Ingersoll-Rand LCA060DIP3LRU, LCA080DIP3LRE-E, LCA120DIP3LRE-E, LCA030SIP3LRU-E, LCA250QIP3LRN-E User Manual

...

WARNING

PARTS AND MAINTENANCE

MANUAL

For

AIR HOIST WITH TROLLEY

LC2A015SIP3LVU..-E & LC2A030DIP3LVU..-E

LC2A015SIP3LVU..& LC2A030DIP3LVU..

LCA030SIP3LRU..-E / LCA060DIP3LRU..-E LCA060DIP2LGU..-E / LCA070DIP3LRU..-E

LCA080DIP3LRE..-E

LCA060SIP3LRE..-E / LCA060SIP3LRN..-E

LCA120DIP3LRE..-E / LCA120DIP3LRN..-E

LCA250QIP3LRE..-E / LCA250QIP3LRN..-E

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual contains important safety, installation, operation information. Make this manual available to all persons responsible for the operation, installation of these products.

Do not use this hoist for lifting, supporting, or transporting people or lifting or supporting loads over people.

Always operate, inspect and maintain this hoist in accordance with European or National Standards Safety Code and any other applicable safety codes and regulations.

Refer all communications to the nearest Ingersoll-Rand Material Handling Products Office or Distributor.

Form SAM 0206 Edition 17 September 2011

2002 IR/SAMIIA

TABLE OF CONTENTS

DESCRIPTION PAGE NO. Safety Information

Danger, Warning, Caution and Notice ............................................................................................................3

Safety, Summary .............................................................................................................................................3

Safe Operating Instructions .............................................................................................................................4

Installation

Mounting .........................................................................................................................................................5

Air system .......................................................................................................................................................5

Motor ..............................................................................................................................................................5-6

Chain container ...............................................................................................................................................6

Storing the hoist ..............................................................................................................................................6

Adjustment trolley (LCA015SIP3LVU/030DIP3LVU) .............................................................................6

Adjustment trolley (LCA030SIP3LR/060DIP3LR/070DIP3LR) ...............................................................7

Adjustment trolley (LCA060SIP3LR TO LCA250QIP3LR) .....................................................................8

Specifications (LC2A015SIP3LVU/030DIP3LVU) ...................................................................................9

Specifications (LCA030SIP3LR/060DIP3LR) ...........................................................................................10

Specifications (LCA035SIP3LR/070DIP3LR) ...........................................................................................11

Specifications (LCA060SIP3LR/LCA080DIP3LR/120DIP3LR) ...............................................................12

Specifications (LCA250QIP3LR) ...............................................................................................................13

Pneumatique scheme (LC2A015SIP3LVU/030DIP3LVU) .........................................................................14

Pneumatique scheme (LCA030SIP3LR TO LCA250QIP3LR) ....................................................................15

Operation .......................................................................................................................................................16

Inspection .......................................................................................................................................................17-18

Lubrication ....................................................................................................................................................19

Maintenance .................................................................................................................................................20-21-22-23

Parts

Air Chain Hoist Assembly Drawing (LC2A015SIP3LVU/030DIP3LVU)...................................................24

Air Chain Hoist Assembly Parts List (LC2A015SIP3LVU/030DIP3LVU)...................................................25-26

Air Chain Hoist Assembly Drawing (LCA030SIP3LR/060DIP3LR/070DIP3LR)................................ .....27-28

Air Chain Hoist Assembly Parts List (LCA030SIP3LR/060DIP3LR/070DIP3LR).....................................29-30

Air Chain Hoist Assembly Drawing (LCA060SIP3LR/120DIP3LR)..........................................................31 -32

Air Chain Hoist Assembly Parts List (LCA060SIP3LR/120DIP3LR)................................................. .........33-34

Air Chain Hoist Assembly Drawing (LCA250QIP3LR) )................................ ...........................................35-36

Air Chain Hoist Assembly Parts List (LCA250QIP3LR)................................ .............................................37-38

LIFTCHAIN air hoist for all models (for LC2A015S & LC2A30D) ................................ Refer to manual MHD56297

2HP SU Assembly Drawing and Parts List (for LC2A015S & LC2A30D) ...................... Refer to manual MHD56297

4HP SU Assembly Drawing and Parts List (for LC2A015S & LC2A30D) ...................... Refer to manual MHD56297

LIFTCHAIN air hoist for all models (for LCA030S to LCA250Q) .................................. Refer to manual SAM0208

2HP SU Assembly Drawing and Parts List (for LCA030S to LCA250Q) ........................ Refer to manual SAM0208

4HP SU Assembly Drawing and Parts List (for LCA030S to LCA250Q) ........................ Refer to manual SAM0208

Pneumatic Motor & Reducer Assembly Drawing (LC2A015S/030D) ...........................................................39

Pneumatic Motor & Reducer Assembly Parts list.(LC2A015S/030D).................................... .......................40

Warning: Motor Assembly for LC2A015S/LC2A030DIP3LVU…-E ............................................................41

Connection accessories Assembly Drawing and Parts List .............................................................................42

Single and double fall bottom Hook Assembly Drawing (LC2A015S to 060D) ............................................43

Single and double fall bottom Hook Parts List (LC2A015S to 060D) ............................................................44

Bottom Hook Assembly Drawing and Parts List (LCA060S).................................... .....................................45

Bottom Hook Assembly Drawing and Parts List (LCA070D).................................... ....................................46

Bottom Hook Assembly Drawing and Parts List (LCA080D).................................... ....................................47

Bottom Hook Assembly Drawing and Parts List (LCA120D).................................... ....................................48

Bottom Hook Assembly Drawing and Parts List (LCA250Q).................................... ....................................49

Chain Container Assembly Drawing & Parts List LCA2015S/030D Option B .............................................50-51

Chain Container Assembly Drawing & Parts List LCA2015S/030D Option B .............................................52

Chain Container Assembly Drawing & Parts List LCA030S/060D/070D ....................................................53

Chain Container Assembly Drawing & Parts List LCA060S to 250q ............................................................54

Chain Container Assembly Drawing & Parts List LCA0180T/250Q .............................................................55

PHS2E-PHS4E Pendant Control ........................................................................................ Refer to manual SAM0139

Rope Control Assembly Drawing & Parts List LCA030S/060D/070D .........................................................56

Part ordering information ............................................................................................................................57

Guarantee ......................................................................................................................................................58

Important notice............................................................................................................................................59

SAFETY INFORMATION

DANGER

WARNING

CAUTION

NOTICE

WARNING

NOTICE

This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read and understand this manual before operating the product.

Danger, Warning, Caution and Notice Throughout this manual there are steps and procedures which, if not followed, may result in injury. The following signal words are used to identify the level of potential hazard.

Danger is used to indicate the

presence of a hazard which willcause severe injury, death, or substantial property damage if the warning is ignored.

Warning is used to indicate the

presence of a hazard which can cause severe injury, death, or substantial property damage if the warning is ignored.

Caution is used to indicate the

presence of a hazard whichwill or can cause minor injury or property damage if the warning is ignored.

Notice is used to notify people of

installation, operation or maintenance information which is important but not hazard-related.

Safety Summary

The National Safety Council, Accident Prevention Manual for Industrial Operations, Eighth Edition and

other recognized safety sources make a common point. Employees who work near cranes or assist in hooking on or arranging a load should be instructed to keep out from under the load. From a safety standpoint, one factor is paramount : conduct all lifting operations in such a manner that if there were an equipment failure, no personnel would be injured. This means keep out from under a raised load and keep out of the line of force of any load.

To our interpretation, INGERSOLL-RAND Material Handling hoists are manufactured in accordance with the latest standards.

However, contrary to common belief, as we understand it, generally places the burden of compliance with the user, not the manufacturer. Many requirements are not concerned or connected with the manufactured product but are, rather, connected with the final installation. It is the owner's responsibility and user's responsibility to determine the suitability of a product for any particular use. Check all applicable industry, trade association, federal, state and local regulations. Read all operating instructions and warnings before operation.

Rigging : It is the responsibility of the operator to exercise caution, use common sense and be familiar with proper rigging techniques.

INGERSOLL-RAND Replacement Parts are

specifically designed to ensure optimum performance

of your equipment. Use of other than genuine

INGERSOLL-RAND Material Handling parts may

adversely affect safe operation and will invalidate the

warranty.

Do not use this hoist or attached equipment for

lifting, supporting, or transporting people or supporting loads over people.

The supporting structures and load-attaching devices

used in conjunction with this hoist must provide and adequate safety factor to handle the rated load, plus the weight of the hoist and attached equipment. This is the customer's responsibility. If in doubt, consult a qualified structural engineer.

SAFE OPERATING INSTRUCTIONS

The following warnings and operating instructions are intended to avoid unsafe operating practices which might lead to indury or property damage.

INGERSOLL-RAND recognizes that most companies who use hoists and trolley safety program in force at their facility. In the event that some conflict exists between a rule set forth in this publication and a similar rule already set by an individual company, the more stringent of the two should take precedence.

Safe Operating Instructions are provided to make an operator aware of dangerous practices to avoid and are not necessarily limited to the following list. Refer to specific sections in the manual for additional safety information.

Refer to the hoist manual for additional precautions and instructions.

1. Only allow qualified people (trained in safety and operation) to operate the hoist.

2. Only operate a hoist and a trolley if you are physically fit to do so.

3. When a "DO NOT OPERATE" sign is placed on the hoist controls, do not operate the hoist until the sign has been removed by designated personnel.

4. Before each shift, the operator should inspect the hoist and the trolley for wear or damage.

5. Never use a hoist and a trolley that inspection indicates is defective.

6. Periodically, inspect the hoist and the trolley thoroughly and replace worn or damaged parts.

7. Lubricate the hoist and the trolley regularly.

8. Using the hoist, only lift loads less than or equal to the lower rated capacity of the trolley or hoist.

9. Only attach a hoist having a raded capacity equal to or less than the capacity of the trolley.

10. When using two hoists to suspend one load, select two trolleys each having a rated capacity equal to or more than the load. This provides adequate safety in the event of a sudden load shift or failure of one trolley.

11. Never place your hand inside the throat area of a hook

12. Only operate a hoist when the load is centered under the hoist. Do not "side pull" or "yard".

13. Pay attention to the load at all times when operating the trolley.

14. Make sure all people are clear of the load path. Do not lift a load over people.

15. Never use the hoist for lifting or lowering people, and never allow anyone to stand on a suspended load.

16. Do not swing a suspended load.

17. Never suspend a load for an extended period of time

18. Never leave a suspended load unattended.

19. Never weld or cut a load suspended by the trolley.

20. Always rig the load properly and carefully.

21. Remove all loads before performing any maintenance.

22. Avoid collision or bumping of hoist and trolley.

23. After use, properly secure hoist and all loads.

INSTALLATION

Prior to installing the hoist, carefully inspect it for possible shipping damage. Hoists are supplied fully lubricated from the factory. Lubrication of the load chain is recommended before initial hoist operation.

CAUTION

• Owners and users are advised to examine specific,

local or other regulations, including American National Standards and/or OSHA Regulations which may apply to a particular type of use of this product before installing or putting hoist to use.

WARNING

• A falling load can cause injury or death. Before

installing, read "Safety Information."

Mounting

Make certain your hoist is properly installed. A little extra time and effort in doing so can contribute a lot toward preventing accidents and helping you get the best service possible. Always make certain the supporting member from which the hoist is suspended is strong enough to support the weight of the hoist plus the weight of the maximum rated load plus a generous factor of at least 500% of the combined weights. If the hoist is suspended by a top hook, the supporting member should rest completely within the saddle of the hook and be centered directly above the hook shank. Do not use a supporting member that tilts the hoist.

Hook Mounted Hoist

Place hook over mounting structure. Make sure hook latch is engaged.

Trolley Mounted Hoist

When installing a trolley on a beam, measure the beam flange and temporarily install the trolley on the hoist to determine the exact distribution and arrangement of the spacers. The total distance between the wheel flanges should be 3/16 in. to 1/4 in. (4.76 mm to 6.35 mm) greater than the width of the beam flange. The number of spacers between the trolley side plate and the mounting lug on the hoist must be the same in all four locations in order to keep the hoist centered under the Ibeam. The remaining spacers must be equally distributed on the outside of the side plates. (For additional information refer to the trolley manufacturer's literature.)

WARNING

• At least one mounting spacer must be used between

the head of each trolley bracket bolt and the trolley bracket and between each trolley bolt nut and the trolley bracket. Failure to do this could cause the hoist to fall when used improperly.

Ensure the trolley bolts or nuts are torqued in accordance with manufacturer's specifications. When installing the hoist and trolley on the beam, make certain the side plates are parallel and vertical. After installation, operate the

trolley over the entire length of the beam with a capacity load suspended 4 to 6 inches (10 to 15 cms) off the floor.

CAUTION

• To avoid an unbalanced load which may damage the trolley, the hoist must be centered under the trolley.

NOTICE

• Trolley wheels ride on the top of the lower flange of

the beam.

Air System

The supply air must be clean, lubricated and free from moisture. A minimum of 90 psi (6.3 bar/630 kPa) at the hoist motor is required to provide rated hoist capacity. Air inlet port size for LCA015S and LCA030D units is 1/2 in. BSP. On all other units the inlet port size is 3/4 in. BSP.

Air Lines

The inside diameter of the hoist air supply lines must not be smaller than 3/4 in. (19 mm). Before making final connections, all air supply lines should be purged before connecting to system inlet. Supply lines should be as short and straight as installation conditions will permit. Long transmission lines and excessive use of fittings, elbows, tees, globe valves, etc. cause a reduction in pressure due to restrictions and surface friction in the lines.

Lubricator

The air motor may be operated without lubrication. If an air line lubricator is used, it should be replenished daily with SAE 30W Grade ISO VG 100 oil (minimum viscosity 135 Cst at 104° F (40° C)).

CAUTION

• Shut off air supply before filling air line lubricator.

Filter

It is recommended that an air line strainer/filter be installed within 3 ft (1 m) of the motor air inlet port to prevent dirt from entering the motor. The strainer/filter should provide 20 micron filtration and include a moisture trap. Clean the strainer/filter monthly to retain its operating efficiency.

Moisture in Air Lines

Moisture that reaches the air motor through the supply lines is the chief factor in determining the length of time between service overhauls. Moisture traps can help eliminate moisture. Other methods, such as an air receiver which collects moisture before it reaches the motor or an aftercooler at the compressor that cools the air prior to distribution through the supply lines are also helpful.

Motor

For optimum performance and maximum durability of parts, operate the air motor within the operating specifications provided in the "SPECIFICATIONS" section. The air motor should be installed as near as possible to the compressor or air receiver.

Overload Device

NOTICE

Overload protection is integrated into the motor body and is standard on -E versions. The overload system is based on detection of the difference in air pressure between the inlet and outlet ports. It consists of a valve which is normally closed. The valve senses pressure at the motor inlet and outlet and compares the difference between the two pressures to the index value established by spring adjustment. A difference in pressure greater than the index value causes the emergency stop to be activated. This then exhausts the air and hoist operation stops. Overload protection is adjusted at the factory to 120% of the safe working load (SWL). It is also able to operate on both sides for mining versions with two bottom hooks. Refer to the "MAINTENANCE" section for adjustment procedures.

Main Air Shut-off Valve

The main air shut-off valve is completely integrated into the motor body and is standard on -E versions.

Chain container

1. Check the chain container size to make sure the length of the load chain is within the capacity of the chain container. Replace with a larger chain container if required.

2. When a chain bucket is used, Install a chain buffer on the 15th link from the end of the chain.

3. Attach the chain container to the hoist.

4. Run bottom block to the lowest point and run hoist in the "UP" direction to feed the chain back into the container.

NOTICE

• Allow chain to pile naturally in the chain container. Piling the chain carelessly into the container by hand may lead to kinking or twisting that will jam the hoist.

Attaching Limit Stop

1. On hoists without a chain bucket, slide buffer and washer onto chain.

2. Install limit stop as described under "Chain Container".

3. Run hoist slowly in the "DOWN" direction to verify limit stop activates cutout.

Storing the Hoist

1. Always store the hoist in a no load condition.

2. Wipe off all dirt and water.

3. Oil the chain, hook pins and hook latch.

4. Place in a dry location.

5. Plug hoist air inlet port.

6. Before returning hoist to service, follow instructions for hoists not in regular service in the "INSPECTION" section.

ADJUSTMENT TROLLEY LCA015S/LCA030D

Pre-adjust trolley for installation using Dwg. D5230233 and the following instructions.

1. Fasten tightening nuts (74) to one end of suspension shaft (75), using springwashers (73) , apply Loctite® 243 to capscrews threads.

2. Measure beam flange width and establish required position for spacers. Install required outside spacers on suspension shaft (75).

3. Thread a nut (66) onto each end of the screw rod (67), as far to the center as possible.

4. Insert one end of this rod into the side plate and loosely fasten with another nut (66).

5. Insert suspension shaft through side plate (36).

6. Install an equal number of spacers to each side of hoist support (35), and sprokets wheels support (58), on suspension shaft.

• The total clearance between the beam and the trolley wheel flanges is 4 to 8 mm when trolley is installed correctly. As shown in Dwg. D5230233, the difference between dimensions “X” and “Y” equals the total clearance.

7. Support the assembled portion of trolley on the beam.

8. Install second side plate (37).

9. Place the rest of spacers on the suspension shaft and secure loosely with nutsand springwashers.

10. Verify trolley wheel to beam total clearance. Adjust spacer locations until clearance specification is attained (refer to Dwg. D5230233). Apply Loctite® 243 to nuts and secure in place.

11. Screw inner nuts (66) out until they contact with side plates. Thread outside nuts (66) onto screw or until tight against side plates. Check that side plates are perpendicular to beam.

12. Upon completion of installation, ensure trolley beam stops are installed and conduct initial operating checks as described in

“OPERATION” section. Check that side plates are vertical and

parallel to each other.

(Dwg.D5230233

ADJUSTMENT TROLLEY LCA030S/LCA060D/LCA70D

WARNING

NOTICE

Rolling beam

Additionnal thickness

of distance washer

Thickness of

distance washer

Thickness of

distance washer

to make use adjustment

Additionnal thickness

of distance washer

to make use adjustment

IPN 220-98

42.5+25+15+5+4+3.5+3+3+2.5+2.5

0 0 2.5+2.5+3+3+3.5+4+5+15+25+42.5

IPN 240-106

42.5+25+15+5+3.5+3+3+2.5+2.5

4 4 2.5+2.5+3+3+3.5+5+15+25+42.5

IPN 260-113

42.5+25+15+4+3.5+3+3+2.5

2.5+5

5+2.5

2.5+3+3+3.5+4+15+25+42.5

IPN 280-119

42.5+25+15+4+3.5+3+2.5

2.5+3+5

5+3+2.5

2.5+3+3.5+4+15+25+42.5

IPN 300-125

42.5+25+15+4+3+3

2.5+2.5+3.5+5

5+3.5+2.5+2.5

3+3+4+15+25+42.5

IPN 320-131

42.5+25+15+4+3

2.5+2.5+3+3.5+5

5+3.5+3+2.5+2.5

3+4+15+25+42.5

IPN 340-137

42.5+25+15+4

2.5+2.5+3+3+3.5+5

5+3.5+3+3+2.5+2.5

4+15+25+42.5

IPN 360-143

42.5+25+4+3.5+3+3+2.5

2.5+5+15

15+5+2.5

2.5+3.5+4+25+42.5

IPN 400-155

42.5+25+4+3.5+2.5

2.5+3+3+5+15

15+5+3+3+2.5

2.5+3+3+3.5+4+25+42.5

IPN 450-170

42.5+15+4+3+3+2.5

2.5+3.5+5+25

25+5+3.5+2.5

2.5+3+3+4+15+42.5

IPN 500-185

42.5+5+4+3+3+2.5+2.5

3.5+15+25

25+15+3.5

2.5+2.5+3+3+4+5+42.5

IPN 550-200

25+15+4+3+3+2.5+2.5

3.5+5+42.5

42.5+5+3.5

2.5+2.5+3+3+4+15+25

IPN 600-215

25+15+4+3.5

2.5+2.5+3+3+5+42.5

42.5+5+3+3+2.5+2.5

3.5+4+15+25

IPE 220-110

42.5+25+15+5+4+3.5+2.5+2.5

3+3

2.5+2.5+3.5+4+5+15+25+42.5

IPE 240-120

42.5+25+15+4+3.5+2.5+2.5

3+3+5

5+3+3

2.5+2.5+3.5+4+15+25+42.5

IPE 270-135

42.5+25+5+4+3+3+2.5+2.5

3.5+15

15+3.5

2.5+2.5+3+3+4+5+15+25+42.5

IPE 300-150

42.5+25+4+3.5+2.5+2.5

3+3+5+15

15+5+3+3

2.5+2.5+3.5+4+25+42.5

IPE 330-160

42.5+15+5+4+3.5+2.5+2.5

3+3+25

25+3+3

2.5+2.5+3.5+4+5+15+42.5

IPE 360-170

42.5+15+4+3.5+2.5+2.5

3+3+5+25

25+5+3+3

2.5+2.5+3.5+4+15+42.5

IPE 400-180

42.5+15+4+3.5

2.5+2.5+3+3+5+25

25+5+3+3+2.5+2.5

3.5+4+15+42.5

IPE 450-190

25+15+5+4+3+3+2.5+2.5

3.5+42.5

42.5+3.5

2.5+2.5+3+3+4+5+15+25

IPE 500-200

25+15+4+3+3+2.5+2.5

3.5+5+42.5

42.5+5+3.5

2.5+2.5+3+3+4+15+25

IPE 535-210

25+15+4+3+3

2.5+2.5+3.5+5+42.5

42.5+5+3.5+2.5+2.5

3+3+4+15+25

IPE 600-220

25+5+4+3+3+2.5+2.5

3.5+15+42.5

42.5+15+3.5

2.5+2.5+3+3+4+5+25

HE 206

25+15+4+3+2.5+2.5

3+3.5+5+42.5

42.5+5+3.5+3

2.5+2.5+3+4+15+25

HE 220

25+5+4+3+3+2.5+2.5

3.5+15+42.5

42.5+15+3.5

2.5+2.5+3+3+4+5+25

HE 226

25+5+4+3+2.5+2.5

3+3.5+15+42.5

42.5+15+3.5+3

2.5+2.5+3+4+5+25

HE 240

15+5+4+3+3+2.5+2.5

3.5+25+42.5

42.5+25+3.5

2.5+2.5+3+3+4+5+15

HE 248

15+4+3.5+3+3+2.5

2.5+5+25+42.5

42.5+25+5+2.5

2.5+3+3+3.5+4+15

HE 260

15+4+3.5+2.5

2.5+3+3+5+25+42.5

42.5+25+5+3+3+2.5

2.5+3.5+4+15

HE 268

5+4+3.5+3+3+2.5

2.5+15+25+42.5

42.5+25+15+2.5

2.5+3+3+3.5+4+5

HE 280

4+3+3+2.5+2.5

3.5+5+15+25+42.5

42.5+25+15+5+3.5

2.5+2.5+3+3+4

HE 288

3+3+2.5+2.5

3.5+4+5+15+25+42.5

42.5+25+15+5+4++3.5

2.5+2.5+3+3

HE 290

5+2.5+2.5

3+3+3.5+4+15+25+42.5

42.5+25+15+4+3.5+3+3

2.5+2.5+5

HE 300

2.5+2.5

3+3+4+5+15+25+42.5

42.5+25+15+5+4+3.5+3+3

2.5+2.5

HE 305

2.5

2.5+3+3+3.5+4+5+15+25+42.5

42.5+25+15+5+4+3.5+3+3+2.5

2.5

HE 310

2.5+2.5+3+3+3.5+4+5+15+25+42.5

42.5+25+15+5+4+3.5+3+3+2.5+2.5

Before installing read "SAFETY INFORMATION", Make sure trolley wheels are compabible with the

beam. Tapered wheels are for use only with "I" beams (IPN) ; flat tread wheels are for use only with "H" type beams (IPE).

Trolley wheels ride on the top of the lower flange of

the beam.

During assembly lubricate gears, nuts, capscrews,

and all machined threads with applicable lubricants. Use of antiseize compound and/or thread lubricant on capscrew and nut threaded areas prevents corrosion.

Adjustment Trolley

Refer.Dwg.D5230459

According to travelling beam used

The adjustment is realized with the distance washer :

2.5-3-3,5-4-5-15-25 and 42.5 mm thick (Rep. 23-26-27-28-35-36-43-52).

1. Stack un the washers as notified on the following sheet.

2. Position the tightening washers Rep. 31.

3. Tighten the nuts Rep. 51 at 55 mdaN.

Tightening washer Distance Trolley Distance Hoist Distance Trolley flange Distance Tightening washer + nut washer flange washer washer washer +nut

ADJUSTMENT TROLLEY LCA060S TO 250Q « LR »

WARNING

NOTICE

Rolling beam

Additionnal thickness

of distance washer

Thickness of

distance washer

Thickness of

distance washer

to make use adjustment

Additionnal thickness

of distance washer

to make use adjustment

IPN 360-143

35+15+10+6+5+3.5+3.5+3+2.5

0 0 2.5+3+3.5+5+6+10+15+35

IPN 400-155

35+15+10+5+3.5+3.5+3+2.5

6 6 2.5+3+3.5+3.5+5+10+15+35

IPN 450-170

35+15+10+3.5+3.5+3

2.5+5+6

6+5+2.5

3+3.5+3.5+10+15+35

IPN 500-180

35+10+5+3.5+3.5+3+2.5

6+15

15+6

2.5+3+3.5+3.5+5+10+35

IPN 550-200

35+6+5+3.5+3+2.5

3.5+10+15

15+10+3.5

2.5+3+3.5+5+6+35

IPN 600-215

35+3.5+3.5+3+2.5

5+6+10+15

15+10+6+5

2.5+3+3.5+3.5+35

IPE 300-150

35+15+10+6+5+3.5+3+2.5

3.5

2.5+3+3.5+5+6+10+15+35

IPE 330-160

35+15+10+6+3.5+3+2.5

3.5+5

5+3.5

2.5+3+3.5+6+10+15+35

IPE 360-170

35+15+10+3.5+3.5+3

2.5+5+6

6+5+2.5

3+3.5+3.5+10+15+35

IPE 400-180

35+10+6+5+3.5+3+2.5

3.5+15

15+3.5

2.5+3+3.5+5+6+10+35

IPE 450-190

35+10+6+3.5+3+2.5

3.5+5+15

15+5+3.5

2.5+3+3.5+6+10+35

IPE 500-200

35+6+5+3.5+3+2.5

3.5+10+15

15+10+3.5

2.5+3+3.5+5+6+35

IPE 535-210

35+5+3.5+3.5+3

2.5+6+10+15

15+10+6+2.5

3+3.5+3.5+5+35

IPE 600-220

15+10+6+5+3.5+3+2.5

3.5+35

25+3.5

2.5+3+3.5+5+6+10+15

HE 240

15+6+5+3.5+3+2.5

3.5+10+35

35+10+3.5

2.5+3+3.5+5+6+15

HE 248

15+6+3.5+3.5+3

2.5+5+10+35

35+10+5+2.5

3+3.5+3.5+6+15

HE 260

15+3.5+3.5+3

2.5+5+6+10+35

35+10+6+5+2.5

3+3.5+3.5+15

HE 268

6+5+3.5+3.5+3

2.5+10+15+35

35+15+10+2.5

3+3.5+3.5+5+6

HE 280

6+3.5+3+2.5

3.5+5+10+15+35

35+15+10+5+3.5

2.5+3+3.5+6

HE 288

6+5

2.5+3+3.5+3.5+10+15+35

35+15+10+3.5+3.5+3+2.5

5+6

HE 290

3.5+3.5+3

2.5+5+6+10+15+35

35+15+10+6+5+2.5

3+3.5+3.5

HE 300

2.5+3+3.5+3.5+6+10+15+35

35+15+10+6+3.5+3.5+2.5

HE 305

2.5

3+3.5+3.5+5+6+10+15+35

35+15+10+6+5+3.5+3.5+3

2.5

HE 310

2.5+3+3.5+3.5+5+6+10+15+35

35+15+10+6+5+3.5+3.5+3+2.5

Before installing read "SAFETY INFORMATION", Make sure trolley wheels are compabible with the

beam. Tapered wheels are for use only with "I" beams (IPN) ; flat tread wheels are for use only with "H" type beams (IPE).

Trolley wheels ride on the top of the lower flange of

the beam.

During assembly lubricate gears, nuts, capscrews,

and all machined threads with applicable lubricants. Use of antiseize compound and/or thread lubricant on capscrew and nut threaded areas prevents corrosion.

Adjustment Trolley

Refer.Dwg.D5440207

According to travelling beam used

The adjustment is realized with the distance washer :

2.5-3-3,5 - 5 - 6 - 10 - 15 and 35 mm thick (Rep. 23-26-27-28-35-36-43-52).

1. Stack un the washers as notified on the following sheet.

2. Position the tightening washers Rep. 31.

3. Tighten the nuts Rep. 51 at 110 mdaN.

Tightening washer Distance Trolley Distance Hoist Distance Trolley flange Distance Tightening washer + nut washer flange washer washer washer +nut

SPECIFICATIONS LC2A015S/030D

SPECIFICATIONS LCA030S/060D

 





* Not applicable for LCA---2LGU

SPECIFICATIONS LCA070D

SPECIFICATIONS LCA060S/080D/120D

SPECIFICATIONS LCA250Q

PNEUMATIC SCHEME (LC2A015S/LC2A030D)

PNEUMATIC SCHEME (LCA030S TO LCA250Q)

OPERATION

(Dwg.MHP1547)

The four most important aspects of hoist operation are:

1. Follow all safety instructions when operating the hoist.

2. Allow only people trained in safety and operation of

this product to operate the hoist.

3. Subject each hoist to a regular inspection and

maintenance program .

4. Be aware of the hoist capacity and weight of load at all

times.

Operators must be physically competent. Operators must have no health condition which might affect their ability to act, and they must have good hearing, vision and depth perception. The hoist operator must be carefully instructed in his or her duties and must understand the operation of the hoist, including a study of the manufacturer's literature. The operator must thoroughly understand proper methods of hitching loads and should have a good attitude regarding safety. It is the operator's responsibility to refuse to operate the hoist under unsafe conditions.

Initial Operating Checks

Hoists are tested for proper operation prior to leaving the factory. Before the hoist is placed in service the following initial operating checks should be performed.

1. After installation of trolley mounted hoists, check to ensure the hoist is centered below the trolley.

2. Check for air leaks in the supply hose and fittings to pendant, as well as from pendant to manifold.

3. When first running the hoist or trolley motors, some light oil should be injected into the inlet connection to allow good lubrication.

4. When first operating the hoist and trolley it is recommended that the motors be driven slowly in both directions for a few minutes.

5. Operate the trolley along the entire length of the beam.

6. Inspect hoist and trolley performance when raising, moving and lowering test loads. Hoist and trolley must operate smoothly and at rated specifications prior to being placed in service.

7. Check that trolley and hook movement is in the same direction as arrows and pendant control labels.

8. Raise and lower a light load to check operation of the hoist brake.

9. Check hoist operation by raising and lowering a load equal to the rated capacity of the hoist a few inches (cm) off the floor.

10. Check operation of limit devices.

11. Check to see that the hoist is directly over the load. Do not lift the load at an angle ("side pull" or "yard").

12. Check to see the hoist is securely connected to the overhead crane, monorail, trolley or supporting member.

13. Check to see that the load is securely inserted in the hook, and that the hook latch is engaged.

WARNING

• Allow only personnel trained in safety and operation

of this product to operate hoist and trolley.

• The hoist is not designed and not suitable for lifting,

lowering or moving people. Never lift loads over people.

WARNING

• The hook latch is intended to retain loose slings or

devices under slack conditions. Hook latches are not intended to be anti-fouling devices, so caution must be used to prevent the latch from supporting any of the load.

Pendant

The pendant is a remote control that allows the operator to control the positioning of a load. It will allow the operator to control hoist movements from a distance, thereby allowing exact positioning of a hook.. The four lever pendant controls both hook and trolley positions.

Emergency Stop

The Emergency Stop button, when activated, will immediately stop all operations of the hoist and trolley. The Emergency Stop button will remain depressed after activation. To reset four lever pendants Emergency Stop button twist (rotate) Emergency Stop button clockwise until button releases and spring returns to its original position. Depress "ON" button.

INSPECTION

WARNING

• All new, altered or modified equipment should be

inspected and tested by personnel instructed in safety, operation and maintenance of this equipment to ensure safe operation at rated specifications before placing equipment in service.

• Never use a hoist that inspection indicates is damaged.

Frequent and periodic inspections should be performed on equipment in regular service. Frequent inspections are visual examinations performed by operators or personnel trained in safety and operation of this equipment and include observations made during routine hoist operation. Periodic inspections are thorough inspections conducted by personnel trained in the safety, operation and maintenance of this equipment. The states inspection intervals depend upon the nature of the critical components of the equipment and the severity of usage. The inspection intervals recommended in this manual are based on intermittent operation of the hoist eight hours each day, five days per week, in an environment relatively free of dust, moisture and corrosive fumes. If the hoist is operated almost continuously or more than the eight hours each day, more frequent inspections will be required. Careful inspection on a regular basis will reveal potentially dangerous conditions while still in the early stages, allowing corrective action to be taken before the condition becomes dangerous. Deficiencies revealed through inspection, or noted during operation, must be reported to designated personnel instructed in safety, operation and maintenance of this equipment. A determination as to whether a condition constitutes a safety hazard must be made, and the correction of noted safety hazards accomplished and documented by written report before placing the equipment in service.

Records and Reports

Inspection records, listing all points requiring periodic inspection should be maintained for all load bearing equipment. Written reports, based on severity of service, should be made on the condition of critical parts as a method of documenting periodic inspections. These reports should be dated, signed by the person who performed the inspection, and kept on file where they are readily available for review.

Load Chain Reports

Records should be maintained documenting the condition of load chain removed from service as part of a long-range load chain inspection program. Accurate records will establish a relationship between visual observations noted during frequent inspections and the actual condition of the load chain as determined by periodic inspection methods.

Frequent Inspection

On hoists in continuous service, frequent inspections should be made by operators at the beginning of each shift. In addition, visual inspections should be conducted during regular service for any damage or evidence of malfunction.

1. OPERATION. Check for visual signs or abnormal noises (grinding, etc.) which could indicate a potential problem. Make sure all controls function properly and return to neutral when released. Check chain feed through the hoist and bottom block. If chain binds, jumps, is excessively noisy or "clicks," clean and lubricate the chain. If the problem persists, replace the chain. Do not operate the hoist until all problems have been corrected.

2. UPPER AND LOWER LIMIT DEVICE. Test operation with no load slowly in both extremes of travel. Upward travel must stop when the stop buffer on the bottom block hits hoist limit switch. Downward travel must stop when the stop buffer attached to the end of the unloaded load chain decreases and activates the limit switch.

3. HOOKS. Check for wear or damage, increased throat width, bent shank or twisting of hook. Replace hooks which exceed the throat opening discard width or which exceed a 10° twist. If the hook latch snaps past the tip of the hook, the hook is sprung and must be replaced. Check hook support bearings for lubrication or damage. Ensure that they swivel easily and smoothly.

4. HOOK LATCH. Make sure hook latch is present and

operating. Replace if necessary.

CAUTION

• Do not use hoist if hook latch is missing or damaged.

5. CONTROLS. During operation of the hoist, verify that

response to pendant is quick and smooth. See that the controls return to neutral when released. If hoist responds slowly or movement is unsatisfactory, do not operate the hoist until all problems have been corrected.

6. AIR SYSTEM. Visually inspect all connections, fittings,

hoses and components for indication of air leaks. Repair any air leaks found. Check and clean the filter.

7. LOAD CHAIN. Examine each of the links for bending,

cracks in weld areas or shoulders, traverse nicks and gouges, weld splatter, corrosion pits, striation (minute parallel lines) and chain wear, including bearing surfaces between chain links. Replace a chain that fails any of the inspections. Check chain lubrication and lubricate if necessary. Refer to "Load Chain" in the "LUBRICATION" section.

NOTICE

• The full extent of load chain wear cannot be

determined by visual inspection. At any indication of load chain wear, inspect the chain and chain wheel in accordance with instructions in "Periodic Inspection."

8. LOAD CHAIN REEVING. Ensure welds on standing

links are away from load sheave. Reinstall chain if necessary. Make sure chain is not capsized, twisted or kinked.

LC2A015S / LC2A030D :

Chain size 8x24 G8 (69089432)

Normal Length: 120 mm

Discard Length: 122 mm

LCA030S / LCA060D :

Chain size 13x36 G6 (69087432)

Normal Length: 180 mm

Discard Length: 183 mm

LCA035S / LCA070D :

Chain size 13x36 G8 (69054232)

Normal Length: 180 mm

Discard Length: 183 mm

LCA060S to LCA250Q :

Chain size 16 x 45 G8 (69087532)

Normal Length: 225 mm

Discard Length: 228 mm

Periodic Inspection

frequency of periodic inspection depends on severity of usage:

NORMAL HEAVY SEVERE

yearly semiannually quarterly

Disassembly may be required for HEAVY or SEVERE usage. Keep accumulative written records of periodic inspections to provide a basis for continuing evaluation. Inspect all the items in "Frequent Inspection." Also inspect the following:

1. FASTENERS. Check all rivets, split pins, capscrews and nuts. Replace if missing or tighten if loose.

2. ALL COMPONENTS. Inspect for wear, damage, distortion, deformations and cleanliness. If external evidence indicates the need, disassemble. Check gears, shafts, bearings, sheaves, chain guides, springs and covers. Replace worn or damaged parts. Clean, lubricate and reassemble.

3. HOOKS. Inspect hooks carefully for cracks using magnetic particle or other suitable non-destructive method. Inspect hook retaining parts. Tighten or repair if necessary.

4. LOAD CHAIN SPROCKET. Check for damage or excessivewear. Replace if necessary. Observe the action of the load chain feeding through the hoist. Do not operate a hoist unless the load chain feeds through the hoist and hook block smoothly and without audible clicking or other evidence of binding or malfunctioning.

5. MOTOR. If performance is poor, disassemble the motor and check for wear or damage to bearings and shafts. The parts should be cleaned, lubricated and reassembled. Replace worn or damaged parts.

6. BRAKE. Raise a load equal to the rated capacity of the hoist a few inches (cms) off the floor. Verify hoist holds the load without drift. If drift occurs, disassemble. Remove the brake discs as described in the "MAINTENANCE" section. Check and clean the brake parts each time the hoist is disassembled. Replace the brake discs if the grooves are no longer visible.

7. SUPPORTING STRUCTURE. Check for distortion, wear and continued ability to support a load.

8. TROLLEY (if equipped). Check that the trolley wheels track the beam properly and trolley is correctly adjusted in accordance with manufacturer's literature. Check that wheels and beam are not excessively worn and inspect side plates for spreading due to bending. Do not operate the hoist until the problem has been determined and corrected.

9. LABELS AND TAGS. Check for presence and legibility. Replace if necessary.

10. LOAD CHAIN END ANCHORS. Ensure both ends of the load chain are securely attached. Secure if loose, repair if damaged, replace if missing. Check chain stoppers are correctly installed and functional.

11. LOAD CHAIN. Measure the chain for stretching. Measure the load chain over the outside of five link sections all along the the chain, paying particular attention to the most frequently reeved links. When any five links in the working length reaches or exceeds the discard length, replace the entire chain. Always use genuine Ingersoll-Rand Material Handling replacement chain. Zinc plated load chain is standard on Liftchain hoists.

12. CHAIN CONTAINER. Check for damage or excessive wear and that chain container is securely attached to the hoist. Secure or replace if necessary.

13 LIMIT SWITCH. Check limit switches function

correctly.

Hoists Not in Regular Use

1. A hoist which has been idle for a period of one month or more, but less than one year, should be given an inspection conforming to the requirements of "Frequent Inspection" prior to being placed in service.

2. A hoist which has been idle for a period of more than one year should be given an inspection conforming to the requirements of "Periodic Inspection" prior to being placed in service.

3. Standby hoists should be inspected at least semiannually in accordance with the requirements of "Frequent Inspection." In abnormal operating conditions, hoists should be inspected at shorter intervals.

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