Impulse 8011 User Manual

PLC-16.PCI User Manual
Part Number 8011
www.sealevel.com PO Box 830 Liberty, SC 29657 864.843.4343

Table of Contents

INTRODUCTION......................................................................................................................... 1
OTHER SEALEVEL PCI DIGITAL I/O PRODUCTS.........................................................................................................1
BEFORE YOU GET STARTED................................................................................................. 2
WHATS INCLUDED....................................................................................................................................................2
OPTIONAL ITEMS .......................................................................................................................................................2
SOFTWARE INSTALLATION.................................................................................................. 3
WINDOWS 98/ME/NT/2000/XP INSTALLATION ........................................................................................................3
LINUX INSTALLATION................................................................................................................................................4
PHYSICAL INSTALLATION....................................................................................................5
PROGRAMMING THE PLC-16.PCI ........................................................................................ 6
PROGRAMMING FOR WINDOWS .................................................................................................................................6
PROGRAMMING FOR LINUX .......................................................................................................................................6
DIGITAL I/O INTERFACE ............................................................................................................................................6
INPUT PORT ...............................................................................................................................................................7
INPUT PORT PIN ASSIGNMENTS (HD44 FEMALE) ......................................................................................................8
OUTPUT PORTS (FORM C RELAYS)............................................................................................................................8
OUTPUT PORT PIN ASSIGNMENTS (HD44 FEMALE)...................................................................................................8
DIRECT HARDWARE CONTROL..................................................................................................................................8
READING THE INPUTS ................................................................................................................................................8
WRITING THE OUTPUTS .............................................................................................................................................9
READING THE OUTPUTS.............................................................................................................................................9
REGISTER DESCRIPTION ............................................................................................................................................9
INTERRUPT CONTROL................................................................................................................................................9
HD44 FEMALE PIN ASSIGNMENT ............................................................................................................................10
OPTIONAL TERMINAL BLOCK KIT (ITEM# KT108)..................................................................................................11
SILK SCREEN TB08 TERMINAL BLOCK.................................................................................................................12
OPTIONAL CABLE PIN ASSIGNMENTS (ITEM# CA184) ............................................................................................13
INPUT PORT PIN ASSIGNMENTS (DB37 FEMALE) ....................................................................................................13
OUTPUT PORT PIN ASSIGNMENTS (DB37 MALE) ....................................................................................................13
ELECTRICAL CHARACTERISTICS.................................................................................... 14
FEATURES................................................................................................................................................................14
SPECIFICATIONS.......................................................................................................................................................14
EXAMPLE CIRCUITS.............................................................................................................. 15
APPENDIX A - TROUBLESHOOTING ................................................................................. 16
APPENDIX B - HOW TO GET ASSISTANCE ...................................................................... 17
APPENDIX C – SILK SCREEN – 8011 PCB.......................................................................... 18
APPENDIX D - COMPLIANCE NOTICES............................................................................ 18
FEDERAL COMMUNICATIONS COMMISSION STATEMENT.........................................................................................19
WARRANTY............................................................................................................................... 20
© Sealevel Systems, Inc. SL9014 Revision 7/2006
PLC-16.PCI User Manual

Introduction

The PLC-16.PCI provides 8 Form C relays that can switch and carry 2A loads making it suitable for latching power, data or other electronic signals for control applications. Eight optically isolated inputs (rated for 5-30V) are also provided to allow monitoring of off board switch closures, relays or for any other general purpose monitoring needs. The PLC-16.PCI is optimized for 24V DC/AC usage. The board is PCI bus specification 2.1 compliant.
The PLC-16.PCI is designed to be used with a variety of Operating Systems including Windows 98/NT/ME/2000/XP, Linux and DOS. The SeaI/O API (Application Programmer Interface) included on CD with the PLC-16.PCI provides a variety of useful high-level function calls implemented as a Windows dynamic link library (DLL) and as a Linux kernel module and library. In addition to the API, SeaI/O includes sample code and utilities to simplify software development.
Other Sealevel PCI Digital I/O Products
PIO-24.PCI (P/N 8008) - 24 TTL Inputs/Outputs PIO-32.PCI (P/N 8010) - 32 TTL Inputs/Outputs PIO-48.PCI (P/N 8005) - 48 TTL Inputs/Outputs PIO-96.PCI (P/N 8009) - 96 TTL Inputs/Outputs DIO-16.PCI (P/N 8002) - 8 Reed Relay Outputs/8 Opto-isolated Inputs REL-16.PCI (P/N 8003) - 16 Reed Relay Outputs DIO-32.PCI (P/N 8004) - 16 Reed Relay Outputs/16 Opto-isolated Inputs ISO-16.PCI (P/N 8006) - 16 Opto-isolated Inputs REL-32.PCI (P/N 8007) - 32 Reed Relay Outputs
© Sealevel Systems, Inc.
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PLC-16.PCI User Manual

Before You Get Started

What’s Included
The PLC-16.PCI is shipped with the following items. If any of these items is missing or damaged please contact Sealevel for replacement.
PLC-16.PCI Adapter Sealevel SeaI/O Software CD
Optional Items
Depending upon your application, you are likely to find one or more of the following items useful for interfacing the PLC-16.PCI to real-world signals. All items can be purchased from our website (http://www.sealevel.com (864) 843-4343.
DB44 Male to DB44 Female 6’ Cable (Part Number CA185)
High Density DB44 Male to Female extension cable.
DB44 Male Terminal Block (Part Number TB08-KT)
The TB08-KT, designed for use with the Sealevel 8011, eases field
wiring of 8 optically isolated inputs and 8 Form C relay outputs. The terminal block has an HD44 male connector that breaks out to 28 screw terminals.
Cable and Terminal Block Kit (Part Number KT108)
Includes CA185, TB08-KT, 6” Snap Track, and DIN rail clips.
) or by calling
DB44 Male to DB37 Male/Female V-Cable (Part Number CA184)
Optional cable for 8011 with a DB44 connector that breaks out to one
DB37 Female connector for Inputs and one DB37 Male connector for Outputs.
DB37 Male/Female Terminal Block (Part Number TB02-KT)
Break out serial and digital connectors to 37 screw terminals for easy
field connection. The TB02 terminal block is designed with both DB37 male and female connectors, therefore; it can be used with any DB37 board regardless of the board's port gender.
Cable and Terminal Block Kit (Part Number KT109)
Includes CA184, two TB02-KT, 6” Snap Track, and DIN rail clips.
© Sealevel Systems, Inc.
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PLC-16.PCI User Manual

Software Installation

Windows 98/ME/NT/2000/XP Installation
Do not install the Adapter in the machine until the software has been fully installed.
1. Start Windows.
2. Insert the Sealevel Systems CD in to your CD drive.
3. If ‘Auto-Start’ is enabled for this drive the software will automatically
launch. Otherwise, point your browser to the ‘Index.htm’ on the root directory of the CD
4. Select ‘Install Software’.
5. Select the Part Number for your adapter from the listing.
6. Select ‘Windows 98/ME/NT/2000/XP’. The setup file will automatically
detect the operating environment and install the proper components. Next (depending on your browser) select the ‘Run this program from its current location’ or ‘Open’ option. Follow the information presented on the screens that follow.
7. A screen may appear with the declaration: “The publisher cannot be
determined due to the problems below: Authenticode signature not found.” Please select the ‘Yes’ button and proceed with the installation. This declaration simply means that the Operating System is not aware of the driver being loaded. It will not cause any harm to your system.
8. During setup the user may specify installation directories and other preferred
configurations. This program also adds entries to the system registry that are necessary for specifying the operating parameters for each driver. An uninstall option is also included to remove all registry/INI file entries from the system.
Windows NT Card Installation: After accomplishing the above steps, bring up the Control Panel and double-click on the SeaIO Devices icon. To install a new card, click "Add Port". Repeat this procedure for as many SeaIO cards as you wish to install.
© Sealevel Systems, Inc.
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PLC-16.PCI User Manual
Linux Installation
Note: You MUST have "root" privileges to install the software and drivers.
Note Your cdrom may not be /dev/hdc it could be /dev/hda, /dev/hdb, /dev/hdd, or if
you have a SCSI drive /dev/sda, /dev/sdb, /dev/sdc, etc. You may mount the CDROM to any location, the /cdrom is just a common example.
Note: The syntax is case sensitive.
1. Login as "root".
2. Mount the CDROM by typing:
mount -t iso4860 /dev/hdc /cdrom
3. Next change to the directory where you mounted the CDROM:
Ex. cd /cdrom/software/SeaIO/Other/linux
4. Copy seaio .tar.gz to your home directory by typing:
cp seaio .tar.gz ~
5. Change to your home directory by typing:
cd
6. Unmount the drive and then Unzip and Untar the drivers and software by
typing: umount /cdrom
tar -xvzf seaio .tar.gz
7. Change to the SeaIO directory by typing:
cd SeaIO
8. Now compile and prepare the drivers for use:
make install
9. With the system off and unplugged, install your SeaIO PCI card.
10. Plug system back in and boot Linux.
Login as "root".
11. Load the driver by typing:
SeaIO -load
The driver has enabled the card and is ready to use, and you now have the option to run a test utility on it. Skip to section "Using the test software" if you wish to do so at this time.
To set up Linux to automatically load the driver; refer to a Linux manual concerning your specific distribution for help.
© Sealevel Systems, Inc.
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PLC-16.PCI User Manual

Physical Installation

The adapter can be installed in any 5V PCI expansion slot.
Do not install the Adapter in the machine until the software has been fully installed.
1. Turn off PC power. Disconnect the power cord.
2. Remove the PC case cover.
3. Locate an available 5V PCI slot and remove the blank metal slot cover.
4. Gently insert the PCI adapter into the slot. Make sure that the adapter is
seated properly.
5. After the adapter has been installed, the cables should be routed thru the
opening in the bracket. This bracket also features a strain relief function that should be used to prevent un-expected cable removal.
6. Replace the screw you removed for the blank and use it to secure the adapter
into the slot. (This is required to ensure FCC Part 15 compliance.)
7. Replace the cover.
8. Connect the power cord
The PLC-16.PCI is now ready for use.
© Sealevel Systems, Inc.
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PLC-16.PCI User Manual
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