Industrial Vacuum Equipment HURRICANE 500, HURRICANE 600 Operator's Manual

HURRICANE

500

OPERATOR’S MANUAL

INDUSTRIAL VACUUM EQUIPMENT CORP.

N8150 MAPLE STREET, IXONIA WI 53036

800-331-4832

Rev 2017-12 1 Hurricane 500/600 Tier 4

OPERATOR’S MANUAL

HURRICANE 500 & 600

Tier 4 Diesel

UINTRODUCTION

The Hurricane is designed for rugged, reliable operation featuring powerful vacuuming capability
with a very minimum daily maintenance. The Hurricane will pneumatically convey material from
distances in excess of 1000 feet. Any material that is flowable, whether liquid, slurry or solid, or able

to move through a 4”, 5” or 6” diameter hose, can be handled with this equipment.

This equipment is self-contained and powered by an electronically controlled diesel engine. It will
provide excellent service if properly maintained. There are no unique or complicated parts that require
sophisticated maintenance procedures under normal operation. The diesel engine is equipped with
automatic shutdowns for low oil pressure and high temperature.

The engine enclosure of the Hurricane has locking latches and a locking cap on the fuel tank.

The tandem axle trailer is equipped with electric brakes. The Hurricane can easily be towed and
maneuvered with a one ton, or larger, truck having dual rear wheels.

Because of its ease of set-up and maneuverability, the Hurricane is a very flexible and effective
piece of industrial vacuum cleaning equipment. You will only be limited by your imagination.

DANGER

THE

HURRICANE

SHALL NOT BE USED TO VACUUM/CONVEY

FLAMMABLE OR COMBUSTIBLE HYDROCARBON LIQUIDS.

THE

HURRICANE

SHOULD NEVER BE USED OR MOVED WITHOUT

REFERENCE TO THE SAFETY PROCEDURES NOTED BELOW.

Revised 1/2016 Hurricane 500/600 Tier 4

2

HURRICANE 500 & 600 Tier 4

NOTE: Unit purchased may not have features pictured; representational only.

Manual Jack Stand

Hinged Belt Guard

Baghouse Timer Board

Silencers

6” Inlet

Vacuum

Hose

Connection

Pipe

Figure 1

Tier 4 Engine

Revised 1/2016 Hurricane 500/600 Tier 4

3

Figure 2

Figure 3

Microfilter
Housing

Quick Release

Wing Nut

Filter

Microfilter Hold

Down Bracket

Vacuum
Relief
Valve

Revised 1/2016 Hurricane 500/600 Tier 4

4

Vibrator
Oiler

6” Inlet

Vacuum

Pipe

Connection

Twist Lock
Connection

(Female) for Hand

Held E-Stop

Pendant

Dump
Door

Figure 4

10”

Inspection

Manhole

Revised 1/2016 Hurricane 500/600 Tier 4

5

SAFETY PROTOCOL

Failure to follow the safety rules in this manual can result in personal injury, death or property damage.
Please observe the same common sense precautions used with any machine, where carelessness,
inattention or poor maintenance could be hazardous to people or property. Carefully read the safety
precautions below and within this manual.

Towing Safety Instructions

• Due to the Hurricane’s height caution is required for overhead clearance.

• The Hurricane’s height does not permit shipping or transporting via semi-truck trailer. The

Hurricane must be towed using an appropriate motor vehicle. Caution must be used when

towing the Hurricane due to its weight.

• The Hurricane is not engineered to be lifted or lowered by a crane or similar lifting devices.

• Be sure all lights on the trailer are functioning properly before travel.

• Always tow the Hurricane with the safety chains and the emergency brake chain attached to

the towing vehicle.

• Before towing the Hurricane, inspect the tires and the hitch mechanism to be sure they are

road-worthy.

• Always tow the Hurricane with the hopper in the lowered and locked position.

• Always tow the unit with the hopper completely empty and the discharge door secured closed.

Set-up Safety Instructions

• Be sure to block the wheels before detaching the unit from the towing vehicle.

• Always position the unit on solid, stable ground. Locate planks underneath the jack stands to

distribute the weight of the unit evenly.

• Always position the unit so that it is set no more than 5° off level in any direction.

• Never raise the hopper under electrical power wires.

• Always pin the hydraulic safety strut blocks when the hopper is in the raised position.

• Never stand under the raised hopper unless the hydraulic safety strut blocks are pinned and

secured in place.

• Lower and pin Uall four jack stands so that each bears weight before raising the hopper.

Revised 1/2016 6 Hurricane 500/600 Tier 4

SAFETY PROTOCOL

Follow Safety Sticker Instructions

• Carefully read all safety stickers on unit. Keep safety stickers in good, readable condition.

Replace missing or damaged safety signs. Be sure new equipment components and repair parts
include the current safety stickers. Replacement safety stickers are available through the
manufacturer.

Handle Fuel Safely

• Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or near

open flame or spark.

• Always stop engine before refueling machine. Fill fuel tank outdoors.

• Prevent fires by keeping machine clean of accumulated trash, grease and debris.

Prepare For Emergencies

• Be prepared if a fire starts.

• Keep a first aid kit and fire extinguisher handy.

• Keep emergency numbers for doctors, ambulance service, hospital and fire department near

your telephone.

Wear Protective Clothing

• Wear close-fitting clothing and safety equipment appropriate to the job.

• Operating equipment safely requires the full attention of the operator. Do not wear radio or

music headphones while operating machine.

Protect Against Noise

• Prolonged exposure to loud noise can cause impairment or loss of hearing.

• Wear OSHA approved personal protective equipment to protect against objectionable or

uncomfortable noise.

Handle Chemical Products Safely

• Direct exposure to hazardous chemical can cause serious injury. Potentially hazardous

chemicals used with this unit include such items as lubricants, coolants, paints and adhesives.

• Refer to Material Safety Data Sheet (MSDS) for specific details on chemical products: physical

and health hazards, safety procedures and emergency response information.

• Review each MSDS before you begin using unit.

Revised 1/2016 Hurricane 500/600 Tier 4

7

SAFETY PROTOCOL

Stay Clear of Rotating Components

• Keep rotating shields in place at all times.

• Always operate the machine with access doors closed and locked.

• Shut unit down and be sure all moving parts have stopped rotating before make adjustments or

performing service on machine.

• Keep hands, feet and clothing from power driven parts.

Practice Safe Maintenance

• Understand service procedure before performing work. See specific components service

manual, located in Hurricane’s owner manual for instructions and additional safety
requirements.

• Vacuum creates VERY HIGH SUCTION—EXTREME CAUTION IS REQUIRED when

handling suction inlet locations.

• When vacuuming certain materials static electricity can be generated. PROPER STEPS

SHOULD BE TAKEN TO PROPERLY BOND AND GROUND HOSES, UNIT, ETC.

• Never lubricate, service, or adjust machine while it is operating.

• Maintain all parts in good operating condition. Replace worn or broken parts immediately.

• Disconnect battery ground cable (-) before making adjustment on electrical systems.

• Do not look into the discharge door or the hopper inlet pipe when unit is operating.

• Always wear safety glasses or goggles when performing maintenance on unit.

• Whenever vacuuming sticky materials, such as thick slurry, check the hopper often to verify all

the material is discharging and not building up on the inside. Utilize vibrator often to minimize
material build-up.

Engine Exhaust

• Engine exhaust fumes can cause sickness or death. DO NOT operate engine in an enclosed area

without proper ventilation or exhaust pipe extension to the atmosphere.

Avoid High-Pressure Fluids

• Escaping fluid under pressure can penetrate the skin causing serious injury.

• Avoid the hazard by relieving pressure before disconnecting hydraulic hoses or other lines.

Tighten all connections before applying pressure.

• Refer to MSDS for emergency information.