Infiniti QX56 2008 Workshop Manual

Page 1

Edition: May 2007 Revision: March 2010

Publication No. SM8E-1J60U2

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc.

QUICK REFERENCE INDEX

GENERAL INFORMATION

B ENGINE

C HYBRID

D TRANSMISSION & DRIVE-

LINE

E SUSPENSION

F BRAKES

G STEERING

H RESTRAINTS

I VENTILATION, HEATER &

AIR CONDITIONER

J BODY INTERIOR

K BODY EXTERIOR,

DOORS, ROOF & VEHICLE SECURITY

L DRIVER CONTROLS

M ELECTRICAL & POWER

CONTROL

N DRIVER INFORMATION &

MULTIMEDIA

O CRUISE CONTROL

P MAINTENANCE

General Information

Engine Mechanical

Engine Lubrication System

Engine Cooling System

Engine Control System

Fuel System

Exhaust System

STR

Starting System

ACC

Accelerator Control System

HBC

Hybrid Control System

HBB

Hybrid Battery System

HBR

Hybrid Brake System

Transaxle & Transmission

DLN

Driveline

FAX

Front Axle

RAX

Rear Axle

FSU

Front Suspension

RSU

Rear Suspension

SCS

Suspension Control System

Road Wheels & Tires

Brake System

Parking Brake System

BRC

Brake Control System

Steering System

STC

Steering Control System

Seat Belt

SBC

Seat Belt Control System

SRS Airbag

SRC

SRS Airbag Control System

VTL

Ventilation System

Heater & Air Conditioning System

HAC

Heater & Air Conditioning Control System

INT

Interior

Instrument Panel

Seat

ADP

Automatic Drive Postioner

Adjustable Pedal

DLK

Door & Lock

SEC

Security Control System

Glass & Window System

PWC

Power Window Control System

Roof

EXT

Exterior

BRM

Body Repair Manual

MIR

Mirrors

EXL

Exterior Lighting System

INL

Interior Lighting System

Wiper & Washer

DEF

Defogger

HRN

Horn

PWO

Power Outlet

BCS

Body Control System

LAN

LAN System

PCS

Power Control System

CHG

Charging System

Power Supply, Ground & Circuit Elements

MWI

Meter, Warning Lamp & Indicator

WCS

Warning Chime System

Sonar System

Audio, Visual & Navigation System

CCS

Cruise Control System

Maintenance

A B

Page 2

FOREWORD

This manual contains maintenance and repair procedure for the 2008 INFINITI QX56.

In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.

All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

IMPORTANT SAFETY NOTICE

The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service

method selected.

Page 3

PLEASE HELP MAKE THIS SERVICE MANUAL BETTER!

INFINITI

Your comments are important to INFINITI and will help us to improve our Service Manuals.

Use this form to report any issues or comments you may have regarding our Service Manuals.

Please print this form and type or write your comments below. Mail or fax to:

SERVICE MANUAL: Model: Year:

PUBLICATION NO. (Refer to Quick Reference Index ):

Please describe any Service Manual issues or problems in detail:

Page number(s)

Nissan North America, Inc. Technical Service Information 39001 Sunrise Drive, P.O. Box 9200 Farmington Hills, MI USA 48331 FAX: (248) 488-3910

Note: Please include a copy of each page, marked with your comments.

Are the trouble diagnosis procedures logical and easy to use? (circle your answer) YES NO

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Note: Please include a copy of each page, marked with your comments.

DATE: YOUR NAME: POSITION:

DEALER: DEALER NO.: ADDRESS:

CITY: STATE/PROV./COUNTRY: ZIP/POSTAL CODE:

Page 4

QUICK REFERENCE CHART: QX56

2008

QUICK REFERENCE CHART: QX56

Engine Tune-up Data INFOID:0000000006237760

GENERAL SPECIFICATIONS

Cylinder arrangement V-8

Displacement cm

Bore and stroke mm (in) 98 x 92 (3.86 x 3.62)

Valve arrangement DOHC

Firing order 1-8-7-3-6-5-4-2

Number of piston rings

Number of main bearings 5

Compression ratio 9.8:1

Co mpre ssi on p ress ure kP a

(kg/cm

, psi)/rpm

(in3)

Compression 2

Oil 1

Standard 1,520 (15.5, 220)/200

Minimum 1,324 (13.5, 192)/200

Differential limit between cylinders 98 (1.0, 14)/200

5,552 (338.80)

Cylinder number

Valve timing

abcde f

244° 232° -8° 60° 10° 54°

DRIVE BELTS

SEM957C

PBIC0187E

Unit: degree

Tension of drive belts Auto adjustment by auto tensioner

SPARK PLUG

Page 5

QUICK REFERENCE CHART: QX56

2008

Unit: mm (in)

Make NGK

Model Standard model

Standard type* DILFR5A-11

Gap (Nominal) 1.1 (0.043)

*: Always check with the Parts Department for the latest parts information.

Front Wheel Alignment (Unladen*1) INFOID:0000000006237759

Drive type 2WD 4WD

Minimum -0° 51′ (-0.85°)-0° 33′ (-0.55°)

Camber *6 Degree minute (decimal degree)

Caster *6 Degree minute (decimal degree)

Kingpin inclination Degree minute (decimal degree)

Nominal -0° 6′ (-0.10°)0° 12′ (0.20°)

Maximum 0° 39′ (0.65°)0° 57′ (0.95°)

Cross camber 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less

Minimum 3° 15′ (3.25°)2°45′ (2.75°)

Nominal 4° 0′ (4.00°)3° 30′ (3.50°)

Maximum 4° 45′ (4.75°)4° 15′ (4.25°)

Cross caster 0° 45′

(0.75°) or less 0° 45′ (0.75°) or less

13° 32′ (13.53°)13°13′ (13.22°)

SFA234AC

Minimum 1.8 mm (0.07 in) 1.8 mm (0.07 in)

Distance (A − B)

Total toe-in

Angle (left side or right side) Degree minute (decimal degree)

Inside

Wheel turning angle (full turn)

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Target value 37° 31′ (37.52°) *3: Target value 33° 59′ (33.98°) *4: Target value 37° 44′ (37.73°) *5: Target value 33° 29′ (33.48°) *6: Some vehicles may be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster on

these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers.

Degree minute (decimal degree)

Outside Degree minute (decimal degree)

Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)

Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)

Minimum 0° 3′ (0.05°)0° 3′ (0.05°)

Nominal 0° 5′ (0.08°)0° 5′ (0.08°)

Maximum 0° 7′ (0.12°)0° 7′ (0.12°)

34° 31′ – 38° 31′ *2

(34.52° – 38.52°)

30° 59′ – 34° 59′ *3

(30.98° – 34.98°)

34° 44′ – 38° 44′ *4

(34.73° – 38.73

30° 29′ – 34° 29′ *5

(30.48° – 34.48°)

°)

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QUICK REFERENCE CHART: QX56

2008

Rear Wheel Alignment

Camber Degree minute (decimal degree)

To e- i n

SFA234AC

Distance (A - B)

Angle (left, right) Degree minute (decimal degree)

INFOID:0000000006237757

Minimum 0° 0′ (0°)

Nominal - 0° 30′ (-0.5°)

Maximum - 1° 0′ (-1.0°)

Cross camber 0° 45′ (0.75°)

Minimum 0 mm (0 in)

Nominal 3.3 mm (0.130 in)

Maximum 6.6 mm (0.260 in)

Cross toe 2 mm (0.079 in)

Minimum 0° 0′ (0°)

Nominal 0° 7′ (0.11°)

Maximum 0° 14′ (0.22°)

Cross toe 0° 8′ (0.14°)

Wheelarch Height (Unladen*1) INFOID:0000000006237758

Unit: mm (in)

LEIA0085E

Suspension type

Applied model 2WD 4WD

Front wheelarch height (Hf)

Rear wheelarch height (Hr)

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-

cedure.

920

(36.22)

917

(36.10)

Air leveling*

937

(36.89)

937

(36.89)

Page 7

QUICK REFERENCE CHART: QX56

2008

Brake Specifications INFOID:0000000006237755

Unit: mm (in)

Front brake Brake model AD41VA

Rotor outer diameter × thickness 350 x 30 (13.78 x 1.181)

Pad Length × width × thickness 151.6 x 56.5 x 12.0 (5.97 x 2.22 x 0.476)

Cylinder bore diameter 50.8 (2.00)

Rear brake Brake model AD14VE

Rotor outer diameter × thickness 320 x 14 (12.60 x 0.551)

Pad Length × width × thickness 83.0 x 33.0 x 12.0 (3.268 x 1.299 x 0.472)

Cylinder bore diameter 48 (1.89)

Control valve Valve model Electric brake force distribution

Brake booster Booster model C215T

Diaphragm diameter 215 (8.46)

Brake Pedal INFOID:0000000006237756

Unit: mm (in)

ALFIA0149ZZ

Pedal free height (H) with pedal in forward most position 182.3 - 192.3 (7.18 - 7.57)

Pedal travel (T) 153.3 (6.04)

Stop lamp switch and ASCD cancel switch threaded end to brake pedal bracket gap 0.74 - 1.96 (0.029 - 0.077)

CAUTION:

When equipped with adjustable pedal, the pedal must be in the forward most position (closest to the floor) for pedal height adjustment.

Page 8

QUICK REFERENCE CHART: QX56

2008

Front Disc Brake

Brake model AD41VA

Brake pad

Disc rotor

Standard thickness (new) 12.0 (0.476)

Repair limit thickness 1.0 (0.039)

Standard thickness (new) 30 (1.181)

Repair limit thickness 28 (1.102)

Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)

Runout limit (with it attached to the vehicle) 0.03 (0.001)

INFOID:0000000006237753

Unit: mm (in)

Rear Disc Brake INFOID:0000000006237754

Unit: mm (in)

Brake model AD14VE

Brake pad

Disc rotor

Standard thickness (new) 12.0 (0.472)

Repair limit thickness 1.0 (0.039)

Standard thickness (new) 14.0 (0.551)

Repair limit thickness 12.5 (0.492)

Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)

Runout limit (with it attached to the vehicle) 0.05 (0.002)

Fluids and Lubricants INFOID:0000000006237752

Description

Fuel

Engine oil Drain and refill

Dry engine (engine overhaul)

Cooling system

Automatic transmission fluid (ATF)

Rear final drive oil

Transfer fluid

Front final drive oil

Power steering fluid (PSF)

Brake fluid — — —

Brake grease — — —

Multi-purpose grease — — —

Windshield washer fluid

Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb

Air conditioning system oil

With oil filter change

Without oil filter change

With reservoir at MAX level

Metric US measure Imp measure

105.8

6.5

6.2

7.6

14.4

10.6

1.75

3.0

1.6

1.0

4.9

290 m

Capacity (Approximate)

28 gal 23 1/4 gal

6 7/8 qt 5 3/4 qt

6 1/2 qt 5 1/2 qt

8 qt 6 3/4 qt

15 1/4 qt 12 5/8 qt

11 1/4 qt 9 3/8 qt

3 3/4 pt 3 1/8 pt

3 1/8 qt 2 5/8 qt

3 3/8 pt 2 7/8 pt

1 1/8 qt 7/8 qt

5 1/8 qt 4 3/8 qt

9.8 fl oz 10.2 fl oz

Page 9

ENGINE

ACC

SECTION ACC

ACCELERATOR CONTROL SYSTEM

CONTENTS

PRECAUTION ............................................... 2

PRECAUTIONS ................................................... 2

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-

SIONER" ...................................................................

Precaution Necessary for Steering Wheel Rota-

tion After Battery Disconnect .....................................

REMOVAL AND INSTALLATION ................ 4

ACCELERATOR CONTROL SYSTEM .............. 4

Removal and Installation .......................................... 4

SERVICE DATA AND SPECIFICATIONS

(SDS) .............................................................

SERVICE DATA AND SPECIFICATIONS

(SDS) ..................................................................

Accelerator Control ................................................... 6

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ACC-1

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PRECAUTIONS

< PRECAUTION >

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SR and SB section of this Service Manual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SR section.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

INFOID:0000000004874943

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury.

• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.

Precaution Necessary for Steering Wheel Rotation After Battery Disconnect

INFOID:0000000004874942

NOTE:

• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYSTEM).

• Remove and install all control units after disconnecting both battery cables with the ignition knob in the ″LOCK″ position.

• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.

For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mechanism is adopted on the key cylinder. For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and steering wheel rotation will become impossible. If steering wheel rotation is required when battery power is interrupted, follow the procedure below before starting the repair operation.

OPERATION PROCEDURE

1. Connect both battery cables.

NOTE:

Supply power using jumper cables if battery is discharged.

2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the

steering lock will be released.

3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be

rotated.

4. Perform the necessary repair operation.

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PRECAUTIONS

< PRECAUTION >

5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting

the battery cables. (At this time, the steering lock mechanism will engage.)

6. Perform a self-diagnosis check of all control units using CONSULT-III.

ACC

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ACC-3

Page 12

ACCELERATOR CONTROL SYSTEM

< REMOVAL AND INSTALLATION >

REMOVAL AND INSTALLATION

ACCELERATOR CONTROL SYSTEM

Removal and Installation INFOID:0000000001534441

Adjustable Accelerator Pedal

LBIA0379E

1. Adjustable accelerator pedal assembly

4. Adjustable brake pedal cable (part of the accelerator pedal assembly)

CAUTION:

• Do not disassemble the accelerator pedal adjusting mechanism.

• Before removal and installation the accelerator and brake pedals must be in the frontmost position. This is to align the base position of the accelerator and brake pedals.

• Do not disassemble the accelerator pedal assembly.

• Do not remove the accelerator pedal position sensor from the accelerator pedal bracket.

• Avoid damage from dropping the accelerator pedal assembly during handling.

• Keep the accelerator pedal assembly away from water.

2. A/T control cable mounting bracket (part of the accelerator pedal assembly)

3. Adjustable pedal electric motor (part of the accelerator pedal assembly)

REMOVAL

1. Move the accelerator and brake pedals to the frontmost position.

2. Turn the ignition switch OFF and disconnect the negative battery terminal.

3. Disconnect the adjustable brake pedal cable from the adjustable brake pedal.

• Unlock, then pull the adjustable brake pedal cable to disconnect it from the adjustable brake pedal.

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ACC-4

Page 13

ACCELERATOR CONTROL SYSTEM

< REMOVAL AND INSTALLATION >

4. Disconnect the adjustable pedal electric motor electrical connector.

5. Disconnect the adjustable pedal electric motor memory electrical connector.

6. Disconnect the accelerator position sensor electrical connector.

7. Remove the two upper and one lower accelerator pedal nuts.

8. Remove the adjustable accelerator pedal assembly.

CAUTION:

• Do not disassemble the accelerator pedal assembly.

• Do not remove the accelerator pedal position sensor from

the accelerator pedal bracket.

• Do not disassemble the accelerator pedal adjusting mechanism.

• Avoid damage from dropping the accelerator pedal assembly during handling.

• Keep the accelerator pedal assembly away from water.

INSTALLATION

Installation is in the reverse order of removal.

ACC

LBIA0380E

INSPECTION AFTER INSTALLATION

• Check that the accelerator pedal moves smoothly within the specified ranges.

Adjustable accelerator pedal – total pedal applied stroke : 48.3 mm (1.90 in)

Adjustable accelerator pedal – total pedal adjustment travel : 73.2 mm (2.88 in)

• Depress and release the accelerator pedal to check that it returns smoothly to the original released position.

• Perform an electrical inspection of the accelerator pedal position sensor. Refer to EC-197, "

Inspection".

CAUTION:

When the harness connector of the accelerator pedal position sensor is disconnected, perform “Accelerator Pedal Released Position Learning”. Refer to EC-63, "

CONSULT-III Function (ENGINE)".

Component

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SERVICE DATA AND SPECIFICATIONS (SDS)

< SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Accelerator Control INFOID:0000000001534442

ADJUSTABLE ACCELERATOR PEDAL

Total Pedal Travel and Stroke

Unit: mm (in)

Adjustable accelerator pedal - total pedal applied stroke 48.3 (1.90)

Adjustable accelerator pedal - total pedal adjustment travel 73.2 (2.88)

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Page 15

BODY INTERIOR

SECTION ADP

AUTOMATIC DRIVE POSITIONER

CONTENTS

BASIC INSPECTION .................................... 5

DIAGNOSIS AND REPAIR WORKFLOW .......... 5

Work Flow .................................................................5

INSPECTION AND ADJUSTMENT ..................... 8

Preliminary Check .....................................................8

Special Repair Requirement .....................................8

FUNCTION DIAGNOSIS ............................... 9

AUTOMATIC DRIVE POSITIONER SYSTEM ..... 9

AUTOMATIC DRIVE POSITIONER SYSTEM .............9

AUTOMATIC DRIVE POSITIONER SYSTEM :

System Diagram ........................................................

AUTOMATIC DRIVE POSITIONER SYSTEM :

Component Parts Location ......................................

AUTOMATIC DRIVE POSITIONER SYSTEM :

System Description .................................................

AUTOMATIC DRIVE POSITIONER SYSTEM :

Component Description ..........................................

MANUAL FUNCTION ................................................ 12

MANUAL FUNCTION : System Diagram ................ 13

MANUAL FUNCTION : System Description ............ 13

MANUAL FUNCTION : Component Parts Loca-

tion ..........................................................................

MANUAL FUNCTION : Component Description ....15

MEMORY FUNCTION ............................................... 16

MEMORY FUNCTION : System Diagram ............... 17

MEMORY FUNCTION : System Description ..........17

MEMORY FUNCTION : Component Parts Loca-

tion ..........................................................................

MEMORY FUNCTION : Component Description ....19

EXIT ASSIST FUNCTION .......................................... 20

EXIT ASSIST FUNCTION : System Diagram ......... 20

EXIT ASSIST FUNCTION : System Description ..... 20

EXIT ASSIST FUNCTION : Component Parts Lo-

cation .......................................................................

EXIT ASSIST FUNCTION :

Component Description ..........................................

ENTRY ASSIST FUNCTION ......................................22

ENTRY ASSIST FUNCTION : System Diagram .....23

ENTRY ASSIST FUNCTION : System Description

ENTRY ASSIST FUNCTION : Component Parts

Location ...................................................................

ENTRY ASSIST FUNCTION :

Component Description ..........................................

DIAGNOSIS SYSTEM (DRIVER SEAT C/U) ....26

Diagnosis Description ..............................................26

CONSULT-III Function ............................................26

COMPONENT DIAGNOSIS .........................29

U1000 CAN COMM CIRCUIT ...........................29

Description ...............................................................29

DTC Logic ................................................................29

Diagnosis Procedure ..............................................29

Special Repair Requirement ....................................29

B2112 SLIDING MOTOR ..................................30

Description ...............................................................30

DTC Logic ................................................................30

Diagnosis Procedure ..............................................30

B2113 RECLINING MOTOR .............................31

Description ...............................................................31

DTC Logic ................................................................31

Diagnosis Procedure ..............................................31

B2114 SEAT LIFTER FR ..................................32

Description ...............................................................32

DTC Logic ................................................................32

Diagnosis Procedure ..............................................32

B2115 SEAT LIFTER RR ..................................33

Description ...............................................................33

DTC Logic ................................................................33

....

ADP

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ADP-1

Page 16

Diagnosis Procedure ............................................. 33

Component Inspection ............................................ 51

B2117 ADJ PEDAL MOTOR ............................. 34

Description .............................................................. 34

DTC Logic ............................................................... 34

Diagnosis Procedure ............................................. 34

B2118 TILT SENSOR ........................................ 36

Description .............................................................. 36

DTC Logic ............................................................... 36

Diagnosis Procedure ............................................. 36

B2120 ADJ PEDAL SENSOR ........................... 38

Description .............................................................. 38

DTC Logic ............................................................... 38

Diagnosis Procedure ............................................. 38

B2126 DETENT SW ........................................... 40

Description .............................................................. 40

DTC Logic ............................................................... 40

Diagnosis Procedure ............................................. 40

B2128 UART COMMUNICATION LINE ............ 42

Description .............................................................. 42

DTC Logic ............................................................... 42

Diagnosis Procedure ............................................. 42

POWER SUPPLY AND GROUND CIRCUIT ..... 44

BCM ........................................................................... 44

BCM : Diagnosis Procedure ................................... 44

BCM : Special Repair Requirement ........................ 44

DRIVER SEAT CONTROL UNIT .............................. 44

DRIVER SEAT CONTROL UNIT :

Diagnosis Procedure .............................................

DRIVER SEAT CONTROL UNIT : Special Repair

Requirement ...........................................................

AUTOMATIC DRIVE POSITIONER CONTROL

UNIT ..........................................................................

AUTOMATIC DRIVE POSITIONER CONTROL

UNIT : Diagnosis Procedure ..................................

AUTOMATIC DRIVE POSITIONER CONTROL

UNIT : Special Repair Requirement .......................

SLIDING SWITCH .............................................. 46

Description .............................................................. 46

Component Function Check ................................. 46

Diagnosis Procedure ............................................. 46

Component Inspection ............................................ 47

RECLINING SWITCH ........................................ 48

Description .............................................................. 48

Component Function Check ................................. 48

Diagnosis Procedure ............................................. 48

Component Inspection ............................................ 49

LIFTING SWITCH (FRONT) .............................. 50

Description .............................................................. 50

Component Function Check ................................. 50

Diagnosis Procedure ............................................. 50

LIFTING SWITCH (REAR) ................................ 52

Description .............................................................. 52

Component Function Check .................................. 52

Diagnosis Procedure .............................................. 52

Component Inspection ............................................ 53

TILT SWITCH .................................................... 54

Description .............................................................. 54

Component Function Check .................................. 54

Diagnosis Procedure .............................................. 54

Component Inspection ............................................ 55

PEDAL ADJUSTING SWITCH .......................... 56

Description .............................................................. 56

Component Function Check .................................. 56

Diagnosis Procedure .............................................. 56

Component Inspection ............................................ 58

SEAT MEMORY SWITCH ................................. 59

Description .............................................................. 59

Component Function Check .................................. 59

Diagnosis Procedure .............................................. 59

Component Inspection ............................................ 60

DOOR MIRROR REMOTE CONTROL

SWITCH .............................................................

CHANGEOVER SWITCH .......................................... 61

CHANGEOVER SWITCH : Description .................. 61

CHANGEOVER SWITCH : Component Function

Check ......................................................................

CHANGEOVER SWITCH : Diagnosis Procedure ... 61 CHANGEOVER SWITCH : Component Inspec-

tion ..........................................................................

MIRROR SWITCH ..................................................... 63

MIRROR SWITCH : Description ............................. 63

MIRROR SWITCH : Component Function Check ... 63

MIRROR SWITCH : Diagnosis Procedure .............. 63

MIRROR SWITCH : Component Inspection ........... 65

POWER SEAT SWITCH GROUND CIRCUIT ... 66

Diagnosis Procedure .............................................. 66

DETENTION SWITCH ....................................... 67

Description .............................................................. 67

Component Function Check .................................. 67

Diagnosis Procedure .............................................. 67

FRONT DOOR SWITCH (DRIVER SIDE) ......... 69

Description .............................................................. 69

Component Function Check ................................... 69

Diagnosis Procedure ............................................... 69

Component Inspection ............................................ 69

SLIDING SENSOR ............................................ 71

Description .............................................................. 71

Component Function Check .................................. 71

Diagnosis Procedure .............................................. 71

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RECLINING SENSOR ........................................73

Description ..............................................................73

Component Function Check ..................................73

Diagnosis Procedure .............................................. 73

LIFTING SENSOR (FRONT) ..............................75

Description ..............................................................75

Component Function Check ..................................75

Diagnosis Procedure .............................................. 75

LIFTING SENSOR (REAR) ................................77

Description ..............................................................77

Component Function Check ..................................77

Diagnosis Procedure .............................................. 77

TILT SENSOR ....................................................79

Description ..............................................................79

Component Function Check ..................................79

Diagnosis Procedure .............................................. 79

PEDAL ADJUSTING SENSOR ..........................81

Description ..............................................................81

Component Function Check ..................................81

Diagnosis Procedure .............................................. 81

PEDAL ADJUSTING MOTOR ..........................97

Description ...............................................................97

Component Function Check ..................................97

Diagnosis Procedure ..............................................97

DOOR MIRROR MOTOR ..................................99

Description ...............................................................99

Component Function Check ....................................99

Diagnosis Procedure ...............................................99

Component Inspection ...........................................101

SEAT MEMORY INDICATOR LAMP .............. 102

Description .............................................................102

Component Function Check ................................ 102

Diagnosis Procedure ............................................102

Component Inspection ...........................................103

ECU DIAGNOSIS ....................................... 104

DRIVER SEAT CONTROL UNIT .................... 104

Reference Value ....................................................104

Wiring Diagram ...................................................... 109

Fail Safe ................................................................ 122

DTC Index .............................................................123

MIRROR SENSOR .............................................83

DRIVER SIDE ............................................................ 83

DRIVER SIDE : Description .................................... 83

DRIVER SIDE : Component Function Check ........ 83

DRIVER SIDE : Diagnosis Procedure .................... 83

PASSENGER SIDE ................................................... 85

PASSENGER SIDE : Description ...........................85

PASSENGER SIDE :

Component Function Check ..................................

PASSENGER SIDE : Diagnosis Procedure ........... 85

SLIDING MOTOR ...............................................87

Description ..............................................................87

Component Function Check ..................................87

Diagnosis Procedure .............................................. 87

RECLINING MOTOR ..........................................89

Description ..............................................................89

Component Function Check ..................................89

Diagnosis Procedure .............................................. 89

LIFTING MOTOR (FRONT) ................................91

Description ..............................................................91

Component Function Check ..................................91

Diagnosis Procedure .............................................. 91

LIFTING MOTOR (REAR) ..................................93

Description ..............................................................93

Component Function Check ..................................93

Diagnosis Procedure .............................................. 93

TILT MOTOR ......................................................95

Description ..............................................................95

Component Function Check ..................................95

Diagnosis Procedure .............................................. 95

AUTOMATIC DRIVE POSITIONER CON-

TROL UNIT ......................................................

Reference Value ....................................................124

Wiring Diagram ...................................................... 127

124

BCM (BODY CONTROL MODULE) ............... 141

Reference Value ....................................................141

Terminal Layout .....................................................143

Physical Values .....................................................143

Wiring Diagram ...................................................... 149

Fail Safe ................................................................ 152

DTC Inspection Priority Chart .............................153

DTC Index .............................................................153

SYMPTOM DIAGNOSIS ............................ 155

ADP SYSTEM SYMPTOMS ............................ 155

Symptom Table .....................................................155

NORMAL OPERATING CONDITION ............. 157

Description .............................................................157

PRECAUTION ............................................ 158

PRECAUTIONS ............................................... 158

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-

SIONER" ...............................................................

Precaution Necessary for Steering Wheel Rota-

tion After Battery Disconnect .................................

Precaution for Work ............................................... 159

158

ON-VEHICLE MAINTENANCE .................. 160

PRE-INSPECTION FOR DIAGNOSTIC .......... 160

Basic Inspection ....................................................160

ADP

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PREPARATION ..........................................162

REMOVAL AND INSTALLATION .............163

PREPARATION ............................................... 162

Special Service Tool ..............................................162

Commercial Service Tool ......................................162

AUTOMATIC DRIVE POSITIONER .................163

Removal and Installation ....................................... 163

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ADP-4

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< BASIC INSPECTION >

DIAGNOSIS AND REPAIR WORKFLOW

BASIC INSPECTION

DIAGNOSIS AND REPAIR WORKFLOW

Work Flow INFOID:0000000001735407

WORK FLOW

ADP

ALKIA0538GB

DETAILED FLOW

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DIAGNOSIS AND REPAIR WORKFLOW

< BASIC INSPECTION >

1. GET INFORMATION FOR SYMPTOM

Get the detailed information from the customer about the symptom (the condition and the environment when the incident/malfunction occurred).

>> GO TO 2

2. CHECK DTC WITH AUTOMATIC DRIVE POSITIONER SYSTEM

Check “Self Diagnostic Result” with CONSULT-III. Refer to ADP-123, "

Is any symptom described and any DTC is displayed?

Symptom is described, DTC is displayed.>>GO TO 3 Symptom is not described, DTC is displayed.>>GO TO 7 Symptom is described, DTC is not displayed.>>GO TO 4

DTC Index".

3. CONFIRM THE SYMPTOM

Try to confirm the symptom described by the customer.

>> GO TO 7

4. CONFIRM THE SYMPTOM

Try to confirm the symptom described by the customer.

>> GO TO 5

5. CHECK NORMAL OPERATING CONDITION

Check normal operating condition. Refer to ADP-157, " Is the incident normal operation?

YES >> INSPECTION END NO >> GO TO 6

Description".

6. PERFORM BASIC INSPECTION

Isolate the malfunctioning point with the basic inspection. Refer to ADP-8, "

>> GO TO 8

7. PERFORM DTC CONFIRMATION PROCEDURE

Perform the confirmation procedure for the detected DTC. Is the DTC displayed?

YES >> GO TO 9 NO >> Check intermittent incident. Refer to GI-38, "

Intermittent Incident".

8. PERFORM COMPONENT FUNCTION CHECK

Perform the component function check for the isolated malfunctioning point.

>> GO TO 9

9. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE

Preliminary Check".

Isolate the malfunctioning point by performing the diagnosis procedure relevant to the symptom during the component diagnosis.

>> GO TO 10

10. REPAIR OR REPLACE

Repair or replace the malfunctioning part.

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DIAGNOSIS AND REPAIR WORKFLOW

< BASIC INSPECTION >

>> GO TO 11

11. FINAL CHECK

Perform the DTC confirmation procedure (if DTC is detected) or component function check (if no DTC is detected) again, and then check that the malfunction can be repaired securely.

Are all malfunctions corrected?

YES >> INSPECTION END Symptom is detected.>> GO TO 4 DTC is detected.>> GO TO 7

ADP

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INSPECTION AND ADJUSTMENT

< BASIC INSPECTION >

INSPECTION AND ADJUSTMENT

Preliminary Check INFOID:0000000001735408

1. FOREIGN OBJECTS

Check the following:

• objects on or behind the seats that could cause binding

• objects under the seats that may be interfering with the seat’s moving parts

• objects under pedals that may interfere with movement Are there any foreign objects that could be causing interference?

YES >> Remove objects. NO >> GO TO 2

2. WIRING CONNECTIONS

1. Disconnect harness connectors.

2. Check terminals for damage or loose connections.

3. Reconnect harness connectors. Are any connectors damaged or loose?

YES >> Repair or replace damaged parts. NO >> GO TO 3

3. POWER AND GROUND

Check power supply and ground circuits for control unit. Refer to ADP-44, "

Diagnosis Procedure".

Is the inspection result normal?

YES >> Refer to ADP-123, "DTC Index". NO >> Repair or replace as necessary.

DRIVER SEAT CONTROL UNIT :

Special Repair Requirement INFOID:0000000001735409

Refer to Owner’s Manual for Automatic Drive Positioner system operating instructions.

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AUTOMATIC DRIVE POSITIONER SYSTEM

< FUNCTION DIAGNOSIS >

FUNCTION DIAGNOSIS

AUTOMATIC DRIVE POSITIONER SYSTEM

AUTOMATIC DRIVE POSITIONER SYSTEM : System Diagram INFOID:0000000001735410

ADP

AWJIA0511GB

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AUTOMATIC DRIVE POSITIONER SYSTEM

< FUNCTION DIAGNOSIS >

AUTOMATIC DRIVE POSITIONER SYSTEM : Component Parts Location

INFOID:0000000001735411

ALJIA0235ZZ

1. A. Automatic drive positioner control unit M33, M34 B. Pedal adjusting motor assembly E109, E110

4. Pedal adjusting switch M96 5. A. Door mirrror LH D4, RH D107

7. A. Sliding motor LH B204 (driver seat view), reclining motor LH B205, lifting motor (front) B206, lifting motor (rear) B207 B. Driver seat control unit B202, B203 C. Power seat switch LH B208

2. A. Steering column B. Key switch and ignition knob switch M12 C. BCM M18, M19, M20 (view with instrument panel removed)

B. Front door switch LH B8 C. Front door lock assembly LH (key cylinder switch) D14

8. A. ADP sterring switch M16 B. Tilt sensor M85 and tilt motor M86

3. A. Door mirror remote control switch D10 B. Seat memory switch D5

6. A. A/T selector lever B. A/T shift selector (park position switch) M203

AUTOMATIC DRIVE POSITIONER SYSTEM : System Description INFOID:0000000001735412

OUTLINE

The system automatically moves the driver seat, pedal assembly, steering wheel and door mirror position by the driver seat control unit and the automatic drive positioner control unit. The driver seat control unit corresponds with the automatic drive positioner control unit by UART communication.

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AUTOMATIC DRIVE POSITIONER SYSTEM

< FUNCTION DIAGNOSIS >

Function Description

The driving position (seat, pedal assembly, steering wheel and door mirror position)

Manual function

Memory function

Entry/Exit assist function

Exit On exit, the seat moves backward and the steering wheel moves upward.

Entry

can be adjusted by using the power seat switch, pedal adjusting switch, ADP steering switch or door mirror remote control switch.

The seat, pedal assembly and outside mirror move to the stored driving position by pressing seat memory switch (1 or 2).

On entry, the seat and steering wheel return from exiting position to the previous driving position.

AUTOMATIC DRIVE POSITIONER SYSTEM : Component Description INFOID:0000000001735413

CONTROL UNITS

Item Function

• Main unit of automatic drive positioner system

Driver seat control unit

Automatic drive positioner control unit

BCM

Combination meter

AV control unit The setting change of auto drive positioner system can be performed on the display.

A/T shift selector (park position switch) Transmit the shift position signal (P range) to the driver seat control unit.

• It is connected to the CAN.

• It communicates with the automatic drive positioner control unit via UART communication.

• It communicates with the driver seat control unit via UART communication.

• Perform various controls with the instructions of driver seat control unit.

• Perform the controls of the pedal adjusting, steering wheel, door mirror and the seat memory switch.

Transmit the following status to the driver seat control unit via CAN communication.

• Front door LH: OPEN/CLOSE

• Ignition switch position: ACC/ON

• Door lock: UNLOCK (with Intelligent Key or remote keyless entry request switch operation)

• Key ID

• Key switch: Insert/Pull out Intelligent Key

• Starter: CRANKING/OTHER

Transmit the vehicle speed signal to the driver seat control unit via CAN communication.

ADP

INPUT PARTS

Switches

Item Function

Key switch and ignition knob switch The key switch is installed to detect the key inserted/removed status.

Front door switch LH Detect front door (driver side) open/close status.

A/T shift selector (park position switch) Detect the P range position of A/T selector lever.

Set switch The registration and system setting can be performed with its operation.

Seat memory switch 1/2 The registration and operation can be performed with its operation.

The following switch is installed.

• Reclining switch

Power seat switch

Pedal adjusting switch

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• Lifting switch (front)

• Lifting switch (rear)

• Sliding switch

The specific parts can be operated with the operation of each switch.

The following switch is installed.

• Pedal forward

• Pedal backward

The specific parts can be operated with the operation of each switch.

ADP-11

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AUTOMATIC DRIVE POSITIONER SYSTEM

< FUNCTION DIAGNOSIS >

Item Function

The following switch is installed.

ADP steering switch

Door mirror remote control switch

Sensors

Item Function

Door mirror sensor (LH/RH) Detect the up/down and left/right position of outside mirror face.

Pedal adjusting sensor Detect the forward/backward position of pedal assembly.

Tilt sensor Detect the upward/downward position of the steering wheel.

Lifting sensor (front) Detect the up/down position of seat lifting (front).

Lifting sensor (rear) Detect the up/down position of seat lifting (rear).

Reclining sensor Detect the tilt of seatback.

Sliding sensor Detect the front/rear position of seat.

• Steering wheel UP

• Steering wheel down The specific parts can be operated with the operation of each switch.

The following switch is installed.

• Mirror switch

• Changeover switch The specific parts can be operated with the operation of each switch.

OUTPUT PARTS

Item Function

Door mirror motor (LH/RH) Move the outside mirror face upward/downward and leftward/rightward.

Pedal adjusting motor Move the pedal assembly forward/backward.

Tilt motor Move the steering wheel upward/downward.

Lifting motor (front) Move the seat lifting (front) upward/downward.

Lifting motor (rear) Move the seat lifting (rear) upward/downward.

Reclining motor Tilt and raise up the seatback.

Sliding motor Slide the seat forward/backward.

Seat memory indicator Illuminates or flashes according to the registration/operation status.

MANUAL FUNCTION

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AUTOMATIC DRIVE POSITIONER SYSTEM

< FUNCTION DIAGNOSIS >

MANUAL FUNCTION : System Diagram INFOID:0000000 001735414

ALJIA0236GB

MANUAL FUNCTION : System Description INFOID:0000000001735415

OUTLINE

The driving position (seat, pedal assembly, steering wheel and door mirror position) can be adjusted manually with power seat switch, pedal adjusting switch, ADP steering switch and door mirror remote control switch.

OPERATION PROCEDURE

1. Turn ignition switch ON.

2. Operate power seat switch, pedal adjusting switch, ADP steering switch or door mirror remote control switch.

3. The driver seat, pedal assembly, steering wheel or door mirror operates according to the operation of each switch.

DETAIL FLOW

Seat

Order Input Output Control unit condition

Power seat switch

(sliding, lifting, reclining)

Motors

2—

(sliding, lifting, reclining)

—

The power seat switch signal is inputted to the driver seat control unit when the power seat switch is operated.

The driver seat control unit outputs signals to each motor according to the power seat switch input signal.

ADP

Adjustable pedals

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AUTOMATIC DRIVE POSITIONER SYSTEM

< FUNCTION DIAGNOSIS >

Order Input Output Control unit condition

The pedal adjusting switch signal is input to the automatic drive

1 Pedal adjusting switch —

2—Motor

Sensor

(forward, backward)

—

Tilt steering wheel

Order Input Output Control unit condition

1 ADP steering switch —

2—Motor

Sensor

(upward, downward)

—

positioner control unit when the pedal adjusting switch is operated.

The automatic drive positioner control unit actuates the motor according to the operation of the pedal adjusting switch signal from the driver seat control unit.

The automatic drive positioner control unit recognizes any operation limit of each actuator via each sensor and will not operate the actuator anymore at that time.

The ADP steering switch signal is input to the automatic drive positioner control unit when the ADP steering switch is operated.

The automatic drive positioner control unit actuates the tilt motor according to the operation of the ADP steering switch signal.

The automatic drive positioner control unit recognizes any operation limit of each actuator via each sensor and will not operate the actuator anymore at that time.

Door Mirror

Order Input Output Control unit condition

Door mirror remote

control switch

2—

Motors (Door mirror motor)

—

The door mirror remote control switch signal is inputted to the automatic drive positioner control unit when the door mirror remote control switch is operated.

The automatic drive positioner control unit actuates each motor according to the operation of the door mirror remote control switch.

NOTE:

The door mirrors can be operated manually when ignition switch is in either ACC or ON position. The ignition switch signal (ACC/ON) is transmitted from BCM to the driver seat control unit via CAN communication and from the driver seat control unit to the automatic drive positioner control unit via UART communication.

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AUTOMATIC DRIVE POSITIONER SYSTEM

< FUNCTION DIAGNOSIS >

MANUAL FUNCTION : Component Parts Location INFOID:0000000004831089