INCRA TS-II User Manual

The only table saw fence with
Automatic
Positioning Control
TM
Safety . . . . . . . . . . . . . . . . . . . 2
Fasteners and Hardware Lists . . . . 2
Base Mount Assembly . . . . . . . . . 6
Fence Assembly . . . . . . . . . . . . . 8
Blade Guard Adjustments . . . . . . 11
Extension Table . . . . . . . . . . . . 11
Auxiliary Fence Mounting . . . . . 12
Maintenance . . . . . . . . . . . . . . 12
Product Information . . . . . . . . . . 12
Warranty . . . . . . . . . . . . . . . . . 12
CONTENTS
OWNER’S MANUAL
Please read this owner’s manual before use and keep it at hand for reference.
Note: The INCRA TS II system consists of three packages. One of the packages contains the rails
and another the base mount unit. These two
assemblies are covered fully by this
owner’s manual. The third package contains the INCRA Jig Ultra 24.
Read all of this TS II owner’s manual and pages 2, 3, 6 and 7 of the Ultra 24 owner’s manual.
In just about an hour or so, you are going to be operating one of the most exciting new tools in today’s woodshops. Your table saw will undergo a transformation, and what was once an average saw will emerge a precision woodworking machine, one you’ll be proud of for years to come. So take a few minutes to read over the safety information and mounting instructions, then
grab a phillips screwdriver and a set of wrenches and let’s get started.
3
8
– 16 x 1
1
⁄2"
hex bolt
3
⁄8"
flat washer
3
⁄8"
lock washer
3
/8 – 16
hex nut
3
⁄8– 24 x 1"
hex bolt
5
⁄16– 18 x 11⁄2"
hex bolt
5
⁄16"
flat washer
5
⁄16"
lock washer
5
⁄16– 18
hex nut
2
Before using the INCRA TS II, read and follow all of
the instructions and safety information in this manu­al.
When using the INCRA TS II in conjunction with any
other tool, first read and follow all instructions and safety information in that tool’s owner’s manual.
Never let any par t of the INCRA TS II interfere with
another tool’s safety guards or other safety equip­ment.
Before using your INCRA TS II, make sure all
mounting screws are tight and that the black clamp­ing knobs are securely tightened to the rails.
Always turn off the power and make sure that the
blade is fully stationary before changing the setting on any part of the INCRA TS II.
Always keep both hands behind the fence when
moving the INCRA TS II to a new setting.
Before making a cut, always make sure that the car-
riage clamp is fully engaged and that the rail hook thumbscrew is securely tightened.
Use appropriate safety devices. Keep hands clear
of the saw blade! Always use a push stick, rubber soled push block, or other safety devices to keep your hands safely away from the saw blade.
Never let the saw blade come into contact with any
part of the INCRA TS II or INCRA Jig Ultra.
Wear safety glasses, hearing protection, and follow
all normal shop safety practices.
Never operate your table saw without a blade guard.

SAFETY

FASTENERS
(actual size)
Mounting Bracket Hardware Pack
Contents:
6 ea.......3⁄8–16 x 11⁄2" hex bolt
4 ea.......5⁄16–18 x 11⁄2" hex bolt
2 ea.......3⁄8–24 x 1" hex bolt (Delta
Unisaw)
6 ea.......3⁄8" flat washer
4 ea.......5⁄16" flat washer
6 ea.......3⁄8" lock washer
4 ea.......5⁄16" lock washer
6 ea.......3⁄8–16 hex nut
4 ea.......5⁄16–18 hex nut
Note: Extra hardware is provided in this pack to ensure compatibility with a wide variety of table saws. Only four of the bolts will be used in a typical installation.
Important safety instructions for using the INCRA TS II.
Contents:
4 ea. ......3⁄8 –16 x 3⁄4"
clamping knob
6 ea. ......3⁄8 –16 x 3⁄4"
hex bolt
4 ea. ......3⁄8 –16 x 1⁄2"
hex bolt
10 ea. ....3⁄8" flat washer
4 ea. ......3⁄16" thick nylon washer
10 ea. ....3⁄8 –16 rectangular nut
8 ea. ......3⁄8 –16 dual pilot rectangular nut
8 ea. ......3⁄8 –16 x 3⁄8" socket head set screw
3
8
– 16 x
3
⁄4"
hex bolt
1
4
– 20 square nut
3
8
– 16
rectangular nut
#10 – 3 2 x
1
⁄2"
phillips pan head screw
#10 – 32 x 1
"
phillips pan head screw
#10 flat washer
#10 – 3 2 hex nut
#10 – 3 2 rectangular nut
3
Rail Hardware Pack
Base Mount and Fence Glide Hardware Pack
3
8
" flat washer
1
4
– 20 x
1
⁄2"
socket head cap screw
5
⁄8" o.d. (gold) washer
1
⁄4" flat washer
3
8
– 16
dual pilot rectangular nut
3
8
– 16 x
3
⁄4"
clamping knob
3
8
– 16 x
1
⁄2"
hex bolt
#10 – 3 2 x
3
⁄4"
phillips pan head screw
#10 – 3 2 x
3
⁄4"
phillips truss head screw
#10 flat washer
#10 – 3 2 hex nut
ULTRA Mounting Hardware Pack
1
⁄4" thick nylon washer
Contents:
4 ea.......1⁄4– 20 x 1⁄2" socket head cap screw
2 ea.......#10–32 x 1" phillips pan head screw
8 ea.......#10–32 x 1⁄2" phillips pan head screw
2 ea.......#10–32 rectangular nut
4 ea.......1⁄4" flat washer
2 ea.......5⁄8" o.d.(gold) flat washer
8 ea.......#10 flat washer
4 ea.......1⁄4–20 square nut
8 ea.......#10–32 hex nut
Contents:
4 ea. ......#10 –32 x 3⁄4" phillips
pan head screw
2 ea. ......#10 – 32 x 3⁄4" phillips
truss head screw
6 ea. ......#10 –32 hex nut
4 ea. ......#10 flat washer
6 ea. ......1⁄4" thick nylon washer
3
16
" thick nylon washer
3
8
– 16 x
3
⁄8"
socket head set screw
4
Unplug your table saw and remove the existing fence, including the front and rear support rails, mounting brackets, and the blade guard.
Note: The blade guard must be reinstalled after you have fin­ished mounting the INCRA TS II to your table saw.
Attach mounting brackets
Attach (4) mounting brackets to the cast iron surface of your table saw using the supplied hardware. See Fig. 1. The Mounting Bracket Hardware Pack contains a variety of fasteners which will work with most table saws. Use the largest bolts in the pack that will fit your saw’s existing mounting holes. If the holes in your table saw are threaded, use the bolt/washer arrangement shown in Detail 1A. If the mounting holes are not threaded, use the bolt/washer/nut arrangement shown in Detail 1B. Position the mounting brackets 1⁄4" below the table top as shown in Details 1A and 1B and snug the fasteners to hold the brackets in place. DO NOT TIGHTEN THE BOLTS AT THIS TIME. (Discard any remaining fasteners from the Mounting Bracket Hardware Pack.)
Loosely attach rail bolts
Open the Rail Hardware Pack. Add a 3⁄8" flat washer
to each of (4) 3⁄8–16 x 3⁄4" hex bolts. Place the bolts through the holes in the mounting brackets and loosely attach the 3⁄8–16 rectangular nuts. See Fig. 2 above.
Slide rails onto mounting
brackets and tighten bolts
Carefully slide the rails onto the mounting brackets so that the rectangular nuts are captured in the T-slot on the bottom of the rail. Fig. 3 shows the correct orientation for the front and back rails. Approximately center the length of the rails on your table saw and tighten the mounting bolts that secure the rails to the brackets.
FIG. 1
Attach rail mount­ing brackets
Use appropriate mounting hard­ware from the Mounting Bracket Hardware Pack to attach brackets (See Details 1A and 1B)
Rail mount­ing brack­ets
Threaded holes in table saw
Lock washer
Through holes in table saw (Not threaded)
Hex nut
1
Flat washer
Flat washer
Lock washer
Web

RAIL ASSEMBLY

DETAIL 1A
DETAIL 1B
FIG. 2
Loosely attach rail bolts
2
3
Orient rails so that web is vertical and off center T-slot faces the saw as shown below
Front rail
Rear rail
Off center T-slot faces table saw
Web
FIG. 3
Front and rear rail orientation
1
4"
Table saw top
Table saw top
3
8 – 16 rectangular nut
Mounting bracket
3
8 – 16 x3⁄ 4" hex bolt
3
8" flat washer
1
4"
Table saw
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