Industrial Indexing Systems LMC-400 User Manual
A
IB-30B002
LUMINARY SERIES MOTION CONTROLLER FEBRUARY 2014
LUMINARY CONTROLLER
LMC-400
INSTRUCTION BOOK
INDUSTRIAL INDEXING SYSTEMS, Inc.
Revision - 0
pproved By:
Proprietary information of Industrial Indexing Systems, Inc. furnished for customer use only.
No other uses are authorized without the prior written permission of
Industrial Indexing Systems, Inc.
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-30B002
LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
TABLE OF CONTENTS
List of Illustration................................................................................................................................................... v
Introduction..........................................................................................................................................................vi
SECTION 1 - OVERVIEW
1.1 Identifying the Luminary Controller......................................................................................1 - 1
1.2 Luminary Controller Mounting Plates……….………………………………………………. 1 - 2
SECTION 2 - DESCRIPTION
2.1 Components.........................................................................................................................2 - 2
2.1.1 Status Indicators.....................................................................................................2 - 2
2.1.2 Connectors .............................................................................................................2 - 2
SECTION 3 – LUMINARY CONTROLLER SPECIFICATIONS
3.1 General.................................................................................................................................3 - 1
3.2 Power Requirement.............................................................................................................3 - 1
3.3 SBI Interface.........................................................................................................................3 - 1
3.4 Environment.........................................................................................................................3 - 1
3.5 Communication Ports...........................................................................................................3 - 2
3.6 I/O Interface..........................................................................................................................3 - 2
3.7 Encoder Interface......................................................................................................... ........3 - 2
SECTION 4 – LUMINARY WIRING
4.1 J6 Executive Port.................................................................................................................4 - 3
4.2 J7 Applications Port .............................................................................................................4 - 3
4.3 J1 & J2 Digital Inputs ...........................................................................................................4 - 4
4.4 J3 Digital Outputs.................................................................................................................4 - 5
4.5 J4 Power Input.....................................................................................................................4 - 6
4.6 J5 & J9 Factory Configuration Ports....................................................................................4 - 6
4.7 JP1 Jumper Selection..........................................................................................................4 - 6
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IB-30B002 INDUSTRIAL INDEXING SYSTEMS, Inc.
USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
SECTION 5 - STATUS & ERROR CODES
5.1 Controller Status ..................................................................................................................5 - 1
5.2 Device Port Status Display ..................................................................................................5 - 3
SECTION 6 - INSTALLATION GUIDELINES
6.1 General.................................................................................................................................6 - 1
6.2 Enclosure Cabinet Requirements........................................................................................6 - 1
6.3 Mounting the System Unit....................................................................................................6 - 1
6.4 Cable Isolation Requirements .............................................................................................6 - 1
6.5 Grounding Requirements.....................................................................................................6 - 1
6.6 Installation Drawings............................................................................................................6 - 2
SECTION 7 - CABLES AND ACCESSORIES
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INDUSTRIAL INDEXING SYSTEMS, Inc. IB-30B002
LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
LIST OF ILLUSTRATIONS
SECTION 1 - OVERVIEW
SECTION 2 - DESCRIPTION
Figure 2.1 LMC-400 Layout.....................................................................................................2 - 1
SECTION 3 – LUMINARY CONTROLLER SPECIFICATIONS
SECTION 4 - LUNIMARY WIRING
Figure 4.1 Luminary Controller Wiring.....................................................................................4 - 2
Figure 4.2 Input Wiring.............................................................................................................4 - 4
Figure 4.3 Output Wiring..........................................................................................................4 - 5
SECTION 5 - STATUS & ERROR CODES
Figure 5.1 SBI Status Displays................................................................................................5 - 3
SECTION 6 - INSTALLATION GUIDELINES
SECTION 7 - CABLES AND ACCESSORIES
FEBRUARY 2014 LIST OF ILLUSTRATIONS v
IB-30B002 INDUSTRIAL INDEXING SYSTEMS, Inc.
USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
INTRODUCTION
Thank you for selecting Industrial Indexing Systems LUMINARY Series products. You join many other
companies around the world in your choice of these powerful, flexible motion control products.
The LMC-400 embodies a blend of open architecture features with a true real-time operating system. The
result is a state-of-the art performance and superior connectivity to other systems and network components.
The LMC-400 has a wide array of hardware features, including
a 32-bit ARM processor,
a Executive serial port (USB-B),
an Application serial port (rs232),
Eight configurable general purpose isolated digital input’s (Can be configured for up to Two Encoder
master follower input’s with Position Trap input),
four general purpose isolated digital outputs,
Configurable programmable limit switch (PLS) functions,
two software simulated motors (master pacers),
high visibility status displays.
The LMC-400 has a wide array of software features, including:
The controller is programmed using our friendly Emerald Motion Programming Language (EML)
and powerful new Emerald Development Environment (EDE) software tools for the PC.
A Dynamic Link Library (DLL) is available to communicate with the LMC-400 using your own Visual
Basic, Visual C++, or other programming language allowing for full system integration, automation,
and data logging solutions.
A Human Machine Interface (HMI) touch screen can easily be added to the LMC-400 system using
either the USB port or the rs232 port.
The External computer and or HMI will have unlimited access to the system memory area with the
ability to control the LMC-400 remotely.
Contact IIS for full system solutions utilizing computer programming or HMI systems.
INTRODUCTION vi MARCH 2011
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-30B002
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LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
SECTION 1 - OVERVIEW
This manual is organized so that information is easy to find and easy to use. It begins by detailing how to
identify the LMC-400 Controller. This section is followed by a general description of the product and its
components. Next, a comprehensive hardware specification is provided followed by connector wiring
diagrams. The section that follows documents the controller status displays. Sections on LMC-400
installation guidelines and cables drawings round out the manual.
1.1 IDENTIFYING THE LUMINARY CONTROLLER
Luminary Controller packages can be identified as follows.
Your LUMINARY Controller model number uses the following designations:
The LMC-400-00 is the basic controller without a base plate or mounting options
Part number identification
LMC400XX
Example part numbers:
LMC-400-00 Luminary Controller without mounting base plate option
LMC-400-21 Luminary Controller with L bracket mounting plate
Mounting Option
(00) = No Mounting Plate
(01) = Flat Plate
= L Bracket
Special Options
(00) None
Number of Master Ports
(4)
Controller Series
(LMC)
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IB-30B002 INDUSTRIAL INDEXING SYSTEMS, Inc.
USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
1.2 LUMINARY CONTROLLER MOUNTING PLATES
The Luminary Controller mounting plate drawings are shown below. Other options may be available.
0.29 [7.5]
5.50 [139.7]
4.38 [111.1]
0.19 [4.8]
4.88 [124.0]0.31 [7.9]
0.39 [10.0]
For a compact single axis positioner, one Luminary Drive (LD-330) can be the
mounted on the opposing side of the “L” bracket.
0.13 [ 3.2 ] (5 PL ACES)
3.91 [99.3]
90°
0.30 [7.5]
1.50 [38.1]
Flat plate mounting
Minimum Height C learance
2.50
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LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
SECTION 2 - DESCRIPTION
The Luminary LMC-400 product is a SBI Master servo motion controller, with the ability to command up to
Four Slave Luminary Devices. The application program that operates the controller is created on a PC
using the EDE software tools and sent serially to the controller via the USB or RS-232 link.
All commands used by the LUMINARY are part of the Emerald Motion
Language (EML). Refer to the Emerald Development Environment
(EDE) PC tools online help for detailed information on the commands
and their proper usage.
2.1 COMPONENTS
The external connections that exist on the Luminary are shown in Figure 2.1, and consist of USB,
RS-232 ports, General purpose Input’s and Output’s, Four SBI Ports, and a power connection.
Controller Status Indicators
Red Green Yellow
NOTE
Jumper JP1 must be installed between
pins 1 and 2 for controller to boot.
Executive Port (USB serial)
App Port (rs232 serial)
SBI Port 1
SBI Port 2
SBI Port 3
SBI Port 4
Device Network Hub
J6
J7
J8-1
J8-1
J8-2
J8-2
J8-3
J8-3
J8-4
J8-4
J4
Outputs 1 - 4
J3
Inputs 5 - 9 / Encoder B
J2
Inputs 1 - 4 / Encoder A
Power Input
Connecto
Figure 2.1 – LMC-400 Layout
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IB-30B002 INDUSTRIAL INDEXING SYSTEMS, Inc.
USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
2.1.1 STATUS INDICATORS
Controller Status Display – These three LED’s define the current status of the controller. See section 5
and figure 2.1.For indicator status information, refer to Section 5 - Status & Error Codes
SBI Status LEDs - These 2 LED’s indicate the status of the SBI Interface. See Section 5 and
figure 2.1
.
2.1.2 CONNECTORS
Executive Port - This 4-pin USB-B connector is an USB 2.0 serial communication port. The
protocol is the EML custom protocol for communicating with the EDE software tools on a PC.
Application Port - This 6-pin RJ-11 connector is an RS-232 serial communication port. It can
be used to communicate with a Maple Systems Touch Screen OPI-7.0TFT or other size available
from IIS or similar RS-232 type devices. The protocol is selectable through the EML
programming language. This port defaults to the custom protocol for communicating with the
EDE software tools on a PC unless configured otherwise in the EDE program.
Device Network Hub - This Quad 8-pin header is the interface hub to the slave SBI devices.
The SBI devices are setup in the EDE project configuration.
Digital Inputs - These 8-pin headers are high-speed inputs that can be configured in the EML
programming language to be generic input’s, or master encoder pulse input’s with Trap. See
section 3.6 and 4.3.
Digital Outputs - This 10-pin connector provides four generic outputs that can be configured in
the EML programming language. See section 3.6 and section 4.4.
Power Input - This 3-pin connector is for powering the Luminary Controller. See section 3.2 and
section 4.5.
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