INCRA Track Shop Stop User Manual

®
SYSTEM OWNER’S MANUAL
hat does an INCRA tool do better than any other? Just ask that question to any of the thousands of satisfied INCRA router
table or table saw fence owners and they’ll all give the same answer, “It positions your work with perfect accuracy and repeatability.” Over the years, many of these same customers have requested a means of adding these benefits to many of the other tools in their shops. Your new INCRA Track does just this by providing the same patented automatic positioning control used on the famous INCRA Jig in a versatile track system. Combined with the modular design of the INCRA Shop Stop, you'll be able to add INCRA precision to virtually every jig, fixture, miter gauge, and stationary tool in your shop.
W
CONTENTS
General Mounting Instructions
Slotted Hole Mount
. . . . . . 2
Rear T -slot Mount
. . . . . . . 2
Bottom T -slot Mount
. . . . . . 2
Attaching the Racks . . . . . . . 3
Positioning the Scales . . . . . . 3
Auxiliary Fences . . . . . . . . . . 4
Applications . . . . . . . . . . . . . . 5
Miter Gauge
. . . . . . . . . . . 5
Jigs and Fixtures
. . . . . . . 6
Miter, Compound Miter, and Radial Arm Saw
. . . . . 7
Drill Press
. . . . . . . . . . . . . 7
SAFETY
Important safety instructions for using the INCRA Track System:
Before using the INCRA Track, read and follow all of the instructions and safety information in this manual.
When using the INCRA Track in conjunction with any other tool, first read and follow all instructions and safety information in that tool’s owner’s manual.
Use appropriate safety devices. Keep hands clear of the bit or blade. Always use a push stick, rubber soled push block, or other safety devices to keep your hands safely away from the cutting tool.
Never let any part of the INCRA Track interfere with another tool’s safety guards or other safety equipment.
Never let the bit or blade come into contact with the aluminum body of the INCRA Track.
Always turn off the power and make sure the bit or blade has come to a complete stop before changing the setting of any part of the INCRA Track or INCRA Shop Stop.
Wear safety glasses, hearing protection, and follow all normal shop safety practices.
From the makers of INCRA JIG
FOR USE WITH …
Miter Gauge
Jigs & Fixtures
Miter Saws
Radial Arm Saws
Compound Saws
Drill Press Fence
INCRA Jig
GENERAL MOUNTING INSTRUCTIONS
Your INCRA Track is designed to provide a variety of mounting options to meet the requirements of your applications. Each mounting option offers certain benefits. When considering a mounting preference, check the benefits of each option. In some applications, you may find combinations of two or more mounting options are useful.
Option #1: Slotted Hole Mount –
(Fig. 1)
Benefits:
Quick and easy mounting
Good for fixed INCRA Track applications
Applications:
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Jigs & Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sliding Crosscut Boxes . . . . . . . . . . . . . . . . . . . 6
Drill Press Fence . . . . . . . . . . . . . . . . . . . . . . . 7
Miter and Compound Miter Saws . . . . . . . . . . . 7
Note:
When using the slotted hole mounting, always screw the INCRA Track to your application before adding the INCRA saw toothed racks.
Option #2: Rear T-slot Mount –
(Fig. 2)
Benefits:
Allows for sliding the INCRA Track relative to applications
Good for applications where the ability to slide the fence toward or away from the cutter is important
Enables quick removal of INCRA Track from application
Applications:
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Jigs and Fixtures . . . . . . . . . . . . . . . . . . . . . . . 6
Radial Arm Saw . . . . . . . . . . . . . . . . . . . . . . . . 7
Compound Miter Saw . . . . . . . . . . . . . . . . . . . . 7
Note:
When using any T-slot mount, first install screws and washers through your application and loosely attach nuts. Then slide nuts into the T-slots on the INCRA Track.
Note:
If your application requires a vertical attachment point for the INCRA Track that is taller than 13⁄4", just place a
1
⁄2" thick spacer block no taller than 13⁄4" between the
application and the rear of the INCRA Track.
Option #3: Bottom T-slot Mount –
(Figs. 3 & 4)
Benefits:
Allows mounting to the 3/4" edge of a piece of plywood
Good for applications requiring a taller fence
Use for fixed or sliding track applications
Applications:
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Jigs & Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drill Press Fence . . . . . . . . . . . . . . . . . . . . . . . 7
Note:
When using any T-slot mount, first install screws and washers through your application and loosely attach nuts. Then slide nuts into T-slots on the INCRA Track.
FIG. 1
Slotted hole mount
FIG. 2
Rear T-slot mount
FIG. 3
Bottom T-slot mount (single)
FIG. 4
Bottom T-slot mount (double)
#10-32 rectangular nut (supplied)
1
/4-20 hex or square nut (If using 1/4 -20 mounting hardware, drill 5/16" thru hole)
or
1
/4 "
thru hole
#10 flat washer
#10-32 machine screw (Adjust length for application)
#10-32 hex nut
3
/4"
3
/8"
(for flush front face alignment)
#10-32 machine screw (Adjust length for application)
#10 flat washer
#10 flat
washer
#10-32 hex nuts
#10-32 machine screw (Adjust length for application)
9
/16" or
5
/8" dia.
counterbore
1
/4" dia.
thru hole
1
/4" dia.
thru hole
1
3
/4" max.
#10 x 1" wood screw
#10 flat washer
Slotted holes
5
/8"
2
INCRA Woodworking Tools & Precision Rules
Plywood or hardwood base
9
/16" or
5
/8" dia.
counterbore
Insert the #8-32 x 3⁄8" machine screws through
the INCRA racks as shown and loosely install the hex nuts. Slide the hex nuts into the T-slot on your INCRA Track.
Note:
Some track sections may include both 4" and
6" racks. Use all racks supplied in any order.
(Fig. 5)
Note:
If you will be using the slotted hole mounting as described in Fig. 1, always screw the INCRA Track to your application before adding the INCRA saw­toothed racks.
After sliding all of the supplied racks onto
your INCRA Track, align the rack at one end flush with the end of the track and tighten the screws for this rack only. Evenly space the remaining racks along the length of your track. This is not a critical alignment, just eyeball the spacing. (Fig. 6)
INCRA Track System Owner’s Manual
3
FIG. 5
Loosely install INCRA racks
1
2
FIG. 6
Slide racks onto Track
FIG. 7
Clamp Shop Stop
All INCRA Track scales come in 16" lengths (0-16", 16-32", 32-48", etc.) To position the 0-16" scale, zero your Shop Stop to the cutter as described in the Shop Stop owner’s manual, then slide the 0-16" scale to read 0" directly under the end of the gold stop cap on the Shop Stop. For longer INCRA Track sections you'll now need to slide the 16-32" scale into the track, overlapping the two scales at the 16" mark. You'll notice on the 16-32" scale a rectangular shaped window at the 16" mark. This window makes it easy to perfectly align the two scales. Adding the 32-48" scale is done in the same way using the rectangular shaped window at the 32" mark.
ATTACHING THE SAWTOOTHED RACKS
POSITIONING THE SCALES
#8-32 hex nuts
#8 -32 x 3/8 machine screws
INCRA Track
INCRA Rack
First: Align 1st rack flush with end of Track and tighten two mounting screws
Second: Evenly space remaining racks
Last rack should be flush with track end
First: Bridge the gap between the 1st and 2nd racks with the Shop Stop
Second: Tighten the two screws on the second rack
Third: Repeat the bridge and tighten process down the length of the INCRA Track
1st rack already tightened
FIG. 8
Slide scales in channel
Overlap the two scales at the 16" mark
Now clamp your Shop Stop to the INCRA
Track so that it bridges the gap between the already tightened first rack and the loose second rack. Tighten the screws on the second rack. Continue this bridge and tighten process down the length of your INCRA Track. (Fig.7)
3
In your INCRA Track package you'll find a number of black sawtoothed racks. Once attached to your INCRA Track, these racks are what give the INCRA Shop Stop the ability to clamp to your track so accurately. You see the teeth on the Shop Stop and the INCRA Track will
only mesh every 1⁄32". This is why the INCRA tools will so easily duplicate any setting that is a multiple of 1⁄32". You might think that with all this accuracy, attaching the racks to your INCRA Track would be a demanding job. Quite the contrary – it is really easy.
Clear rectangular window
Loading...
+ 5 hidden pages