Impulse 463E User Manual

SeaI/O User Manual

www.sealevel.com PO Box 830 – Liberty, SC 29657 864.843.4343

INTRODUCTION......................................................................................................................... 1

SEAI/O HARDWARE DESCRIPTION..................................................................................... 3

SEAI/O BASE AND EXPANSION MODULES ................................................................................... 3

SEAI/O MODULE COMMON FEATURES ........................................................................................ 4

SEAI/O CONFIGURATIONS & SPECIFICATIONS............................................................................. 5

410 Series – 16 Optically Isolated Inputs/16 Reed Relay Outputs......................................... 5

420 Series – 16 Optically Isolated Inputs/8 Form C Outputs................................................. 6

430 Series – 32 Optically Isolated Inputs............................................................................... 7

440 Series – 32 Reed Relay Outputs....................................................................................... 7

450 Series – 16 Form C Relay Outputs .................................................................................. 8

462 Series – 96 Channel TTL DB-78......................................................................................9

463 Series – 96 Channel TTL 50-Pin.................................................................................... 11

470 Series – 16 A/D, 2 D/A, 8 24V Outputs, 8 Isolated Inputs.............................................14

520 Series – 8 Optically Isolated Inputs/8 High-Current Form C Outputs.......................... 15

POWER OPTIONS .................................................................................................................... 16

BASE MODULE POWER CONNECTION......................................................................................... 16

SEAI/O EXPANSION POWER CONNECTION ................................................................................. 16

SeaI/O Max Power Requirements.........................................................................................16

TTL Power Requirements ..................................................................................................... 16

Sample Power Calculation ................................................................................................... 17

HARDWARE CONFIGURATION .......................................................................................... 18

SeaI/O-463 Ribbon Cable Installation Instructions ............................................................. 18

SeaI/O-470 Jumper and Dipswitch Settings Instructions..................................................... 21

SeaI/O-470 Jumper Locations .............................................................................................. 22

WIRING OPTIONS ................................................................................................................... 24

EAI/O PASS-THROUGH CONNECTOR........................................................................................24

I/O WIRING – SEAI/O-410, 420, 430, 440, AND 450 MODULES ................................................25

I/O WIRING – SEAI/O-462 AND 463 MODULES......................................................................... 26

I/O W I/O W

IRING – SEAI/O-470 MODULES........................................................................................ 29

IRING – SEAI/O-520 MODULES........................................................................................ 32

CONNECTOR PIN OUTS............................................................................................................... 33

MOUNTING OPTIONS............................................................................................................. 34

ACCESSORIES .......................................................................................................................... 35

SEAMAX APPLICATION SUITE........................................................................................... 37

EAI/O ARCHITECTURE............................................................................................................. 38

EVICE ADDRESS CONFIGURATION ........................................................................................... 39

Setting Device Address (Slave ID)........................................................................................39

Setting Termination & Pull-Up/Pull-Down Resistors .......................................................... 40

CONFIGURING THE “BASE” SEAI/O MODULE ............................................................................ 41

SeaI/O User Manual

CONFIGURING N-SERIES EXPANSION MODULES........................................................................ 42

CONFIGURING AN ETHERNET MODULE (E-SERIES).................................................................... 43

MAXSSD CONFIGURATION & DIAGNOSTICS UTILITY............................................................... 46

Host PC Configuration Tab.................................................................................................. 46

SeaI/O Configuration Tab..................................................................................................... 47

Digital I/O Tab...................................................................................................................... 49

Programmable I/O Tab......................................................................................................... 50

A/D Inputs Tab...................................................................................................................... 51

D/A Outputs Tab................................................................................................................... 52

Diagnostics ........................................................................................................................... 53

COMMUNICATING VIA MODBUS ................................................................................................ 54

Modbus Commands............................................................................................................... 54

Modbus RTU......................................................................................................................... 55

Modbus TCP ......................................................................................................................... 55

EXTENDED MODBUS COMMAND SET......................................................................................... 56

DEVELOPING CUSTOM APPLICATIONS USING SEAMAX API .................................................... 64

SEAMAX API ........................................................................................................................... 65

NON OBJECT-ORIENTED SEAMAX API .................................................................................... 70

IOCTL CALLS AND FUNCTIONALITY......................................................................................... 73

USING SEAMAX WITH VISUAL C++ 6.0 ................................................................................... 79

USING SEAMAX WITH VISUAL BASIC 6.0................................................................................. 81

EXAMPLE SEAMAX PROGRAMMING TASKS.............................................................................. 82

CETHERNET API...................................................................................................................... 87

APPENDIX A – DATA ENCODING TABLES....................................................................... 95

APPENDIX B – CRC CALCULATION................................................................................... 96

APPENDIX C – SEAIO MODEL 462/463 HOLDING REGISTER SET............................. 97

APPENDIX D – SEAMAX DATA TYPES AND STRUCTURES......................................... 98

APPENDIX E – TROUBLESHOOTING............................................................................... 102

APPENDIX F – HOW TO GET ASSISTANCE.................................................................... 104

APPENDIX G – COMPLIANCE NOTICES......................................................................... 105

WARRANTY............................................................................................................................. 106

SeaI/O User Manual

Introduction

SeaI/O

modules provide a powerful way to add I/O to a variety of computers, controllers, and PLCs. Each SeaI/O model is designed for maximum flexibility and easy field wiring. Ordering options allow connection to the host device via Wireless

802.11b/g (Coming Soon!), Ethernet, USB, RS-485, or RS-232, and multiple units can be daisy chained together using convenient pass-through connectors. For easy software integration, application programs or 3 SeaMAX

library or industry standard Modbus protocol.

party software can use the Sealevel

This manual covers the installation and operation of these SeaI/O products:

Ethernet 10/100 BaseT

SeaI/O-410E – 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420E – 16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430E – 32 Optically Isolated Inputs SeaI/O-440E – 32 Reed Relay Outputs SeaI/O-450E – 16 Form C Relay Outputs SeaI/O-462E – 96 Bit TTL I/O (DB-78) SeaI/O-463E – 96 Bit TTL I/O (50-Pin IDC) SeaI/O-470E – 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520E – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

USB

SeaI/O-410U – 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420U – 16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430U – 32 Optically Isolated Inputs SeaI/O-440U – 32 Reed Relay Outputs SeaI/O-450U – 16 Form C Relay Outputs SeaI/O-462U – 96 Bit TTL I/O (DB-78) SeaI/O-463U – 96 Bit TTL I/O (50-Pin IDC) SeaI/O-470U – 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520U – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

RS-485

SeaI/O-410M – 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420M – 16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430M – 32 Optically Isolated Inputs SeaI/O-440M – 32 Reed Relay Outputs SeaI/O-450M – 16 Form C Relay Outputs SeaI/O-462M – 96 Bit TTL I/O (DB-78) SeaI/O-463M – 96 Bit TTL I/O (50-Pin IDC) SeaI/O-470M – 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520M – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

RS-232

SeaI/O-410S – 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420S – 16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430S – 32 Optically Isolated Inputs SeaI/O-440S – 32 Reed Relay Outputs SeaI/O-450S – 16 Form C Relay Outputs SeaI/O-462S – 96 Bit TTL I/O (DB-78) SeaI/O-463S – 96 Bit TTL I/O (50-Pin IDC) SeaI/O-470S – 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520S – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

Expansion Units (Connect to Base Unit via RS-485)

SeaI/O-410N – 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420N – 16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430N – 32 Optically Isolated Inputs SeaI/O-440N – 32 Reed Relay Outputs SeaI/O-450N – 16 Form C Relay Outputs SeaI/O-462N – 96 Bit TTL I/O (DB-78) SeaI/O-463N – 96 Bit TTL I/O (50-Pin IDC) SeaI/O-470N – 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520N – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

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SeaI/O User Manual

Software Installation

SeaI/O modules can be used with industry standard Modbus protocol or easily controlled from application programs using the supplied SeaMAX software libraries. Included are two diagnostic and configuration tools: MaxSSD and Ethernet Config. The SeaMAX library features an object-oriented and functional interface for use with C++ and Visual Basic. Also included is the CEthernet API library for programmatic discovery and configuration of Ethernet enabled SeaI/O modules. Refer to the SeaMAX Application Suite section of this manual for detailed information.

Industry Segments

SeaI/O modules are perfect for a wide variety of applications and environments including:

 Process Control  Data Acquisition  Broadcast Automation  Security  Facility Management

Features

 Choice of Connectivity:

o Wireless (802.11b/g) – coming soon! o Ethernet o USB o RS-485 o RS-232

 Supports Industry Standard Modbus TCP & RTU Protocols  Models Offering Choice of:

o Optically Isolated Inputs o Reed Relay Outputs o Form C Relay Outputs o TTL Interfaces o Analog A/D & D/A

 Status Indicator LEDs for Communication, Fault, and Status  Field Removable Terminal Block Connectors (most models)  9-30VDC Power Input  Power Input via Terminal Block or DC Jack  Daisy Chain up to 247 Modules  Extended Temperature Available (-40°C to +85°C)  Rugged Metal Enclosure  Compact Size - 7.5"(L) x 5.1"(W) x 1.3"(H)  Din Rail or Table Mount

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SeaI/O User Manual

SeaI/O Hardware Description

SeaI/O Base and Expansion Modules

Base Modules connect to the host via one of the following interfaces:

 E-Series - Ethernet Modbus TCP  U-Series - USB Modbus RTU  M-Series - RS-485 Modbus RTU  S-Series - RS-232 Modbus RTU

After the Base unit is installed, up to 246 additional SeaI/O N-Series Expansion Units can be added to create an I/O network. These expansion modules interface via

RS-485 and can be located local to the Base SeaI/O device or remotely located up to 4000 feet away. Local installations should use the 5” CAT5 RS-485 pass-through cable (Item number CA239) shipped with each N-series module to connect. Remote expansion modules should use RS-485 twisted pair wiring from the Base unit connected via the removable screw terminal connector.

For local installations power to the expansion modules is supplied from the Base unit via the pass-through connectors. For remote devices, separate power is required at each expansion unit. Refer to the Power Options section of this manual for more information on SeaI/O power requirements and power supply sizing.

Included Communications and Expansion Accessories

SeaI/O modules are shipped with the following accessories:

E-Series (Ethernet) Item# CA246 – 1 x 7’ straight through Ethernet cable, for

connection to a hub or switch.

Item# CA251 – 1 x 7’ crossover cable, for direct connection to a computer’s Ethernet port.

U-Series (USB) Item# CA179 – 6’ A to B USB cable.

M-Series (RS-485)

S-Series (RS-232) Item# KT119 – RS-232 DB9/RJ45 Kit, includes a DB9F to RJ45

N-Series (Expansion) KT122 – Expansion & Strap Kit, includes 5” CAT5 RS-485

All Models

No cable is included. RS-485 twisted-pair wiring connects to screw terminals.

adapter with RS-232 pinout (Item# DB109) and a 7’ CAT5 patch cable (Item# CA246) for connecting SeaI/O modules to both Sealevel and standard RS-232 serial ports.

interconnect cable, four metal straps, and four #4-40 metal screws, for connecting two or more SeaI/O modules together in a “stack”.

Each SeaI/O unit is shipped with 4 adhesive rubber feet that can be attached to the bottom of the enclosure to enhance stability in table mount applications.

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SeaI/O User Manual

SeaI/O Module Common Features

All SeaI/O modules include the same connectors and configuration options on the side of the unit:

NOTE:

RS-485 networks should have termination enabled on each end of the network. Pull-up and pull-down resistors should also be enabled on the last device on the network.

The 9-30VDC input barrel connector is center positive.

Status LEDs are included on the front of all SeaI/O devices to indicate Communication (Yellow), Fault (Red), and Status (Green).

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SeaI/O User Manual

SeaI/O Configurations & Specifications

410 Series – 16 Optically Isolated Inputs/16 Reed Relay Outputs

SeaI/O-410 modules provide 16 optically isolated inputs and 16 Reed relay outputs. Inputs can range from 5-24VDC, while the Reed relays provide long life switch closures that are well suited for low current applications. Inputs and outputs are grouped into four-bit segments. Each group shares a common for easy wiring via removable 3.5mm terminal blocks.

Inputs

Type: 16 non-polarized optically isolated inputs Voltage Range: 5-24VDC Isolation: 300V Input Resistance: 6.2K Ohms in series Response Time: 4 microseconds

Outputs

Type: 16 SPST Form A Reed relays Power: 10VA max. Contact Voltage: 60VDC max. Contact Current: 500mA max. Operate Time: 0.5ms max. Bounce Time: 0.5ms max. Release Time: 0.2ms max.

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SeaI/O User Manual

420 Series – 16 Optically Isolated Inputs/8 Form C Outputs

The SeaI/O-420 provides 16 optically isolated inputs and 8 SPDT Form C relay outputs. Inputs can range from 5-24VDC and provide 300V isolation to ground. Each output offers normally open and normally closed contact connections via 3.5mm field removable terminal blocks.

Inputs

Type: 16 non-polarized optically isolated inputs Voltage Range: 5-24VDC Isolation: 300V Input Resistance: 6.2K Ohms in series Response Time: 4 microseconds

Outputs

Type: 8 SPDT Form C relays Power: DC 30W/ AC 60 VA Contact Voltage: 60VDC max. Contact Current: 2A max. Operate Time: 2ms max. Bounce Time: 7ms max. Release Time: 1ms max.

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SeaI/O User Manual

430 Series – 32 Optically Isolated Inputs

SeaI/O-430 modules provide 32 optically isolated inputs with 300V external isolation and high channel-to-channel isolation. Ideal for low voltage monitoring applications, connection to real world signals is made via 3.5mm convenient removable screw terminal connectors.

Inputs

Type: 32 non-polarized optically isolated inputs Voltage Range: 5-24VDC Isolation: 300V Input Resistance: 6.2K Ohms in series Response Time: 4 microseconds

440 Series – 32 Reed Relay Outputs

The SeaI/O-440 provides 32 SPST Form A dry contact Reed relays. Reed relays offer long life performance and fast response time. Convenient removable 3.5mm screw terminal blocks compatible with 14-22 AWG wiring allow reliable connection to real world I/O.

Outputs

Type: 32 SPST Form A Reed relays Power: 10VA max. Contact Voltage: 60VDC max. Contact Current: 500mA max. Operate Time: 0.5ms max. Bounce Time: 0.5ms max. Release Time: 0.2ms max.

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SeaI/O User Manual

450 Series – 16 Form C Relay Outputs

Control a variety of low voltage, low current devices with the SeaI/O-450. The module’s 16 channels of highly reliable SPDT Form C relay outputs are rated for up to 60VDC @ 2A. Each output offers normally open and normally closed contact connections via 3.5mm field removable terminal blocks.

Outputs

Type: 16 SPDT Form C relays Power: DC 30W/ AC 60 VA Contact Voltage: 60VDC max. Contact Current: 2A max. Operate Time: 2ms max. Bounce Time: 7ms max. Release Time: 1ms max.

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SeaI/O User Manual

462 Series – 96 Channel TTL DB-78

Perfect for driving industry-standard solid-state relay (SSR) racks, the SeaI/O-462 provides 96 bits of buffered drive TTL I/O. Each DB-78 connector brings out 48 I/O bits addressable as six, eight-bit ports. For easy connection to relay racks, Sealevel offers a six-foot cable (Item# CA237) that terminates each DB-78 connector to two industry standard 50-pin IDC connectors. Order part number 462x-KT and receive two CA237 cables with each unit.

Power Requirements

Max Output Power: +5VDC @ 1A (5W)

Inputs

Logic High: Min 2VDC Logic Low: Max 0.8VDC

Outputs

Logic High: Min 2VDC @ 32mA Logic Low: Max 0.5VDC @ 64mA

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SeaI/O User Manual

SeaI/O-462 Optional Items

Depending upon your application, you are likely to find one or more of the following items useful for interfacing the SeaI/O-462 to real-world signals. All items can be purchased from our website (http://www.sealevel.com

For high-current, high-voltage applications:

 DB-78 to Dual IDC 50 Pin Ribbon Cable (Item Number CA237)

− 60” cable connects each SeaI/O-462’s DB-78 connectors to solid-state

relay racks equipped with 50-pin header interface.

 Solid-State Relay Racks:

• Quad six position relay rack (Part Number PB24HQ)

− Relay rack can accept up to six QSSRs for a total of 24 channels.

Features a 50-pin header connector for easy interface via 50conductor ribbon cables.

• Quad four position relay rack (Part Number PB16HQ)

− Relay rack can accept up to four QSSRs for a total of 16 channels.

Features a 50-pin header connector for easy interface via 50conductor ribbon cables.

 Quad Solid-State Relay Modules:

• AC Input (Part Number IA5Q) – Provides 4 channels of discrete I/O

interface to monitor AC inputs up to 140V @ 10mA.

• DC Input (Part Number IB5Q) – Provides 4 channels of discrete I/O

interface to monitor DC inputs from 3.3V to 32V.

• AC Output (Part Number OA5Q) – Provides 4 channels of discrete I/O

interface to control AC outputs up to 140V @ 3A.

• DC Output (Part Number OB5Q) – Provides 4 channels of discrete I/O

interface to control DC outputs up to 60V @ 3A.

 Simulation/debug module (Part Number TA01)

− Module simulates the operation and load characteristics of a standard 24-

channel relay rack. An LED corresponding to each port bit illuminates to indicate state. Eight position DIP-switches are used to generate input status changes.

) or by calling 864-843-4343.

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SeaI/O User Manual

463 Series – 96 Channel TTL 50-Pin

The SeaI/O-463 offers 96 bits of buffered drive TTL I/O via four internal industrystandard 50-pin header connectors. The interface module addresses the 96 channels of I/O as 12 eight-bit ports, each programmable as input or output. Using standard 50-pin IDC ribbon cables, connect up to four industry standard relay racks for PC based control and automation of equipment including sensors, switches, security control systems, and other industrial automation systems. A metal strain relief bracket is included to secure the cables after installation.

Power Requirements

Max Output Power: +5VDC @ 1A (5W)

Inputs

Logic High: Min 2VDC Logic Low: Max 0.8VDC

Outputs

Logic High: Min 2VDC @ 32mA Logic Low: Max 0.5VDC @ 64mA

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SeaI/O User Manual

SeaI/O-463 Optional Items

Depending upon your application, you are likely to find one or more of the following items useful for interfacing the SeaI/O-463 to real-world signals. All items can be purchased from our website (http://www.sealevel.com

For TTL applications:

 Terminal Block Kit - (Item# KT107)

− Kit includes the TB07 screw terminal block and CA167 ribbon cable for

connecting one of the SeaI/O-463’s 50-pin header connectors to your I/O. 6” Snap track and DIN rail clips are included for DIN rail mounting.

 IDC 50 to IDC 50 Pin 40" Ribbon Cable (Item# CA167)

− Interfaces each of the SeaI/O-463’s 50-pin header connectors.

 Simulation/debug module (Item# TA01)

− Module allows monitoring status of output pins and controlling state of

input pins. An LED corresponding to each port bit illuminates to indicate state. Eight position DIP-switches are used to generate input status changes.

) or by calling 864-843-4343.

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SeaI/O User Manual

For high-current, high-voltage applications:

 IDC 50 to IDC 50 Pin Ribbon Cable (Item# CA167)

− 40” cable connects the SeaI/O-463 to solid-state relay racks equipped with

50-pin header interface.

 IDC 50 to IDC 50 Pin Ribbon Cable (Item# CA135)

− 40” cable connects the SeaI/O-463 to solid-state relay racks equipped with

50-pin edge connector.

 Solid-State Relay Racks:

• Quad six position relay rack (Item# PB24HQ)

− Relay rack can accept up to six QSSRs for a total of 24 channels.

Features a 50-pin header connector for easy interface via 50conductor ribbon cables.

• Quad four position relay rack (Item# PB16HQ)

− Relay rack can accept up to four QSSRs for a total of 16 channels.

Features a 50-pin header connector for easy interface via 50conductor ribbon cables.

 Quad Solid-State Relay Modules:

• AC Input (Item# IA5Q) – Provides 4 channels of discrete I/O interface to

monitor AC inputs up to 140V @ 10mA.

• DC Input (Item# IB5Q) – Provides 4 channels of discrete I/O interface to

monitor DC inputs from 3.3V to 32V.

• AC Output (Item# OA5Q) – Provides 4 channels of discrete I/O interface to

control AC outputs up to 140V @ 3A.

• DC Output (Item# OB5Q) – Provides 4 channels of discrete I/O interface to

control DC outputs up to 60V @ 3A.

 Simulation/debug module (Item# TA01)

− Module simulates the operation and load characteristics of a standard 24-

channel relay rack. An LED corresponding to each port bit illuminates to indicate state. Eight position DIP-switches are used to generate input status changes.

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SeaI/O User Manual

470 Series – 16 A/D, 2 D/A, 8 24V Outputs, 8 Isolated Inputs

Designed using the Maxim MAX197 successive approximation-type A/D chip, the SeaI/O-470 provides eight differential or 16 single-ended 12-bit inputs. The A/D inputs can be individually configured for sensing 4-20mA current loop signals. Additionally, the module provides two 12-bit D/A output channels, eight optically isolated inputs, and eight open collector outputs, ideal for driving 24V devices commonly found in industrial environments. Perfect for a variety of data acquisition/control and test & measurement applications, the SeaI/O-470 includes removable screw terminals, which simplify field-wiring connections.

Optically Isolated Inputs

Input Range: 5-30VDC

Open Collector Outputs

Output Voltage: Max. 30VDC Output Current: Max. 500mA (single output) Output Current: Max. 580mA (all outputs)

A/D Inputs

Number of Channels: 8 differential or 16 single-ended Resolution: 12-bits Sampling Rate: 100K/s

A/D Input Range

Software Selectable: 0-5V, 0-10V, +/-5V, +/-10V Hardware Selectable: 0-20mA current loop (for 4-20mA devices)

D/A Outputs

Number of Channels: 2 single-ended Resolution: 12-bits Output Range: 0-5V, 0-10V Load Resistance: Min. 2K

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SeaI/O User Manual

520 Series – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

The SeaI/O-520 provides 8 optically isolated inputs and 8 SPDT high-current Form C relay outputs. Inputs can range from 5-30VDC and provide 300V isolation to ground. Each output offers normally open and normally closed contact connections via

3.5mm field removable terminal blocks.

Inputs

Type: 8 non-polarized optically isolated inputs Voltage Range: 5-30VDC Isolation: 300V Input Resistance: 6.2K Ohms in series Response Time: 4 microseconds

Outputs

Type: 8 SPDT High-Current Form C relays Contact Voltage: 250VAC/100VDC max. Contact Current: 6A max. Operate Time: 10ms max. Release Time: 10ms max.

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SeaI/O User Manual

Power Options

Base Module Power Connection

Base modules are powered from a 9-30VDC source using either the DC jack or screw terminals on the side of the unit. Sealevel offers several power supply choices to make connection easy (see Accessories chapter at the end of this document).

SeaI/O Expansion Power Connection

Each SeaI/O product, including the expansion modules, contains an onboard switching regulator power supply rated for 9-30VDC. For local installations (less than 10’ apart), expansion unit power is usually supplied from the Base unit via the pass-through connectors. The number of expansion modules that can be driven from the Base unit depends on the power source and number/type of expansion units. Refer to the chart below for power requirements. For expansion modules mounted remotely (greater than 10’ apart), separate power is required at each expansion unit.

SeaI/O Max Power Requirements

SeaI/O-410 2.9W 1.7W 1.4W 1.6W 1.4W SeaI/O-420 3.5W 2.3W 2.0W 2.2W 2.0W SeaI/O-430 1.9W 0.7W 0.4W 0.6W 0.4W SeaI/O-440 4.0W 2.8W 2.5W 2.7W 2.5W SeaI/O-450 5.3W 4.1W 3.8W 4.0W 3.8W SeaI/O-470 3.0W 1.8W 1.5W 1.7W 1.5W SeaI/O-520 5.0W 3.8W 3.5W 3.7W 3.5W

TTL Power Requirements

The SeaI/O-462 and SeaI/O-463 use 74ABT245 octal bi-directional transceivers to provide TTL input/output capabilities and can sink 64mA and source 32mA. Each bit is pulled to +5V through a 10K ohm pull-up resistor to insure each bit is at a known state when not driven. The supply current and maximum output power are shown below.

SeaI/O-462 2.0W 0.8W 0.5W 0.7W 0.5W SeaI/O-463 2.0W 0.8W 0.5W 0.7W 0.5W

Output Power +5VDC @ 1A (5W) Maximum

E-Series U-Series M-Series S-Series N-Series

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SeaI/O User Manual

Sample Power Calculation

A typical application for SeaI/O products would use one Base module and several Nseries units in a local expansion configuration. In this arrangement, with power applied to the Base module through either the DC jack or screw terminal connector and passed-through to the expansion units, attention should be given to ensure the input power to the Base module is adequate.

Example: Power (W) Base Unit: SeaI/O-430U 0.7 Expansion 1: SeaI/O-410N 1.4 Expansion 2: SeaI/O-440N 2.5

4.6W Power Required

In this application, the Sealevel Item# TR112 “wall wart” power supply is a good choice since it is low-cost and supplies 24VDC @ 250mA (6W).

NOTE:

A complete listing of recommended power supplies is provided in the Accessories section of this manual.

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SeaI/O User Manual

Hardware Configuration

The SeaI/O-463 and SeaI/O-470 are the only two modules that require you to open the enclosure. On all SeaI/O modules, most device settings can be configured on the left side of the SeaI/O module. Refer to the SeaI/O Hardware Description section of this manual for a list of common features available and settings that can be changed on the left side of the SeaI/O module.

When connecting more than one SeaI/O module to a host computer, you will need to set the device address (Slave ID). This can be done in software or by using a rotary switch on the left side of the enclosure. Refer to the SeaMAX Application Suite section where you can find instructions for configuring the device address (Slave ID) and setting the termination pull up and pull down resistors.

SeaI/O-463 Ribbon Cable Installation Instructions

A copy of these instructions are included with the SeaI/O-463 module and can also be downloaded from the SeaI/O-463 product page on the Sealevel website.

NOTE:

Do not perform these instructions with the power connected. Be sure to follow proper ESD procedures by grounding yourself and the SeaI/O module.

What you will need:

 SeaI/O-463 module  Phillips head screwdriver  Slotted screwdriver  50-pin IDC ribbon cable* (up to four)

*Ribbon cable accessories available:

• CA167 – 40” IDC 50-pin to IDC 50-pin ribbon cable

• CA197 – 18” IDC 50-pin to IDC 50-pin ribbon cable

• CA135 – 40” IDC 50-pin to 50-pin edge connector ribbon cable

Step 1

Remove the terminal block from the left side and then remove the two black screws from each side of the module as shown in the image.

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SeaI/O User Manual

Step 2

On the front right side of the module, wedge a slotted screwdriver between the top and bottom halves as shown. Pry upwards – a pem in the top half must clear the metal lip in the bottom half of the enclosure.

Step 3

Remove the two screws from the metal strain relief, as shown.

Step 4

Remove the three screws from the bottom of the module and remove the front plate.

Step 5

Install up to four industry standard ribbon cables in the 50-pin header connectors. A list of optional cable part numbers is listed on the previous page.

Step 6

Replace the front plate and install the three screws in the bottom of the module as shown.

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SeaI/O User Manual

Step 7

Replace the metal strain relief. Start both screws and tighten only until snug. Do not over-tighten.

Step 8

Replace the top half by starting it on the left side over the connectors and then snapping the right side down into place. Be careful not to pinch fingers. Replace both screws on each side and then replace the terminal block on the left side.

Step 9

Continue with the installation of the SeaI/O-463 module. The SeaI/O Hardware Description section of this manual contains information on TTL applications and optional accessories. The SeaMAX Application Suite section walks you through setting up the hardware address (Slave ID) and software installation.

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SeaI/O User Manual

SeaI/O-470 Jumper and Dipswitch Settings Instructions

The SeaI/O-470 module ships factory configured with the D/A outputs set for 0-10V and current loop mode on the A/D inputs disabled. If you need to enable current loop mode or set the D/A outputs to 0-5V, you will need to open the enclosure and access the jumpers (shown on the next page).

NOTE:

Do not perform these instructions with the power connected. Be sure to follow proper ESD procedures by grounding yourself and the SeaI/O module.

What you will need:

 SeaI/O-470 module  Phillips head screwdriver  Slotted screwdriver

Step 1

Remove the terminal block from the left side and then remove the two black screws from each side of the module as shown in the image.

Step 2

Jumpers and dipswitch locations are shown on the following page.

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SeaI/O User Manual

SeaI/O-470 Jumper Locations

This detail image of the right side of the SeaI/O-470 circuit board shows the locations of the user configurable jumpers and dipswitches. Refer to the following pages for instructions on properly configuring the jumpers and switches. The colored boxes are shown here for clarity and are not visible on the actual circuit board.

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SeaI/O User Manual

D/A Settings

The (E1) and (E2) jumpers (shown in the orange boxes on the previous page) configure the D/A outputs for 0-5V or 0-10V. Both channels can be configured independently. The D/A outputs do not support negative voltages. You must also set the correct output voltage in your application or MaxSSD. Refer to the SeaMAX Application Suite section of this manual for help configuring software to work with the SeaI/O-470.

A/D 10X Gain

The A/D 10X gain (E3) jumper (shown in the green box on the previous page) is disabled at the factory. Position the hardware jumper on both pins to enable this functionality, which allows smaller voltages to be measured more accurately (e.g., a 0-1V input signal can be measured more accurately by enabling the 10x hardware gain jumper and setting the SeaI/O-470 A/D input channel for 0-10V range). You can also set the A/D input channel for 0-5V to sense voltages smaller than 0.5V.

When the jumper is enabled, the “10X Hardware Gain” checkbox will also be enabled on the A/D Inputs tab in MaxSSD. Refer to the SeaMAX Application Suite section of this manual for information on using MaxSSD.

A/D and Current Loop Dipswitches

The (SW3) and (SW4) dipswitches (shown in the yellow box on the previous page) configure the A/D inputs for current loop mode and are disabled at the factory. Since current loop mode is differential, the corresponding dipswitch on both (SW3) and (SW4) should be properly set (e.g., ‘CH1’ on both dipswitches needs to be set to ‘ON’ to enable current loop mode).

SW3 – enables the current-loop sensing resistor

SW4 – ties the other half of connection to ground

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SeaI/O User Manual

Wiring Options

SeaI/O Pass-Through Connector

All SeaI/O modules include two RS-485 pass-through connectors on the left side of the unit that are internally connected to the same pins on the screw terminals. This offers two convenient options for adding additional expansion modules.

For connecting several SeaI/O modules together in a “stack”, all N-series expansion modules ship with an expansion and strap kit (item# KT122) that includes four metal straps, four #4-40 screws, and a 5” RJ45 RS-485 interconnect cable (item# CA239). The metal straps allow you to securely connect multiple SeaI/O modules together. The interconnect cable can be used to connect SeaI/O modules together via the RJ45 pass-through connectors, providing an easy method to cascade RS-485 signals and power from one module to the next.

For expansion modules that are less than ten feet from a base unit, a standard RJ45 CAT5 patch cable may be used. For SeaI/O modules greater than ten feet apart, use twisted-pair cable connecting the data lines to the screw terminals instead. If RJ45 connectors are preferred, be sure to connect only the data lines (pins 4 & 5).

NOTE:

Modules greater than ten feet apart must have separate power supplies. Refer to the Power Options section of this manual for recommendations.

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SeaI/O User Manual

I/O Wiring – SeaI/O-410, 420, 430, 440, and 450 Modules

Optically isolated inputs are arranged such that each group of four shares a single common. The four I/O points and shared common are connected via a five-position removable screw terminal. Input voltage range is 5-24VDC. Like the inputs, each group of four Reed relays also shares a single common and connects via a fiveposition removable screw terminal. Form C Relay outputs are arranged such that each group of two relays shares a common. The NC and NO contacts of each relay along with the common are brought out via a five-position removable screw terminal.

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SeaI/O User Manual

I/O Wiring – SeaI/O-462 and 463 Modules

SeaI/O-462 DB-78F Connectors

The SeaI/O-462’s 96 digital I/O channels are brought out to two DB-78 Female connectors on the front of the enclosure (pinout shown below). Each connector provides 48 bits of digital I/O divided into six eight-bit ports. Each port may be individually configured via software command as an input or an output.

Bits A1 B1 C1 A2 B2 C2

D0 D1 D2 D3 D4 D5 D6 D7

Bits A3 B3 C3 A4 B4 C4

D0 D1 D2 D3 D4 D5 D6 D7

+5V

Commons 41 – 58, 64 – 73

75 38 18 10 30 2 76 37 17 9 29 1 77 36 16 8 28 22 78 35 15 7 27 21 59 34 14 6 26 40 39 33 13 5 25 60 20 32 12 4 24 61 19 31 11 3 23 62

Power & Commons

63, 74

Bits 1-48

Bits 49-96

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SeaI/O User Manual

SeaI/O-462 Optional Cable (Item# CA237) Pinout

For easy connection to industry-standard solid-state relay racks, Sealevel manufactures a 6’ cable, Item# CA237, that terminates the DB-78 to two industry standard 50-pin header connectors. Two cables and a SeaI/O unit can be order together as a kit using Item# 462x-KT. The pinout for the two 50-pin headers is shown below.

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SeaI/O User Manual

+ 79 hidden pages

Impulse 463E User Manual

Table of Contents

Introduction

SeaI/O Hardware Description

SeaI/O Base and Expansion Modules

SeaI/O Configurations & Specifications

410 Series – 16 Optically Isolated Inputs/16 Reed Relay Outputs

430 Series – 32 Optically Isolated Inputs

440 Series – 32 Reed Relay Outputs

462 Series – 96 Channel TTL DB-78

520 Series – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

Hardware Configuration

SeaI/O Pass-Through Connector

I/O Wiring – SeaI/O-462 and 463 Modules