INCRA Side Winder 350 Router Lift User Manual

Woodpeckers
PRECISION WOODWORKING TOOLS
®
Side Winder
Router Lift.
INSTALLATION INSTRUCTIONS
Models: SW350
Made in U.S.A. by Woodpeckers Inc. Protected by one or more of the following U.S. Patents; 6,505,659; 7,559,347; 7,481,253; 7,108,463 and other patents pending.
SAFETY
Always unplug your router motor before making any adjustments to the router lift. Refer to your routers’ owners manual for specific safe operating instructions.
COMPATIBLE ROUTER MOTORS
The Woodpeckers® Side Winder 350 Router Lift fits the Porter-Cable 690/890, Bosch 1617/1618 and Craftsman models 17542, 17540, 28190 router motors as well as any router motors 3.5" in diameter.
The wrench handle must be pointing right in order to fully insert or remove it.
Once fully
Lift Wrench
Figure 1.
Figure 2.
inserted, rotate the wrench ¼ turn in either direction and completely raise the carriage.
Carriage
BEFORE YOU BEGIN
The Woodpeckers® Side Winder can be installed in most router tables with a standard 9¼ x 11¾ opening and a side panel mounting surface no more than 19" away as in the side of a cabinet or router table stand. In most cases three holes will need to be drilled for mounting the side plate.
These instructions assume you’re installing the Side Winder on a Woodpeckers® Router Table Stand.
Woodpeckers® Router Table Stand, Router Table and Side Winder.
USING THE LIFT WRENCH
You’ll need to know how to use the Lift Wrench to install your router motor.
STEP 1. To change the carriage height (the carriage is the part beneath the table that holds the motor), orient the wrench with the handle pointing right. (Figure 1.)
Insert the wrench until it’s COMPLETELY BOTTOMED OUT. Once it’s all the way in, try and rotate it. If it doesn’t turn, it isn’t in. Do not force the wrench. Take it out, push it back down and try again.
STEP 2. Once it turns easily, simply rotate it ¼ turn in ei­ther direction to lock the handle to the carriage. Now you can raise or lower your router as needed using the wrench. (Figure 2.)
To install your router motor you need to raise the carriage all the way up and lock it in place by once again orienting the handle to the right. Now remove the lift wrench.
Made in the U.S.A. by Woodpeckers Inc., North Royalton, Ohio · Copyright 2010© Woodpeckers Inc. 8/10 Page 1
REMOVE THE RING
STEP 3. The Side Winder comes with one ring in­stalled. This ring needs to be removed in order to in­stall your motor. Loosen the ring by turning it CLOCK­WISE with the spanner wrench. To put one back in, rotate it counter-clockwise.
Figure 3.
No ring.
Knobs.
Clamp.
Carriage.
Clearance.
Remove coupling after motor is clamped in.
Figure 6.
STEP 6. Evenly snug the two knobs. They are self lock­ing so they won’t spin freely. Before you finish tightening the knobs, make sure that all parts of the router are well clear of the two posts and lift rod. Figure 6 shows the ap­proximate position of a PC 690 motor relative to the posts. Now remove the coupling from the lift rod and set it aside for later.
Carriage adjusted close to plate.
Figure 4.
INSTALLING YOUR ROUTER MOTOR
STEP 4. Make sure the carriage has been raised to the top, locked and the lift wrench has been removed. Then remove the lift from the table, flip it over and set it back into the table opening as shown in Figure 4.
Clamp knobs.
Figure 5a.
Figure 5b.
STEP 5. Make sure the clamp knobs are backed off enough to allow your motor to slide in. Loosely set a coupling on the lift screw. (Figure 5a). Slowly drop the router into place. Support the motor so it just begins to go through the open­ing in the plate. (Figure 5b).
3" long bolt.
T-k nob.
Clamp block.
Hex nut.
Short edge of plate.
Figure 7a.
INSTALL THE TWO CLAMP BLOCKS
STEP 7. Carefully study Figure 7a. Thread one of the small T-knobs onto a 3" long bolt with the top of the knob going
on the bolt first, toward the hex head. Now slip a clamp block onto the bolt oriented as shown above with the flat side facing the knob. Then thread a hex nut about ½" up the bolt. And finally, thread the bolt into the threaded hole centered near the short
Figure 7b.
edge of the plate. If needed, use a 7⁄16" wrench to lightly snug the bolt into the plate. (cont’d.)
Made in the U.S.A. by Woodpeckers Inc., North Royalton, Ohio · Copyright 2010© Woodpeckers Inc. 8/10 Page 2
DO NOT OVERTIGHTEN THE BOLT. Overtightening will damage the plate. Snug the hex nut against the plate. (Fig­ure 7b). Repeat the same steps for the other clamp block.
Clamp block.
Drill 9⁄32 hole in these two locations.
Clamp knob.
Figure 8.
STEP 8.
Once your router motor and the two clamp blocks have been installed, remove the Side Winder from the table and set it back in, right side up. From underneath the table rotate the clamp blocks in place and tighten the two knobs. The clamp blocks hook under the edge of the table opening. (Figure 8).
Side panel.
Figure 10.
STEP 10. Using the side panel as a guide, drill two
9
32 dia. holes through the router table stand. Fasten the panel in place using the remaining two connector bolts and nuts. (Figure 10).
Pin.
1st
2nd
Coupling.
Flex shaft.
Figure 11.
STEP 11. First slip the pin into a coupling until it bottoms out. Tighten the set screw onto the flat of the pin. Now push the flex shaft into the other end of the coupling. Tight­en the remaining set screw onto the flex shaft. Now loosen the first set screw and remove the pin. You’ll need it for the next step. (Figure 11).
STEP 12. Insert the pin into the
Connector bolt.
remaining coupling and tighten the set screw on the flat just like before. Set the coupling aside
Figure 9.
for now and thread the bare end of the flex shaft up through the bearing in the bracket. Secure
SIDE CRANK INSTALLATION ON A WOODPECKERS® ROUTER TABLE STAND
This section assumes you’re installing the Side Winder onto a Woodpeckers® Router Table Stand.
STEP 9. Remove the existing hex bolt from the inside cor­ner of the router table stand and attach the side panel using one of the connector bolts and hex nuts. (Figure 9).
the coupling onto the end of the flex shaft. Now both ends of the flex shaft should have couplings attached and the end going up through the bracket should have the pin installed as well. (Figure
12).
Flex shaft.
Bracket.
Figure 12.
Made in the U.S.A. by Woodpeckers Inc., North Royalton, Ohio · Copyright 2010© Woodpeckers Inc. 8/10 Page 3
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