ModelCordless Jig Saw
ModèleScie sauteuse sans fil
ModeloSierra de calar a batería
CJ 14DL • CJ 18DL
CJ 18DL
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily
injury!
This manual contains important information about product safety. Please read and
understand this manual BEFORE operating the power tool. Please keep this manual
available for other users and owners before they use the power tool.
This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la
mort ou de sérieuses blessures corporelles!
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce
produit. Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil
motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs et propriétaires
avant qu’ils utilisent l’outil motorisé. Ce mode d’emploi doit être conservé dans un
endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede
resultar en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual
para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este
manual debe ser guardado en un lugar seguro.
English
IMPORTANT SAFETY INFORMATION ................ 3
MEANINGS OF SIGNAL WORDS ........................ 3
LISTA DE PIEZAS .................................................... 59
Página
English
IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual
before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic
safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation
before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the
power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate
injury, or may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL SAFETY RULES
WARNING:
Read all instructions
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1)Work area safety
a)Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b)Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite
the dust of fumes.
c)Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2)Electrical safety
a)Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b)Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if
your body is earthed or grounded.
c)Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the
risk of electric shock.
d)Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool.
Keep cord away from heat, oil, sharp edges
or moving parts.
Damaged or entangled cords increase the risk
of electric shock.
e)When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
3)Personal safety
a)Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating
power tools may result in serious personal
injury.
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b)Use safety equipment. Always wear eye
protection.
Safety equipment such as dust mask, nonskid safety shoes, hard hat, or hearing
protection used for appropriate conditions
will reduce personal injuries.
c)Avoid accidental starting. Ensure the switch
is in the off position before plugging in.
Carrying power tools with your finger on the
switch or plugging in power tools that have
the switch on invites accidents.
d)Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating
part of the power tool may result in personal
injury.
e)Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool
in unexpected situations.
f)Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and
gloves away from moving parts.
Loose clothes, jewellery or long hair can be
caught in moving parts.
g)If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of these devices can reduce dust-related
hazards.
4)Power tool use and care
a)Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was designed.
b)Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c)Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
d)Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e)Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly
maintained power tools.
f)Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g)Use the power tool, accessories and tool bits
etc., in accordance with these instructions
and in the manner intended for the particular
type of power tool, taking into account the
working conditions and the work to be
performed.
Use of the power tool for operations different
from intended could result in a hazardous
situation.
5)Battery tool use and care
a)Ensure the switch is in the off position before
inserting battery pack.
Inserting the battery pack into power tools
that have the switch on invites accidents.
b)Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of
battery pack may create a risk of fire when
used with another battery pack.
c)Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a
risk of injury and fire.
d)When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small
metal objects that can make a connection
from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
e)Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
6)Service
a)Have your power tool serviced by a qualified
repair person using only identical
replacement parts.
This will ensure that the safety of the power
tool is maintained.
–WARNING–
To reduce the risk of injury, user must read
instruction manual.
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WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
●
Lead from lead-based paints,
●
Crystalline silica from bricks and cement and other
masonry products, and
●
Arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
Don’t use tool for purpose not intended —for
example— don’t use circular saw for cutting tree
limbs or logs.
7.NEVER use a power tool for applications other
than those specified.
NEVER use a power tool for applications other than
those specified in the Instruction Manual.
8.Handle tool correctly.
Operate the tool according to the instructions
provided herein. Do not drop or throw the tool.
NEVER allow the tool to be operated by children,
individuals unfamiliar with its operation or
unauthorized personnel.
9.Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted.
Check their condition periodically.
10. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to
electric shock. Such tools should not be used until
repaired.
SPECIFIC SAFETY RULES AND SYMBOLS
11. Blades and accessories must be securely mounted
to the tool.
1.Hold power tool by insulated gripping surfaces
when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal
parts of the tool “live” and shock the operator.
2.Use clamps or another practical way to secure and
support the workpiece to a stable platform.
Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
3.ALWAYS wear ear protectors when using the tool
for extended periods.
Prolonged exposure to high intensity
noise can cause hearing loss.
Prevent potential injuries to yourself or others.
Blades, cutting implements and accessories which
have been mounted to the tool should be secure
and tight.
12. Keep motor air vent clean.
The tool’s motor air vent must be kept clean so
that air can freely flow at all times. Check for dust
build-up frequently.
13. NEVER use a tool which is defective or operating
abnormally.
If the tool appears to be operating unusually,
making strange noises, or otherwise appears
defective, stop using it immediately and arrange
for repairs by a Hitachi authorized service center.
14. NEVER leave tool running unattended. Turn power
off.
4.NEVER touch moving parts.
NEVER place your hands, fingers or
other body parts near the tool’s moving
parts.
Don’t leave tool until it comes to a complete stop.
15. Carefully handle power tools.
Should a power tool be dropped or struck against
hard materials inadvertently, it may be deformed,
cracked, or damaged.
16. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon
5.NEVER operate without all guards in place.NEVER operate this tool without all guards or
safety features in place and in proper working
order. If maintenance or servicing requires the
removal of a guard or safety feature, be sure to
tetrachloride, and alcohol may damage and crack
plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly
dampened with soapy water and dry thoroughly.
17. ALWAYS wear eye protection that meets the
replace the guard or safety feature before resuming
operation of the tool.
6.Use right tool.
Don’t force small tool or attachment to do the job
of a heavy-duty tool.
requirement of the latest revision of
ANSI Standard Z87.1.
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18. ALWAYS wear a mask or respirator to protect
yourself from dust or potentially harmful particles
generated during operation.
19. ALWAYS firmly grip the handle while operating.
20. ALWAYS be careful with buried object such as an
underground wiring.
Touching these active wiring or electric cable with
this tool, you may receive an electric shock.
Confirm if there are any buried object such as
electric cable within the wall, floor or ceiling where
you are going to operate here after.
21. Definitions for symbols used on this tool
V ............... volts
—
.............. direct current
---
Hz ............. hertz
A ............... amperes
no ............ no load speed
---/min ...... revolutions or reciprocation per minute
IMPORTANT SAFETY INSTRUCTIONS FOR
BATTERY CHARGER
WARNING:
Death or serious bodily injury could result from
improper or unsafe use of battery chargers. To avoid
these risks, follow these basic safety instructions:
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
AC Input Rating Amperes*AWG Size of Cord
Equal to orbut lessLength of Cord, Feet (Meter)
greater thanthan25 (7.5)50 (15)100 (30)150 (45)
0218181816
2318181614
3418181614
READ ALL INSTRUCTIONS
1.This manual contains important safety and
operating instructions for battery charger Model
UC18YRL and UC18YFL.
2.Before using battery charger, read all instructions
and cautionary markings on (1) battery charger,
(2) battery, and (3) product using battery.
3.To reduce risk of injury, charge HITACHI
rechargeable battery type EB7, EB9, EB12, EB14,
EB18, BCL14, BCL18 and EBM18 series. Other type
of batteries may burst causing personal injury and
damage.
4.Do not expose battery charger to rain or snow.
5.Use of an attachment not recommended or sold
by the battery charger manufacturer may result in
a risk of fire, electric shock, or injury to persons.
6.To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting battery charger.
7.Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected
to damage or stress.
8.An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a.That blades of extension cord are the same
number, size, and shape as those of plug on
battery charger:
b.That extension cord is properly wired and in
good electrical condition; and
c.That wire size is large enough for AC ampere
rating of battery charger as specified in
Table 1.
Table 1
*If the input rating of a battery charger is given in
watts rather than in amperes, the corresponding
ampere rating is to be determined by dividing the
wattage rating by the voltage rating–for example:
9.Do not operate battery charger with damaged cord
or plug-replace them immediately.
6
1,250 watts
125 volts
= 10 amperes
10. Do not operate battery charger if it has received a
sharp blow, been dropped, or otherwise damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble battery charger; take it to a
qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk
of electric shock or fire.
12. To reduce risk of electric shock, unplug charger
from receptacle before attempting any
maintenance or cleaning. Removing the battery
will not reduce this risk.
English
IMPORTANT SAFETY INSTRUCTIONS FOR
USE OF THE BATTERY AND BATTERY
CHARGER
You must charge the battery before you can use the
power tool. Before using the model
UC18YRL or UC18YFL battery charger, be sure to read
all instructions and cautionary statements on it, the
battery and in this manual.
REMEMBER: USE ONLY HITACHI BATTERY TYPES EB7
SERIES, EB9 SERIES, EB12 SERIES, EB14 SERIES, EB18
SERIES, BCL14 SERIES, BCL18 SERIES AND EBM18
SERIES. OTHER TYPES OF BATTERIES MAY BURST
AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING:
Improper use of the battery or
battery charger can lead to serious
injury. To avoid these injuries:
1. NEVERdisassemble the battery.
2. NEVERincinerate the battery, even if it is
damaged or is completely worn out. The
battery can explode in a fire.
3. NEVERshort-circuit the battery.
4. NEVERinsert any objects into the battery
charger’s air vents. Electric shock or
damage to the battery charger may
result.
5. NEVERcharge outdoors. Keep the battery away
from direct sunlight and use only where
there is low humidity and good
ventilation.
6. NEVERcharge when the temperature is below
32°F (0°C) or above 104°F (40°C).
7. NEVERconnect two battery chargers together.
8. NEVERinsert foreign objects into the hole for
the battery or the battery charger.
9. NEVERuse a booster transformer when
charging.
10. NEVERuse an engine generator or DC power to
charge.
11. NEVERstore the battery or battery charger in
places where the temperature may reach
or exceed 104°F (40°C).
12.
ALWAYS
operate charger on standard household
electrical power (120 volts). Using the
charger on any other voltage may
overheat and damage the charger.
13.
ALWAYS
wait at least 15 minutes between
charges to avoid overheating the
charger.
14.
ALWAYS
disconnect the power cord from its
receptacle when the charger is not in
use.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips
with the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor
may stop. This is not the trouble but the result of
protection function.
1.When the battery power remaining runs out, the
motor stops.
In such case, charge it up immediately.
2.If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3.If the battery is overheated under overload work,
the battery power may stop.
In this case, stop using the battery and let the
battery cool. After that, you can use it again.
Furthermore, please heed the following warning and
caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1.Make sure that swarf and dust do not collect on
the battery.
䡬
During work make sure that swarf and dust do not
fall on the battery.
䡬
Make sure that any swarf and dust falling on the
power tool during work do not collect on the
battery.
䡬
Do not store an unused battery in a location
exposed to swarf and dust.
䡬
Before storing a battery, remove any swarf and
dust that may adhere to it and do not store it
together with metal parts (screws, nails, etc.).
2.Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or
subject the battery to severe physical shock.
3.Do not use an apparently damaged or deformed
battery.
4.Do not use the battery in reverse polarity.
5.Do not connect directly to an electrical outlets or
car cigarette lighter sockets.
6.Do not use the battery for a purpose other than
those specified.
7.If the battery charging fails to complete even when
a specified recharging time has elapsed,
immediately stop further recharging.
8.Do not put or subject the battery to high
temperatures or high pressure such as into a
microwave oven, dryer, or high pressure container.
9.Keep away from fire immediately when leakage
or foul odor are detected.
10. Do not use in a location where strong static
electricity generates.
11. If there is battery leakage, foul odor, heat
generated, discolored or deformed, or in any way
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appears abnormal during use, recharging or
storage, immediately remove it from the
equipment or battery charger, and stop use.
CAUTION
1.If liquid leaking from the battery gets into your
eyes, do not rub your eyes and wash them well
with fresh clean water such as tap water and
contact a doctor immediately.
If left untreated, the liquid may cause eyeproblems.
2.If liquid leaks onto your skin or clothes, wash well
with clean water such as tap water immediately.
There is a possibility that this can cause skin
irritation.
3.If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return
it to your supplier or vendor.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
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FUNCTIONAL DESCRIPTION
NOTE:
The information contained in this Instruction Manual is designed to assist you in the safe operation and
maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety
instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your
own power tool.
NAME OF PARTS
1.Cordless Jig Saw (CJ14DL / CJ18DL)
Switch
Lock off button
䡬
Battery
Te rminal hole
Latch
LED light
Nameplate
(BCL1430)
Lever
Blade
Te rminal hole
Battery
Base
Change knob
Guide roller
Te rminal hole
Latch
Latch
Nameplate
(EBM1830)(BCL1815)
Fig. 1
Nameplate
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2.Battery Charger (UC18YRL, UC18YFL)
Overheat lamp (green)
Charge status lamp (red)
Battery installation hole
Caution plate
Body
Nameplate
Fig. 2
SPECIFICATIONS
ModelCJ14DLCJ18DL
MotorDC motor
No-Load Speed0-2,400/min
CapacityWood 5-5/16" (135mm)
Stroke1" (26mm)
Min. cutting radius1" (25mm)
ModelBCL1430EBM1830BCL1815
Battery
TypeLithium – ion battery
VoltageDC 14.4VDC 18V
Capacity3 Ah1.5 Ah
Weight5.1 lbs (2.3 kg)5.3 lbs (2.4 kg)4.8 lbs (2.2 kg)
Mind steel 3/8" (10mm)
2.Battery Charger
ModelUC18YRL, UC18YFL
Input power sourceSingle phase: AC120V 60Hz
Charging timeApprox. 20 min. .............. BCL1815
(At a temperature of 68°F (20°C))Approx. 45 min. .............. BCL1430, EBM1830
NOTE: The charging time may vary according to ambient temperature and power source voltage.
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ASSEMBLY AND OPERATION
English
APPLICATIONS
䡬
Cutting various lumber and pocket cutting
䡬
Cutting mild steel plate, aluminum plate, and
copper plate
䡬
Cutting plastics, such as phenol resin and vinyl
chloride
䡬
Cutting thin and soft construction materials
䡬
Cutting stainless steel plate (With No. 97 blade)
REMOVAL AND INSTALLATION METHOD
OF BATTERY
䡬
How to install the battery.
Align the battery with the groove in tool handle
and slip it into place.
Always insert it all the way until it locks in place
with a little click. If not, it may accidentally fall out
of the tool, causing injury to you or someone
around you. (Fig. 3)
䡬
How to remove the battery.
Withdraw battery from the tool handle while
pressing the latches (2 pcs.) on the sides of the
battery. (Fig. 3)
Handle
Insert
Push
1.Insert the plug of battery charger into the
receptacle.
When the plug of battery charger has been inserted
into the receptacle, the charge status lamp will
blink in red. (At 1-second intervals)
WARNING:
Do not use the electrical cord if
damaged. Have it repaired
immediately.
2.Insert the battery to the battery charger.
Insert the battery into the battery charger as shown
in Fig. 4. Make sure it contacts the bottom of the
battery charger.
Battery
Charge status
lamp (red)
Overheat lamp (green)
Pull out
Fig. 3
CHARGING METHOD
NOTE:
Before plugging into the receptacle, make sure the
following points.
䡬
The power source voltage is stated on the
nameplate.
䡬
The cord is not damaged.
WARNING:
Do not charge at voltage higher than indicated on
the nameplate.
If charged at voltage higher than indicated on the
nameplate, the charger will burn out.
Latch
Rechargeable
battery
Fig. 4
3.Charging
䡬
When the battery is connected to the battery
charger, charging will commence and the pilot
lamp will light in red. (See Table 2)
NOTE:
If the pilot lamp flickers in red, pull out the plug
from the receptacle and check if the battery is
properly mounted.
䡬
When the battery is fully charged, the pilot lamp
will blink in red slowly. (At 1-second intervals) (See
Table 2)
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English
Charge
status
lamp (RED)
Before
charging
While
charging
Charging
complete
Blinks
(RED)
Lights
(RED)
Blinks
(RED)
Table 2
Indications of the pilot lamp
Lights for 0.5 seconds. Does not light for 0.5
seconds. (off for 0.5 seconds)
Lights continuously
Lights for 0.5 seconds. Does not light for 0.5
seconds. (off for 0.5 seconds)
Lights for 0.1 seconds. Does not light for 0.1
seconds. (off for 0.1 seconds)
Lights continuously
Overheat
lamp
Charging
impossible
Overheat
standby
Flickers
(RED)
Lights
(GREEN)
(GREEN)
NOTE:When standby for cooling battery, UC18YRL
cools the overheated battery by cooling fan.
䡬
Regarding the temperature of the rechargeable
battery.
The temperatures for rechargeable batteries are
as shown in the table below, and batteries that
●
have become hot should be cooled for a while
before being recharged.
Table 3
●
RechargeableTemperatures at which the
batteriesbattery can be recharged
BCL1815, BCL1430, EBM1830
4.Disconnect battery charger from the receptacle.
32°F — 122°F (0°C — 50°C)
●
CAUTION:
Do not pull the plug out of the receptacle by
pulling on the cord.
●
Make sure to grasp the plug when removing from
receptacle to avoid damaging cord.
●
5.Remove the battery from the battery charger.
Supporting the battery charger with hand, pull out
the battery from the battery charger.
Malfunction in the
battery or the charger
Battery overheated.
Unable to charge
(Charging will commence
when battery cools).
intermittently for 5 seconds, check that the hole
for connecting the battery is not obstructed.
Remove any obstructions. If no obstructions are
found, the battery or charger may be
malfunctioned. Return both to your place of
purchase.
If the charge time lamp does not light when the
power cord is connected to the receptacle,
disconnect the power cord, and check that the
battery is attached correctly.
The battery retains heat when used or left for
prolonged periods in direct sunlight. In this state,
the charge time lamp flashes red, and the battery
cannot be charged immediately. Leave the battery
inserted in the charger, and charging will
commence when the battery cools down.
If the lamp goes out while charging, disconnect
the power cord, and leave for 3 to 5 minutes before
reconnecting. If the problem persists, call for
repairs.
Leave 5 minutes between charging batteries as
the charger may overheat leading to malfunction.
The battery life is finished if it can only be used
for short periods even when fully charged.
Purchase a new battery. Continuing to use a
depleted battery may cause the charger to
malfunction.
CAUTION:
●
Repair is required if the receptacle is not secured
properly or the power cord does not stay in the
receptacle. Consult your electrician. Using the
charger in this condition may lead to fire.
●
If the charge status lamp is blinking orange rapidly
(in 0.2 second intervals) and the buzzer sounds
12
NOTE:
䡬
Charging times may be longer depending on the
surrounding temperature and battery conditions.
䡬
Charge time lamp indications are only a guide, and
may vary depending on the surrounding
temperature and battery conditions.
䡬
Remove the battery from the charger when not in
use.
English
How to make the batteries perform longer.
䡬
Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its
battery. If you continue to use the tool and exhaust
the electric current, the battery may be damaged
and its life will become shorter.
䡬
Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately
after use. If such a battery is recharged immediately
after use, its internal chemical substance will
deteriorate, and the battery life will be shortened.
Leave the battery and recharge it after it has cooled
for a while.
PRIOR TO OPERATION
1.Power switch
Ensure that the switch is in the OFF position.
2.Confirming condition of the environment:
Confirm that the work site is placed under
appropriate conditions conforming to prescribed
precautions.
3.Dust produced in operation
The dust produced in normal operation may affect
the operator’s health. Either of following way is
recommended.
a) Wear a dust mask
b) Use external dust collection equipment
(1)Open the lever up to the stop. (Fig. 6-arrow I)
(2)Remove fitted blade.
(3)Insert new blade up to the stop in the blade holder.
(Fig. 6-arrow II)
(4)Close the lever. (Fig. 6-arrow III)
Blade
Blade
holder
Lever
Fig. 6
NOTE:
䡬
Confirm the protrusions of blade inserted to the
blade holder surely. (Fig. 7)
䡬
Confirm the blade located between the groove of
roller. (Fig. 8)
Blade
Blade holder
When using the external dust collection
equipment, connect the adapter with the hose from
external dust collection equipment. (Fig. 5)
Notch
Hook
Cleaner
Base
Rear
Dust
hole
collector
Adapter
Fig. 5
4.Changing blades
CAUTION:
Be sure to switch power OFF and disconnect the
●
battery from the body when changing blades.
●
Do not open the lever when plunger is moving.
Blade
Roller
Fig. 8
Fig. 7
Blade
Roller
13
English
5.Switch operation
(1)Lock-off button (Fig. 9)
The jig saw is equipped with a lock-off button. To
activate the trigger lock, move the button to the
lock position. Move the button to the free position
to operate the tool.
CAUTION:
Always lock the switch when carrying or storing
the tool eliminate unintentional starting.
Lock off button
Lock
Free
Fig. 9
(2)Trigger switch (Fig. 10)
This jig saw is equipped with a variable speed
controlled trigger switch. The tool can be turned
"ON" or "OFF" by squeezing or releasing the trigger.
The blade plunger stroke rate can be adjusted from
the minimum to maximum nameplate stroke rate
by the pressure you apply to the trigger. Apply
more pressure to increase the speed and release
pressure to decrease speed.
Switch
orbital operation to increase work efficiency. To
cut the material accurately, decrease the orbital
operation.
Change knob
Fig. 11
7.Cutting stainless steel plates
This Jig Saw can cut stainless steel plates by using
No. 97 blade. Carefully read “Concerning cutting
of stainless steel plates” for proper operation.
8.Splinter guard
Using the splinter guard when cutting wood
materials will reduce splintering of cut surfaces.
Insert the splinter guard in the space on the base,
and push it completely. (See Fig. 12)
Splinter
guard
Insert
Base
9.Chip cover
Chip cover prevents chips from flying off and
Fig. 10
improves the efficiency of dust collector.
Insert the chip cover between the base and lever,
and push with a slight pressure until it catches in
6.Adjusting the orbital operation
(1)This Jig Saw employs orbital operation which
moves the blade back and forth, as well as up and
down. Set the change knob shown in Fig. 11 to
place. (Fig. 13)
When removing chip cover, hold both sides of knob
and slightly open until it can be removed from the
Jig Saw. (Fig. 14)
“0” to eliminate the orbital operation (the blade
moves only up and down). The orbital operation
can be selected in 4 steps from “0” to “III”.
(2)For the hard material, such as a steel plate, etc.,
NOTE:
There is a possibility that chip cover is frosted when
cutting the metal.
decrease the orbital operation. For the soft
material, such as lumber, plastic, etc., increase the
14
Fig. 12
Chip cover
Lever
Insert
Fig. 13
Base
English
䡬
At low speed do not cut a wood with a thickness
of more than 3/8” (10 mm) or metal with a
thickness of more than 1/32” (1 mm).
1.Rectilinear cutting
When cutting on a straight line, first draw a
marking gauge line and advance the saw along
that line. Using the guide (sold separately) will
make it possible to cut accurately on a straight line.
(1)Loosen the base bolt by allen wrench attached on
base. (Fig. 15)
(2)Move the base fully forward (Fig. 16), and tighten
the base bolt again.
(3)Attach the guide by passing it through the
attachment hole on the base and tighten the M5
bolt. (Fig. 17)
(4)Set the orbital position to “0”.
Open
Open
Chip cover
Fig. 14
10. Sub base (Sold separately)
Using the sub base (made from steel) will reduce
abrasion of aluminium base especially in cutting
metals.
Using the sub base (made from resin) will reduce
scratching of cut surface. Attach the sub base to
the bottom surface of base by attached 4 screws.
11. Lighting up the lamp
To turn on the lamp, pull the trigger.
Release the trigger to turn off.
CAUTION:
Do not look in the light or see the source of light
directly.
CUTTING
CAUTION:
on lithium-ion battery
To extend the lifetime, the lithium-ion battery
equips with the protection function to stop the
output. Therefore, if the tool is overloaded, the
motor may stop. However, this is not the trouble
but the result of protection function. In this case,
release the switch of tool and eliminate the causes
of overloading.
CAUTION:
䡬
In order to prevent blade dislodging, damage or
excessive wear on the Plunger, please make sure
to have surface of the base plate attached to the
work piece while sawing.
NOTE:
To ensure accurate cutting when using the Guide
(Fig. 17), always set the orbital position to “0”.
Base
Base bolt
Allen wrench
Fig. 15
Base
Forward
Fig. 16
15
English
M5 bolt
Attachment
hole
2.Sawing curved lines
When sawing a small circular arc, reduce the
feeding speed of the machine. If the machine is
fed too fast, it could cause the blade to break.
3.Cutting a circle or a circular arc
The guide also will be helpful for circular cutting.
After attaching the guide by same way noted as
above, drive the nail or screw into the material
through the hole on the guide, then use it for an
axis when cutting. (Fig. 18)
NOTE:
Circular cutting must be done with the blade
approximately vertical to the bottom surface of the
base.
Guide
Fig. 17
Fig. 19
6.Angular cutting
The base can be swiveled to both sides by up to
45° for angular cutting. (Fig. 20)
(1)Loosen the base bolt by allen wrench attached on
base and move the base fully forward. (Fig. 15,
16)
(2)Align the scale (from 0 degrees to 45 degrees by 15-
degree increments) of the semi-circular part of the
base with the [
] mark on the gear cover. (Fig. 21)
(3)Tighten the M5 bolt again. (Fig. 15)
(4)Set the orbital position to “0”.
NOTE:
Angular cutting can not be done when adopting
chip cover or dust collector.
Nail or screw
Guide hole
Guide
Fig. 18
4.Cutting metallic materials
(1)Set the orbital position to “0” or “I”.
(2)Cut the material at medium speed.
(3)Always use an appropriate cutting fluid (spindle
oil, soapy water, etc.). When a liquid cutting fluid
is not available, apply grease to the back surface
of the material to be cut.
5.Pocket cutting
(1)In lumber
Aligning the blade direction with the grain of the
wood, cut step by step until a window hole is cut
in the center of the lumber. (Fig. 19)
(2)In other materials
When cutting a window hole in materials other
than lumber, initially bore a hole with a drill or
similar tool from which to start cutting.
16
Fig. 20
Semicircular part
Fig. 21
Base
-mark
Scale
English
CONNECTING WITH CLEANER
By connecting with cleaner (sold separately) through
dust collector (sold separately) and adapter (sold
separately), most of dust can be collected.
(1)Remove the allen wrench from the base.
(2)Move the base fully forward. (Fig. 15, 16)
(3)Attach the chip cover.
When cutting stainless steel plates, adjust the unit as
described below:
1.Adjust the speed
Blade
No. 97
(4)Connect the dust collector with adapter. (Fig. 22)
(5)Connect the adapter with the nose of cleaner. (Fig.
22)
(6)Insert dust collector into the rear hole of the base
until the hook catches in the notch. (Fig. 23)
(7)Press the hook to remove the dust collector.
NOTE:
Wear the dust mask additionally, if available.
NOTE:
The higher the speed is, the quicker the material is
cut. But the service life of the blade will be reduced
in this case. When the speed is too low, cutting
will take longer, although the service life will be
prolonged. Make adjustments as desired.
2.Set the orbital position to “0”
NOTE:
䡬
When cutting use cutting fluid (oil base cutting
fluid) to prolong the blade’s service life.
Adapter
Nose
Cleaner
SELECTION OF BLADES
䡬
Accessory blades
To ensure maximum operating efficiency and
results, it is very important to select the appropriate
blade best suited to the type and thickness of the
material to be cut. Three types of blades are
provided as standard accessories. The blade
number is engraved in the vicinity of the mounting
portion of each blade. Select appropriate blades
by referring to Table 4.
Chip
cover
Base
Dust
collector
Fig. 22
Notch
Hook
Nose
HOUSING THE ALLEN WRENCH
It is possible to house the allen wrench on the base.
Base
Rear
hole
Dust
collector
Adapter
(See Fig. 24)
Fig. 23
Thickness of material
1/16” – 5/32”
(1.5 – 2.5 mm)
Speed
Middle speed
Allen wrench
CONCERNING CUTTING OF STAINLESS
STEEL PLATES
CAUTION:
In order to prevent blade dislodging, damage or
Base
excessive wear on the Plunger, please make sure to
have surface of the base plate attached to the work
piece while sawing.
Fig. 24
17
English
65)
–
2-9/16
–
3/16
–
5)
5/32
2.5)
–
–
–
(1.5
1/16
19/32
15)
–
–
63/64(25)
19/32
15)
–
–
63/64
25)
–
–
25)
63/64
–
–
3/4
40)(10
20)
–
–
–
55)(5
30)(3
1-3/161/8
–
–
–
6)1/8(3)(2
15/64Below5/64
–
–
(3
1/8
No. 21No. 22No. 41No. 97
1-9/16 3/8
–
2-5/32 3/16
–
Thickness of material: inch (mm)
Below3/16
30)3/8 (10)(5
1-3/16
2-5/32Below3/8
No. 11No. 12No. 15No. 16
–
(Super Long)
(Long)
BelowBelow3/8
No. 1No. 1
–
–
(5
(10 – 55)3/4(20)(10
3/16
5-5/16 (135)
4-1/8 (105)
12)1/8(3)3/16(5)
15/32BelowBelow
–
–
(3
1/8
up toup to
HeightHeight
19/32Below3/16
15)1/4(6)(5
–
–
)
3/4Below3/16
20)1/4(6)(5
–
–
(5
3/16
63/64(25
3/43/16
20)(5
40)(5
1-1/23/16
–
–
–
–
55)(3
30)(3
1-3/161/8
–
3/4Below3/16
–
Below3/16
3/16–1-3/16
–
2-5/321/8
–
–
25)(10
63/64 3/8
–
–
20)3/16(5)(5
63/64 1/8
25)(3
–
–
–
25)(5
63/64 3/16
–
–
55)(3
30)3/8(10)(5
–
2-5/32 1/8
–
–
(5
(10
3/8
1-1/2
–
2-5/321/8
–
63/643/8
–
2-5/32 1/8
–
3/8
40)
–
55)(3
–
25)(10
–
55)(3
–
(10
63/64Below1/8
–
1/8
25)1/4(6)(3
–
(3
1/4(6)
Below
Blade
Material
quality
General lumber
Plywood
Material
Table 4 List of appropriate blades
18
to be cut
Lumber
Mild steel plate
Stainless steel
plate
Aluminium
copper, brass
Iron plate
Nonferrous
Aluminium sash
Phenol resin,
melamin resin, etc.
Vinyl chloride,
metal
acryl resin, etc.
Foamed polyethyl-
ene, foamed styrol
Card board,
corrugated paper
Plastics
Hardboard
Fiberboard
Pulp
The minimum cutting radius of No. 1 (Long), No. 1 ( Super Long), No. 21, No. 22 and No. 41 blades is 3-15/16" (100 mm).
NOTE:
䡬
MAINTENANCE AND INSPECTION
English
WARNING:
1.Inspecting the blade
Continued use of a dull or damaged blade will
result in reduced cutting efficiency and may cause
overloading of the motor. Replace the blade with
a new one as soon as excessive abrasion is noted.
2.Check the Screws
Loose screws are dangerous. Regularly inspect
them and make sure they are tight.
CAUTION:
Using this power tool with loosened screws is
extremely dangerous.
3.Maintenance of the motor
The motor unit winding is the very “heart” of the
power tool.
Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
4.Check for Dust
Dust may be removed with a soft cloth or a cloth
dampened with soapy water.
Do not use bleach, chlorine, gasoline or thinner,
for they may damage the plastics.
5.Disposal of the exhausted battery
WARNING:
Do not dispose of the exhausted battery. The
battery must explode if it is incinerated. The
product that you have purchased contains a
rechargeable battery. The battery is recyclable. At
the end of it’s useful life, under various state and
local laws, it may be illegal to dispose of this
battery into the municipal waste stream. Check
with your local solid waste officials for details in
your area for recycling options or proper disposal.
Be sure to turned off the switch and pull out the battery.
8.Service parts list
A:Item No.
B:Code No.
C:No. Used
D:Remarks
CAUTION:
Repair, modification and inspection of Hitachi
●
Power Tools must be carried out by a Hitachi
Authorized Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools,
the safety regulations and standards prescribed
in each country must be observed.
MODIFICATIONS:
Hitachi Power Tools are constantly being improved
and modified to incorporate the latest
technological advancements.
Accordingly, some parts (i.e. code numbers and/
or design) may be changed without prior notice.
6.Storage
Storing in a place below 104°F (40°C) and out of
the reach of children.
7.Service and repairs
All quality power tools will eventually require
servicing or replacement of parts because of wear
from normal use. To assure that only authorized
replacement parts will be used, all service and
repairs must be performed by a HITACHI
AUTHORIZED SERVICE CENTER, ONLY.
19
English
ACCESSORIES
WARNING:
Never use any accessories other than those mentioned below.
The use of any accessories other than those mentioned below or attachments not intended for use such as
cup wheel, cut-off wheel or saw blade is dangerous and may cause personal injury or property damage.
NOTE:
Accessories are subject to change without any obligation on the part of the HITACHI.