InFocus EC 10SB SL User Manual

INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS FOR AIR COMPRESSOR
EC 10SB (SL) EC 12
MODEL
EC 10SB(SL) EC 12
WARNING
Improper and unsafe use of this compressor can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual before operating the compressor. Please keep this manual available for others before they use the compressor.
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— CONTENTS —
Page
IMPORTANT INFORMATION ...............................2
MEANINGS OF SIGNAL WORDS ........................ 2
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE COMPRESSOR ........3
REPLACEMENT PARTS ........................................5
GROUNDING INSTRUCTIONS ............................5
EXTENSION CORD ............................................... 6
Page
OPERATION AND MAINTENANCE
NAME OF PARTS ..................................................7
SPECIFICATIONS ..................................................8
ACCESSORY .........................................................8
APPLICATIONS ..................................................... 8
PRIOR TO OPERATION ......................................... 8
TRANSPORT .........................................................9
OPERATION ..........................................................9
MAINTENANCE ..................................................10
SERVICE AND REPAIRS ..................................... 11
PARTS LIST .........................................................12
IMPORTANT INFORMATION
Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this compressor.
Most accidents that result from compressor operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the compressor and in this Instruction Manual.
Never use this compressor in a manner that has not been specifically recommended by HITACHI, unless you first confirm that the planned use will be safe for you and others.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may
cause machine damage.
NOTE emphasizes essential information.
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SAFETY
IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE COMPRESSOR
WARNING:
Death or serious bodily injury could result from improper or unsafe use of compressor. To avoid these risks, follow these basic safety instructions:
READ ALL INSTRUCTIONS
1. NEVER TOUCH MOVING PARTS.
Never place your hands, fingers or other body parts near the compressor’s moving parts. Never insert your fingers or other objects into the housing's ventilator. Such an action invites the danger of injuries or electric shocks.
2. NEVER OPERATE WITHOUT ALL GUARDS IN PLACE.
Never operate this compressor without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety features, be sure to replace the guard or safety features before resuming operation of the compressor.
3. ALWAYS WEAR PROTECTION.
Risk of injury. Always wear ANSI Z87.1 safety glasses or equivalent eye protection. Compressed air must never be aimed at anyone or any part of the body.Use ear protection as air flow noise is loud when draining.
4. PROTECT YOURSELF AGAINST ELECTRIC SHOCK.
Prevent body contact with grounded surfaces such as pipes, radiators, ranges and refrigeration enclosures. This compressor must be properly grounded. Never operate the compressor in damp or wet locations. To reduce risk of electric shock, do not remove cover.
5. DISCONNECT THE COMPRESSOR.
Always disconnect the compressor from the power source and remove the compressed air from the air tank before servicing, inspecting, maintaining, cleaning, replacing or checking any parts.
9. CONSIDER WORK AREA ENVIRONMENT.
Risk of electric shock. Don’t expose compressor to rain. Don’t use compressor in damp or wet locations. Keep work area well lit and well ventilated. Risk of fire or explosion. Do not carry and operate the compressor or any other electrical device near the spray area. Don’t use compressor in the presence of flammable liquids or gases. Compressor produces sparks during operation. Never use compressor in sites containing lacquer, paint, benzine, thinner, gasoline, gases, adhesive agents, and other materials which are combustible or explosive.
10. KEEP CHILDREN AWAY.
Do not let visitors contact compressor extension cord. All visitors should be kept safely away from work area.
11. DRESS PROPERLY.
Do not wear loose clothing or jewelry. They can be caught in moving parts. Wear protective hair covering to contain long hair.
12. DON’T ABUSE CORD.
Never yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges.
.
13. MAINTAIN COMPRESSOR WITH CARE.
Follow instructions for lubricating. Inspect cords periodically and if damaged, have repaired by authorized service center. Inspect extension cords periodically and replace if damaged.
6. AVOID UNINTENTIONAL STARTING.
Do not carry the compressor while it is connected to its power source or when the air tank is filled with compressed air. Be sure the knob of the pressure switch in the “OFF” position before connecting the compressor to its power source.
7. STORE COMPRESSOR PROPERLY.
When not in use, the compressor should be stored in indoor dry place. Keep out of reach of children. Lock­out the storage area.
8. KEEP WORK AREA CLEAN.
Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, furniture, etc.
14. OUTDOOR USE EXTENSION CORDS.
When compressor in used outdoors, use only extension cords intended for use outdoors and so marked.
15. STAY ALERT.
Watch what you are doing. Use common sense. Do not operate compressor when you are tired. Compressor should never be used by you if you are under the influence of alcohol, drugs or medication that makes you drowsy.
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16. CHECK DAMAGED PARTS AND AIR LEAK.
Before further use of the compressor, a guard or other part is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, air leak, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this Instruction Manual. Have defective pressure switches replaced by authorized service center. Do not use compressor if switch does not move it on and off.
17. NEVER USE COMPRESSOR FOR APPLICATIONS OTHER THAN THOSE SPECIFIED.
Never use compressor for applications other than those specified in the Instruction Manual.
24. USE ONLY GENUINE HITACHI REPLACEMENT PARTS.
Replacement parts not manufactured by Hitachi may void your warranty and can lead to malfunction and resulting injuries. Genuine Hitachi parts are available from your dealer.
25. DO NOT MODIFY THE COMPRESSOR.
Do not modify the compressor. Always contact the Hitachi authorized service center any repairs. Unauthorized modification may not only impair the compressor performance but may also result in accident or injury to repair personnel who do not have the required knowledge and technical expertise to perform the repair operations correctly.
26. PUSH THE KNOB OF THE PRESSURE SWITCH TO OFF WHEN THE COMPRESSOR IS NOT USED.
When the compressor is not used, push the knob of the pressure switch OFF, disconnect it from the power source and open the drain cock to discharge the compressed air from the air tank.
18. HANDLE COMPRESSOR CORRECTLY.
Operate the compressor according to the instructions provided herein. Never allow the compressor to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
19. KEEP ALL SCREWS, BOLTS AND COVERS TIGHTLY IN PLACE.
Keep all screws, bolts, and covers tightly mounted. Check their conditions periodically.
20. KEEP MOTOR AIR VENT CLEAN.
The motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.
21. OPERATE COMPRESSOR AT THE RATED VOLTAGE.
Operate the compressor at voltages specified on their nameplates. If using the compressor at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and burn out the motor.
22. NEVER USE A COMPRESSOR WHICH IS DEFECTIVE OR OPERATING ABNORMALLY.
If the compressor appears to be operating unusually, making strange noises or vibration, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.
23. DO NOT WIPE PLASTIC PARTS WITH SOLVENT.
Solvents such as gasoline, thinner, benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.
27. NEVER TOUCH HOT SURFACE.
To reduce the risk of burns, do not touch tubes, heads, cylinder and motors.
28. DO NOT DIRECT AIR STREAM AT BODY.
Risk of injury, do not direct air stream at persons or animals. Never use compressed air for breathing or respirators.
29. DRAIN TANK.
Risk of bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. Drain tank daily or after 4 hours of use. To drain tank open valve slowly and tilt compressor to empty accumulated water.
30. DO NOT STOP COMPRESSOR BY PULLING OUT THE PLUG.
This could result in damage to the unit. Use the “ON/OFF” knob of pressure switch.
31. MAKE SURE THE COMPRESSOR OUTLET PRESSURE IS SET LOWER THAN THE MAXIMUM OPERATING PRESSURE OF THE TOOL.
Too much air pressure causes a hazardous risk of bursting. Check the manufacturer's maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.
32. DO NOT ATTEMPT TO OPERATE THIS COMPRESSOR WITHOUT FIRST ADDING OIL TO THE CRANKCASE. (only for EC12)
The compressor is shipped without oil in the crankcase. Serious damage can result from even limited operation unless filled with oil and broken in correctly. Make sure to closely follow initial prior to operation procedures.
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33. THE SAFETY VALVE MUST WORK PROPERLY.
Risk of bursting. Before starting the compressor pull the ring on the safety valve to make sure the valve moves freely. If the safety valve does not work properly, over-pressurization may occur, causing air tank rupture or an explosion.
REPLACEMENT PARTS
When servicing use only identical replacement parts. Repairs should be conducted only by a Hitachi authorized service center.
GROUNDING INSTRUCTIONS
This compressor should be grounded while in use to protect the operator from electric shock. The compressor is equipped with a three-conductor cord and three-prong grounding type plug to fit the proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect the green (or green and yellow) wire to a live terminal.
We recommend that you never disassemble the compressor or try to do any rewiring in the electrical system. Any repairs should be performed only by HITACHI Service Centers or other qualified service organizations. Should you be determined to make a repair yourself, remember that the green colored wire is the “grounding” wire. Never connect this green wire to a “live” terminal. If you replace the plug on the power cord, be sure to connect the green wire only to the grounding (longest) prong on a 3-prong plug. If in doubt, call a qualified electrician and have the receptacle checked for ground.
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EXTENSION CORD
Use only three-wire extension cords that have three-prong grounding-type plugs and three-pole receptacles that accept the compressor’s plug. Replace or repair damaged cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table shows the correct size to use depending on cord length and name plate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
MINIMUM GAGE FOR CORD SETS
Total Length of Cord in Feet (Meter)
0 – 25 26 – 50 51 – 100 101 – 150
(0 – 7.6) (7.9 – 15.2) (15.5 – 30.5) (30.8 – 45.7)
Ampere Rating Wire guage size AWG(mm2)
More Not More Than Than
0 – 6 18 (1.0) 16 (1.5) 16 (1.5) 14 (2.0) 6 – 10 18 (1.0) 16 (1.5) 14 (2.0) 12 (3.5) 10 – 12 16 (1.5) 16 (1.5) 14 (2.0) 12 (3.5) 12 – 16 14 (2.0) 12 (3.5) Not Recommended
WARNING: Avoid electrical shock hazard. Never use this compressor with a damaged or frayed electrical cord or
extension cord. Inspect all electrical cords regularly. Never use in or near water or in any environment where electric shock is possible.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS OF THIS TOOL!
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