Ingersoll-Rand 84802, 84791, 84801, 84792 User Manual

OPERATOR’S MANUAL
SECTION M12 MANUAL 15
INCLUDING:ĂOPERATION,ĂINSTALLATIONĂ&ĂMAINTENANCE Released: 05-75
Revised: 09-01-00 Form: 717-2
“000–1” SERIES RIGHT–ANGLE GRINDER/SANDER
MODELS 8479–1–( ), 8479–2–( ), 8480–1–( ) AND 8480–2–( )
ARO is not responsible for customer modification of tools for applications on which ARO was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this tool in accordance with American National Standards Institute Safety Code for Portable Air Tools (ANSI B186.1).
For safety, top performance, and maximum durability of parts, operate this tool at 90 psig (6.2 bar/620 kPa) maximum air pressure at the inlet with 5/16” (8 mm) inside diameter air supply hose.
Always turn off the air supply and disconnect the air supply hose before installing, removing or adjusting any accessory on this tool, or before performing any maintenance on this tool.
Do not use damaged, frayed or deteriorated air hoses and fittings.
Be sure all hoses and fittings are the correct size and are tightly secured. See Dwg. TPD905–1 for a typical piping arrangement.
Always use clean, dry air at 90 (6.2 bar/ 620 kPa) psig maximum air pressure. Dust, corrosive fumes and/or excessive moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged label.

USING THE TOOL

Always wear eye protection when operating or performing maintenance on this tool.
Always wear hearing protection when operating this tool.
Keep hands, loose clothing and long hair away from rotating end of tool.
Anticipate and be alert for sudden changes in motion during start up and operation of any power tool.
Keep body stance balanced and firm. Do not overreach when operating this tool. High reaction torques can occur at or below the recommended air pressure.
Tool accessories may continue to rotate briefly after throttle is released.
Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable positions may be harmful to your hands and arms. Stop using any tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resuming use.
Use accessories recommended by ARO.
This tool is not designed for working in
explosive atmospheres.
This tool is not insulated against electric shock.
The use of other than genuine ARO replacement parts may result in safety hazards, decreased tool performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest ARO Authorized Servicenter.
For parts and service information, contact your local ARO distributor, or the Customer Service Dept. of the Ingersoll–Rand Distribution Center, White House, TN at PH: (615) 672–0321, FAX: (615) 672–0801.
ARO Tool Products Ingersoll–Rand Company
E2000 INGERSOLL–RAND COMPANY D PRINTED IN U.S.A.
M12
W ARNING LABEL IDENTIFICATION
15
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
WARNING
Always wear eye protection when operating or perform­ing maintenance on this tool.
WARNING
Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable po­sitions may be harmful to your hands and arms. Stop using any tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resum­ing use.
90 psig
(6.2bar/620kPa)
WARNING
Always wear hearing protection when operating this tool.
WARNING
Do not carry the tool by the hose.
Operate at 90 psig (6.2 bar/ 620 kPa) Maximum air pressure.
WARNING
Keep body stance balanced and firm. Do not overreach when operating this tool.

SANDER SPECIFIC WARNINGS

Use only a sanding pad, buffing wheel or polishing bonnet with these tools. Do not use any grinding wheel, bur or metal removing accessory other than a sanding pad with these tools. Never use an accessory having a maximum operating speed less than the free speed of the Sander in which it is being used.
These Sanders will operate at the free speed specified on the nameplate if the air supply line furnishes 90 psig (6.2 bar/620 kPa) air pressure at the tool. Operation at higher air pressure will result in excessive speed.
Do not operate this Sander away from the work surface.
Check for excessive speed and vibration before operating.
Do not use this tool if actual free speed exceeds the nameplate rpm.
Never exceed the rated rpm of tool.
Whenever the Angle Head is installed or
repositioned, the Throttle Lever must be
WARNING
Repeated prolonged operator exposure to
When using a pad having a shank, insert the
WARNING
Always turn off the air sup­ply and disconnect the air supply hose before install­ing, removing or adjusting any accessory on this tool, or before performing any maintenance on this tool.
WARNING
Do not use damaged, frayed or deteriorated air hoses and fittings.
WARNING
WARNING
Read the manual before operating this tool.
Operate at 90 psig/6.2 bar max.
PN 48176–1 LABEL (NON–EU MODELS)
This label must appear on the tool at all times. If it is lost or damaged, a replacement label is available at no cost.
positioned so that reaction torque will not tend to retain the throttle in the “ON” position.
vibrations which may be generated in the use of certain hand–held tools may produce Raynaud’s phenomenon, commonly referred to as Whitefinger disease. The phenomenon produces numbness and burning sensations in the hand and may cause circulation and nerve damage as well as tissue necrosis. Repetitive users of hand–held tool who experience vibrations should closely monitor duration of use and their physical condition.
shank to full depth in the collet. When using a pad on a threaded arbor, make certain the flange nut is tightened securely. Check the tightness of the collet nut or flange nut before operating a Sander to make certain it will not loosen during operation.
PN 49883 LABEL
(–EU MODELS)
2

LUBRICATION

M12 15
Where Used
Air Motor
‘‘O Rings & Lip Seals
Gears and Bearings 33153 5 lb. ‘‘EP” – NLGI
ARO Part # Description
29665 1 qt. Spindle Oil
36460 4 oz. Stringy
Lubricant
#1 Grease
Always use an air line lubricator with these tools. We recommend the following Filter–Lubricator–
Regulator Unit:
ARO Model C28231–810 After each 8 hours of tool operation – Fill lubricator
reservoir of recommended F.R.L. with spindle oil (29665). If an in line or air line lubricator is not used, apply several drops of spindle oil (29665) in air inlet.
After each 40 hours of tool operation – Flush tool with a solution of three (3) parts cleaning solvent to one (1) part spindle oil.
After each 160 hours of tool operation – Lubricate gearing of tool thru grease fitting with ARO 33153 grease or equivalent. Gearing should contain approximately 1/16 oz. (1.8 g) of grease. Pack bearings with NLGI #1 ‘‘EP grease (33153).
Do not mark any nonmetallic surface on this tool with customer identification codes. Such actions could affect tool performance.
MAIN LINES 3 TIMES AIR TOOL INLET SIZE
TO AIR SYSTEM
TO AIR TOOL
LUBRICATOR
REGULATOR
BRANCH LINE 2 TIMES AIR TOOL INLET SIZE
DRAIN REGULARLY
FILTER
COMPRESSOR
(Dwg. TPD905–1)
3
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