InFocus CJ 14DL User Manual

Model Cordless Jig Saw Modèle Scie sauteuse sans fil Modelo Sierra de calar a batería
CJ 14DL • CJ 18DL
CJ 18DL
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily
injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort ou de sérieuses blessures corporelles! Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit. Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar en lesiones de gravedad o la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe ser guardado en un lugar seguro.
English
IMPORTANT SAFETY INFORMATION ................ 3
MEANINGS OF SIGNAL WORDS ........................ 3
SAFETY ...................................................................... 3
GENERAL SAFETY RULES ................................... 3
SPECIFIC SAFETY RULES AND
SYMBOLS ....................................................... 5
IMPORTANT SAFETY INSTRUCTIONS
FOR BATTERY CHARGER ............................. 6
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
BATTERY CHARGER ...................................... 7
CAUTION ON LITHIUM-ION BATTERY ............... 7
FUNCTIONAL DESCRIPTION .................................... 9
NAME OF PARTS .................................................. 9
SPECIFICATIONS ................................................ 10
ASSEMBLY AND OPERATION ............................... 11
CONTENTS
Page
APPLICATIONS ................................................... 11
REMOVAL AND INSTALLATION METHOD OF
BATTERY ...................................................... 11
CHARGING METHOD ......................................... 11
PRIOR TO OPERATION ....................................... 13
CUTTING ............................................................. 15
CONNECTING WITH CLEANER ......................... 17
CONCERNING CUTTING OF STAINLESS
STEEL PLATES ............................................. 17
SELECTION OF BLADES ..................................... 17
HOUSING THE ALLEN WRENCH ....................... 17
MAINTENANCE AND INSPECTION ....................... 19
ACCESSORIES ......................................................... 20
STANDARD ACCESSORIES ............................... 20
OPTIONAL ACCESSORIES ................................. 20
PARTS LIST .............................................................. 59
Page
Français
INFORMATIONS IMPORTANTES DE
SÉCURITÉ ..................................................... 21
SIGNIFICATION DES MOTS
D’AVERTISSEMENT .................................... 21
SECURITE ................................................................ 21
REGLES GENERALE DE SECURITE ................... 21
REGLES DE SECURITE SPECIFIQUES
ET SYMBOLES ............................................. 23
CONSIGNES DE SÉCURITÉ IMPORTANTES
POUR LE CHARGEUR DE BATTERIE .......... 24
CONSIGNES DE SÉCURITÉ IMPORTANTES
POUR L’UTILISATION DE LA BATTERIE
ET DU CHARGEUR DE BATTERIE .............. 25
PRÉCAUTIONS RELATIVES A LA BATTERIE
AU LITHIUM ION ......................................... 26
DESCRIPTION FONCTIONNELLE ........................... 27
NOM DES PARTIES ............................................ 27
SPECIFICATIONS ................................................ 28
TABLE DES MATIERES
Page
Español
INFORMACIÓN IMPORTANTE SOBRE
SEGURIDAD ................................................. 40
SIGNIFICADO DE LAS PALABRAS DE
SEÑALIZACIÓN ............................................ 40
SEGURIDAD ............................................................. 40
NORMAS GENERALES DE SEGURIDAD........... 40
NORMAS Y SÍMBOLOS ESPECÍFICOS
DE SEGURIDAD ........................................... 42
INSTRUCCIONES IMPORTANTES DE
SEGURIDAD PARA EL CARGADOR
DE BATERÍAS ............................................... 43
INSTRUCCIONES IMPORTANTES DE
SEGURIDAD PARA LA BATERÍA Y EL
CARGADOR DE BATERÍAS ......................... 44
ADVERTENCIA DE LA BATERÍA DE LITIO ......... 45
DESCRIPCIÓN FUNCIONAL .................................... 46
NOMENCLATURA ............................................... 46
ESPECIFICACIONES ............................................ 47
Página
ÍNDICE
Page
ASSEMBLAGE ET FONCTIONNEMENT ................ 29
UTILISATIONS .................................................... 29
MÉTHODE DE RETRAIT ET D’INSTALLATION
DE LA BATTERIE .......................................... 29
MÉTHODE DE RECHARGE ................................. 29
AVANT L’UTILISATION ...................................... 31
COUPE ................................................................. 33
RACCORDEMENT AU NETTOYEUR .................. 35
AU SUJET DU DECOUPAGE DE PLAQUES
EN ACIER INOXYDABLE ............................. 36
CHOIX DES LAMES ............................................ 36
RANGEMENT DE LA CLÉ ALLEN ....................... 36
ENTRETIEN ET INSPECTION .................................. 38
ACCESSOIRES ......................................................... 39
ACCESSOIRES STANDARD ............................... 39
ACCESSOIRES SUR OPTION ............................. 39
LISTE DES PIECES ................................................... 59
MONTAJE Y OPERACIÓN ...................................... 48
APLICACIONES ................................................... 48
MÉTODO DE EXTRACCIÓN E INSTALACIÓN
DE LA BATERÍA ............................................ 48
MÉTODO DE CARGA .......................................... 48
ANTES DE LA OPERACIÓN ................................ 50
CORTAR ............................................................... 52
CONEXION CON EL LIMPIADOR ....................... 54
SOBRE EL CORTE DE CHAPAS DE ACERO
INOXIDABLE ................................................ 54
SELECCION DE LAS CUCHILLAS ...................... 55
ALOJAMIENTO DE LA LLAVE ALLEN ............... 55
MANTENIMIENTO E INSPECCIÓN ........................ 57
ACCESORIOS ........................................................... 58
ACCESORIOS ESTÁNDAR ................................. 58
ACCESORIOS OPCIONALES .............................. 58
LISTA DE PIEZAS .................................................... 59
Página
English
IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury. CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate
injury, or may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL SAFETY RULES
WARNING: Read all instructions
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Work area safety a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust of fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
3) Personal safety a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
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b) Use safety equipment. Always wear eye
protection.
Safety equipment such as dust mask, non­skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch
is in the off position before plugging in.
Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
4) Power tool use and care a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from intended could result in a hazardous situation.
5) Battery tool use and care a) Ensure the switch is in the off position before
inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
c) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk of injury and fire.
d) When battery pack is not in use, keep it away
from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
e) Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
6) Service a) Have your power tool serviced by a qualified
repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
–WARNING–
To reduce the risk of injury, user must read instruction manual.
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WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints,
Crystalline silica from bricks and cement and other masonry products, and
Arsenic and chromium from chemically-treated
lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Don’t use tool for purpose not intended —for example— don’t use circular saw for cutting tree limbs or logs.
7. NEVER use a power tool for applications other
than those specified. NEVER use a power tool for applications other than
those specified in the Instruction Manual.
8. Handle tool correctly. Operate the tool according to the instructions provided herein. Do not drop or throw the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
9. Keep all screws, bolts and covers tightly in place. Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.
10. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.
SPECIFIC SAFETY RULES AND SYMBOLS
11. Blades and accessories must be securely mounted to the tool.
1. Hold power tool by insulated gripping surfaces
when performing an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
2. Use clamps or another practical way to secure and
support the workpiece to a stable platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
3. ALWAYS wear ear protectors when using the tool
for extended periods.
Prolonged exposure to high intensity noise can cause hearing loss.
Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.
12. Keep motor air vent clean. The tool’s motor air vent must be kept clean so that air can freely flow at all times. Check for dust
build-up frequently.
13. NEVER use a tool which is defective or operating
abnormally.
If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.
14. NEVER leave tool running unattended. Turn power
off.
4. NEVER touch moving parts. NEVER place your hands, fingers or
other body parts near the tool’s moving parts.
Don’t leave tool until it comes to a complete stop.
15. Carefully handle power tools. Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.
16. Do not wipe plastic parts with solvent. Solvents such as gasoline, thinner benzine, carbon
5. NEVER operate without all guards in place. NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to
tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.
17. ALWAYS wear eye protection that meets the
replace the guard or safety feature before resuming operation of the tool.
6. Use right tool. Don’t force small tool or attachment to do the job of a heavy-duty tool.
requirement of the latest revision of ANSI Standard Z87.1.
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18. ALWAYS wear a mask or respirator to protect yourself from dust or potentially harmful particles generated during operation.
19. ALWAYS firmly grip the handle while operating.
20. ALWAYS be careful with buried object such as an underground wiring. Touching these active wiring or electric cable with this tool, you may receive an electric shock. Confirm if there are any buried object such as electric cable within the wall, floor or ceiling where you are going to operate here after.
21. Definitions for symbols used on this tool
V ............... volts
.............. direct current
---
Hz ............. hertz
A ............... amperes
no ............ no load speed
---/min ...... revolutions or reciprocation per minute
IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGER
WARNING:
Death or serious bodily injury could result from improper or unsafe use of battery chargers. To avoid these risks, follow these basic safety instructions:
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
AC Input Rating Amperes* AWG Size of Cord
Equal to or but less Length of Cord, Feet (Meter)
greater than than 25 (7.5) 50 (15) 100 (30) 150 (45)
02 1818 18 16 23 1818 16 14 34 1818 16 14
READ ALL INSTRUCTIONS
1. This manual contains important safety and operating instructions for battery charger Model UC18YRL and UC18YFL.
2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
3. To reduce risk of injury, charge HITACHI rechargeable battery type EB7, EB9, EB12, EB14, EB18, BCL14, BCL18 and EBM18 series. Other type of batteries may burst causing personal injury and damage.
4. Do not expose battery charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
6. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting battery charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used make sure: a. That blades of extension cord are the same
number, size, and shape as those of plug on battery charger:
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere
rating of battery charger as specified in Table 1.
Table 1
* If the input rating of a battery charger is given in
watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating–for example:
9. Do not operate battery charger with damaged cord or plug-replace them immediately.
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1,250 watts 125 volts
= 10 amperes
10. Do not operate battery charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
11. Do not disassemble battery charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.
English
IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND BATTERY CHARGER
You must charge the battery before you can use the power tool. Before using the model UC18YRL or UC18YFL battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual. REMEMBER: USE ONLY HITACHI BATTERY TYPES EB7 SERIES, EB9 SERIES, EB12 SERIES, EB14 SERIES, EB18 SERIES, BCL14 SERIES, BCL18 SERIES AND EBM18 SERIES. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING:
Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:
1. NEVER disassemble the battery.
2. NEVER incinerate the battery, even if it is damaged or is completely worn out. The battery can explode in a fire.
3. NEVER short-circuit the battery.
4. NEVER insert any objects into the battery charger’s air vents. Electric shock or damage to the battery charger may result.
5. NEVER charge outdoors. Keep the battery away from direct sunlight and use only where there is low humidity and good ventilation.
6. NEVER charge when the temperature is below 32°F (0°C) or above 104°F (40°C).
7. NEVER connect two battery chargers together.
8. NEVER insert foreign objects into the hole for the battery or the battery charger.
9. NEVER use a booster transformer when charging.
10. NEVER use an engine generator or DC power to charge.
11. NEVER store the battery or battery charger in places where the temperature may reach or exceed 104°F (40°C).
12.
ALWAYS
operate charger on standard household electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger.
13.
ALWAYS
wait at least 15 minutes between charges to avoid overheating the charger.
14.
ALWAYS
disconnect the power cord from its receptacle when the charger is not in use.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.
1. When the battery power remaining runs out, the motor stops. In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the battery power may stop. In this case, stop using the battery and let the battery cool. After that, you can use it again.
Furthermore, please heed the following warning and caution.
WARNING
In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the battery.
During work make sure that swarf and dust do not fall on the battery.
Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
Do not store an unused battery in a location exposed to swarf and dust.
Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car cigarette lighter sockets.
6. Do not use the battery for a purpose other than those specified.
7. If the battery charging fails to complete even when a specified recharging time has elapsed, immediately stop further recharging.
8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
9. Keep away from fire immediately when leakage or foul odor are detected.
10. Do not use in a location where strong static electricity generates.
11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way
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appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.
CAUTION
1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately. If left untreated, the liquid may cause eye­problems.
2. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately. There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the first time, do not use and return it to your supplier or vendor.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
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FUNCTIONAL DESCRIPTION
NOTE:
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.
NAME OF PARTS
1. Cordless Jig Saw (CJ14DL / CJ18DL)
Switch
Lock off button
Battery
Te rminal hole
Latch
LED light
Nameplate
(BCL1430)
Lever
Blade
Te rminal hole
Battery
Base
Change knob
Guide roller
Te rminal hole
Latch
Latch
Nameplate
(EBM1830) (BCL1815)
Fig. 1
Nameplate
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2. Battery Charger (UC18YRL, UC18YFL)
Overheat lamp (green)
Charge status lamp (red)
Battery installation hole
Caution plate
Body
Nameplate
Fig. 2
SPECIFICATIONS
Model CJ14DL CJ18DL Motor DC motor No-Load Speed 0-2,400/min Capacity Wood 5-5/16" (135mm)
Stroke 1" (26mm) Min. cutting radius 1" (25mm)
Model BCL1430 EBM1830 BCL1815
Battery
Type Lithium – ion battery Voltage DC 14.4V DC 18V Capacity 3 Ah 1.5 Ah
Weight 5.1 lbs (2.3 kg) 5.3 lbs (2.4 kg) 4.8 lbs (2.2 kg)
Mind steel 3/8" (10mm)
2. Battery Charger
Model UC18YRL, UC18YFL
Input power source Single phase: AC120V 60Hz
Charging time Approx. 20 min. .............. BCL1815
(At a temperature of 68°F (20°C)) Approx. 45 min. .............. BCL1430, EBM1830
Charging voltage DC 7.2 – 18V Charging current DC 3.5A
Weight 1.3 lbs. (0.6 kg)
NOTE: The charging time may vary according to ambient temperature and power source voltage.
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ASSEMBLY AND OPERATION
English
APPLICATIONS
Cutting various lumber and pocket cutting
Cutting mild steel plate, aluminum plate, and copper plate
Cutting plastics, such as phenol resin and vinyl chloride
Cutting thin and soft construction materials
Cutting stainless steel plate (With No. 97 blade)
REMOVAL AND INSTALLATION METHOD OF BATTERY
How to install the battery. Align the battery with the groove in tool handle and slip it into place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you. (Fig. 3)
How to remove the battery. Withdraw battery from the tool handle while pressing the latches (2 pcs.) on the sides of the battery. (Fig. 3)
Handle
Insert
Push
1. Insert the plug of battery charger into the receptacle. When the plug of battery charger has been inserted into the receptacle, the charge status lamp will blink in red. (At 1-second intervals)
WARNING:
Do not use the electrical cord if damaged. Have it repaired immediately.
2. Insert the battery to the battery charger. Insert the battery into the battery charger as shown in Fig. 4. Make sure it contacts the bottom of the battery charger.
Battery
Charge status lamp (red)
Overheat lamp (green)
Pull out
Fig. 3
CHARGING METHOD
NOTE:
Before plugging into the receptacle, make sure the following points.
The power source voltage is stated on the nameplate.
The cord is not damaged.
WARNING: Do not charge at voltage higher than indicated on the nameplate. If charged at voltage higher than indicated on the nameplate, the charger will burn out.
Latch
Rechargeable battery
Fig. 4
3. Charging
When the battery is connected to the battery charger, charging will commence and the pilot lamp will light in red. (See Table 2)
NOTE:
If the pilot lamp flickers in red, pull out the plug from the receptacle and check if the battery is properly mounted.
When the battery is fully charged, the pilot lamp will blink in red slowly. (At 1-second intervals) (See Table 2)
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Charge status lamp (RED)
Before charging
While charging
Charging complete
Blinks (RED)
Lights (RED)
Blinks (RED)
Table 2
Indications of the pilot lamp
Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)
Lights continuously
Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)
Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds)
Lights continuously
Overheat lamp
Charging impossible
Overheat standby
Flickers (RED)
Lights (GREEN)
(GREEN)
NOTE: When standby for cooling battery, UC18YRL
cools the overheated battery by cooling fan.
Regarding the temperature of the rechargeable battery. The temperatures for rechargeable batteries are as shown in the table below, and batteries that
have become hot should be cooled for a while before being recharged.
Table 3
Rechargeable Temperatures at which the batteries battery can be recharged
BCL1815, BCL1430, EBM1830
4. Disconnect battery charger from the receptacle.
32°F — 122°F (0°C — 50°C)
CAUTION: Do not pull the plug out of the receptacle by pulling on the cord.
Make sure to grasp the plug when removing from receptacle to avoid damaging cord.
5. Remove the battery from the battery charger. Supporting the battery charger with hand, pull out the battery from the battery charger.
Malfunction in the battery or the charger
Battery overheated. Unable to charge (Charging will commence when battery cools).
intermittently for 5 seconds, check that the hole for connecting the battery is not obstructed. Remove any obstructions. If no obstructions are found, the battery or charger may be malfunctioned. Return both to your place of purchase. If the charge time lamp does not light when the power cord is connected to the receptacle, disconnect the power cord, and check that the battery is attached correctly. The battery retains heat when used or left for prolonged periods in direct sunlight. In this state, the charge time lamp flashes red, and the battery cannot be charged immediately. Leave the battery inserted in the charger, and charging will commence when the battery cools down. If the lamp goes out while charging, disconnect the power cord, and leave for 3 to 5 minutes before reconnecting. If the problem persists, call for repairs. Leave 5 minutes between charging batteries as the charger may overheat leading to malfunction. The battery life is finished if it can only be used for short periods even when fully charged. Purchase a new battery. Continuing to use a depleted battery may cause the charger to malfunction.
CAUTION:
Repair is required if the receptacle is not secured properly or the power cord does not stay in the receptacle. Consult your electrician. Using the charger in this condition may lead to fire.
If the charge status lamp is blinking orange rapidly (in 0.2 second intervals) and the buzzer sounds
12
NOTE:
Charging times may be longer depending on the surrounding temperature and battery conditions.
Charge time lamp indications are only a guide, and may vary depending on the surrounding temperature and battery conditions.
Remove the battery from the charger when not in use.
English
How to make the batteries perform longer.
Recharge the batteries before they become completely exhausted. When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.
Avoid recharging at high temperatures. A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.
PRIOR TO OPERATION
1. Power switch Ensure that the switch is in the OFF position.
2. Confirming condition of the environment: Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions.
3. Dust produced in operation The dust produced in normal operation may affect the operator’s health. Either of following way is recommended.
a) Wear a dust mask b) Use external dust collection equipment
(1) Open the lever up to the stop. (Fig. 6-arrow I) (2) Remove fitted blade. (3) Insert new blade up to the stop in the blade holder.
(Fig. 6-arrow II)
(4) Close the lever. (Fig. 6-arrow III)
Blade
Blade holder
Lever
Fig. 6
NOTE:
Confirm the protrusions of blade inserted to the blade holder surely. (Fig. 7)
Confirm the blade located between the groove of roller. (Fig. 8)
Blade
Blade holder
When using the external dust collection equipment, connect the adapter with the hose from external dust collection equipment. (Fig. 5)
Notch
Hook
Cleaner
Base
Rear
Dust
hole
collector
Adapter
Fig. 5
4. Changing blades
CAUTION: Be sure to switch power OFF and disconnect the
battery from the body when changing blades.
Do not open the lever when plunger is moving.
Blade
Roller
Fig. 8
Fig. 7
Blade
Roller
13
English
5. Switch operation (1) Lock-off button (Fig. 9)
The jig saw is equipped with a lock-off button. To activate the trigger lock, move the button to the lock position. Move the button to the free position to operate the tool.
CAUTION: Always lock the switch when carrying or storing the tool eliminate unintentional starting.
Lock off button
Lock
Free
Fig. 9
(2) Trigger switch (Fig. 10)
This jig saw is equipped with a variable speed controlled trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The blade plunger stroke rate can be adjusted from the minimum to maximum nameplate stroke rate by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed.
Switch
orbital operation to increase work efficiency. To cut the material accurately, decrease the orbital operation.
Change knob
Fig. 11
7. Cutting stainless steel plates This Jig Saw can cut stainless steel plates by using No. 97 blade. Carefully read “Concerning cutting of stainless steel plates” for proper operation.
8. Splinter guard Using the splinter guard when cutting wood materials will reduce splintering of cut surfaces. Insert the splinter guard in the space on the base, and push it completely. (See Fig. 12)
Splinter guard
Insert
Base
9. Chip cover Chip cover prevents chips from flying off and
Fig. 10
improves the efficiency of dust collector. Insert the chip cover between the base and lever, and push with a slight pressure until it catches in
6. Adjusting the orbital operation (1) This Jig Saw employs orbital operation which
moves the blade back and forth, as well as up and down. Set the change knob shown in Fig. 11 to
place. (Fig. 13) When removing chip cover, hold both sides of knob and slightly open until it can be removed from the Jig Saw. (Fig. 14)
“0” to eliminate the orbital operation (the blade moves only up and down). The orbital operation can be selected in 4 steps from “0” to “III”.
(2) For the hard material, such as a steel plate, etc.,
NOTE:
There is a possibility that chip cover is frosted when cutting the metal.
decrease the orbital operation. For the soft material, such as lumber, plastic, etc., increase the
14
Fig. 12
Chip cover
Lever
Insert
Fig. 13
Base
English
At low speed do not cut a wood with a thickness of more than 3/8” (10 mm) or metal with a thickness of more than 1/32” (1 mm).
1. Rectilinear cutting When cutting on a straight line, first draw a marking gauge line and advance the saw along that line. Using the guide (sold separately) will make it possible to cut accurately on a straight line.
(1) Loosen the base bolt by allen wrench attached on
base. (Fig. 15)
(2) Move the base fully forward (Fig. 16), and tighten
the base bolt again.
(3) Attach the guide by passing it through the
attachment hole on the base and tighten the M5 bolt. (Fig. 17)
(4) Set the orbital position to “0”.
Open
Open
Chip cover
Fig. 14
10. Sub base (Sold separately) Using the sub base (made from steel) will reduce abrasion of aluminium base especially in cutting metals. Using the sub base (made from resin) will reduce scratching of cut surface. Attach the sub base to the bottom surface of base by attached 4 screws.
11. Lighting up the lamp To turn on the lamp, pull the trigger. Release the trigger to turn off.
CAUTION: Do not look in the light or see the source of light directly.
CUTTING
CAUTION:
on lithium-ion battery To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of protection function. In this case, release the switch of tool and eliminate the causes of overloading.
CAUTION:
In order to prevent blade dislodging, damage or excessive wear on the Plunger, please make sure to have surface of the base plate attached to the work piece while sawing.
NOTE:
To ensure accurate cutting when using the Guide (Fig. 17), always set the orbital position to “0”.
Base
Base bolt
Allen wrench
Fig. 15
Base
Forward
Fig. 16
15
English
M5 bolt
Attachment hole
2. Sawing curved lines When sawing a small circular arc, reduce the feeding speed of the machine. If the machine is fed too fast, it could cause the blade to break.
3. Cutting a circle or a circular arc The guide also will be helpful for circular cutting. After attaching the guide by same way noted as above, drive the nail or screw into the material through the hole on the guide, then use it for an axis when cutting. (Fig. 18)
NOTE:
Circular cutting must be done with the blade approximately vertical to the bottom surface of the base.
Guide
Fig. 17
Fig. 19
6. Angular cutting The base can be swiveled to both sides by up to 45° for angular cutting. (Fig. 20)
(1) Loosen the base bolt by allen wrench attached on
base and move the base fully forward. (Fig. 15,
16)
(2) Align the scale (from 0 degrees to 45 degrees by 15-
degree increments) of the semi-circular part of the base with the [
] mark on the gear cover. (Fig. 21) (3) Tighten the M5 bolt again. (Fig. 15) (4) Set the orbital position to “0”.
NOTE:
Angular cutting can not be done when adopting chip cover or dust collector.
Nail or screw
Guide hole
Guide
Fig. 18
4. Cutting metallic materials (1) Set the orbital position to “0” or “I”. (2) Cut the material at medium speed. (3) Always use an appropriate cutting fluid (spindle
oil, soapy water, etc.). When a liquid cutting fluid is not available, apply grease to the back surface of the material to be cut.
5. Pocket cutting (1) In lumber
Aligning the blade direction with the grain of the wood, cut step by step until a window hole is cut in the center of the lumber. (Fig. 19)
(2) In other materials
When cutting a window hole in materials other than lumber, initially bore a hole with a drill or similar tool from which to start cutting.
16
Fig. 20
Semi­circular part
Fig. 21
Base
-mark
Scale
English
CONNECTING WITH CLEANER
By connecting with cleaner (sold separately) through dust collector (sold separately) and adapter (sold separately), most of dust can be collected. (1) Remove the allen wrench from the base. (2) Move the base fully forward. (Fig. 15, 16) (3) Attach the chip cover.
When cutting stainless steel plates, adjust the unit as described below:
1. Adjust the speed
Blade
No. 97
(4) Connect the dust collector with adapter. (Fig. 22) (5) Connect the adapter with the nose of cleaner. (Fig.
22)
(6) Insert dust collector into the rear hole of the base
until the hook catches in the notch. (Fig. 23)
(7) Press the hook to remove the dust collector.
NOTE:
Wear the dust mask additionally, if available.
NOTE:
The higher the speed is, the quicker the material is cut. But the service life of the blade will be reduced in this case. When the speed is too low, cutting will take longer, although the service life will be prolonged. Make adjustments as desired.
2. Set the orbital position to “0”
NOTE:
When cutting use cutting fluid (oil base cutting fluid) to prolong the blade’s service life.
Adapter
Nose
Cleaner
SELECTION OF BLADES
Accessory blades To ensure maximum operating efficiency and results, it is very important to select the appropriate blade best suited to the type and thickness of the material to be cut. Three types of blades are provided as standard accessories. The blade number is engraved in the vicinity of the mounting portion of each blade. Select appropriate blades by referring to Table 4.
Chip cover
Base
Dust collector
Fig. 22
Notch
Hook
Nose
HOUSING THE ALLEN WRENCH
It is possible to house the allen wrench on the base.
Base
Rear hole
Dust collector
Adapter
(See Fig. 24)
Fig. 23
Thickness of material
1/16” – 5/32”
(1.5 – 2.5 mm)
Speed
Middle speed
Allen wrench
CONCERNING CUTTING OF STAINLESS STEEL PLATES
CAUTION:
In order to prevent blade dislodging, damage or
Base
excessive wear on the Plunger, please make sure to have surface of the base plate attached to the work piece while sawing.
Fig. 24
17
English
65) –
2-9/16 –
3/16 –
5)
5/32
2.5)
– (1.5
1/16
19/32
15)
63/64(25)
19/32
15)
63/64
25)
25)
63/64
3/4
40) (10
20)
55) (5
30) (3
1-3/16 1/8
6) 1/8(3) (2
15/64 Below 5/64
(3
1/8
No. 21 No. 22 No. 41 No. 97
1-9/16 3/8 –
2-5/32 3/16 –
Thickness of material: inch (mm)
Below 3/16
30) 3/8 (10) (5
1-3/16
2-5/32 Below 3/8
No. 11 No. 12 No. 15 No. 16
(Super Long)
(Long)
Below Below 3/8
No. 1 No. 1
(5
(10 – 55) 3/4(20) (10
3/16
5-5/16 (135)
4-1/8 (105)
12) 1/8(3) 3/16(5)
15/32 Below Below
(3
1/8
up to up to
Height Height
19/32 Below 3/16
15) 1/4(6) (5
)
3/4 Below 3/16
20) 1/4(6) (5
– (5
3/16
63/64(25
3/4 3/16
20) (5
40) (5
1-1/2 3/16
55) (3
30) (3
1-3/16 1/8 –
3/4 Below 3/16 –
Below 3/16
3/16–1-3/16
2-5/32 1/8
25) (10
63/64 3/8
20) 3/16(5) (5
63/64 1/8
25) (3
25) (5
63/64 3/16
55) (3
30) 3/8(10) (5
2-5/32 1/8
(5
(10
3/8
1-1/2 –
2-5/32 1/8 –
63/64 3/8 –
2-5/32 1/8 –
3/8
40) –
55) (3 –
25) (10 –
55) (3 –
(10
63/64 Below 1/8 –
1/8
25) 1/4(6) (3 –
(3
1/4(6)
Below
Blade
Material
quality
General lumber
Plywood
Material
Table 4 List of appropriate blades
18
to be cut
Lumber
Mild steel plate
Stainless steel
plate
Aluminium
copper, brass
Iron plate
Nonferrous
Aluminium sash
Phenol resin,
melamin resin, etc.
Vinyl chloride,
metal
acryl resin, etc.
Foamed polyethyl-
ene, foamed styrol
Card board,
corrugated paper
Plastics
Hardboard
Fiberboard
Pulp
The minimum cutting radius of No. 1 (Long), No. 1 ( Super Long), No. 21, No. 22 and No. 41 blades is 3-15/16" (100 mm).
NOTE:
MAINTENANCE AND INSPECTION
English
WARNING:
1. Inspecting the blade Continued use of a dull or damaged blade will result in reduced cutting efficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.
2. Check the Screws Loose screws are dangerous. Regularly inspect them and make sure they are tight.
CAUTION: Using this power tool with loosened screws is extremely dangerous.
3. Maintenance of the motor The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.
4. Check for Dust Dust may be removed with a soft cloth or a cloth dampened with soapy water. Do not use bleach, chlorine, gasoline or thinner,
for they may damage the plastics.
5. Disposal of the exhausted battery
WARNING:
Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of it’s useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.
Be sure to turned off the switch and pull out the battery.
8. Service parts list A: Item No. B: Code No. C: No. Used D: Remarks
CAUTION: Repair, modification and inspection of Hitachi
Power Tools must be carried out by a Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.
MODIFICATIONS:
Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e. code numbers and/ or design) may be changed without prior notice.
6. Storage Storing in a place below 104°F (40°C) and out of the reach of children.
7. Service and repairs All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a HITACHI AUTHORIZED SERVICE CENTER, ONLY.
19
English
ACCESSORIES
WARNING: Never use any accessories other than those mentioned below. The use of any accessories other than those mentioned below or attachments not intended for use such as cup wheel, cut-off wheel or saw blade is dangerous and may cause personal injury or property damage.
NOTE:
Accessories are subject to change without any obligation on the part of the HITACHI.
STANDARD ACCESSORIES
No. 41 Blade (Code No. 879357) .................................................................................... 1
Allen wrench (Code No. 944458) ................................................................................... 1
CJ14DL CJ18DL (with
3.0Ah
battery)
CJ18DL (with
1.5Ah
battery)
CJ14DL CJ18DL (NN)
Splinter guard (Code No. 321590) ................................................................................. 1
Chip cover (Code No. 328352) ....................................................................................... 1
Battery charger (UC18YRL) ............................................................................................ 1
Battery ............................................................................................................................. 1
BCL1430: CJ14DL
䡬 䡬 䡬 䡬 䡬 䡬 䡬
Without battery, battery charger and plastic case
EBM1830: CJ18DL
Plastic Case ..................................................................................................................... 1
No. 41 Blade (Code No. 879357) .................................................................................... 1
Allen wrench (Code No. 944458) ................................................................................... 1
Splinter guard (Code No. 321590) ................................................................................. 1
Chip cover (Code No. 328352) ....................................................................................... 1
Battery charger (UC18YFL) ............................................................................................ 1
Battery (BCL1815) ........................................................................................................... 1
Plastic Case ..................................................................................................................... 1
OPTIONAL ACCESSORIES.....sold separately
No. 1 Blade (Long) (Code No. 879227)
No. 1 Blade (Super Long) (Code No. 321878)
No. 11 Blade (Code No. 963390)
No. 12 Blade (Code No. 963391)
No. 15 Blade (Code No. 963392)
No. 16 Blade (Code No. 963393)
No. 21 Blade (Code No. 963394)
No. 22 Blade (Code No. 963395)
No. 97 Blade (Code No. 963400)
Guide (Code No. 879391)
Sub base (Steel) (Code No. 321994)
Sub base (Resin) (Code No. 321995)
Special screw (Code No. 321996) (For installation of the sub base)
Dust collection adapter (Code No. 321591)
NOTE:
Specifications are subject to change without any obligation on the part of the HITACHI.
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