Infineon EVAL-M1-05F804 User Manual
User Manual Please read the Important Notice and Warnings at the end of this document <Revision 1.1>
www.infineon.com <2018-07-09>
AN2017
-10 EVAl-M1-05F804 User Manual
EVAL-M1-05F804 User Manual
iMOTION™ Mod ular Applica tion Design Kit
About this document
Scope and purpose
This application note provides an overview of the evaluation board EVAL-M1-05F804 including its main features,
key data, pin assignments and mechanical dimensions.
EVAL-M1-05F804 is a complete power evaluation board including three CIPOS™ Nano 40V half-bridge modules
for motor drive application. In combination with either EVAL-M1-101T or EVAL-M1-099M it features and
demonstrates Infineon’s CIPOS™ technology for motor drive.
The evaluation board EVAL-M1-05F804 was developed to support customers during their first steps designing
applications with IRSM005-800MH CIPOS™ Nano power modules.
Intended audience
This application note is intended for all technical specialists working with the EVAL-M1-05F804 board.
Table of Contents
About this document ....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1 Safety precautions ......................................................................................................... 2
2 Introduction .................................................................................................................. 4
3 Main features ................................................................................................................ 5
3.1 Key data ................................................................................................................................................... 6
4 Pin assignments ........................................................................................................... 10
5 Getting Started with EVAL-M1-05F804 ............................................................................. 11
5.1 Setting up the system............................................................................................................................ 11
5.2 iMOTION™ development tools and software ....................................................................................... 13
5.2.1 MCEWizard setup overview .............................................................................................................. 13
5.2.2 MCEDesigner setup overview .......................................................................................................... 15
6 Schematics and Layout .................................................................................................. 17
6.1 DC-Link Voltage Measurement ............................................................................................................. 17
6.2 Inverter section using CIPOS™ Nano .................................................................................................... 18
6.3 Power supply ......................................................................................................................................... 20
6.4 Over current protection circuitry .......................................................................................................... 20
6.5 PCB Layout ............................................................................................................................................ 21
7 Bill of Materials of EVAL-M1-05F804 ................................................................................ 23
8 Reference .................................................................................................................... 25
Revision History ............................................................................................................................ 26
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Safety precautions
1 Safety precautions
In addition to the precautions listed throughout this manual, please read and understand the following
statements regarding hazards associated with development systems.
Table 1 Precautions
Attention: The ground potential of the EVAL-M1-05F804 system is biased to a negative DC
bus voltage potential. When measuring voltage waveform by oscilloscope, the
scope’s ground needs to be isolated. Failure to do so may result in personal
injury or death. Darkened display LEDs are not an indication that capacitors
have discharged to safe voltage levels.
Attention: EVAL-M1-05F804 system contains DC bus capacitors which take time to
discharge after removal of the main supply. Before working on the drive
system, wait three minutes for capacitors to discharge to safe voltage levels.
Failure to do so may result in personal injury or death. Darkened display LEDs
are not an indication that capacitors have discharged to safe voltage levels.
Attention: Only personnel familiar with the drive and associated machinery should plan
or implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or equipment
damage.
Attention: The surfaces of the drive may become hot, which may cause injury.
Attention: EVAL-M1-05F804 system contains parts and assemblies sensitive to
Electrostatic Discharge (ESD). Electrostatic control precautions are required
when installing, testing, servicing or repairing this assembly. Component
damage may result if ESD control procedures are not followed. If you are not
familiar with electrostatic control procedures, refer to applicable ESD
protection handbooks and guidelines.
Attention: A drive, incorrectly applied or installed, can result in component damage or
reduction in product lifetime. Wiring or application errors such as under sizing
the motor, supplying an incorrect or inadequate AC supply or excessive
ambient temperatures may result in system malfunction.
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Safety precautions
Attention: Remove and lock out power from the drive before you disconnect or reconnect
wires or perform service. Wait three minutes after removing power to
discharge the bus capacitors. Do not attempt to service the drive until the bus
capacitors have discharged to zero. Failure to do so may result in personal
injury or death.
Attention: EVAL-M1-05F804 system is shipped with packing materials that need to be
Removed prior to installation. Failure to remove all packing materials which
are unnecessary for system installation may result in overheating or abnormal
operating condition.
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Introduction
2 Introduction
The EVAL-M1-05F804 evaluation board is a part of the iMOTION™ Modular Application Design Kit for motor
control (iMOTION™ MADK).
The MADK platform is intended to use various power stages with different control boards. These boards can
easily be interfaced through the 20 pin iMOTION™ MADK-M1 interface connector.
This evaluation board is designed to give comprehensible solutions of a power stage featuring CIPOS™. It
provides a DC input and 3-phase output for power. It contains three emitter-shunts for current sensing and a
voltage divider for DC-link voltage measurement.
The EVAL-M1-05F804 evaluation board is available from Infineon. The features of this board are described in the
design feature chapter of this document, whereas the remaining paragraphs provide information to enable the
customers to copy, modify and qualify the design for production according to their own specific requirements.
Environmental conditions were considered in the design of the EVAL-M1-05F804. The design was tested as
described in this document but not qualified regarding safety requirements or manufacturing and operation
over the whole operating temperature range or lifetime. The boards provided by Infineon are subject to
functional testing only.
Evaluation boards are not subject to the same procedures as regular products regarding Returned Material
Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are
intended to be used under laboratory conditions by specialists only.
Figure 1 Evaluation board EVAL-M1-05F804
Figure 1 shows the picture of evaluation board EVAL-M1-05F804. This board is compatible with surface mount
CIPOS™ modules. This document explains the features and details of this board in combination with CIPOS™
Nano IRSM005-800MH. The difference between these modules is current and voltage. Ratings and other details
of the board are explained in the subsequent sections.
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Main features
3 Main features
EVAL-M1-05F804is a complete power evaluation board including a 3-phase IPM for motor drive application.
The kit demonstrates Infineon’s IPM technology for motor drives.
Main features of CIPOS™ Nano Intelligent Power Module IRSM005-800MH are:
• MOSFET Drain-to-Source Voltage 40V
• Maximum DC current at 25°C case temperature IC = 80A
• Up to 165W power output at 10 kHz PWM frequency.
• Package with low thermal resistance and minimal parasitics
• Independent gate driver in phase with logic input
• Gate drive supply range from 10V to 20V
• Propagation delay matched to defined spec
• 3V, 5V and 15V logic input compatible
• Integrated gate drivers
• Under-voltage lockout protection inside the driver
• On board overcurrent protection
• Exposed driver outputs and HEXFET gate terminals for dV/dt setting through a resistor
The evaluation board characteristics are:
• Up to165W motor power range
• Possibility to easy change between 3 Leg shunt to single shunt configuration
• Compatible with the following CIPOS™ Nano module:
IRSM005-800MH 80A / 2.7mΩ, 40V
• RoHS compliant
• PCB is 118 x 85 mm and has two layers with 35 μm copper each
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Main features
3.1 Key data
Figure 2 provides the overview of the IRSM005-800MH internal electrical schematics. For further information
regarding these CIPOS™ like static and dynamic electrical behavior, as well as thermal and mechanical
characteristics please refer to the datasheet of the IRSM005-800MH.
Figure 2 CIPOS™ Nano internal electrical schematic
Table 2 Provide the absolute maximum ratings of the IRSM005-800MH.
Table 2 Absolute Maximum Ratings of IRSM005-800MH
Symbol Description Min Max Unit
VDS MOSFET Drain-to-Source Voltage --- 40 V
IO Maximum DC current per MOSFET @ TC=25°C
(Note1)
--- 80 A
Pd
Maximum Power dissipation per MOSFET @ TC
=100°C
--- 13 W
TJ (MOSFET &
IC)
Maximum Operating Junction Temperature --- 150 °C
TS Storage Temperature Range -40 150 °C
VGS Gate to Source voltage +/- 20 +/- 20 V
VB High side floating absolute supply voltage -0.3 225 V
VS High side floating supply offset voltage VB -20 VB +0.3 V
VCC Low Side fixed supply voltage -0.3 25 V
VLO Low side output voltage -0.3 VCC +0.3V V
VHO High side output voltage -0.3 VCC +0.3V V
VIN Logic input voltage LIN, HIN -0.3 VCC +0.3V V
Note1: Calculated based on maximum junction temperature. Bond wires current limit is 49A
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Main features
Table 3 depicts the recommended operating conditions of IRSM005-800MH.
Table 3 Recommended operating conditions of CIPOS™ Nano IRSM005-800MH
Symbol Description Min Typ Max Unit
VB High Side Floating Supply Voltage VS +10 VS +15 VS +20 V
VS High Side Floating Supply Offset Voltage Note1 -- 100 V
VCC Low Side and Logic fixed Supply Voltage 10 15 20 V
LIN Logic input Voltage LIN, HIN COM -- VCC V
HIN High side PWM pulse width 1 -- -- μs
Dead time Suggested dead time between LIN and HIN 0.3 0.5 -- μs
Table 4 shows the important specifications of the evaluation board EVAL-M1-05F804.
Table 4 Eval-M1-05F804 board specifications
Parameters Values Conditions / comments
Output Power
Watts (Note2) 165W IRSM005-800MH
Current (Note2) 10.5A** IRSM005-800MH
**rms, DcBus=35V, Fc=16kHz, 3-
phase PWM, ∆Tca=70C, Ta=25C
Power device
IRSM005-301/800MH 27L CIPOS Nano IPM
DC Bus voltage
Maximum DC bus voltage 36V With IRSM005-800MH modules
mounted
Minimum DC bus voltage 15V Please use external VCC supply if
IRSM005-800MH is mounted
Current feedback
Current sensing device Rs1,Rs2,Rs3 10 mΩ Three leg shunt configuration is
set. To implement single shunt,
remove RS2 and RS3 and include
R6 and R10 resistors (0 Ω)
Protections
Output current trip level 20Apk Configure by changing shunt
resistors
On board power supply
3.3V 3.3V+/-5%, Max 50mA Used for Eval-M1-05F804
15V 15V+/-5%, Max 20mA
Used for interface signals with
control board and alarm signal
(I_TRIP)
PCB characteristics
Material FR4, 1.6MM thickness
Copper thickness = 1oz (35um)
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Main features
Parameters Values Conditions / comments
Dimension 118mmx85mm
System environment
Ambient temperature 0-70°C 95%RH Max (Non-Condensing)
Note 2: please refer to IRSM005-800MH datasheet for data about maximum current and power, changing Fc,
modulation, ∆Tca, use of a heat sink.
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Main features
Figure 3 and Figure 4 hint out the functional groups of the EVAL-M1-05F804 evaluation board.
Figure 3 Functional groups of the EVAL-M1-05F804 evaluation board’s top side
Figure 4 Functional groups of the EVAL-M1-05F804 evaluation board’s bottom side
1
3
5
6
1． DC Line connector (J4)
2．On board power supply for 15 V
and 3.3 V generations
3. iMOTION™ MADK-M1 20 pin
interface connector for control
board (J2)
4. Three Half bridge modules –
Μipm (Q1, Q3, Q4)
5．Shunt resistors(RS1,RS2,RS3)
6．Motor phase output
Connector (J1)
7. Over current comparator
2
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