INFINEON Power Management Supply User Manual

ICs: SMPS, CoolSETTM– Discretes: CoolMOSTM, thinQ!
TM
May 2006
www.infineon.com/power
Power Management & Supply
TODAY’S MODERN LIFESTYLE leadsto a fast-growing energy requirement as more and more people are able to afford electronic equipment. Consumers can select from an ever-growing range of cellular phones, PDAs, digital cameras, cordless phones, DVD players, VCRs, TV sets, LCD monitors, notebook and desktop computers, and home appliances, to mention only a few. The power consumption of these electronic devices continues to rise as a result of ever-increasing functions.
ENERGY GENERATION FREQUENTLY pollutesthe environment through radioactive waste and CO
2
. In order to compensate and reduce the pace of these overly proportional growing energy requirements, we must use energy more efficiently.
SWITCH MODE POWER SUPPLIES (SMPS) represent today’s most efficient energy conversion approach for electronic equipment. Increasing the SMPS efficiency directly leads to energy savings during the equipment’s operational time.
SOME ELECTRONIC DEVICES operate only for a few hours during the day, and are consequently in standby mode during the rest of the day. Lowering the standby power consumption will save a considerable amount of energy.
A CONTINUOUS TREND towardssystem miniaturization has accompanied the development of electronic equipment from the very beginning. Simultaneously, the power rating of the devices increases. This means more power in a smaller space – high-power density is the operative word.
THE “POWER & SUPPLY” group of Infineon Technologies focuses its R&D activities on cost effectiveness, low standby power consumption, high efficiency and power density. Today we are proud to serve our customers with technologically leading products in many areas of an off-line SMPS, power MOSFETs (CoolMOS
TM
, OptiMOS®2), Silicon Carbide Schottky diodes
(thinQ!
TM
), IGBTs, intelligent SMPS and PFC control ICs, and CoolSET
TM
(SMPS control IC and CoolMOSTMin one package).
Introduction
2
Personal computer
C
High-power density CoolMOS thinQ!
TM
Schottky diodes
OptiMOS
®
2 TDA16888 ICE1PC series PFC controller
C
Low standby Active burst mode of CoolSET and ICE3 series controller
Server
C
Ultra-high-power density CoolMOS thinQ! Schottky diodes OptiMOS
®
2 TDA16888 ICE1PC series PFC controller
TV, DVD, VCR, Set-top Box
C
Cost-effectiveness Integrated solution CoolSET Charge pump PFC Peak load function of ICE3 series
C
Low standby Active burst mode of ICE3 series Frequency reduction of ICE1QS01
C
Low EMI Quasi-resonant switching
Adapter
C
High-power density CoolMOS and CoolSET
C
Low standby Active burst mode of CoolSET and ICE3 series controller
Lamp Ballast
C
Cost-effectiveness TDA486x series PFC controller Integrated solution PFC CoolSET
Charger
C
Cost effectiveness Integrated solution CoolSET
TM
C
Low standby Active burst mode of CoolSET
LCD Monitor
C
High-power density CoolMOS
TM
and CoolSET
C
Low standby Active burst mode of CoolSET and ICE3 series controller
Applications, Requirements and Solutions
3
AC 85 ... 265 V
CoolMOS
IGBT
TM
thinQ!
TM
CoolSET
TM
/
PFC
PFC
Controller
TM
OptiMOS®2CoolMOS
DC
CoolSET
TM
PWM
Controller
4
Contents
SMPS ICs
Fan Speed Controller
SMPS IC Overview
PWM Controller
Smart Ballast Controller
PFC and Combo Controller
CoolSET
TM
SMPS Topologies
Discretes
N-Channel MOSFETs, 500 to 800 V (CoolMOSTM, Standard MOS)
Silicon Carbide Schottky Diodes (thinQ!
TM
Family)
Alphanumeric Listing
Packages
6
8
10
14
16
18
20
22
30
31
32
5
TDA21801 – Fan Speed Controller
WITH THE NEW fanspeed controller TDA21801, essential system monitoring features of switched mode power supplies (SMPS) such as adjustable minimum fan speed, fan ON/OFF and over-temperature protection (OTP) can be easily implemented. Only few external compo­nents added to the IC are necessary for it.
T H E T D A 2 1 8 0 1 is designed for applications using 3- or 4-wire fan solutions like PC silver boxes, Server silver box AC/DC converter and industrial/medical power supplies.
Benefits
C
Full control over fan speed due to precision reference
C
Low system cost when replacing 4-wire fans
C
Reduced noise level
C
Increased safety of power supplies
Features
C
In combination with 2-wire fans same functionality as 4-wire fan solution
C
Overtemperature protection feature to protect system and power supply
C
Adjustable minimum fan speed (750 rpm to 4000 rpm)
C
Fan speed can be increased by external PWM or analogue signal
C
DSO-8 Package/ ROHS compliant
6
12 V
Block Diagram
Typical Application Circuit
Fan Speed Controller
7
TRSOUT
3
8
V
DD
FanM
Fan MBIAS
6
D
R
BIAS
FCin
1
NTC
7
Speed Value
A
Generator
Digital
Integrator
+ OTP
In Case of OTP 1 mA
R
NTC
RSin
2
Filter
Amplifier
R
RSin
Pulse
Detection
FCin V
DD
Logic Unit
VCO
R
VCO
GND
5
C
VCO
4
RC-VCO
V
DD
R
FC
CON1
FAN+
FAN
-
C
FAN
100 nF
10 kΩ
C
FC
100 nF
Q1
R
RSin
0.5 Ω
TDA21801
1
FCin
2
RSin
3
TRSOUT
4
GND
V
NTC
FanM
RC-VCO
DD
Fan Speed Controller
R
VCO
220 kΩ
R
BIAS
3.6 kΩ
8 7 6 5
FanM
To OVP
DOVP
C
VDD
100 nF
C
VCO
3.3 nF
C
NTC
100 nF
R
NTC
22 kΩ
* Depending on topology and switching transistor ** Only available in ISODRAIN package
PWM Controller
Quasiresonant Fixed Frequency
TDA4605-2 TDA4605-3
General purpose control IC
CVT, VCR, adapter
Quasiresonant
<
200 kHz
approx. 20 kHz unlimited
5 W/ 400 mW – –
* *
– – – –
✓ ✓ ✓ ✓ ✓ ✓
– –
11 mA
7.5 ... 15.5 V DIP-8 – –
TDA16846 TDA16847
Universal, high performance control IC including low-power standby and power factor correction
CTV, VCR, set-top-box, adapter
Quasiresonant Fixed Frequency Synchronized
<
250 kHz
adjustable in fixed frequency mode
adjustable unlimited
<
1 W/400 mW
– –
* *
– – – Charge Pump
✓ ✓ ✓ ✓ ✓ ✓
TDA16847
– –
5 mA 8 ... 16 V DIP-14 DSO-14 –
ICE1QS01 ICE1QS02
PWM Control IC including advanced burst mode, PFC and frequency reduction for best-in-class efficiency ratings + active burst mode + start up cell
CTV, VCR, adapter
Quasiresonant
<
250 kHz
20 kHz unlimited
<
1 W/400 mW
– –
* *
– – – Charge Pump
✓ ✓ ✓ ✓ ✓ ✓
– –
10 mA 9 ... 20 V DIP-8 DSO-8 –
ICE2A(B)S01 ICE3A(B)S02 ICE3BS02L
General purpose Control IC
Applications exceeding the max. power range of CoolSET: charger, adapter, auxiliary power supplies, low end CTV, set-top-box, DVD
Fixed Frequency
100 kHz (67kHz)
21 kHz 72% –
<
1 W/no load
* *
– – – –
✓ ✓ ✓
✓ ✓
– –
– – –
6.5 mA
8.5 ... 21 V DIP-8 DSO-8 –
ICE3DS01
General purpose Control IC with enhanced ICE2A(B)S01 features
Applications exceeding the max. power range of CoolSET: charger, adapter, auxiliary power supplies, low end CTV, set-top-box, DVD, LCD
Fixed Frequency
110 kHz
– 72% – 100 mW/ no load 480 mW/ 300 mW
* *
– –
✓ ✓ ✓
✓ ✓ ✓ ✓
– –
✓ ✓ ✓
7.2 mA
8.5 ... 21 V DIP-8 DSO-8 –
TDA16850-2
Control with special features for CRT monitor applications
Monitors, CTVs, adapters, chargers
Fixed Frequency synchronized
60 kHz fixed
<
130 kHz synchr.
20 kHz 60% –
<
1 W/no load
– – –
– –
✓ ✓
– –
✓ ✓
– –
– – –
3 … 10 mA
8.5 ... 22 V DIP-8 – –
Typical Application
General Features
Operating mode
Switching frequency
Standby frequency Maximum duty cycle Primary regulation without additional components Standby power Low standby power mode active burst mode Soft switching for low EMI Maximum drain-source voltage @ 125˚C T
j
Power range (85 ... 270 V) without heat sink Power range (190 ... 270 V) without heat sink Integrated auxiliary power supply Integrated 500V start-up cell PFC functionality
Protection Features
Undervoltage lock-out Overload and open loop correction Overload protection Secondary undervoltage Cycle by cycle current limitation Sophisticated power limitation management Temporary high-power circuit Adjustable peak current limitation via external resistor Current limitation via internal sense field Demagnetization protection Thermal shut-down (with auto-restart) Auto restart mode for all protection features Latch-off mode Brown out protection
Supply current with active gate (typ.) VCC operating range DIP-package SMD-package ISODRAIN-package
SMPS IC Overview
8
Combo
Fixed FrequencyPWM+CCM PFC
PFC Controller CoolSET
TM
: Controller with CoolMOS
TM
in one Package
CCM DCM
TDA16888
High performance power combi controller including PFC and PWM stage
Industrial aircon, motor drive, PC, server, adapter
Fixed Frequency Continuous Conduction Mode
up to 200 kHz
PWM 0 kHz/ PFC 50% PWM 50%/ PFC 94% –
<
1 W/no load
✓ ✓
– –
✓ ✓ ✓
output undervoltage protection PWM ✓ PFC ✓ – –
– – – – – –
15 ... 40 mA 14 ... 19 V DIP-20 DSO-20 –
ICE1PCS01 ICE1PCS02
Standalone PFC controller for boost topology with advanced diode protection
Industrial, PC, motor drive, white goods
Fixed Frequency
up to 250 kHz 67 kHz
– 95% @ 125 kHz – – – – – – – – –
✓ ✓ ✓
✓ ✓
– – – – –
18 @ 125 kHz 10 ... 22 V DIP-8 DSO-8 –
TDA4862 TDA4863 TDA4863-2
PFC Controller for high-power factor and active harmonic filter
Ballast, CTV, PC monitor, adapter
Discontinuous Conduction Mode
Free-running 30 ... 300 kHz
– 98% – n/a
– – – – – –
✓ ✓ **
– –
– – – –
4 mA
12.5 ... 20 V DIP-8 DSO-8 –
F3 Series
ICE3A(B)0365 ICE3A(B)0565 ICE3A(B)1065 ICE3A(B)1565 ICE3A(B)2065 ICE3A(B)2565 ICE3A0365L ICE3A1065L ICE3A1565L
Full protection features + low power standby mode and internal leading edge blanking + softstart + active burst mode + startup cell + built-in blanking window + latch-off mode
Charger, auxiliary supplies, PC & Display standby supply, adapter,STB, DVD,VCR
Fixed Frequency
100 kHz (67)
– 50% –
✓ ✓ ✓
650 V – – 650 V startup cell – –
✓ ✓ ✓ ✓ ✓ ✓
✓ ✓
✓ ✓ ✓
5.5 ... 8.1 mA
8.5 ... 21 V DIP-8/DIP-7 DSO-16-12 –
F3 Jitter Series
ICE3B0365(J) ICE3B0565(J) ICE3B1065(J) ICE3B1565(J)
Full protection features + low power standby mode and internal leading edge blanking + softstart + active burst mode + startup cell + built-in blanking window + jittering
Charger, auxiliary supplies, PC & Display standby supply, adapter,STB, DVD,VCR
Fixed Frequency
67 kHz
– 50% –
✓ ✓ ✓
650 V – – 650 V startup cell – –
✓ ✓ ✓ ✓ ✓ ✓
✓ ✓
✓ ✓
– –
2.5 mA
10.3 ... 261 V DIP-8/DIP-7 DSO-16-12 –
F3 Isodrain
ICE3A(B)2065P ICE3A(B)3065P ICE3A(B)3565P ICE3A(B)5065P ICE3A(B)5565P
Full protection features + low power standby mode and internal leading edge blanking + softstart + active burst mode + startup cell + built-in blanking window
Charger, auxiliary supplies, PC & Display standby supply, adapter,STB, DVD,VCR
Fixed Frequency
100 kHz (67)
– 72% – – –
650 V – – 650 V startup cell – –
✓ ✓ ✓ ✓ ✓ ✓
✓ ✓
✓ ✓
– –
5.7 ...7.6 mA
8.5 ... 21 V – – TO220-6
F2 650V Series
ICE2A(B)0565 ICE2A0565 ICE2A0565 ICE2A(B)165 ICE2A(B)265 ICE2A(B)365 ICE2A(B)765**
Full protection features + low power standby mode and internal leading edge blanking + softstart
Charger, auxiliary supplies, PC & Display standby supply, adapter,STB, DVD,VCR
Fixed Frequency
100 kHz (67)
down to 21 kHz 72% – – –
650 V – – – – –
✓ ✓ ✓ ✓ ✓ ✓
– –
✓ ✓
– –
5.3 ... 8.5 mA
8.5 ... 21 V DIP-8/DIP-7 DSO-16/12 –
F2 800V Series
ICE2A180 ICE2A280 ICE2A380**
Full protection features + low power standby mode and internal leading edge blanking + softstart
Charger, auxiliary supplies PC & Display standby supply, adapter,STB, DVD,VCR
Fixed Frequency
100 kHz
down to 21 kHz 72% – – –
800 V – – – – –
✓ ✓ ✓ ✓ ✓ ✓
– –
✓ ✓
– –
6.5 ... 8.5 mA
8.5 ... 21 V DIP-7 – TO220-6
SMPS IC Overview
9
PWM Controller
Application Example: 80 W Demoboard with ICE1QS01 and Primary Regulation
10
ICE1QS01
90-270 V
RFI Filter
and
Rectifier
TDA4605-2 / TDA4605-3
Control IC for Switched-Mode Power Supplies using MOS Transistor
C
Fold-back characteristic protects external components
C
Burst mode at secondary short-circuit
C
Protection against open or a short of the control loop
C
Mains undervoltage lock-out
C
Soft-start for quiet start-up without noise
C
Chip-over temperature protection
C
Not for new designs, replaced by TDA16846
TDA16846 / TDA16847
SMPS Controller Supporting Low-power Standby and Power Factor Correction
C
Line current consumption with PFC
C
Stable and adjustable standby frequency
C
Very low start-up current
C
Soft-start for quiet start-up
C
Freely usable fault comparators
C
Synchronization and fixed frequency facility
C
Over and undervoltage lock-out
C
Switch off at mains undervoltage
C
Temporary high-power circuit (only TDA16847)
C
Mains voltage dependent fold-back point correction
C
Continuous frequency reduction with decreasing load
C
Adjustable ringing suppression time
ICE1QS01
SMPS Controller with very few peripheral components, featuring Advanced Burst Mode, Frequency Reduction and Power Factor Correction
C
Line current consumption with PFC
C
Stable standby frequency of 20 kHz
C
Advanced burst mode < 1 W @ 350 mW sec. power
C
Soft-start for noiseless start-up
C
Digital frequency reduction for higher efficiency and no-jitter designs
C
Over and undervoltage protection
C
Fold-back point correction for stable output power independent of line voltage variations
C
Ringing suppression time controlled by output power
C
Additional fault comparator optionally useable
TDA16850-2
SMPS Controller for CRT Monitors
C
Controller for fly-back topology
C
Current mode PWM with spike blanking
C
Leading edge triggered pulse with modulation
C
Fast, soft switching totem pole gate drive (1 A)
C
Soft-start management for safe start-up
C
Off mode with power consumption less than 1 W
C
Fast and slow peak current limitation
C
All protection features available
PWM Controller
11
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