From serial number 20304.0001, IDC power card with welded eeprom is used to ensure the perfect connection of all parts, in the
Comunanza, Teverola and Brembate factories.
To replace the module with welded eeprom, it will be necessary to use the eeprom indicated in the SAT document of the model
concerned.
To replace the module on a unit with welded eeprom both the SAT module and the eeprom are required, because the latter cannot
be reused.
n1040296: List of EVOII FAULTS and troubleshooting.
In case of washing-machine fault in carrying out the self-test function, the machine reproposes the fault previously signalled and
the same fault is shown on the display of the new hardware key.
The type of fault can be signalled in different ways:
- on AVD models the fault is shown directly on the machine display.
- on AVL models the fault is signalled by LEDs.
Reading of Faults signalled by LEDs
When the machine has a fault:
1. The window is locked
2. The door lock light flashes fast (> 1 Hz)
3. The control panel LEDs light up, to signal the fault, according to the table (fig. 01).
The example shown in fig. 02 (Example Fault F03) below indicates which LEDs are flashing if the machine has Fault F03
List of faults, malfunctions and Warnings:
F01: Triac Motor short circuit
- Check for water leaks that may affect connector J9 causing the relevant contacts to short
- Check the motor terminal block (possible problems due to chemical effects of work residuals on the contacts which may cause
short-circuiting)
- Replace Card
F02: Motor blocked, Tachometrics in Short Circuit/Open
- Check motor if blocked
mod.AVD109EX page 16
Page 17
- Check efficiency of J9 connector on card
- Check the tachometric winding verifying an ohmic resistance reading of 115 - 170 ohm between pins
1 and 2 on wiring connector J9. In case of short circuit/open circuit check the wiring between pins 1 and 2 of J9 relevant to the
tachometrics. With three-phase motor, make sure there is ohmic continuity between J9 pins 6 and 7.
- Replace motor
- Replace card
F03: NTC Open or in Short Circuit or washing heater relay stuck (signalled in presence of full load)
- Check efficiency of J8 connector contacts on card
- Check NTC verifying that the ohmic resistance value at room temperature 20°C is approx. 20Kohm on J8 wiring connector pin
11 and 12.
- If the measurement is incorrect check J8/NTC wiring continuity
Check the same parameter directly on NTC
- Replace NTC
- Replace Card
F04: Simultaneous empty and overflow (pressure switch stuck on empty).
If the pressure switch contact is stuck on empty the washing-machine loads water until reaching the overflow. The drain pump is
automatically started by the contact on the overflow pressure switch.
- Check efficiency of J3 connector contacts on card
- Check pressure switch status by checking ohmic continuity on wiring connector J3 pins 2 and 4 (it must only be present with tub
empty), pins 2 and 3 (it must only be present with water in the drum) and pins 2 and 1 (it must only be present with water in the
tub above normal level, more than halfway up door glass).
- Check wiring of connector J3/pressure switch
- Replace pressure switch
- Replace card.
F05: Pump Blocked or pressure switch empty not reached
- Check efficiency of J9 connector on card, verifying a voltage of 220V between pins 8 and 9
- Check that pump if being fed
- Check Pump Filter + wall drain
- Change Pump
- Replace Card
F06: No on AVD and AVL
F07: No Wash Heating Element Absorption (the fault is only signalled with the pressure switch on empty)
- Check efficiency of J3 connector contacts on card
- Check continuity of the wash heating element on J3 connector pins 5 and 6. The 1800W 230V heating element has a resistance
of 25 ohm.
- Check connection of pressure switch J3 connector pins 2 and 3: there must not be ohmic continuity (shared with full load).
Check connection of pressure switch J3 connector pins 2 and 4: there must be ohmic continuity
- Replace Heating Element
- Replace Pressure Switch
- Replace Card
F08: Wash Heater Relay Stuck (signalled in presence of empty) or pressure switch stuck on Full (simultaneously empty and full)
- Check efficiency of J3 connector contacts on card
- Check pressure switch status by checking ohmic continuity on wiring connector J3 pins 2 and 4 (it must only be present with
tub empty), pins 2 and 3 (it must only be present with water in the drum) and
pins 2 and 1 (it must only be present with water in the tub above normal level, more than halfway up door glass).
- Check wiring J3/pressure switch
- Check connection of heating element J3 connector pins 5 and 6.
- Replace pressure switch
- Replace Card
F09: Machine Setup Error (Eeprom error)
mod.AVD109EX page 17
Page 18
- In case of production card with Eeprom soldered: replace the card and Eeprom
- In case of replacement of Eeprom and card, check correct housing of Eeprom on card socket
F10: No full and empty signal
- Check efficiency of J3 connector contacts on card
- Check pressure switch status by checking ohmic continuity on wiring connector J3 pins 2 and 4 (it must only be present with
tub empty), pins 2 and 3 (it must only be present with water in the drum) and
pins 2 and 1 (it must only be present with water in the tub above normal level, more than halfway up door glass).
- Check wiring of connector J3/Pressure switch
- Replace Pressure Switch
- Replace Card
F11: No Pump Feedback (Drain pump disconnected or winding broken)
- Check efficiency of J9 connector on card
- Check continuity of the Pump on J15 connector pins 1 and 2 (in case of washing-machine with Easy Door door lock) or on J9
connector pins 8 and 9 (in case of conventional door lock), checking a resistive value equal to 170 ohm.
- Check wiring of connector J15 (or J9)/Pump
- Replace Pump
- Replace Card
F12: No Communication Display/LED Card-Main Board
- Check efficiency of contacts on card of J11 connector
- Check the continuity of J11 connector-display card 5-pin connector
- Replace Main Board
- Replace Display Card/LED
F13: Drying NTC sensor open / Drying system NTC wiring disconnected
Check efficiency of J10 connector on card
Check NTC on J10 connector pins 7 and 8 verifying that the ohmic value of the sensor at room temperature 20°C is approx.
20Kohm
Check continuity of NTC/J10 connectors wiring
Replace NTC
Replace card
F14: Drying heater open or not connected
Check efficiency of J2 connector contacts on card
Check continuity of drying heater on J2 wiring connector pins 1 and 2, verifying that the ohmic value of the 1300W 230V heating
element is approx. 40Kohm
Check wiring of connector J10/drying heater
Replace heating element
Replace card
F15: Drying heater always on (drying relay contact stuck or drying Triac short circuit)
Check efficiency of J2 connector contacts on card of
Check wiring of connector J2/drying heater
Check wiring of connector J3/pressure switch
Replace card
F16: Drum locking (top-loading only)
F17: Door lock unfed/open (with Easy Door)
- Check presence of 230V mains power on J4 wiring connector inserted on card between pins 3 and 4,
(not present with machine on standby) and presence of power from 230V door lock between pins 3 and 5
- Check ohmic continuity of the door microswitch on J4 connector inserted on card between pins 1 and 2 (with door closed/on
open/off)
- Check continuity of J4/door lock wiring
- Check door hooking
mod.AVD109EX page 18
Page 19
- Replace door lock
- Replace card
F17: Door lock unfed/open (conventional door lock, not Easy Door)
- Check presence of 230V mains power on J4 wiring connector inserted on card between pins 2 and 3,
(not present with machine on standby) and presence of power from 230V door lock between pins 3 and 1
- Check door hooking
- Replace door lock
- Replace card
F18 --> Communication error microprocessor / DSP (Digital Signal Processor)
From serial number 30606.0001, all washing machines with 46 litre tubs, codes 094283, 094273 and 094279, have been equipped
with shorter heating elements, which required the heater retaining bracket hole to be moved back (see fig. 01).
mod.AVD109EX page 21
Page 22
As the tub replacement mainly concerns premodification appliances, it was decided that with those supplied as replacements the
retaining bracket will remain in the old position. Therefore, if the tub needs replacing, it will not be necessary to also replace the
heating element or make the hole and position the retaining bracket.
When replacing the heating element pay particular attention to the serial number of the appliance and therefore the choice of the
SAT code.
Codes of short heating elements:
Washing machine
Code 087188 - HEATING ELEMENT+ F. PROBE 1700W/230V 169.5IDC
Washer-dryer
Code 066086 - HEATING ELEMENT WITH THERMOFUSE 1700W / 230V+T
Codes of premodification long heating elements:
Washing machine
Code 086661 - IDC HEATING ELEMENT + PROBE1700W 230V L212.5MM;
Washer-dryer
Code 064556 - WASHER-DRYER HEATING ELEMENT WITH THERMOFUSE 1700W / 230V+TE
The new heating elements have been included in the documentation of all models affected by this modification.
If the heating element retaining bracket needs to be shifted, it must be removed and then the new hole must be made in the tub
using a 4.2 mm bit, taking into account that the distance between the two holes must in any case be 43 mm.
To plug the old hole use the s/steel TMT M4 X 12 screw (screw kit code 037132) with vellumoid washer and the self-locking
flanged nut code 037135, bearing in mind that the head of the screw must protrude and that its tightening must not cause the
vellumoid gasket supplied with the screw to break.
mod.AVD109EX page 22
Page 23
n1040325: New shock absorber fixing system with pin
From serial no. 40427.0001, shock absorbers have been fixed to the tank unit cradle with two 11 mm pins code C00110163 (see
fig. 01 and 02 enclosed) in place of the 8 mm screws code 093750 and relevant locking nuts code 030443, on all washing
machines and dryers produced in the Comunanza factory.
The items affected by this modification are:
1) The cradles have the same Service code, as they can be used in place of the new ones after widening the shock absorber fixing
holes to a diameter of 10 mm.
Code 093848 - Tank unit cradle 46 lt
Code 093878 - Tank unit cradle 40 lt.
2) The new shock absorbers, with fixing bushing having no s/steel spacer, are not managed as they are interchangeable with the
premodified items (make sure they are CIMA type, as the managed items), fixed with M8 screws code 093750 and related
locking nut code 030443 (see figs. 05 and 06).
Code 093884 - Shock absorber 80 N
Code 093885 - Shock absorber 100 N
To remove the shock absorber from the tank, first extract the pin with a few hammer taps (see fig.03) until it is aligned with the
tank bracket and then pull it out with a pair of pliers (see fig. 04).
(To refit the shock absorber use a new pin. Insert the pin until the toroidal edge is aligned with the bracket.)
mod.AVD109EX page 23
Page 24
mod.AVD109EX page 24
Page 25
n1040349: Introduction of 150° Zamac hinge on Ariston 46 models.
From serial no. 50207.0001, all Ariston models produced in the Teverola factory (see table 001 attached) with industrial code
(given on the rating plate) starting with 46, have been equipped with a Zamac hinge with 150° opening angle, code C00115666
mod.AVD109EX page 25
Page 26
(see Fig.001).
This modification has involved the introduction of the following items:
Code C00115670 - Complete door EVOII 150° white 27 with standard glass;
Code C00115674 - Complete door EVOII 150° white 27 with long glass;
Code C00115667 - EVOII body for 150° hinge white 27;
The premodified items are not interchangeable separately with the modified ones.
Code C00110133 - Complete door EVOII Standard 180° white 27 standard glass;
Code C00092157 - Complete door EVOII 180° white 27 long glass;
Code C00096193 - EVOII body for 150° hinge white 27;
The hinge code C00064541 continues to be used on the build-under models produced in the Comunanza factory.
Since February 2005, all 800, 1000 and 1200 rpm washing machines produced in factory 80 have been equipped with three-phase
motors (package 40 code C00115836 for Snelle models and C00116103 for Standard models) and related eeproms.
mod.AVD109EX page 27
Page 28
The new items are not interchangeable separately with the premodification ones that will continue to be used.
The last two numbers of the Industrial Code given on the rating plate of the modified models are 52 (e.g. 80300070052).
To determine the codes of the motor or eeprom to be used, it is necessary to know the industrial code or serial number of the
appliance being repaired and consult the table n1040351TAB001 attached.
From serial no. 50315.0001, the new "Polar White" colour is used on all washing machines and washer-dryers produced in
factory 80 in place of White 27.
The third last number of the Industrial Code given on the rating plate of the modified models is 9 (e.g. 80286390900).
To determine the new Polar White codes, it is necessary to know the industrial code or serial number of the appliance being
repaired.
The new items, which bear the initials "PW" in place of "B27", are not aesthetically interchangeable with premodification items
as the whites are different. Both colours will be available for some time.
The items affected by this modification are:
Body, rear panel, top, control panel, handles, buttons, knobs, knob disc, door and plinth.
mod.AVD109EX page 28
Page 29
n1040365: Elimination of dielectric components from all three-phase models
From serial no. 50314.0001, dielectric components have been eliminated from all three-phase models produced in the Comunanza
factory (80).
The modification involves the following parts: motor, bushing, elastic belt, earth wiring and power supply cables with filter.
The new items are not interchangeable separately with the premodification ones. The new codes are indicated below.
Modified appliances with serial number = o > 50314.0001.
C00118629 - BELT L=1046 - 1051 MM H8 ELASTIC;
C00118675 - MOTOR PIN BUSHING 20 MM;
C00115769 - POWER CABLE 3 x 1.0 1.5MT SHUKO THREE-PHASE (+ enhanced filter);
C00118821 POWER CABLE UK 3X1 L1950MM+THREE-PHASE FILTER (+ enhanced filter);
C00118820 - POWER CABLE L=2.55M AUSTR. THREE-PHASE (+ enhanced filter);
C00093720 THREE-PHASE EARTH WIRING.
Premodified appliances, with serial number < 50314.0001.
C00074218 - BELT L=1046 - 1051 MM H8 ELASTIC DIELECTRIC;
C00019682 - MOTOR PIN BUSHING 20 MM DIELECTRIC
C00094203 - POWER CABLE 3 x 1.0 1.5MT SHUKO THREE-PHASE
C00111940 - POWER CABLE UK 3X1 L1950MM+THREE-PHASE FILTER
C00096465 - POWER CABLE L=2.55M AUSTR. THREE-PHASE
C00093721 THREE-PHASE EARTH WIRING
n1040378: 3.5 three phase module, factory 80 (Comunanza)
From October 2005, the new 3.5 module has been installed on three phase Comunanza models (80)
New parts:
C00254298 - Three phase module for card LB-WD 3.5;
C00141769 - J10-MV J16-EVA/NT WD cables (see picture attached).
Premodification parts:
C00257406 - MODULO WD>1200 G. +SC FW2.74 (CARD)
C00093717 - Cables J10-EWA MV NT WD.
The new items are not interchangeable with the premodification ones.
New CARDS codes have been introduced for use with modified products; the list of part codes affected is given below along with
the industrial code on which the modification was introduced, the relevant serial number, the eeprom code introduced (to be used
only on modified products) and the model code.
Beginning April 2008 spare parts warehouse started to manage the EVOII modules with eeprom fixed, these can only be
programmed with smart card/palmare/pc.
Attention!! The premodification with eeprom socket can be programmed with smart card/palmare/pc using a blank eeprom or
with pre programmed eeprom.
Spare parts of modules with eeprom fixed/eeprom socket:
C00265676 with eeprom fixed - C00143068 with eeprom socket - for models with conducibility sensor
C00254298 with eeprom fixed - C00143068 with eeprom socket - for models without conducibility sensor
C00254297 with eeprom fixed - C00259941 with eeprom socket
C00254531 with eeprom fixed - C00143058 with eeprom socket
C00254297 with eeprom fixed - C00143057 with eeprom socket - for models without blocking drum
C00265697 with eeprom fixed - C00143057 with eeprom socket - for models with blocking drum
C00254297 with eeprom fixed - C00143056 with eeprom socket
C00254530 with eeprom fixed - C00259738 with eeprom socket
mod.AVD109EX page 30
Page 31
C00254533 with eeprom fixed - C00143060 with eeprom socket
C00254535 with eeprom fixed - C00145013 with eeprom socket
C00254530 with eeprom fixed - C00145551 with eeprom socket
C00254529 with eeprom fixed - C00142293 with eeprom socket
C00257406 with eeprom fixed - C00143989 with eeprom socket
C00257409 with eeprom fixed - C00144151 with eeprom fixed
C00254530 with eeprom fixed - C00143069 with eeprom fixed
DRYERS
C00255835 with eeprom fixed - C00258789 with eeprom socket
C00255835 with eeprom fixed - C00194077 with eeprom socket
This notice has a "reference list" specific for each product where you can find the link between smart card and the eeprom code
with the same software.
n4008f00: Thermic link wire removed on three-phase motor
Attention!
When you assist the premodification models using the new motor code you MUST use the thermic link wire code C00265838.
The spare part warehouses will manage the premodification motor until the end of the stock, after they will be replaced with new
ones and thermic link wire.
TRIPHASE P40 46 L – INOX TUB
C00265827 new motor without thermic link wire - C00116103 premodification motor with thermic link wire
mod.AVD109EX page 31
Page 32
TRIPHASE P40 46 L – PLASTIC TUB
C00265826 new motor without thermic link wire - C00142390 premodification motor with thermic link wire
TRIPHASE P50 52 L
C00265829 new motor without thermic link wire - C00142205 premodification motor with thermic link wire
TRIPHASE P32 46 L TOP LOADING
C00265832 new motor without thermic link wire - C00262375 premodification motor with thermic link wire
TRIPHASE P40 46 L TOP LOADING
C00265834 nuovo new motor without thermic link wire - C00112739 premodification motor with thermic link wire
In the attached image you can see the fixing of thermic link wire in the motor therminal box.
mod.AVD109EX page 32
Page 33
Electric schemes and links
Cod. 16001645400
mod.AVD109EX page 33
Page 34
Legend
Legend: 16001645400
mod.AVD109EX page 34
Page 35
Electric schemes and links
Cod. 21500759700
Valid plan for the following Industrial codes 80284460200,80284460201,80284460252,80284460900
mod.AVD109EX page 35
Page 36
Legend
Legend: 21500759700
mod.AVD109EX page 36
Page 37
Electric schemes and links
Cod. 21500901000
Valid plan for the following Industrial codes 80284460905
mod.AVD109EX page 37
Page 38
Legend
Legend: 21500901000
AQSAquastop electrovalveMzbn/MTAzbn timer motor
BBuzzerNNeutral or Terminal Board
BCBlocco CestoNCSpin cycle exclusion
BFTerminal board contact, motor fan and dryerPPressure switch
BPBuzzerP11st level pressure cut-off switch
CCondensatorP22nd level pressure cut-off switch
CACondensatorPAHigh speed potentiometer
DVSwitching devicePBLow speed potentiometer
EF/CLElectro-Valve Cold Water / BleachPLPure Wool
EF/LElectro-Valve Cold Water / WashPMMotor Thermoprotector
EF/PElectro-Valve Cold Water / PrewashPRTimer programmer or Pressure switch
ERExclude Heating ElementPSDrain pump
ETThermostat disactivationRHeating element
EVElectrovalveRERelay
EVADryer electrovalveRRHeating element
EVCHot water electrovalveRVSpeed regulator
EVFElettrovalvola acqua freddaRas/RADryer heating element