IMS MDO17Plus, MDrive17Plus Specification Sheet

Excellence in Motion
17
SPEED CONTROL
TM
TM
FEATURES
• Highly Integrated Microstepping Driver, Intelligent Variable Speed Controller and NEMA 17 High Torque 1.8° Brushless Step Motor
• Advanced 2nd Generation Current Control for Exceptional Performance and Smoothness
• Single Supply: +12 to +48 VDC
• Cost Effective
• Extremely Compact
• 20 Microstep Resolutions up to 51,200 Steps Per Rev Including: Degrees, Metric, Arc Minutes
• 10-bit Analog Speed Control Input Accepts:
- 0 to +5 VDC
- 0 to +10 VDC
- 4 to 20 mA
- 0 to 20 mA
- 15 to 25 kHz PWM
• Automatic Current Reduction
• Electronically Confi gurable:
- Motor Run/Hold Current
- Microstep Resolution
- Acceleration/Deceleration
- Initial and Max Velocity
- Hold Current Delay Time/Motor Settling Delay Time
- Programmable Filtering for the Start/Stop Input
• Available Options:
- Long Life Linear Actuators**
- External Optical Encoder
- Integrated Planetary Gearbox
- Control Knob for Manual Positioning
- Linear Slide
• 3 Rotary Motor Lengths Available
• Setup Parameters May Be Switched On-The-Fly
• Interface Options:
- Pluggable Terminal Strip
- 12.0” (30.5cm) Flying Leads
• Graphical User Interface (GUI) for Quick and Easy Parameter Setup
DESCRIPTION
The MDrive17Plus Speed Control offers system designers cost effective, program­mable velocity control integrated with a NEMA 17 high torque 1.8° brushless step motor and a +12 to +48 volt microstepping driver.
The MDrive17Plus Speed Control features a digital oscillator for accurate velocity control with an output frequency of up to 5 Megahertz. Output frequency will vary with the signal applied to the speed control input and can be limited by the amount specifi ed by the Maximum Veloc- ity parameter.
Speed can be adjusted using three modes of operation: voltage, current and PWM. The ranges are 0 to +5 volts and 0 to +10 volts in voltage mode, 0 to 20 mA and 4 to 20 mA in current mode, and 15 to 25 kHz in PWM mode. This allows the MDrive17Plus Speed Control to be driven by a wide variety of sensors and control devices.
There are two basic methods for control­ling the velocity: bidirectional and unidi­rectional. By moving the center point, both speed and direction are controlled by a potentiometer or joystick. By setting the center point to zero or the lower end of the potentiometer, only velocity is controlled by the speed control input; direction is controlled by a separate digital input.
The MDrive17Plus Speed Control has 18 setup parameters, which may be con­ gured using the supplied IMS Analog Speed Control GUI, or a user-developed front-end communicating over SPI. The setup parameters enable the user to con­ gure all MDrive operational parameters which are stored in nonvolatile memory.
The versatile, compact MDrive17Plus Speed Control is available in multiple
confi gurations to fi t various system needs. Rotary motor versions come in three lengths and may include an optical en­coder, control knob, planetary gearbox or linear slide. Long life Acme screw linear actuators** are also available.
Connector style options give you choices for the best fi t and features. Select from
12.0" (30.5cm) fl ying leads or pluggable terminal strip.
MDrivePlus connectivity has never been easier with options ranging from all-inclu-
sive QuickStart Kits to individual inter­facing cables and mating connector kits
to build your own cables.
The MDrive17Plus is a compact, powerful and cost effective motion control solution that will reduce system cost, design and assembly time for a large range of brushless step motor applications.
See pg 4.
new
CONFIGURING
The IMS Analog Speed Control is a soft­ware GUI for quick and easy parameter setup of the MDrivePlus Speed Con trol from a computer's USB port. GUI ac­cess is via the IMS SPI Motor In ter face available at www.imshome.com. The IMS interface is also used to upgrade MDrive­Plus Speed Control fi rmware.
IMS Analog Speed Control features:
• Easy installation.
• Automatic detection of MDrivePlus ver­ sion and communication confi guration.
• Will not set out-of-range values.
• Tool-tips display valid range setting for each option.
• Simple screen interface.
** Consult Factory for Availability.
www.imshome.com
MDrive
17Plus
SPEED CONTROL
STANDARD SPEC I FI CA TIONS
INPUT VOLTAGE (+V)
SPEED CONTROL
LOGIC INPUT
MOTION
THERMAL
*10 k Ω potentiometer resistance.
Range
Input 0 to +5 VDC*, 0 to +10 VDC, 4 to 20 mA, 0 to 20 mA or 15 to 25 kHz PWM A/D Resolution 10 bit
Start/Stop and Direction
Oscillator Frequency (Max) 5 MHz
Microstep Resolution
Operating Temperature
+12 to +48 VDC
Power supply current requirements = 2A (maximum) per MDrive17Plus. Actual power supply current will depend on voltage and load.
Low Level 0 to +0.8 VDC High Level +2.0 to +5.0 VDC Internal Pull-up Resistance (to +3.3 VDC)
Number of Settings 20
Steps Per Revolution
Heat Sink –40° to +85°C (non-condensing) Motor –40° to +100°C (non-condensing)
SETUP PARAMETERS
Function Range Units Default
A1
ACCL
C
DB
DECL
DIR
FAULT
FS
HCDT
IF MHC MRC
MSDT
MSEL
SSD
VI
VM
All parameters are set using the supplied IMS SPI Motor Interface GUI and may be changed on-the-fl y. An optional Communication Converter is recommended with fi rst orders.
USER ID
Analog Input Mode
Acceleration 91 to 1.5 X 10
Joystick Center 1 to 1022 counts 0
Analog Deadband 0 to 255 counts 1
Deceleration 91 to 1.5 X 10
Motor Direction Override Clockwise (CW) / Counterclockwise (CCW) CW
Fault/Checksum Error Error Code None
Analog Full Scale 1 to 1023 counts 1023
Hold Current Delay Time HCDT + MSDT <= 65535 milliseconds 500
Analog Input Filter 1 to 1000 counts 1
Motor Hold Current 0 to 100 percent 5
Motor Run Current 1 to 100 percent 25
Motor Settling Delay Time MSDT + HCDT <= 65535 milliseconds 0
Microstep Resolution
Stop/Start Debounce 0 to 255 milliseconds 0
Initial Velocity 0 to <VM steps/second 1000
Maximum Velocity VI to 5,000,000 steps/second 768,000
User ID Customizable 1–3 characters IMS
0 to +5 VDC, 0 to +10 VDC,
4 to 20 mA, 0 to 20 mA, 15 to 25 kHz PWM
1, 2, 4, 5, 8, 10, 16, 25, 32, 50, 64, 100,
108, 125, 127, 128, 180, 200, 250, 256
20 kΩ
200,
400, 800, 1000, 1600, 2000, 3200, 5000, 6400, 10000, 12800, 20000, 25000, 25600, 40000, 50000, 51200, 36000 (0.01 deg/µstep), 21600 (1 arc minute/µstep), 25400 (0.001mm/µstep)
0 to +5 VDC
9
9
steps/second
steps/second
µsteps per full step 256
2
2
1,000,000
1,000,000
MOTOR SPEC I FI CA TIONS
Holding Torque Detent Torque Rotor Inertia Weight (Motor+Driver)
SINGLE LENGTH
DOUBLE LENGTH
TRIPLE LENGTH
32 oz-in / 22.6 N-cm 1.66 oz-in / 1.17 N-cm 0.00053 60 oz-in / 42.4 N-cm 2.08 oz-in / 1.47 N-cm 0.00080
74.9 oz-in / 52.9 N-cm 3.47 oz-in / 2.45 N-cm 0.00116
ENCODER SPECIFICATIONS
Pin Assignments
DIFFERENTIAL ENCODER
Encoder Function Function
Pin 1 Pin 2 +5 VDC Input Index Pin 3 Ground Channel A Pin 4 No Connect +5 VDC Input Pin 5 Channel A – Channel B Pin 6 Channel A + Pin 7 Channel B – Pin 8 Channel B + Pin 9 Index –
Pin 10 Index +
Optional encoder cables are available.
2 MDrive17Plus Speed Control REV060208
with locking connector feature
No Connect Ground
SINGLE-END
ENCODER
oz-in-sec2 / 0.038 oz-in-sec2 / 0.057 oz-in-sec2 / 0.082
kg-cm210.4 oz / 294.8 g kg-cm212.0 oz / 340.2 g kg-cm215.2 oz / 430.9 g
Line Counts and Part Numbers
Line Count Part Number Part Number
100 200 250 256 EWL EP 400 500
512 EXL EQ 1000 1024 EYL ER
DIFFERENTIAL ENCODER
with locking connector feature
EAL EBL ECL
EDL EHL
EJL
SINGLE-END
ENCODER
E1 E2 E3
E4 E5
E6
MOTOR PERFORMANCE — Speed-Torque
T
i N
)
T
i N
)
Single Length Rotary Motor Double Length Rotary Motor
60
50
40
30
20
Torque in Oz-In
10
0
0
24 VDC 48 VDC
1000
2000 (600)
3000 4000 (900) (1200)
(300)
Speed in Full Steps per Second (RPM
5000 6000 7000
(1500) (1800) (2100)
42
35
28
21
14
7
orque
n
-cm
Torque in Oz-In
60
50
40
30
20
10
0
24 VDC 48 VDC
1000
0
(300)
2000 (600)
3000 4000 (900) (1200)
5000 6000 7000
(1500) (1800) (2100)
Speed in Full Steps per Second (RPM)
WIRE/PIN ASSIGNMENTS — MDrive17Plus Speed Control
P1: I/O & POWER CONNECTOR
Pluggable
Terminal Strip
Pin 1
Flying Leads
Wire Colors
Function
Violet Start/ Stop Input Pin 2 Blue CW/CCW Direction Input Pin 3 Green Speed Control Input Pin 4 Yellow +5 VDC Output Pin 5 Gray Logic Ground Pin 6 Black Power Ground
Pin 7 Red +V (+12 to +48 VDC)
10-Pin IDC 10-Pin Wire Crimp Function
Pin 1 Pin 9 No Connect Pin 2 Pin 10 No Connect Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 4 SPI Clock Pin 9
Pin 10
Triple Length Rotary Motor
42
35
28
21
14
60
50
Torque in N-cm
40
30
7
20
Torque in Oz-In
10
0
24 VDC 48 VDC
1000
0
(300)
2000 (600)
3000 4000 (900) (1200)
Speed in Full Steps per Second (RPM
P2: COMM CONNECTOR (SPI)
Pin 7 No Connect Pin 8 SPI Chip Select Pin 5 Communications Ground Pin 6 +5 VDC Output Pin 3 SPI Master Out – Slave In
Pin 1 No Connect Pin 2 SPI Master In – Slave Out
5000 6000 7000
(1500) (1800) (2100)
42
35
orque
28
n
21
-cm
14
7
MECHANICAL SPECIFICATIONS
Dimensions in Inches (mm)
1.19
(30.2)
Connector
Option
P1
2.30
(58.3)
L
MAX2
P2
Option
Connector
MDrive Lengths Inches (mm)
L
Motor Length
Single Double Triple
Connectivity details: www.imshome.com/cables_cordsets.html
SINGLE SHAFT or LINEAR
MAX
ACTUATOR VERSION
2.20 (55.9) 2.79 (70.9)
2.43 (61.7) 3.02 (76.7)
2.77 (70.4) 3.37 (85.6)
L
MAX
0.08 (2.0)
CONTROL KNOB or
ENCODER VERSION
L
MAX2
0.94 ±0.02 (23.9 ±0.5)
L
MAX2
Options
Ø 0.97
(Ø 24.6)
Control Knob
0.59 ±0.02 (15.0 ±0.5)
0.177 ±0.002 (4.49 ±0.05)
Differential Encoder*
Single-End Encoder
Encoder
.
1.20
(30.4)
.
1.22*
(31.0)
Ø 0.1968 +0/-0.0005
(Ø 4.999 +0/-0.013)
Ø 0.866 +0/-0.002
(Ø 21.996 +0/-0.051)
P1 Connector Options
2.04*
1.42
(36.1)
(51.8)
P2 Connector Options
1.68 SQ.
(42.7 SQ.)
I/O & Power I/O & Power
12.00+1.0/-0.0
+25.4/-0.0)
(304.8
P1
Flying Leads
Comm Comm
P2
10-Pin IDC
P1
7-Pin Pluggable Clamp
Type Terminal Strip
P2
10-Pin Friction Lock
Wire Crimp
MDrive17Plus Speed Control REV060208 3
4X M3x0.5 THREAD
x0.15 MIN DEEP
1.220 ±0.004 SQ. (31.0 ±0.1 SQ.)
0.44
(11.2)
ORDER INFORMATION — MDrive17Plus Speed Control
CONNECTIVITY
CONNECTING
ew
QuickStart Kit
n
For rapid design verifi cation, all-inclusive QuickStart Kits have com­munication converter, prototype development cable(s), instructions and CD for MDrivePlus initial functional setup and system testing.
Communication Converter
new
Electrically isolated, in-line con vert ers pre-wired with mating connec­tors to conveniently set/program communication parameters for a single MDrivePlus via a PC's USB port. Length 12.0' (3.6m). Mates to connector:
10-Pin IDC ............................................MD-CC300-001
10-Pin Wire Crimp .................................MD-CC302-001
Mating Connector Kits
new
Use to build your own cables. Kit contains 5 mating shells with pins. Cable not supplied. Manufacturer's crimp tool recommended. Mates to connector:
10-Pin Wire Crimp .................................CK-02
Kit contains 5 mating connectors that press fi t onto ribbon cable. Cable not supplied.
10-Pin IDC ............................................CK-01
** Consult Factory for Availability.
Connectivity details: www.imshome.com/cables_cordsets.html
s
PART NUMBERING
Plus
base version
**
Consult Factory for Availability.
K
MDO1 S
QuickStart Kit details above
P1: I/O & Power F = 12" Flying Leads P = Pluggable Clamp
Type Terminal Strip
Example #1: Part Number MDO1PSD17A4
with pluggable I/O & power interface, SPI communications with
Control 10-pin IDC connector, and NEMA 17 single length motor.
17 4
P2: Communications D = SPI with 10-Pin IDC Connector
L = SPI with 10-Pin Friction Lock Wire Crimp Connector
OPTION
Motor
A = Single Length & Linear Actuator** B = Double Length C = Triple Length
is an MDrive17Plus
Speed
OPTIONS
OPTIONS
Linear Actuator**
The MDrive17Plus is offered with numerous linear actuator
styles and options to satisfy a broad range of linear motion applications. Contact the factory for details or see:
www.imshome.com/mdriveplus_linear_actuator.html
xternal Encoder
E
External optical encoders, single-end or
offered factory-mounted with the MDrive17Plus. Refer to the Encoder Specifi cations section for available line counts. All encoders come with an index mark.
Optional encoder cables are available. Order separately.
Single-end Cable (12.0"/30.5cm) ............ES-CABLE-2
Differential Locking Cable (6.0'/1.8mm) ...... ED-CABLE-6
Control Knob
The MDrive17Plus Speed Control is available with a factory-
mounted rear control knob for manual shaft positioning.
Planetary Gearbox
Effi cient, low maintenance planetary gearboxes are
offered assembled with the MDrive17Plus. Refer to
details and part numbers on the back cover.
Linear Slide
Integrated linear slides are available factory installed for
precision linear movement. Screw leads are 0.1", 0.2", 0.5"
or 1.0" of travel per rev. Slides are 12.0" (30.5cm) to 36.0"
(91.44cm) long. Contact factory for custom lengths. Refer
to separate datasheet or web site for complete details.
differential
OPTIONS
Linear Actuator**
For complete product specifications, see: www.imshome.com/mdriveplus_linear_actuator.html
External Encoder
Refer to encoder specifications section for line counts and part numbers.
Example: MDO1PSD17A4–EHL adds an external 500-line count differential optical encoder with index mark to example #1.
Control Knob
Example: MDO1PSD17A4–N adds a rear control knob for manual positioning to example #1.
Planetary Gearbox
Refer to gearbox page for complete table of ratios and part numbers.
Example: MDO1PSD17A4–G1A2 adds a 1-stage planetary gearbox with 5.18:1 ratio to example #1. Add –F for optional NEMA flange.
Linear Slide
Screw Lead Standard Screw Lengths (inches/rev)
A = 0.10” (2.54mm) B = 0.20” (5.08mm) C = 0.50” (12.7mm) D = 1.00” (25.4mm)
Example: MDO1PSD17A4–RA10 adds a Linear Slide with
0.10" screw lead, 10" long to example #1.
–L
E
–N
– G
– F
Optional NEMA Flange
–R
10", 12", 15", 18", 24" or 36"
For Custom Lengths, Consult Factory
NOTE: 10" lengths only with A or B leads. 15" lengths only with A, B or C leads. 36" lengths only with D leads.
, are
4 MDrive17Plus Speed Control REV060208
MDRIVE17PLUS WITH PLANETARY GEARBOX
The MDrive17Plus is available with a Planetary Gearbox option developed to increase torque at lower speeds, enable better inertia matching and produce fi ner positional resolutions. These effi cient, low maintenance Planetary Gearbox come fully assembled with the MDrive and are offered in a large number of reduction ratios in 1-, 2- and 3-stage confi gurations. An optional NEMA Output Flange allows mounting the Planetary Gearbox to the load using a standard NEMA bolt circle. Planetary Gearbox may be combined with other MDrive17Plus options, however are unavailable with Linear Actuators.
Planetary Gearbox Parameters
1-STAGE
2-STAGE
3-STAGE
Permitted
Output Torque
(oz-in/Nm)
425/3.0 0.80 0.80° 36/160 11/50 14.3/406 14.8/420
1062/7.5 0.75 0.85° 52/230 18/80 17.9/508 18.5/525
2124/15.0 0.70 0.90° 67.5/300 25/110 18.5/525 22.2/630
Gearbox
Effi ciency
Maximum
Backlash
Planetary Gearbox for MDrive17Plus
Dimensions in Inches (mm)
*Gearbox without Flange †
Gearbox with Flange
M3 x 0.276 (7.0) Deep
M4 x 0.394 (10.0) Deep*
M3 x 0.394 (10.0) Deep*
1.22
(31.0)
1.657 SQ.
(42.1 SQ.)
Ø 1.26*
(Ø 32.0)
Ø 1.417* (Ø 36.0)
†)
Ø 0.984* or 0.866
(Ø 25.0* or 22.0
+0/-0.002 (+0/-0.052)
Ø 0.315 +0/-0.0004
(Ø 8.0 +0/-0.009)
Ctrg.DIN 332-D M3
Key DIN 6885-A-3x3x16mm
Output Side with Ball Bearing
Maximum Load
(lb-force/N)
Weight
(oz/g)
Radial Axial Gearbox with Flange
0.984* (25.0)
or
0.846 (21.5)
0.08 (2.0)
k1 ±0.02 (±0.5)
Ø 1.654
(Ø 42.0)
1.20
(30.5)
Gearbox Lengths Inches (mm)
k1
1-Stage 2-Stage 3-Stage
GEARBOX* with FLANGE
2.736 (69.5) 2.858 (72.6)
3.248 (82.5) 3.37 (85.6)
3.76 (95.5) 3.882 (98.6)
MDrive17Plus
Ratios and Part Numbers
Planetary
Gearbox
1-Stage 1-Stage 1-Stage
2-Stage 2-Stage 2-Stage 2-Stage 2-Stage 2-Stage 2-Stage 2-Stage 2-Stage 2-Stage
3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage 3-Stage
**Include optional planetary gearbox by adding –G plus 3 characters to the end of an MDrive part number.
Ratio
(Rounded)
Part
Number
3.71:1 G1A1
5.18:1 G1A2
6.75:1 G1A3
13.73:1 G1A4
15.88:1 G1A5
18.37:1 G1A6
19.20:1 G1A7
22.21:1 G1A8
25.01:1 G1A9
26.85:1 G1B1
28.93:1 G1B2
34.98:1 G1B3
45.56:1 G1B4
50.89:1 G1B5
58.86:1 G1B6
68.07:1 G1B7
71.16:1 G1B8
78.72:1 G1B9
92.70:1 G1C1
95.18:1 G1C2
99.51:1 G1C3
107.21:1 G1C4
115.08:1 G1C5
123.98:1 G1C6
129.62:1 G1C7
139.14:1 G1C8
149.90:1 G1C9
168.85:1 G1D1
181.25:1 G1D2
195.27:1 G1D3
236.10:1 G1D4
307.55:1 G1D5
**
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Western Region
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e-mail:
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30 Raffl es Pl., 23-00 Caltex House
, Singapore 048622 Tel. +65/6233/6846 - Fax +65/6233/5044 e-mail: wllee@imshome.com
Intelligent Motion Systems, Inc.
370 North Main Street, P.O. Box 457 Marlborough, CT 06447 - U.S.A. Tel. +00 (1) 860 295-6102 - Fax +00 (1) 860 295-6107 e-mail: info@imshome.com http: //www.imshome.com
© Intelligent Motion Systems, Inc. All Rights Reserved. REV060208
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TECHNICAL SUPPORT
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