Ingersoll-Rand 636103 User Manual

OPERATOR’S

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

INCLUDE MANUAL: 636027 HYDRAULIC COUPLERS AND ADAPTERS (PN 97999Ć183)

MANUAL

636103

RELEASED: 8-7-85 REVISED: 11-20-00 (REV.

“DU-ALL”

LIGHT

CONTROL HANDLE

WEIGHT PIST

READ THIS MANUAL CAREFULL

OPERA

is the responsibility of the employer to place this information in the hands of the operator

WARNING

dle in place of the tube and nozzle assembly. Pressures develĆ oped are too great and may burst hose causing accidental injection.

Whip Hose must not be used on this control hanĆ

SER

VICE KITS

TING OR SER

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

• 71139 for repair of control handle.

OPERATION

There are no complicated adjustments and it is easy to clean and serĆ vice. It uses line pressure for normal lubrication, but for tough fittings, operator merely squeezes (14) handle several times until fitting opens. A maximum of 10,000 p.s.i. (689 bar) can be reached by squeezing the (14) handle several times. When removing the control handle from a grease fitting, do not pull the hydraulic coupler straight off of the fitting. Move the control handle so that the 636028 hydraulic coupler is at an angle of 30_ to 45_ from the centerline of the fitting. Doing this will ease the removal of the coupler.

OL GRIP

Y BEFORE INST

VICING THIS EQUIPMENT

. Keep for future reference.

ALLING,

636103

MAXIMUM INLET PRESSURE 7500 P.S.I. (517 BAR)

ARNING: HIGH PRESSURE DEVICE

IMPROPER

THE POSSIBILITY OF INJECTION INTO THE FLESH IS A POTENTIAL HAZARD.

NEVER ALLOW ANY P

AN INJECTION INJUR

QUALIFIED PHYSICIAN FOR IMMEDIATE TREATMENT OF SUCH INJURIES.

INGERSOLL-RAND COMPANY

P.O. BOX 151 D ONE ARO CENTER D BRYAN,OHIO 43506Ć0151

(419) 636-4242 D F

USAGE OF EQUIPMENT COULD RESUL

ART OF THE HUMAN BODY TO COME IN FRONT OF OR IN

DIRECT CONTACT WITH THE MATERIAL OUTLET.

Y CAN BE SERIOUS! IF INJECTION SHOULD OCCUR, CONT

AX (419) 633-1674

E2000 D PRINTED IN U.S.A.

T IN SERIOUS INJUR

ACT A

SECTION 1

If little or no lubricant can be obtained from the control handle: A. Check air line connection to pump to make certain there is air presĆ

sure to the pump.

B. Check lubricant container to make certain lubricant is not exĆ

hausted.

C. If above conditions are okay and no lubricant can be obtained from the

control handle, clean the filter in the bottom of the control handle.

1. Disconnect or shut off the air supply to the pump.

2. Pull (14) handle on the control handle to relieve pressure in the line from pump to the control handle.

3. Remove control handle from swivel slowly. If filter is plugged, there can still be some pressure retained in the line. Remove the control handle slowly to allow pressure to bleed off slowly so that no injury can be caused by grease injection.

Filter (disc type or screen type)

Direction of lubricant flow.

4. Remove (16) adapter from control handle.

5. Remove (18) spring and (17) filter. a. Clean exterior of filter in a solvent with a brush to remove most of

the foreign material and lubricant from the outside of the filter.

b. Blow air through the filter in the oposite direction of lubricant flow.

CAUTION: Be sure to wear eye protection, goggles or glasses when doing this.

c. Repeat directions a" and b" until filter is clean.

6. If filter is damaged, replace it. (Deformed discs on old style filter or

broken screen on new style filter which would allow dirt to pass on thru the filter).

7. Reassemble control handle and then assemble to swivel.

SECTION 2

If lubricant leaks excessively around top of (5) piston: A. Replace the two (26) packings. Also replace (5) piston if it is badly

scored on area that packing seals.

1. Follow instruction 1,2 and 3 as described in Section 1.

2. Remove the (1) nut and (2) pin that holds the two (28) links to the (27) head. This will allow the (14) handle to be moved out of the way from the (5) piston.

3. Place the flats of the (15) body in a vice.

SECTION 3

If control handle will not develop additional pressure: A. If dirt got by the (17) filter in the bottom of the control handle, the (9)

outlet check may be fouled or the (19) balls in the (15) body may be fouled.

1. Follow instruction 1,2 and 3 as described in Section 1.

2. Remove (8) valve body from (10) body.

3. Remove (11) retainer, (12) spring and (13) ball.

4. Clean ball seat of (10) body and (13) ball.

5. Examine ball seat of (10) body and (13) ball for nicks or score marks. Replace damaged parts.

SECTION 4

If 636028 Hydraulic Coupler locks onto the grease fitting and cannot be removed: A. Unscrew the (6) needle one to two turns. This will relieve the grease

pressure out of the bleed hole beside the (6) needle.

4. Use an end wrench or crescent wrench on the flats of the (27) head and remove the head from the (15) body.

5. Remove (25) spring and (23) spring from the (27) head.

6. Remove the (5) piston by pulling it out of the top of the (27) head.

7. Remove the (25) washer and two (26) packings from the (27) head.

8. Install two new (26) packings and (25) washer in the (27) head.

9. Reassemble the control handle in the reverse sequence of disasĆ sembly steps 6, 5, 4.

6. Remove (27) head from (15) body.

7. Remove (22) valve seat, two (19) balls, two (20) ball stops and (21) spring from (15) body.

8. Clean ball seat in (15) body, ball seat in (22) valve seat and two (19) balls.

9. Examine ball seats and balls for nicks or score marks. Replace damaged parts.

10. Reassemble in the reverse sequence steps 8,7,6,5,3,2. See drawĆ ing of control handle for correct placement of parts.

B. Remove control handle from the grease fitting and retighten the (6)

needle.

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