Ingersoll-Rand 61H User Manual

Air Grinders and Die Grinders

61H Series

Parts Information

16573263

Edition 2

February 2014

Save These Instructions

2 16573263_ed2

G61H Series Air Grinder/Die Grinder - Exploded View

CAUTION: PRESS THIS PIN

IN OR OUT THIS SIDE.

THIS END OF BEARING

MARKED WITH RED STAIN.

F

LUSH

GROU

ND

END

OF

BEA

R

IN

G

30

29

26

28

27

25

23

24

22

21

22

20

17

16

15

14

13

11

9

3

3A

12

10

2

8

7

6

5

4

32

31

33

39

1

12

19

18

31

32

38

40

35

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34

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49

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53

1-1/4

61

H

120G4

61H150G4

61H120L6

61

H

150L6

61H

1

20

H

63

61H120

H

64

61

H

150H63

(Dwg. TPA1222 -2)

61H Series Air Grinder/Die Grinder - Parts List

Item Part Description Part Number

1 Throttle Handle Assembly

2 Throttle Plunger Bushing AG210-91

3 Oil Chamber Plug D92-227

3A Washer R3-92A

4 Inlet Bushing 434-565

5 Air Strainer Screen 61H-61

6 Throttle Valve Spring DG230-51

7 Throttle Valve DG230-302

8 Throttle Valve Seat DG230-303

9 Throttle Plunger Assembly 61H-A152

10 Throttle Plunger Stop 8SL-259

11 Throttle Lever Pin 502B-120

12 Rear End Plate Retaining Screw (2) 61H-669

13 Throttle Lever Assembly 61H-A400

14 Throttle Lever Lock Kit 61H-K402

15 Lever Lock Pin 61H-120

16 Lever Lock Spring 61H-405

17 Controller Assembly

• 18 Rear End Plate Assembly 61H-A12

19 Wiper Plate Alignment Pin R100BRC0-667A

20 Rear Rotor Bearing Washer R43F-278

21 Cylinder Assembly 61H-A3

22 Cylinder Dowel Pin (2) JC3350-538

23 Rotor 61H-53

• 24 Vane Packet (set of 4 Vanes) 61H-42-4

25 Front End Plate Assembly 61H-A11

26 Front End Plate Seal AF120-294

27 Rotor Spacer Assembly 61H-A65

28 Seal Cup Assembly 61H-A32

• 29 Front Rotor Bearing 61H-24

30 Motor Clamp Washer (2) 61H-207

31 Bearing Nut Assembly (2) 61H-A85

32 Bearing Nut Retainer R4800-119

33 Arbor Housing

* Not Illustrated

• To keep downtime to a minimum, it is deirable to have on hand certain parts. We recommend that you stock one (pair or set) of each part
indicated by a bullet (•) for every four tools in service.
**This Wheel End Bearing Cap can be used with Type 1 wheels for internal grinding only, in accordance with ANSI B186.1 “Safety Code for
Portable Air Tools”.

for 61H120 models ending
in -EU

for all other 61H120 models 61H120-A160

for 61H150 models ending
in -EU

for all other 61H150 models 61H150-A160

for 61H120 61H120-A424

for 61H150 61H150-A424

for models ending in G4-EU 61H-A40-EU-G4

for models ending in L6-EU 61H-A40-EU-L6

for models ending in H63-EU 61H-A40-EU-H63

for all other models 61H-A40

61H120-EU-A160

61H150-EU-A160

16573263_ed2 3

Item Part Description Part Number

* Warning Label (included with

61H-A40)

* Warning Label (for all models end-

ing in -EU)

34 Exhaust Deector 61H-23

35 Rear Deector Seal AF160-291Z

36 Front Deector Seal M0V010AA-379

37 Deector Retaining Ring 61H-203

38 Seal Cup Assembly 61H-A32

39 Arbor Coupling 61H-304

40 Rear Arbor Bearing WFS182-22

41 Arbor Assembly

42 Seal Cup Assembly 61H-A32

• 43 Wheel End Bearing 61H-33

44 Bearing Clamp Washer 61H-207

45 Dust Washer 61H-35

** 46Wheel End Bearing Cap (for Model

47 Wheel Guard

48 Inner Wheel Flange

49 Inner Wheel Flange Key

50 Inner Wheel Flange Retainer

51 Outer Wheel Flange

52 Wheel Flange Nut (for Model

53 Cone Wheel Adapter (for Model

for 61H120G4, 61H150G4,
61H120L6 or 61H150L6

for 61H120H63, 61H120H64
or 61H150H63

61H120G4, 61H120L6, 61H150G4 or
61H150L6)

for Model 61H120H63 or
61H150H63 (3” diameter)

for Model 61H120H64 (4”
diameter)

(for Model 61H120H63, 61H120H64 or
61H150H63)

(for Model 61H120H63, 61H120H64 or
61H150H63)

(for Model 61H120H63, 61H120H64 or
61H150H63)

for Model 61H120H64 61H-16-4H6

for Model 61H120H63 and
61H150H63

61H120H63, 61H120H64 or
61H150H63)

61H120L6 or 61H150L6)

WARNING-4-99

WARNING-4-99

61H-A4-L6

61H-A4-H6

61H-K19

61H-931A

61H-941

61H-86-4H6

61H-70

61H-119

DEG31-16

23-697

DG220-104-L6