Infineon EVAL-M1-301F User Manual

UG-2020-13
EVAL-M1-301F User Guide
iMOTION Modular Application Design Kit
About this document
Scope and purpose
This user guide provides an overview of the evaluation board EVAL-M1-301F including its main features, key data, pin assignments and mechanical dimensions.
EVAL-M1-301F is an evaluation board as part of the iMOTION modular application design kit (MADK). This board features and demonstrates Infineon’s advanced motion control engine (MCE 2.0) technology for permanent magnet motor drives over the full speed range.
The evaluation board EVAL-M1-301F was developed to support customers during their first steps designing applications using permanent magnet motors via sensorless sinusoidal control.
The IMC301A contains two cores – the motion control engine (MCE) and an additional microcontroller (MCU). MCE support files and documentation will be available on the Infineon website. The MCU-related CMSIS pack can be downloaded from the KEIL IDE, and this document does not cover it.
Intended audience
This User Guide is intended for all technical specialists who have a knowledge of motor control and high-power electronics converters. The board is intended for use under laboratory conditions.
This board will be used during design-in, for evaluation and measurement of characteristics, and proof of data sheet specifications.
Note: PCB and auxiliary circuits are NOT optimized for final customer design.
Table of contents
About this document ....................................................................................................................... 1
Table of contents ............................................................................................................................ 1
1 Important notice .................................................................................................................... 3
2 Safety precautions ................................................................................................................. 5
3 Introduction .......................................................................................................................... 6
4 EVAL-M1-301F main features ................................................................................................... 7
4.1 Functional description ............................................................................................................................ 8
4.2 EVAL-M1-301F board specifications........................................................................................................ 9
4.3 Pin assignment ........................................................................................................................................ 9
5 Getting started with EVAL-M1-301F ......................................................................................... 13
5.1 Setting up the motion control engine (MCE) ........................................................................................ 13
5.2 iMOTION development tools and software ....................................................................................... 15
5.2.1 MCEWizard setup overview .............................................................................................................. 15
5.2.2 MCEDesigner setup overview .......................................................................................................... 18
User Guide Please read the Important Notice and Warnings at the end of this document Revision 1.0
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Table of contents
5.3 Working with the MCU ........................................................................................................................... 20
6 Hardware description of EVAL-M1-301F ................................................................................... 21
6.1 Motor current feedback circuitry .......................................................................................................... 21
6.1.1 Motor shunt configuration ............................................................................................................... 21
6.1.2 Motor external current feedback configuration and calculation ................................................... 21
6.1.3 Amplifier-gain configuration ........................................................................................................... 23
6.2 EVAL-M1-301F analog inputs and their MCEWizard setup ................................................................... 24
6.2.1 DC bus sensing configuration .......................................................................................................... 24
6.2.2 NTC shutdown value calculation and configuration ...................................................................... 25
6.3 Schematics overview ............................................................................................................................ 27
6.4 PCB layout overview ............................................................................................................................. 27
7 Bill of materials ..................................................................................................................... 32
8 Reference ............................................................................................................................. 35
Revision history............................................................................................................................. 36
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Important notice

1 Important notice

Attention: The Evaluation Boards and Reference Boards as well as the information in this document are
solely intended to support designers of applications in evaluating the use of products from Infineon Technologies for their intended applications.
Environmental conditions have been considered in the design of the Evaluation Boards and Reference Boards provided by Infineon Technologies. The design of the Evaluation Boards and Reference Boards has been tested by Infineon Technologies only as described in this document. The design is not qualified in terms of safety requirements, manufacturing and operation over the entire operating temperature range or lifetime.
The Evaluation Boards and Reference Boards provided by Infineon Technologies are subject to functional testing only under typical load conditions. Evaluation Boards and Reference Boards are not subject to the same procedures as regular products regarding returned material analysis (RMA), process change notification (PCN) and product discontinuation (PD).
Evaluation Boards and Reference Boards are not commercialized products, and are solely intended for evaluation and testing purposes. In particular, they shall not be used for reliability testing or production. The Evaluation Boards and Reference Boards may therefore not comply with CE or similar standards (including but not limited to the EMC Directive 2004/EC/108 and the EMC Act) and may not fulfill other requirements of the country in which they are operated by the customer. The customer shall ensure that all Evaluation Boards and Reference Boards will be handled in a way which is compliant with the relevant requirements and standards of the country in which they are operated.
The Evaluation Boards and Reference Boards as well as the information provided in this document are addressed only to qualified and skilled technical staff, for laboratory usage, and shall be used and managed according to the terms and conditions set forth in this document and in other related documentation supplied with the respective Evaluation Board or Reference Board.
It is the responsibility of the customer’s technical departments to evaluate the suitability of the Evaluation Boards and Reference Boards for the intended application, and to evaluate the completeness and correctness of the information provided in this document with respect to such application.
The customer accepts that the Evaluation Boards and Reference Boards are not intended to be used in life-endangering applications such as medical, nuclear, military, life-critical or other applications, where failure of the Evaluation Boards and Reference Boards, or any results from the use thereof, can reasonably be expected to result in personal injury.
The Evaluation Boards and Reference Boards and any information in this document is provided "as is" and Infineon Technologies disclaims any warranties, express or implied, including but not limited to warranties of non-infringement of third party rights and implied warranties of fitness for any purpose, or for merchantability.
Infineon Technologies shall not be responsible for any damages resulting from the use of the Evaluation Boards and Reference Boards and/or from any information provided in this
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Important notice
document. The customer is obliged to defend, indemnify and hold Infineon Technologies harmless from and against any claims or damages arising out of or resulting from any use thereof.
Infineon Technologies reserves the right to modify this document and/or any information provided herein at any time without further notice.
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Safety precautions

2 Safety precautions

Please note the following warnings regarding the hazards associated with development systems.
Table 1 Safety precautions
Warning: The DC link potential of this board is up to 1000 VDC. When measuring
voltage waveforms by oscilloscope, high voltage differential probes must be used. Failure to do so may result in personal injury or death.
Warning: The evaluation or reference board contains DC bus capacitors which take time to discharge after removal of the main supply. Before working on the drive system, wait five minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels.
Warning: The evaluation or reference board is connected to the grid input during testing. Hence, high-voltage differential probes must be used when measuring voltage waveforms by oscilloscope. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels.
Warning: Remove or disconnect power from the drive before you disconnect or reconnect wires, or perform maintenance work. Wait five minutes after removing power to discharge the bus capacitors. Do not attempt to service the drive until the bus capacitors have discharged to zero. Failure to do so may result in personal injury or death.
Caution: The heat sink and device surfaces of the evaluation or reference board may become hot during testing. Hence, necessary precautions are required while handling the board. Failure to comply may cause injury.
Caution: Only personnel familiar with the drive, power electronics and associated machinery should plan, install, commission and subsequently service the system. Failure to comply may result in personal injury and/or equipment damage.
Caution: The evaluation or reference board contains parts and assemblies sensitive to electrostatic discharge (ESD). Electrostatic control precautions are required when installing, testing, servicing or repairing the assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with electrostatic control procedures, refer to the applicable ESD protection handbooks and guidelines.
Caution: A drive that is incorrectly applied or installed can lead to component damage or reduction in product lifetime. Wiring or application errors such as undersizing the motor, supplying an incorrect or inadequate AC supply, or excessive ambient temperatures may result in system malfunction.
Caution: The evaluation or reference board is shipped with packing materials that need to be removed prior to installation. Failure to remove all packing materials that are unnecessary for system installation may result in overheating or abnormal operating conditions.
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Introduction

3 Introduction

The EVAL-M1-301F evaluation board is a part of the iMOTION modular application design kit for drives (iMOTION MADK). In order to run a motor, the mating power board is required to interface this evaluation board.
The MADK platform is intended for use with various power stages with different control boards. These boards can easily be interfaced through the 20-pin iMOTION™ MADK M1, or the 30-pin iMOTION™ MADK M3 interface connector. This board is equipped with a 20-pin M1 connector and is intended for running a single motor.
This evaluation board is designed to give comprehensible solutions of sensorless control of permanent magnet motors over the full speed range. It provides Hall-sensor based or sensorless controls applying 3-phase and type 3 of 2-phase modulation. PC interface is via a micro-USB connector and the on-board debugger is galvanically isolated. The PC interface provides a UART connection to the MCE as well as a serial wire debug (SWD) channel to the MCU.
The EVAL-M1-301F evaluation board is available from Infineon. The features of this board are described in the main features chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements.
Environmental conditions were considered in the design of the EVAL-M1-301F, but the board is not qualified in terms of safety requirements or manufacturing and operation over the entire operating temperature range or lifetime. The boards provided by Infineon are subject to functional testing only.
Evaluation boards are not subject to the same procedures as regular products regarding returned material analysis (RMA), process change notification (PCN) and product discontinuation (PD). Evaluation boards are intended to be used under laboratory conditions by technical specialists only.
Figure 1 shows the evaluation board EVAL-M1-301F. This document explains the features and details of this board as well as the control IC, IMC301A-F064.
Figure 1 Evaluation board EVAL-M1-301F
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EVAL-M1-301F main features

4 EVAL-M1-301F main features

EVAL-M1-301F is an evaluation control board for motor control applications. The kit demonstrates Infineon’s motion control IC technology.
Main features of the IMC301A-F064 motion control IC include:
Dual core device with MCE and MCU connected via high speed serial link
MCE (Motion Control Engine) as ready-to-use solution for variable speed drives
Field-oriented control (FOC) for permanent magnet synchronous motor (PMSM)
Space vector PWM with sinusoidal commutation and integrated protection features
Current sensing via single or leg shunt
Sensorless or Hall-sensor based operation
Various serial communication interfaces (UART, I2C, SPI)
Multiple motor parameter support
Flexible host interface options for speed commands: UART, I2C, SPI, PWM or analog signal
UL / CSA 60730 certified (Class B)
Additional application microcontroller (MCU) based on Arm® Cortex® M0 core
96/48 MHz clock, 128 /16 KByte Flash/SRAM
RTC/ systick/ watchdog timer, fast interrupt controller
Peripheral set targeting system control and communication
High-speed serial link (JCOM) between MCE and MCU
3.3 V (default) or 5 V VDD power supply
Scalable package options
The evaluation board characteristics:
Complete kit for running any permanent magnet motor via sensorless sinusoidal control
3.3 V for on-board debugger is powered by USB interface and motor controller side is powered by power
board
Micro-USB connector and on-board debugger isolated by digital isolator
Capable of 3-phase and type 3 of 2-phase modulation
MCE and MCU run in parallel and independently from each other
Access to MCE via virtual COM port
Access to MCU via SWD debug channel (Segger® J-Link light)
RoHS complaint
PCB size is 65 x 45 mm
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EVAL-M1-301F main features

4.1 Functional description

Figure 2 shows a typical block diagram of a motor control application using the IMC301A-F064. The IMC301A-F064 provides a built-in, closed loop and sensorless control algorithm using the unique flexible motion control engine (MCE) for permanent magnet motors. The MCE consists of a collection of control elements, motion peripherals, a dedicated motion control sequencer and internal memory to map internal signal nodes. IMC301A-F064 also employs a unique single shunt current reconstruction circuit in addition to a leg shunt current sensing circuit to eliminate additional analog/digital circuitry.
Figure 2 Typical application block diagram using IMC301A-F064
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EVAL-M1-301F main features

4.2 EVAL-M1-301F board specifications

Table 2 depicts the key specifications of the evaluation board EVAL-M1-301F.
Table 2 EVAL-M1-301F board specifications
Parameters Values Conditions / comments
Host interface (not isolated)
UART(TXD, RXD) 0 - VDD UART0,UART0_A, UART1_A
AIN 0 - VDD Analog input
DIN 0 - VDD Digital input
DOUT 0 - VDD Digital output
Input
VDD 3.3 V (default), 5 V Controller supply voltage
DC bus
DC bus scaling 8.20 counts/V 13.3 kΩ resistor on control board,
DC bus sensing range 499.54 V max
Current feedback
Motor internal current feedback amplifier gain
Motor current sensing device 0 – VDD/Gain Single shunt resistor
Motor current op-amp configuration
Motor current external amplification gain
Resolution 12-bit PCB design may reduce the
Protection
NTC temperature shutdown value 0 - VDD (configured by
PCB characteristics
1, 3, 6, 12 Configured by MCEWizard
Non-Inverting Default setting
0.833
MCEWizard)
and 2 MΩ resistor on power board
Leg shunt resistor
resolution
Material FR4, 1.6 mm thickness
Dimension 65 mm x 45 mm

4.3 Pin assignment

Key information about the connections of the EVAL-M1-301F evaluation board is described below.
Table 3 provides the pin assignments of the iMOTION MADK-M1 20-pin interface connector J1. This connector is the interface to the power board.
Table 3 J1- iMOTIONMADK-M1 20-pin interface connector for control board
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G
round
D
igital Hall sensor Input1 or a
nalog Hall sensor Input1+
D
igital Hall sensor Input2 or a
nalog Hall sensor Input1
-
D
igital Hall sensor Input3 or a
nalog Hall sensor Input2+
Analog Hall sensor Input2
-
+3.3V
power
supply
EVAL-M1-301F main features
Pin No. Pin Details
1 PWMUH 3.3 V compatible logic output for high side gate driver-Phase U
2 GND Ground
3 PWMUL 3.3 V compatible logic output for low side gate driver-Phase U
4 GND Ground
5 PWMVH 3.3 V compatible logic output for high side gate driver-Phase V
6 +3.3V On board 3.3 V supply
7 PWMVL 3.3 V compatible logic output for low side gate driver-Phase V
8 +3.3V On board 3.3 V supply
9 PWMWH 3.3 V compatible logic output for high side gate driver-Phase W
10 IU+ Shunt voltage phase U
11 PWMWL 3.3 V compatible logic output for low side gate driver-Phase W
12 IU- Ground
13 GK Gate kill signal – active low when over current is detected
14 DCBSENSE DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
15 VTH Thermistor input
16 IV+ Shunt voltage phase V
17 IV- Ground
18 IW+ Shunt voltage phase W
19 IW- Ground
20 VCC Defined for 15 V power supply (not used in this board)
The EVAL-M1-301F supports the use of both digital as well as analog Hall sensors. Table 4 includes the details of the Hall sensor interface connector.
Table 4 J2- Hall sensor Input
Pin Name Pin name connectors
1 GND
2 DHAL1/AHAL1+
3 DHAL2/AHAL1-
4 DHAL3/AHAL2+
5 AHAL2-
6 +3.3 V
The IMC300 series of dual core controllers is the most flexible solution in terms of application support. A large number of pins is made available on pin headers supporting multiple customer-use cases.
Table 5, Table 6, Table 7, Table 8, Table 9, and Table 10 include the details of the respective signal pins for the application microcontroller (MCU). Functionality of the pins is flexible and can be assigned via the respective program running on the MCU. For details please refer to the IMC300 hardware reference manual.
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EVAL-M1-301F main features
Table 5 J3- MCU UART0 and SWD
Pin Name Pin name connectors
1 SWDCLK User serial debug clock
2 SWDIO User serial debug I/O
3 +3.3 V +3.3 V power supply
4 GND Ground
5 GND Ground
6 +3.3 V +3.3 V power supply
7 P2.0 (RXD0_A) MCU serial port 0, RXD
8 P2.1 (TXD0_A) MCU serial port 0, TXD
Table 6 J4- iMOTION Link
Pin Name Pin name connector
1 SWDCLK User serial debug clock for MCU
2 SWDIO User serial debug I/O for MCU
3 +3.3 V +3.3 V power supply
4 GND Ground
5 GND Ground
6 +3.3 V +3.3 V power supply
7 RXD0 Reception of UART0 for MCE
8 TXD0 Transmission of UART0 for MCE
Table 7 J5- MCU IO connection
Pin Name Pin name connector
1 P2.1 (TXD0_A) Programmable I/O, or MCU serial port 0, TXD
2 P2.2 Programmable I/O
3 P2.0 (RXD0_A) Programmable I/O , or MCU serial port 0, RXD
4 P2.6 Programmable I/O
5 P4.7 Programmable I/O
6 P2.8 Programmable I/O
7 P4.6 Programmable I/O
8 P2.10 Programmable I/O
9 GND Ground
10 P2.11 Programmable I/O
Table 8 J6- MCU I/O connection
Pin Name Pin name connector
1 P1.1 Programmable I/O
2 P1.0 Programmable I/O
3 +3.3 V +3.3 V power supply
4 GND Ground
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EVAL-M1-301F main features
Pin Name Pin name connector
1 P1.1 Programmable I/O
5 P0.13 Programmable I/O
6 P0.8 Programmable I/O
7 P0.12 Programmable I/O
8 P0.9 Programmable I/O
9 P0.11 Programmable I/O
10 P0.10 Programmable I/O
Table 9 J7- MCU I/O connection
Pin Name Pin name connector
1 P4.1 Programmable I/O
2 P4.2 Programmable I/O
3 P4.0 Programmable I/O
4 P4.3 Programmable I/O
Table 10 J9- MCU UART1
Pin Name Pin Name Connector
5 GND Ground
6 +3.3 V VDD
7 P4.4 (RXD1_A) MCU serial port 1, RXD
8 P4.5 (TXD1_A) MCU serial port 1, TXD
The motion control engine (MCE) in the IMC300 can read and drive pins directly and it also supports scripting. Table 11 lists the MCE I/O pins that are made available. For functionality please refer to the Motion Control Engine Software Reference Manual.
Table 11 J8- MCE GPIO pins
Pin Name Pin name connector
1 GPIO12 User configurable I/O, digital
2 GPIO13 User configurable I/O, digital
3 GPIO15 User configurable I/O, digital
4 GPIO14 User configurable I/O, digital
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