Indexator XR Series, XR 500, XR 600 C, XR 500 C, XR 600 Service Manual
1104850
2017-10-25
EN
Servicemanual
www.indexator.com
ROTATOR
XR 500
XR 500 C
XR 600
XR 600 C
IMPORTANT!
Read through the service manual carefully and make
sure that you understand the content
before starting the service.
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1104850 2017 10 25 © Indexator Rotator Systems AB
GENERAL
This service manual has been produced inhouse Indexator and can show the special tools and equipment
that are used in the production. Alternative equipment can also be used.
Vi are contstantly improving our products and reserve the right to make design changes without introducing
them on products that have already been delivered.The same applies to maintenance and other service
operations.
The service manual contains instructions for repairing and maintaining your product for long life and fault-
less operation. Before starting repair work on the rotator, read through the manual thoroughly in order to
understand its content. Casual or incorrect actions may result in serious or even life-threatening injury.
Servicing work may only be done by personnel familiar with Indexator products.
For major renovation work, trained personnel should be contacted.
SAFETY
In addition to the recommendations in this service manual, every country(nation) has its own safety regula-
tions. If the recommendations in the manual differs from the regulations in your country, you must observe
your national regulations.
Use the necessary safety equipment for the task, for example safety shoes, gloves, safety glasses and
ear protection. Use gloves as protection against oil, grease and other noxious substances.
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Description
XR is a compact rotator with grapple- and rotation function. C models has an extra function for central greasing.
That function is describes as a notication ”only C model” in the servicemanual.
Components
The components referred to in the servicemanual.
This is a XR 600.
16
24
19
8
9
30
3
16
4
20
6
30
27
25
13
28
11
23
24
10
12
23
22
1
21
7
29
17
2
30
16
18
15
14
5
30
31
32
30
30
30
30
26
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Pos Detalj nr Ant Beskrivning Description Anm Åtdragn mom
Fig Part no Qty Notes Torque
8600 000 Rotator XR 600 Rotator XR 600 Compl
1 8100 201R 1 Stator övre Stator plate upper Incl pos. 22, 25, 31, 32
2 8100 222 1 Statorring Stator frame
3 8100 225 1 Rotor Rotator shaft
4 8100 207 1 Stator nedre Stator plate lower
5 8100 054 2 Käglor Restrictors
6 8100 078 1 Block svivel övre Block upper
7 8100 081 1 Block svivel nedre Block lower
8 8100 084 1 Rör svivel inre Internal tube
9 8100 053 1 Rör svivel yttre Outer tube
10 8100 099 1 Medbringare Transmission
11 8100 213R 1 Fästplatta Lower link
12 8100 093 1 Bottenplåt Bottom plate
13 8100 167R 1 Svängkranslager Slewing bearing Incl pos. 28
14 8000 337 12 Vinge Vane
15 5006 030 24 Fjäder Spring
16 1019 900 6 Pinne Solid pin 8x20
17 1010 677 20 Skruv Screw M12x110 120 Nm
18 1074 715 1 Tätning avstrykare Wiper seal
19 1078 179 3 Skruv Screw M8x50 33 Nm
20 1074 541 9 Skruv Screw M10x60 60 Nm
21 1014 950 5 Skruv Screw M12x45 120 Nm
22 6002 565 2 Tryckbegr ventil Relief valve 28 MPa 40 Nm
23 1074 574 6 Mutter Nut M12
24 1066 851 6 Pinne Tubular pin 22x30
25 1078 914 2 Tryckbegr ventil Relief valve 38 MPa 60 Nm
26 1070 556 4 Skruv Screw M8x12
27 1008 069 30 Skruv Screw M16x90 333 Nm
28 1018 258 6 Smörjnippel Grease nipple M8x1
29 1070 861 2 Skruv Screw M8x65 33 Nm
30 6002 465 1 Tätningssats Seal kit XR500/XR600
31 5001 384 2 Propp Plug G1/2
32 5001 385 2 Propp Plug G3/4
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To prolong the lifetime:
Every 40 hours rotate 10 rounds.
Recommended tools
PART NO DESCRIPTION QTY
1077 106 Glide seal remover 1 pcs
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Put the rotator upside down and remove the manifold
block.
1
Remove the manifold block by loosen 5 pcs of M12
screws.
2
Changing seals
Contents
This servicemanual describes:
Changing seals......................................................................................................................................................6-29
Changing bearing..............................................................................................................................................30-36
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WARNING! If the rotator is normally positioned the
transmision can fall down if the bottom plate is loosened!
Remove the bottom plate by loosen 4 pcs of
M8x12 screws.
3
Lift up the bottom plate.
4
Lift up the transmission.
Newer versions of transmission has two M10 holes.
Use 2 pcs of M10 screws to create a good grip and
prevent any risk of injury.
NOTE! Risk of injury!
5
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Remove 5 pcs of M12x45 screws in block lower.
6
LIft up block lower.
7
Remove the outer tube.
Remove the internal tube.
8
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Remove 20 pcs of M12x110 screws to loosen the motor
part.
9
Remove 2 pcs of M8x65 screws - holding the motor parts
together.
10
Remove stator plate lower.
Assemble 2 pcs of M8 screws, with the total thread length
85 mm. That will lift the stator lower plate from the stator
frame.
11
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Remove the stator plate lower.
12
If needed remove the wiper seal (only if it has a damage).
The wiper seal is ordered separately, is not part of the seal
kit.
The wiper seal is only for XR500 and XR600
(not for c-models).
13
Remove the seal in stator plate lower.
14
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Clean the seal seat thoroughly, using cotton buds and oil
for example.
15
Assemble a new seal.
16
Assemble a new wiper seal (not for c-models).
17
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