Infloor Thermostat 29053 User Manual V1

Part# 29053
29053V1 Owner’s Manual
Your new Infloor Relay is designed to control the voltage to either a
120VAC or 240VAC resistive oor warming system. It must be driven by a Infloor thermostat to operate.
Please follow this manual for complete installation and operation instructions. If you have any questions or comments, try calling Technical Suppor t at 1-800-608-0562.
Make sure you are qualied and are familiar with house wiring. This is a line voltage device that could cause serious injury or damage if improperly installed.
1. Preparation
1. Unpack your Relay and make sure everything is in good condition:
Relay Small screwdriver Mounting screws Wire nuts for wiring connections
If any parts are missing or damaged, contact the store where you purchased this relay. Do not install a damaged part.
2. Gather the following tools and supplies:
Phillips screwdriver, hole saw
Wire strippers, “sh tape”, other electrical tools
Electrical box for relay:
a. If you are connecting to power leads from only 1 or 2 oor warming systems, you may use a single-gang, 31⁄2 inch deep box. b. If you are connecting to power leads from 2 or 3 oor warming systems, use a 4x4x21⁄8 inch or deeper box (not a 2-gang box) when your wall studs are still exposed. Install a single-gang “mud-ring” cover on the box before installing drywall materials. c. For more than 3 oor warming systems or other layouts, you may need to install a junction box. See the installation instructions for your oor warming system for more information.
ALWAYS: Wire all circuits as Class 1, Electric Light and ALWAYS: Wire all circuits with insulation rated 600V minimum. ALWAYS: Mount this control only to a grounded metallic box or a
nonmetallic box.
ALWAYS: Use power supply wires suitable for at least 90°C.
CAUTION: High voltage – disconnect power supply before servicing.
front
2. Installation
module
Remove the Thermostat Face
1. Remove the Front Module from the
Power Module by opening the door and loosening the screw.
2. Pull outward near the bottom on the Front Module and lift off.
Prepare the Wiring
1. Find a location for your Relay. It is
suitable for indoor use only, on insulated or uninsulated walls. Normally it works best at about 41⁄2 feet to 5 feet above the oor on an inside wall. However, you may place it in any area where airow is not restricted, such as a large utility closet. Avoid placing it inside a cabinet or closet that can conne heat. Avoid placing it near other heat sources such as hot-water piping, heat duct, wall-mount lighting, and direct sunlight to help prevent adversely affecting the control.
2. Turn off the power to the oor warming system at the main circuit panel before doing any electrical work.
3. A qualied electrician should run a dedicated circuit from the main circuit panel to the control location.
4. If a dedicated circuit is not possible, you may tap from another circuit in the room. Make sure there is enough load capacity (amps) to handle the addition of your oor warming system, and that it is NOT wired in series with any other device, including other GFCIs.
Power Circuits.
power module
5. The circuit breaker in the main circuit panel should be 15 amps maximum for a oor warming system totaling 12 amps or less. For larger systems up to 15 amps, use a 20 amp maximum circuit breaker. Never exceed 15 amps on this thermostat..
6. Pull the power supply wiring into this box, leaving about 6 inches of wire.
7. Pull the power lead wires from your oor warming system
up the wall, into
this box.
8. Mount the electrical box.
Connect Power Wires
two wires marked “LINE1” and
from power supply
“LINE2” to the power supply wires using the wire nuts provided.
2. Gently tug on the wires to make sure they are secure, otherwise a wire could loosen and cause failure.
3. Overwrap the wire nuts with electrical tape to better secure them to the wires.
4. Match and connect the two wires marked “LOAD1” and “LOAD2” to the oor warming system lead wires and secure these wires the same way.
5. Connect the house ground wire to the green lead wire(s) of your oor
to
floor
warming system
warming system.
CAUTION: Before continuing, make sure your power supply voltage matches the voltage rating of your oor warming system. Connecting 240V to a 120V oor warming system will cause overheating and damage to the system and may damage the control, other wiring, oor coverings, etc.
Connect Signal Wires From Thermostat
1. Pull 2-conductor wire, size 18- to 24-gage, through the wall from the
Infloor thermostat into this electrical box.
2. Connect the wire ends into the “RELIN” terminals(2 and 5) and tighten the screws (observe polarity). See diagram below.
Connect Signal Wires to Other Infloor Relays
You may drive up to 10 Infloor Relays with one master Infloor thermostat.
1. Connect 2- conductor wire, size 18- to 24-gage, into the “RELOUT” terminals(3 and 4) of the rst Relay.
2. Pull this wire through the wall to the next Relay and connect to its “RELIN” terminals(2 and 5).
3. Repeat this process for additional Infloor Relays.
Master Thermostat
Sensor
2 3 4
Relout
5
Setback
Relout
Relay 1 Relay 2
RelinRelin
Relout
RelinRelin
2 3 4
Relout
5
RelinRelin
2 3 4
Relout
5
Relin
Relout
Relin
Continued on back
Mount the Relay
1. Carefully fold and press the wires
back into the electrical box. Do not use the control to push them in, as this may cause connections to loosen and possible failure.
2. Secure the Power Module into the box with the mounting screws provided.
3. Carefully snap the Front Module onto the Power Module.
4. Tighten the screw.
5. Switch on the power at the main
circuit panel.
NOTE to contractors: After installing the thermostat, be sure to:
a. Switch on the relay(s) b. Do a Quick Setup of the master thermostat (see instructions for your
Infloor thermostat)
c. Temporarily override the thermostat setpoint temperature, making
sure it signals this Relay to begin heating for a few minutes
d. Test the GFCI (section 3)
3. Operation
On/Off Switch
Your Infloor Relay should be turned off when it is rst installed.
1. Slide the on/off switch to the upper position, turning the control on. A green light will show on the front if power is applied. If the light is amber, it indicates power is applied to the oor warming system.
2. To turn the control off anytime, slide the on/off switch to the lower position. No heating will occur.
Limited Warranty
Inoor Sales & Service SW warrents this control (the product) to be free from defects in material and workmanship for a period of (2) years from the date of original purchase from authorized dealers. During this period, Inoor Sales & Service SW will replace the product or refund the original cost of the procduct or refund the original cost of the product at Inoor Sales & Service option, without charge, if the product is proven defective in normal use. Please return the control to your distributor to begin the warranty process.
This limited warranty does not cover shipping costs. Nor does it cover a product subjected to misuse or accidental damage. This warranty does not cover the cost of installation, diagnosis, removal or reinstallation, or any material costs or loss of use. This limited warranty is in lieu of all other warranties, obligations, or liabilities expressed or implied by the company. In no event shall Infloor Sales & Service SW be liable for consequential or incidental damages resulting from installa­tion of this product. Some states or provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above exclusions or limitations may not apply to you. This warranty gives you specic legal rights and you may also have other rights that vary from state to state.
on/off
Test the GFCI
There is a GFCI (Ground Fault Circuit Interrupter) inside the Infloor Relay. It is designed to help protect people from possible electrical shock if the oor warming system has been damaged.
To make sure the GFCI is operating, test it after it is installed and once each month:
1. Make sure the Relay is heating, showing the amber light on the front. You may need to increase the setpoint temporarily on the master thermostat.
2. Press the GFCI Test button on the side of the control. A red light should show next to the GFCI Test power has been removed from the oor warming system. If any of these indi ­cators fail, turn off the Relay and replace it. Do not continue to use.
3. To reset the GFCI, slide the On/Off switch off and back on. If the GFCI does not reset, turn the control off and go to section “4 Troubleshooting” for help.
button. You should also hear a click, indicating
4. Troubleshooting
Problem Solution
1. Check signal wire connections at Relay and master
Relay works (has green light) but no heat from the system.
No lights showing.
GFCI is tripped.
thermos tat.
2. Check power wiring connections.
3. If GFCI is tripped, re set Relay.
4. Check resistances on oor warming system. See manual for system.
1. Check power wiring connections.
2. Check circuit breaker or other protection “upstream” of thermos tat.
1. Check wiring connections.
2. Reset Relay by switching off/on.
3. Check re sistances on oor warming system. See manual for system.
5. Specifications
Power Supply 120/240 VAC, 50/60 Hz Maximum Load 15 amps, resistive Maximum Power 1800 watts at 120 VAC
GFCI Class A (5 milliamp trip) Storage Temp 0 °F to 120 °F (0 °C to 49 °C) ETL Listing Control No. 3037530
3600 watts at 240 VAC
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