INCRA Miter Express User Manual

Upgrades your miter gauge to a sled for increased accuracy, control and safety on work pieces large and small.
Owner’s Manual
Owner’s Manual
Miter gauge not included.
Another innovation in precision from INCRA
®
saFeTY
saFeTY
Important safety instructions for using the INCRA Miter Express
■ Before using the INCRA Miter Express, read and follow all of the instructions and safety information in this owner’s manual.
■ When using the INCRA Miter Express in conjunction
with any other tool, rst read and follow all instructions
and safety information in that tool’s owner’s manual.
■ Never let the saw blade come in contact with the aluminum or steel components of the INCRA Miter Express.
■ Before making any cut, always make sure that the INCRA Miter Express cutoff drop panel is locked securely in the miter slot.
■ When using the INCRA Miter Express, always keep your hands clear of the saw blade and the line of cut.
■ Always turn off the power and make sure that the saw blade comes to a complete stop before changing the setting of any part of the INCRA Miter Express.
■ Always securely tighten your miter gauge’s clamping knob before starting any cut.
■ Wear safety glasses, hearing protection, and follow all normal shop safety practices.
■ After making any adjustments to the miter angle or fence position of your miter gauge, always verify safe clearance between the blade and fence before turning on the saw.
■ After making any adjustments to the fence position on the INCRA Miter Express, always make sure that all knobs and fasteners on the fence mounting bracket and the outboard fence lock are securely tightened.
■ When using a stop to position a piece for a cut, always hold or otherwise clamp the board between the stop and the blade.
■ Always make sure the arrows on the Miter Express caution label point toward the table saw blade.
ParTs lIsT
ParTs lIsT
Carefully Unpack Components
After carefully unpacking all components, check the contents against the photo in Fig. 1 and parts list below.
A Small Miter Express Panel w/rounded corners B Small Miter Express Panel w/square corners C Large Miter Express Panel D Hold Down Clamp E Hardware Pack C-15 (Outboard Fence Support and
Fasteners)
F Hardware Pack C-13 (Panel Assembly Fasteners and
Hex Keys)
FIG. 1 Miter Express Components
A
B
K
J
I
G Hardware Pack C-14 (T-Slot Retainers and Cam
Screws)
H Utility Plate  I Panel Connector J Aluminum Miter Bar K UHMW Glide Strips
Miter Express Owner’s Manual (not pictured)
C
D
E
F
G
H
asseMBlY
asseMBlY
Left or Right Miter Slot
1
Before beginning the panel assembly, you’ll want to rst determine on which side of the blade you want the miter
sled. Typically, if your blade tilts to the right, you’ll want the miter sled to the left of the blade (Left Miter Slot), Fig. 2. If your blade tilts left, then you’ll want the sled on the right side of the blade (Right Miter Slot), Fig. 3.
FIG. 2 Left of blade
FIG. 3 Right of blade
2
Attach Panels to Utility Plate and Panel Connector
2
Place the Utility Plate in the miter slot selected for use. Orient the Utility Plate so that the small T-slot on the
plate is between the miter slot and your blade. The arrows on the Utility Plate Caution label MUST point toward
the blade. Open Hardware Pack C-13 and using the supplied #10-24 x 15/32” Phillips at head screws, attach the panels to the Utility Plate and Panel Connector as shown in Figs. 4A and 4B. The large panel will mount to the Utility Plate using the holes closest to the blade. The small panel with square corners mounts to the opposite edge of the Utility Plate. Use the Panel Connector to join the small panel with rounded corners to the remaining edge of the small panel with square corners.
FIG. 4A Panel assembly left of blade
NOTE: All illustrations following Fig. 4B will show only assembly illustrations for left side of blade on right tilt table saws.
Large pan el
Small pane l with roun ded corner s
#10-24 x 15/32” Phillips fl at head screws
Panel connec tor
Adjust Utility Plate for Smooth Glide in 
3
Your Miter Slot
Using the included
Small pane l with squa re corner s
Utility plate
3
/
3 2 ” hex key, adjust the (4) expansion
Small T-slot
mechanisms in the Utility Plate for a good sliding t in your
table saw’s miter slot, Fig. 5. Turning the screw clockwise expands the mechanism. Expand a little at each of the locations until the Utility Plate slides smoothly with no side play.
FIG. 4B Panel assembly right of blade
FIG. 5 Adjust utility plate for smooth glide
Adjust all (4) expansi on mechanisms
NOTE: To relax the expansion mechanism, turn the screw counter-clockwise as you push down on the hex key.
3
/32” Hex key
Utility pl ate
Raise Saw Blade and Cut Drop Panel
4
FIG. 6 Cut off drop panel
Utility pl ate assembly
Drop panel
BLADE ANGLE NOTE: If your primary use for the Miter Express is mitering with the blade at 90º, make sure the blade is set at 90º before continuing.
Raise your saw blade about ¾” and make a cut to remove the portion of the large panel that extends across the line of cut, Fig. 6. This cut off will be used for the drop panel described in Step 6. Turn off the saw, lower the blade and remove the Utility Plate assembly from the saw.
3
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