-started
and run a while.
-
Hytrel® and Viton® are registered trademarks of the DuPont Company Loctite® and 242® are registered trademarks of Henkel Loctite Corporation
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. ARO® is a registered trademark of Ingersoll-Rand Company
PH15F-XXX-XXX-X (en) Page 3 of 8
Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Rening Company) 271™ is a trademark of Henkel Loctite Corporation
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