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Addendum for PCN 2004-018-A
BTS 5440 G
Addendum for PCN-Datasheet 2004-018-A: BTS 5440 G
This Addendum and PCN-Datasheet refers to the PCN 2004-018-A:
“Minor datasheet adaption for BTS 5240 L, BTS 5240 G, BTS 5440 G “.
The PCN-datasheet attached will be valid starting from August 2004.
There are the following changes in the datasheet (on page 7):
Old:
Symbol min typ max Unit
Current limit adjustment threshold voltage V
- - 3.6
New:
Symbol min typ max Unit
Current limit adjustment threshold voltage V
- - 4.0
2.6 - - V
CLA(T-)
2.0 - - V
CLA(T-)
Smart High-Side Power Switch
Four Channels: 4 x 25mΩ
IntelliSense
PCN 2004-018-A: BTS 5440G
Product Summary
Operating voltage V
bb(on)
4,5...28
V
Package
( Loaddump: 40 V )
Active channels one four parallel
On-state resistance R
Nominal load current I
L(nom
Current limitation Low I
ON
L(SCr
25 6.5 mΩ
6.2 13.9 A
10 A
P-DSO-28-19
High 40
General Description
• N channel vertical power MOSFET with charge pump, ground referenced CMOS compatible input and
diagnostic feedback, monolithically integrated in Smart SIPMOS
technology.
• Providing embedded protective functions.
• Extern adjustable current limitation.
Application
• All types of resistive, inductive and capacitive loads
• µC compatible high-side power switch with diagnostic feedback for 12 V grounded loads
• Due to the adjustable current limitation best suitable for loads with high inrush currents, so as lamps
• Replaces electromechanical relays, fuses and discrete circuits
Basic Functions
• Very low standby current
• CMOS compatible input
• Improved electromagnetic compatibility (EMC)
• Stable behaviour at low battery voltage
Protection Functions
• Reverse battery protection with external resistor
• Short circuit protection
• Overload protection
• Current limitation
• Thermal Shutdown
• Overvoltage protection with external resistor
• Loss of GND and loss of V
• Electrostatic discharge Protection (ESD)
protection
bb
Block Diagram
IN1
IS1
IS2
IN2
CLA 1/2
IN3
IS3
IS4
IN4
CLA 3/4
Vbb
Logic
Channel 1
Channel 2
Logic
Channel 3
Channel 4
GND
Diagnostic Functions: IntelliSense
• Proportional load current sense ( with defined fault signal during thermal shutdown and overload )
• Additional open load detection in OFF - state
• Suppressed thermal toggling of fault signal
Load 1
Load 2
Load 3
Load 4
Page 1
2004-Mar-08
Functional diagram
PCN 2004-018-A: BTS 5440G
IN1
IS1
CLA 1/2
IN2
IS2
GND1/2
IN3
IS3
CLA 3/4
overvoltage
protection
internal
voltage
supply
ESD
gate
control
+
charge
logic
pump
temperature
sensor
openload
dedection
control and protection circuit
of
channel 2
control and protection circuit
of
channel 3
current limit
clamp for
inductive load
Current
sense
VBB
OUT1
LOAD
OUT2
OUT3
IN4
IS4
GND3/4
control and protection circuit
of
channel 4
Page 2
OUT4
2004-Mar-08
Pin definition and function
PCN 2004-018-A: BTS 5440G
Pin
1,14,
15,28
3
6
9
12
25,26,27
22,23,24
19,20,21
16,17,18
4
5
10
Symbol
V
bb
IN1
IN2
IN3
IN4
OUT1
OUT2
OUT3
OUT4
IS1
IS2
IS3
Function
Positive power supply voltage. Design the wiring for the
simultaneous max. short circuit currents from channel 1 to 4
and also for low thermal resistance
Input 1,2,3,4 activates channel 1,2,3,4 in case of logic high signal
Output 1,2,3,4 protected high-side power output of channel 1,2,3,4.
Design the wiring for the max. short circuit current
Diagnostic feedback 1...4 of channel 1 to 4
On state: advanced current sense with defined signal in case
of overload or short circuit
11
7
13
2
8
IS4
CLA 1/2
CLA 3/4
GND 1/2
GND 3/4
Off state: High on failure
Current limit adjust; the current limit for channels 1/2 and 3/4 can
be chosen as high ( potential < 2,6V ) or low ( potential > 3,6V ).
Ground of chip 1 ( channel 1,2 )
Ground of chip 2 ( channel 3,4 )
Pin configuration
(top view)
V
1
bb
GND ½ 2 27 OUT1
IN1 3 26 OUT1
IS1 4 25 OU T1
IS2 5 24 O U T2
IN2 6 23 O U T 2
CLA ½ 7 22 OUT2
GND ¾ 8 21 OUT3
IN3 9 20 O U T 3
IS3 1 0 19 O U T 3
IS4 1 1 18 O U T 4
IN4 12 17 O U T 4
CLA ¾ 13 16 OUT4
V
bb
•
14 15
28 V
bb
V
bb
Page 3
2004-Mar-08
PCN 2004-018-A: BTS 5440G
Maximum Ratings at Tj=25°C, unless otherwise specified
Parameter Symbol Value Unit
Supply voltage (overvoltage protection see page 6) V
Supply voltage for full short circuit protection;Tj = -40...150°C V
Maximum voltage across DMOS V
Load dump protection3) V
LoadDump
In = low or high; td = 400 ms; R
R
= 2.25 Ω
L
R
= 6.8 Ω
L
4)
= VA + VS; VA = 13,5 V
4)
= 2 Ω
I
V
Load current (Short - circuit current, see page 7) I
Operating temperature range T
Storage temperature range T
bb
bb(SC
ON
Loaddump
L
j
st
1)
28
2)
28
52
40
53
5)
I
L(lim
-40...+150
-55...+150
Dynamical temperature rise at switching dT 60 K
V
A
°C
Power dissipation6) (DC), all channels active TA = 85 °C
Maximal switchable inductance, single pulse
Vbb=12V, T
IL = 6 A, EAS = 0.319 J, R
IL = 12 A, E
=150°C; (see diagrams on page 12)
jstart
= 0 Ω, one channel:
L
= 0.679 J, R
S
= 0 Ω, two parallel channels:
L
Electrostatic discharge voltage IN:
(Human Body Model) IS:
according to ANSI EOS/ESD - S5.1 - 1993 , ESD STM5.1 - 1998 OUT:
Continuous input voltage V
Voltage at current limit adjustment pin V
Current through current limit adjustment pin I
Current through input pin (DC) I
Current through sense pin (DC) (see page 11) I
1
18...28 V for 100 hours
2
only single pulse, R
line, contact and generator impedances.
3
Supply voltage higher than V
4
RI = internal resistance of the load dump test pulse generator.
5
Current limit is a protection function. Operation in current limitation is considered as "outside" normal operating
range. Protection functions are not designed for continuous repetitive operation.
6
Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6 cm2 (one layer, 70µm thick) copper area for Vbb
connection. PCB is vertical without blown air.
= 200 mΩ ; L = 8 µH ; R and L are describing the complete circuit impedance including
L
bb(AZ)
require an external current limit for the GND (150Ω resistor) and sense pin.
P
Z
V
CL
IN
IS
tot
L(s)
ESD
IN
CL
1,6
9.8
5.2
1,0
2,0
4,0
-10...16 V
-10...16
±5.0
±5.0
-5...+10
W
mH
kV
mA
Page 4
2004-Mar-08
PCN 2004-018-A: BTS 5440G
Electrical Characteristics
Parameter and Conditions, each of the four channels Symbol Values Unit
at Tj = -40...+150 °C, Vbb = 9...16 V, unless otherwise specified min. typ. max.
Thermal Resistance
junction - soldering point1) each channel:
junction - ambient2) one channel active:
all channels active:
Load Switching Capabilities and Characteristics
On-state resistance (Vbb to OUT), (see page 13)
T
= 25 °C, IL = 5 A, each channel:
j
T
= 150 °C, each channel:
j
T
= 25 °C, two parallel channels:
j
T
= 25 °C, four parallel channels:
j
Nominal load current2)
Ta = 85°C, T
≤ 150°C , one channel active:
j
two channels active, per channel:
four channels active, per channel:
Output voltage drop limitation at small load currents
IL = 0.5 A
R
thJS
R
thJA
R
ON
I
L(nom)
V
ON(NL)
- - 25 K/W
-
40
- K/W
32
-
-
-
-
5.7
4.0
3.1
21
42
11
5.5
6.2
4.4
3.4
25
50
13
6.5
-
-
-
mΩ
A
- 40 - mV
Output current while GND disconnected
( see diagram page 12 )
3)
I
L(GNDhigh)
- - 2 mA
VIN = 0 V
1
Soldering point is measured at Vbb-pin
2
Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6 cm2 (one layer, 70µm thick) copper area for Vbb
connection. PCB is vertical without blown air.
3
not subject to production test, specified by design
Page 5
2004-Mar-08