INCRA CleanSweep User Manual

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LEAN
Downdraft Dust Collection Cabinet
Downdraft Dust Collection Cabinet
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www.incra.com
INCRA CleanSweep
Downdraft Dust Collection Cabinet
Owner’s Manual
SAFETY:
Before using the INCRA CleanSweep, read and follow all instructions and safety information in this manual.
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Before using the INCRA CleanSweep in conjunction with any other tool, first read and follow all instructions and safety
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information in that tool’s owner’s manual.
When making any cut, always use a push stick, rubber soled push block, or other safety device to keep your hands safely away
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from the cutting tool.
Always wear safety glasses, hearing protection and follow all normal shop safety practices.
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AVOID OVERHEATING YOUR ROUTER BY PROVIDING ADEQUATE VENTILATION. Make sure your dust
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collection system is turned on and working properly whenever your router is operated inside the CleanSweep Cabinet. If you operate your router inside the CleanSweep Cabinet with your dust collector turned off or not working properly, you MUST first follow the 3 steps below.
1) Open the CleanSweep Door.
2) Open the Blast Gate Slide.
3) Remove the dust collection hose.
Manu factured by Taylor Des ign Grou p, Inc. P.O. Box 810262 Dalla s, TX 75381 ©2013 by Taylo r Design G roup, Inc . All rig hts reser ved.
Important safety instructions for using the INCRA CleanSweep
INCRA CLEANSWEEP DOWNDR AFT DUST COLLECTION CA BINET OWNER’S MANUALINCRA CLEANSWEEP DOWNDR AFT DUST COLLECTION CA BINET OWNER’S MANUAL
ASSEMBLE AND ATTACH CLEANSWEEP TO ROUTER TABLE
1. Screw the two halves of the CleanSweep together using 12 each of the 10-32 x 5/8” Phillips machine screws with lock washers and hex nuts from Hdrw. Pack E-08 as shown in Fig. 1.
2. Insert the Blast Gate Slide through the slotted hole at the end of the CleanSweep assembly and attach the plastic
stop gasket using 2 each of the 10-32 x 5/8” Phillips machine screws with thin washers, lock washers and hex nuts
as shown in Fig. 2.
Install Blast Gate Slide
Assemble Two Halves
Fig. 1
12 ea. 10-32
Hex Nut
12 ea. #10
Lock Washer
12 ea .
10-32 x 5/8”
Phillips
Machine Screw
3. Remove any existing router plate or router lift and router from your router table then turn the table upside down for ease of assembly. Position the downdraft on the underside of the table centered on the table opening. The Blast Gate Slide pull tabs should be oriented facing the infeed side of the table. Using the CleanSweep as
a template, mark the (8) mounting hole positions
with a pencil then follow the instructions below that match your table type, either Laminate
covered MDF or Solid Phenolic, using fasteners from Hdwr. Pack E-09.
Note: If your router table includes corner mounted levelers such as those shown in Fig. 4, installation will require the CleanSweep Adaptor (sold separately). The adaptor permits use of the corner levelers or the 10 included perimeter levelers.
Laminate covered MDF Tables Drill 1/8”
diameter starter holes to a depth of ONLY about 1/8”. If two of the starter holes are over the table’s miter channel, mount the CleanSweep
using the shorter (2) #10 x 5/8” wood screws with #10 flat washers in those two holes and the longer (6) #10 x 3/4” wood screws with
washers in the remaining mounting holes, Fig. 3.
If there are no starter holes over the miter channel, use the 3/4” long wood screws in all (8) of the holes.
Solid Phenolic Tables If two of the mounting holes are over the table’s miter channel, drill those mounting holes
with an 11/64” diameter drill bit to a depth of 7/16”. Drill the remaining (6) mounting holes to a depth of 9/16”. Mount the CleanSweep using the shorter (2) #10-32 x 5/8” self-tapping screws with #10 flat washers over the area of the miter channel and the longer (6) #10-32 x 3/4” self-tapping screws with washers in the remaining mounting
holes, Fig. 3. If there are no starter holes over the miter channel, all mounting holes can be drilled to a depth of
9/16” and the longer #10-32 x 3/4” self-tapping screws can be used in all (8) of the holes.
Fig. 2
Push Blast Gate
Slide Into Clean-
Sweep
Screw CleanSweep to Underside of Router Table
Fig. 3
CAUTION: If directly over
Miter Channel, use the
shorter pilot hole depth and
5/8” screws in these
2 holes as described in
Step 3
CleanSweep Adaptor
Fig. 4
CleanSweep Adaptor (sold sep-
arately) required for Non-INCRA
tables with Corner Levelers
8 ea. #10 Washer
Corner Levelers
(Kreg and JessEm MDF tables)
2 ea. 10-32 Hex Nut
2 ea. #10
Lock Washer
1 ea. Plastic Stop Gasket
2 ea. 1/64”
(thin)
Washer
2 ea.
10-32 x 5/8”
Phillips
Machine
Screw
8 ea. #10x3/4” Wood
Screws (MDF tables)
Self-tapping Screws
or
8 ea. #10-32x3/4”
(Phenolic tables)
Miter Channel
ASSEMBLE AND ATTACH FRONT DOOR
(Turn the router table right side up for nal assembly)
4. Using fasteners from Hdwr. Pack E-10, add the lower door catch, consisting of (1) 1/4-20 x 1/2” Phillips machine screw, (2) 3/16” thick nylon washers and (1) 1/4-20 cylindrical nut, into the hole located
at the tapered end of the door panel as shown in
Fig. 5. Attach a 10-32 cylindrical nut to the upper left hole using a 10-32 x 5/8” Phillips machine screw
Assemble Door
Fig. 5
1 ea. 10-32 (small)
Cylindrical Nut
2 ea. 10-32 x 5/8”
Phillips Machine Screw
2 ea. #10 Lock Washer
Door
with lock washer. Tighten all the fasteners. Attach the knob to the centered hole near the top of the
door using a 10-32 x 5/8” Phillips machine screw
and lock washer. The door knob features a vibration proof nylon locking nut so the fastener will feel tight
1 ea. 1/4-20 (large)
Cylindrical Nut
1 ea. 1/4-20 x 1/2”
Phillips Machine Screw
2 ea. 3/16” Thick Nylon
all the way in.
Install Door
Fig. 6
5. Position the front door in the
opening on the operator side of the CleanSweep so that the upper cylindrical nut is just behind the lip of the door opening. Reach in from the opening to hold and attach
the remaining 10-32 cylindrical nut using a 10-32 x 5/8” Phillips machine
screw and lock washer as shown in Fig. 6. Tighten the fastener.
1 ea. 10-32 (small)
Cylindrical Nut
Step 2. Screw Remaining
Small Cylindrical
Nut to Door
1 ea. #10
Lock Washer
1 ea. 10-32 x 5/8”
Phillips Machine
Screw
Step 1. Put Door in
CleanSweep
OPENING AND CLOSING THE CLEANSWEEP FRONT DOOR
IMPORTANT: Always power off your dust collector before opening the CleanSweep’s front door.
To open the CleanSweep’s sliding door, raise the door up as you pull the knob outward, then allow the door to slowly lower to the fully open position.
To close the CleanSweep’s door, simply raise the door up to the top position as you push the knob gently inward. When you release the door, the lower door catch will hang on the CleanSweep Cabinet.
Knob
Washer
Page 2 Page 3
Manu factured by Taylor Des ign Grou p, Inc. P.O. Box 810262 Dalla s, TX 75381 WWW.INCRA.COM
©2013 by Taylor Des ign Grou p, Inc. All r ights re serve d.
INCRA CLEANSWEEP DOWNDR AFT DUST COLLECTION CA BINET OWNER’S MANUAL
ATTACH BAC K P L ATE
TIP
If you plan to also use your router table router as a hand held router from time to time, you might want to insert a short extension cord into the strain relief bushing with the female plug just inside the CleanSweep Cabinet. is will allow you to unplug and remove your router without also having to remove the back plate.
6. Bring your router or router lift assembly to the table and set it adjacent to the opening in your table top. Lower the electrical cord through the top of the table and out the back of the CleanSweep cabinet. Slide the cord into the cutout in the back plate as shown in Fig. 7 then attach the back plate to the CleanSweep
using the (4) #10-32 x 5/8” Phillips machine screws
with lock washers and hex nuts as shown. The included
#10-32 x 5/8” hex head fasteners can be substituted for
the uppermost Phillips screws if your router table stand aprons prevent access. Tighten all fasteners.
Install Cord Strain Relief Bushing
Fig. 8
Strain Relief Bushing
Crimp strain
relief bushing on
cord and insert
into hole on
bottom of back
plate
Install Back Plate
Fig. 7
4ea . 10-32
Hex Nut
(Captured in
hex feature)
Install Dust Hose
Fig. 9
Router is Sitting on Table Top
Back Plate
Router Cord
4ea. 10-32 x 5/8” Phillips Machine
Screw
4 ea. #10
Lock Washer
7. Add the strain relief bushing to the cord about 2’ from the router motor. Use a pair of pliers to squeeze the 2 halves of the strain relief bushing together on the cord and hold as you insert the cord and bushing into the cutout on the back plate, Fig. 8.
Manufactured by: Taylo r Design Group, Inc. P.O. Box 810262 Dallas, TX 75381
www.incra.com P: 972-242-9975/F: 972-242-9985
INCR A is a Reg iste red Tra dema rk of Tay lor D esig n Group, Inc. ©2013 Taylor D esig n Grou p, Inc.
INCR A Tools a re pro tected by one o r more o f the fo llow ing US p aten ts: #4,793,604, #4,930,221, #5,195,730, #5,275,074, #5,423,360, #5,716,045, #6,237,457, #6,557,601, #6,672,190. Rev. 5/13
Page 4
4” Hose Clamp
(supplied)
4” Dust Hose
(not supplied)
8. Use the included 4” hose clamp to attach your 4” hose to the bottom of the CleanSweep, Fig. 9.
MADE IN THE
USA
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