Impulse IT8005 Assembly Instructions Manual

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I Leg Extension Assembly Instructions
T8005
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Table of contents
Important Safety Instructions--------------------------------- 1 Exploded View Diagram------------------------------------------ 2 Hardware List-------------------------------------------------- 3 Parts List----------------------------------------------------- 4 Assembly instructions------------------------------------------ 5
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Important Safety Instructions
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Before beginning any fitness program, you should obtain a complete physical examination from your physician. When using exercise equip­ment, basic precautions should always be taken, including the following:
* Read all instructions before using the .
arewrittentoensureyoursafetyandtoprotect * Do not allow children on or near the equipment. * Use the equipment only for its intended purpose as described in this
guide. Do not use accessory attachments that are not recommended
by the manufacturer: such attachments might cause injuries. * Wear proper exercise clothing and shoes for your workout---no loose
clothing. * Be careful when getting on or off the equipment. * Do not overexert yourself or work to exhaustion. * If you feel any pain or abnormal symptoms, stop your workout imme-
diately and consult your physician. * Never operate the unit when it has been dropped or damaged. * Never drop or insert anything into any opening in the equipment. * Always check the unit and its cables before each use. Make sure that
all fasteners and cables are secure and in good working condition. * Frayed or worn cables can be dangerous and may cause injury.
Periodically check these cables for any indication of wear. * Keep hands, limbs, loose clothing and long hair well out of the way of
moving parts. * Do not attempt to lift more weight than you can control safely. * Do not use the equipment outdoors.
* Read each step in the assembly instructions and follow the steps in
sequence. Do not skip ahead. If you skip ahead, you may learn later
that you have to disassemble compontents and that you may have
damaged the equipment. * Assemble and operate the equipment on a solid, level surface. Locate
the unit a few feet from walls or furniture to provide easy access.
The is designed for your enjoyment. By
precautions and using common sense, you will have
pleasurable hours of healthfull exercise with the
Leg Extension These instructions
the unit.
Leg Extension following these
many safe and
equipment.
Personal Safety During Assembly
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I 8005 Leg Extension
Exploded View Diagram
T
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Hardware List
0 100
10 20 30 40 50 60 70 80 90 110 120 130 140 150
Inches
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123456
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34
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34
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34
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14
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14
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14
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14
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12
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12
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12
Millimeters
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Parts List
Item No. Description QTY Item No. Description QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
1 1 1 1 1 1 1 1 1 1 4 2 1 5 2 1 1 1 1 3 1 16 1 1 2 2 3 1 1 1 1 1 1 5 1 2 2 1 1 1 6 8 5 1 1 1 1
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 88 89 90 91 92 93 94
2 1 1 14 2 2 1 2 4 4 1 1 4 2 4 1 3 6 1 2 6 9 2 1 36 1 2 8 46 4 15 11 2 1 1 1 1 1 1 1 1 2 1 1 4 1
Main Upright Seat Frame Upper Cross Low Cross Swing Tube Adj. Shaft Pivot Arm Back Pad Support Handle Cam Adj. Foot Plate Pillow Block Spacer Washer Bearing Bearing Washer Flange Long Spacer Short Spacer Key Washer Shaft End Plastic Block Front Side Cover Rear Side Cover D End Cap Guide Rod
4.5" Pulley Weight Shroud Back Pad Front Decal Plate Rear Decal Plate Seat Pad Roller Plug Counter Poise Block Aluminium Plug 25 Big Collar Out Collar Small Collar Adj. stopper 20lbs Weight 15lbs Weight 10lbs Weight Slide Sleeve Short Shaft Long Pin Top Plate
Φ
Grip Weight Pin Cable Button Half-pulley Cover Weight Rubber Bumper Angle Support Rubber Cap Plastic Washer Bolt Cover Pop Pin Spacer Allen Bolt M12×40 Allen Bolt M10×125 Allen Bolt M10×115 DecalWeightNumber Allen Bolt M10×75 Allen Bolt M10×70 Shoulder Bolt M10×50 Allen Bolt M10×45 Allen Bolt M10×30 Allen Bolt M10×25 Shoulder Bolt M8×25 Grease Screw M5×10 Shoulder Bolt M8×20 Split Pin Washer 24× 13×1.5 Washer 20× 11×2 Nylon Locknut M12 Nylon Locknut M10 Spring Washer 10 Spring Washer 8 Allen Wrench S 6 Allen Wrench S 8 Decal Warning Decal Maintenance Routine Decal Pinch Points Decal Tightening Hole Clip Flat Plug Screw M6×15 Plastic Cap Nut M10 Spacer 16× 12.2×12.5 Screw M4×20
ΦΦ ΦΦ
Φ Φ
ΦΦ
= =
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Assembly instructions
Assembly of the takes professional installers about 2 hours. If this is the first time you have assembled this type of equipment, plan to spend more time. It is strongly recom mended to assemble the equipment by professional installers. You may find it quicker, safer, easier to assemble this equipment with the help of a friend, as some of components may be large, heavy or awkward to handle alone. It is important that you asse­mble your product in a clean, clear, uncluttered area. This will enable you to move around the product while you are fitting com-
onents and reduce the possibility of injury during assembly.
As with any assembled part, proper alignment and adjustment is critical. While tightening the fasteners, be sure to leave room for adjustments. Do not fully tighten the fasteners until instructed to do so. Be careful to assemble the components in the sequence presented in this guide.
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p
Note
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Step1 Install the Adj. Foot Plates
Align the Adj. Foot Plates(#11) to the Main Upright(#1) and the Seat Frame(#2) then secure them by hands.
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Step2 Assemble The Frame
1)Attach the Upper Cross(#3) and the Low Cross(#4)to
the Main Upright(#1)using:
2)Attach the Seat Frame(#2) to the Low Cross(#4)and
the Upper Cross(#3) using:
four Allen Bolts(#62) M10×115 four Nylon Locknuts(#78) M10 eight Washers(#76) 11× 20×2
four Allen Bolts(#65) M10×70 eight Washers(#76) 11× 20×2 four Nylon Locknuts(#78) M10
ΦΦ
ΦΦ
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Step3 Assemble The Handle
Align the Handle(#9) to the Seat Frame(#2), secure it using:
two Allen Bolts(#61) M10×125 four Washers(#76) 11× 20×2 two Nylon Locknuts(#78) M10
ΦΦ
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Step4 Assemble The Pivot Arm
1)Attach the Pillow Block(#12) to the Main Upright(#1)
using:
2)Insert the Adj.Shaft (#6) through the Pillow Block
(#12) and the Main Upright(#1).
3)Attach the Counter Poise Block(#35) to the Pivot Arm
(#7) using:
two Allen Bolts(#60) M12×40 four Washers(#75) 13× 26×1.5 two Nylon Locknuts(#77) M12
Note:
The Swing Tube(#5), the Adj. Shaft(#6)and the Pivot Arm(#7)
have been pre-assembled.
two Shoulder Bolt(#70) M8×25 two Spring Washer(#80) 8
ΦΦ
Φ
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Step5 Assemble The Cam
Insert the Adj. shaft(#6) through the Main Upright(#1), the Spacer(#17) and the Cam(#10),next, secure the Cam(#10) to the Adj. Shaft(#6) using the Key (#19).
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Step6 Assemble The Pillow Block
1)Insert the Short Spacer (#18) onto the Adj. Shaft(#6).
2)Attach the Pillow Block(#12) to the Main Upright(#1)
using:
3)Secure the Adj. Shaft(#6) to the Pillow Block(#12)
using:
two Allen Bolts(#60) M12×40 four Washers(#75) 13× 26×1.5 two Nylon Locknuts(#77) M12
one Allen Bolt(#69) M10×25 one Spring Washer(#79) 10 one Washer(#76) 11× 20×2 one Washer(#20)
ΦΦ
Φ
ΦΦ
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Step7 Assemble The Angle Support
1)Attach the Angle Support(#54) to the Adj. Shaft(#6)
using:
2)Attach the Angle Support(#54) to the Low Cross(#4)
using:
one Allen Bolt(#69) M10×25 one Washer(#76) 11× 20×2 one Spring Washer(#79) 10 one Shaft End(#21)
two Allen Bolts(#65) M10×70 four Washers(#76) 11× 20×2 two Nylon Locknuts(#78) M10
ΦΦ
Φ
ΦΦ
12
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Step8 Assemble The Weight Plates
Note
1)Insert both the Guide Rods(#26) into the Main Upright
(#1).
2)Slide the Weight Rubber Bumper(#53) down onto each
the Guide Rod(#26).
3)Carefully begin sliding the Weight Plate one by one in
sequence:#41,#42,#43,#47.
4)Align both top ends of the Guide Rods(#26) to the Main
Upright(#1) and secure them using:
two Allen Bolts(#64) M10×75 two Rubber Caps(#55) two Spring Washers(#79) 10 two Washers(#76) 12× 20×2
Φ
ΦΦ
Make sure that Washers(#76)and Spring Washers (#79) are on the top side.
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Step9 Route The Cable
1)Put the clip tied on the weight pin leash onto the Top
Plate(#47) as shown,next connect the Cable(#50) to the Top Plate(#47).
2)Route the Cable(#50) up and over the two Pulleies A
(#27).then secure them to the Main Upright(#1) using:
3)Route the Cable(#21) down and under the Pulley B
(#27),then secure them to the Main Upright(#1) using:
4)Connect the looped end of the Cable(#50) to the Cam
(#10), secure it using one (#94) as shown below.
5)Adjust the tension of the Cable (#50) using the Jam
Nut as shown below.
6)Fully tighten all bolts and nuts .
7)Select an approprate weight with the weight pin.
two Allen Bolts(#67) M10×45 four Washers(#76) 11× 20×2 two Nylon Locknuts(#78) M10
one Shoulder Bolt(#66) M10×50 two Half-pulley Covers(#52) one Nylon Locknut(#78) M10
ΦΦ
ScrewM4×20
14
Clip
Top plate
Jam nut
A
B
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Note
Step10 Assemble The Decal Plates
The Front Decal Plate(#30) with the exercise inst -
ctions printed on it should be attached in the front
of the Main Upright(#1).
r
u
1)Attach the two Decal Plates(#30,#31) to the Main Up-
right(#1) using:
2)Attach the Weight Shroud (#28)to the Main Upright
(#1) using:
fourteen Butttons(#51)
four Bolt Covers(#57) four Plastic Washers(#56) four screws(#72) M5×10
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Note
For a safe exercise,you need make the unit steady by adjusting the Adj.foot plates.
Step11 Assemble The Pads
1)Attach the Back Pad(#29) to the Back Pad Support(#8)
using:
2)Attach the Seat Pad(#32) to the Seat frame(#2) using:
3)Slide the Back Pad Support(#8) into the Seat Frame
(#2),and secure it into place with the pop pin and the Screw(#73).
4)Attach Plastic Cap(#91) to the Main Upright(#1) using:
one Allen Bolt(#64) M10×75 three Washers(#76) 11× 20×2 two Allen Bolts(#68) M10×30
four Washers(#76) 11× 20×2 four Allen Bolts(#68) M10×30
two M6 15
ΦΦ
ΦΦ
Allen Bolts ×
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