IMO VXSM75-1, VXSM150-1, VXSM75-3, VXSM40-1, VXSM150-3 Instruction Manual

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Page 1
Instruction manual
IMO Jaguar VXSM General Purpose Inverter
Single Phase 230V input, 0.4-2.2kW
Three Phase 415V input, 0.4-7.5kW
Page 2
Contents
Safety Instructions i
1-1 Receiving Inspection 1-1 1-2 Appearance of Product 1-1 1-3 Handling the Product 1-3 1-4 Transportation 1-6 1-5 Storage 1-6
2. Installation and Connection 2-1
2-1 Operating Environment 2-1 2-2 Installation Method 2-1 2-3 Connection 2-2
2-3-1 Basic Connection 2-2 2-3-2 Connection of Main Circuit
and Grounding Terminal 2-4
2-3-3 Connection of Control
Terminals 2-6 2-3-4 Terminal Layout 2-9 2-3-5 Applicable Devices and
Cable Sizes for Main Circuit 2-11
3. Operation 3-1
3-1 Inspection and Preparation
Before Operation 3-1 3-2 Operation Method 3-1 3-3 Test Operation 3-1
4. Keypad Panel 4-1
4-1 Appearance of Keypad Panel 4-1
4-1-1 Upon an Alarm 4-3 4-1-2 Digital Frequency Setting
Method 4-3
5. Selecting Functions 5-1
5-1 Function Selection List 5-1 5-2 Detail Description of Each
Function 5-11
Fundamental Functions
(F Functions) 5-11
Extension Terminal Functions
(E Functions) 5-21
Control Functions of Frequency
(C Functions) 5-26
Motor Parameters (P Functions) 5-28
High Performance Functions
(H Functions) 5-30
Alternative Motor Parameters
(A Functions) 5-38
Optional Functions
(O Functions) 5-39
6. Protective Operation 6-1
6-1 List of Protective Operations 6-1 6-2 Alarm Reset 6-2
7. Troubleshooting 7-1
7-1 When Protective Function
Activates 7-1
7-2 When Motor rotates Incorrectly 7-5
8. Maintenance and Inspection 8-1
8-1 Daily Inspection 8-1 8-2 Periodic Inspection 8-1 8-3 Measurement of Current
and Voltage in Main Circuit 8-4 8-4 Insulation Test 8-5 8-5 Replacement Parts 8-5 8-6 Inquiries about Product and
Guarantee 8-5
9. Specifications 9-1
9-1 Standard Specifications 9-1 9-2 Common Specifications 9-3 9-3 External Dimensions 9-7 9-4 RS485 Communication 9-11
9-4-1 Connector and
Communication Cable 9-12
9-4-2 Recommended
RS-232C/RS485 Converter 9-12 9-4-3 Remove/local changeover 9-12 9-4-4 Communication Protocol 9-13 9-4-5 Standard Frame 9-15 9-4-6 Short Frame 9-16 9-4-7 Details of Frame 9-17 9-4-8 Broadcasting 9-18 9-4-9 Communication Error Code 9-19 9-4-10 Data Type 9-19 9-4-11 Function Code List 9-20 9-4-12 Data Format 9-24
10. Options 10-1
10-1 External Options 10-1
11. Applicable Reactor 11-1
12. Electromagnetic compatibility 12-1
12-1 General 12-1 12-2 Recommended Installation
Instructions 12-1
13. Warranty Statement 13-1
Product Support Contacts
Page 3
Page 4
Safety Instructions i
Introduction Safety precautions
Read through this manual before starting installation, connection (wiring), operation, or maintenance and inspection for correct use. Be familiar with the knowledge about the device, information about safety, and all the precautions before starting operation. The safety precautions are classified into the following categories in this manual.
WARNING
Negligence of the description can cause dangers including deaths or serious injuries.
CAUTION
Negligence of the description can cause dangers including intermediate or slight injuries or material losses.
Negligence of the description under the CAUTION title can cause serious results in certain circumstances. These safety precautions are important and must be observed at all times.
Purposes
WARNING
• VXSM is designed to drive a three-
phase induction motor. Do not use it for single-phase motors or for other purposes.
Otherwise fire could occur.
• VXSM may not be used for a life-support
system or other purposes directly related to human safety.
• Though VXSM is manufactured under
strict quality control, install safety devices for applications where serious accidents or material losses are foreseen in relation to the failure of it.
Otherwise accidents could occur.
Installation
WARNING
• Install the inverter on a nonflammable material such as metal.
Otherwise fire could occur.
• Do not place flammable matter nearby.
Otherwise fire could occur.
CAUTION
• Do not hold the cover during transportation.
Otherwise the inverter may drop and cause injuries.
• Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter in the inverter.
Otherwise fire or an accident could occur.
• Do not install or operate an inverter which is damaged or lacking parts.
Otherwise fire, an accident or injuries could occur.
Page 5
ii Safety Instructions
Wiring
CAUTION
• Check that the number of phases
and the rated voltage of the product agree with the number of phases and the voltage of the AC power supply.
Otherwise fire or an accident could occur.
• Do not connect the AC power cables to
the output terminals (U, V, W).
Otherwise fire, accident or damage could occur.
• Do not connect a braking resistor directly
to the DC terminals (P (+), N (-)).
Otherwise fire, accident or damage could occur.
• The inverter, motor and wiring generate
electric noise. Take care of malfunction of the nearby sensors and devices.
Otherwise an accident could occur.
WARNING
• When connecting the inverter to the
power supply, add a circuit breaker for circuit protection and earth leakage breaker in the path of power supply.
Otherwise fire could occur.
• This equipment must be earthed.
Otherwise electric shock or fire could occur.
• Both screws of grounding terminals of
VXSM75-1/550-3 need to be tightened up securely even if one grounding terminal is not used.
Otherwise electric shock or fire could occur.
• Qualified electricians should carry out
wiring.
Otherwise electric shock could occur.
• Perform wiring after checking that the
power supply is turned off.
Otherwise electric shock could occur.
• Be sure to perform wiring after installing
the main body of the inverter.
Otherwise electric shock or injuries could occur.
Operation
CAUTION
• Do not turn the main circuit power on or off to start or stop inverter
operation.
Otherwise failure could occur.
• Do not touch the heat sink and braking resistor because they become very hot.
Otherwise burns could occur.
• Setting the inverter to high speeds is easy. Check the performance of the motor and machines before changing the setting.
Otherwise injuries could occur.
• The brake function of the inverter does not provide mechanical holding means.
Injuries could occur.
WARNING
• Be sure to install the terminal cover before turning the power on. Do not
remove the cover during power application.
Otherwise electric shock could occur.
• Do not operate switches with wet hands.
Otherwise electric shock could occur.
• If the retry function has been selected, the inverter may automatically restart according to some causes after tripping.
(Design the machine so that human safety is ensured after restarting.)
Otherwise an accident could occur.
• If the torque limit function has been
selected, the inverter may operate at an acceleration/deceleration time or speed different from the set ones. Design the machine so that safety is ensured even in such cases.
Otherwise an accident could occur.
• The STOP key is only effective when
function setting has been established to make the STOP key enable. Prepare an emergency stop switch separately.
Otherwise an accident could occur.
• If an alarm reset is made with the
operation signal turned on, a sudden start will occur. Check that the operation signal is turned off in advance.
Otherwise an accident could occur.
• Do not touch the inverter terminals when
power to the inverter is applied even if the inverter has stopped.
Otherwise electric shock could occur.
Page 6
Safety Instructions iii
Maintenance and inspection and parts replacement
Disposal
CAUTION
• Handle the inverter as an industrial waste when disposing of it.
Otherwise injuries could occur
Others
WARNING
• Never remodel.
Otherwise electric shock or
injuries could occur.
WARNING
• Turn the power off and wait for at
least five minutes before starting
inspection. (Further, check that the charge lamp is unlit, and check the DC voltage across the P (+) and N (-) terminals to be lower than 25Vdc.)
Otherwise electric shock could occur.
• Maintenance and inspection and parts replacement should be made only by qualified persons. (Take off watch, rings and other metallic matter before starting work.) (Use insulated tools.)
Otherwise electric shock or injuries could occur.
GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore the covers and shields in the original state and observe the description in the manual before starting operation.
Page 7
iv Safety Instructions
Conformity to Low Voltage Directive in EU [Available only for the products with CE or TÜV mark]
CAUTION
1. Safe separation for control
interface of this inverter is provided when this inverter is installed in overvoltage category II. PELV(Protective Extra Low Voltage) circuit or SELV(Safety Extra Low Voltage) circuit from external controller is connected to the interface directly.
2. Basic insulation for control interface of
this inverter is provided when this inverter is installed in overvoltage category III. An isolation transformer has to be installed between power supply mains and this inverter when SELV circuit from external controller is connected to this inverter directly. Otherwise supplementary insulation between control interface of this inverter and environment must be provided.
3. The ground terminal G should always
be connected to the ground. Don't use only RCD as the sole method of electric shock protection.
Dimensions of external PE conductor should be same as dimensions of input phase conductor and capable for possible fault.
4. Use MCCB or MC that conforms to EN or
IEC standard.
5. Where RCD (Residual-current-operated
protective device) is used for protection in case of direct or indirect contact, only RCD of type B is allowed on the supply side of this EE (Electric equipment). Otherwise another protective measure shall be applied such as separation of the EE from the environment by double or reinforced insulation or isolation of EE and supply system by the transformer.
6. The inverter has to be installed in
environment of pollution degree 2. If the environment is pollution degree 3 or 4, the inverter has to be installed in a cabinet of IP54 or higher.
7. Use a cable according to EN60204
Appendix C.
8. Install the inverter, AC or DC reactor, input or output filter in an enclosure , to prevent a human body from touching directly this equipment.
1) When a person can touch each
connecting terminal or live parts, install the inverter, AC or DC reactor, input filter in an enclosure with minimum degree of protection of IP4X.
2) When a person can not easily touch a
connecting terminal or live parts, install the inverter, AC or DC reactor, input filter in an enclosure with a minimum degree of protection of IP2X.
9. It is necessary to install the inverter in appropriate method using an appropriate RFI filter to conform to the EMC directive. It is customer's responsibility to check whether the equipment ,the inverter is installed in, conforms to EMC directive.
10.Do not connect copper wire to grounding terminal directly. Use crimp terminal with tin or equivalent plating to reduce electrochemical potential.
11. Do not remove the keypad panel before disconnecting power and do not insert/remove the extension cable for keypad panel remote operation while power is on. Confirm that the extension cable is securely latched to keypad panel and inverter before power is on.
A supplementary isolation is required for the extension cable when the inverter is installed in overvoltage category III.
12. Basic insulation for control interface of this inverter is provided when the inverter is used at altitude over 2000m. The use at altitude over 3000m is not permitted.
13. The supply mains neutral has to be earthed for VXSM400-3/550-3.
Page 8
Safety Instructions v
Caution for UL/cUL requirement [Available only for the products with UL/cUL mark]
CAUTION
1. [WARNING] Take care of electric shock. Be sure to turn the inverter off
before starting work.
2. [CAUTION] When the charge lamp is lit, the inverter is still charged at a dangerous voltage.
3. [WARNING] There are two or more live parts inside the inverter.
4. The inverter is approved as a part used inside a panel. Install it inside a panel.
5. Perform wiring to the input, output and control terminals of the inverter, referring to the table below. Use UL certified round crimp terminal to the input and output terminals with insulation cover or covered with reduced tube to obtain the insulation distance. Use a crimping tool recommended by the terminal manufacturer when fabricating crimp terminals.
6. Install a fuse or circuit breaker between the power supply and the inverter, referring to the table below.
1) Use copper wires of allowable
maximum temperature 60 or 75 degree C.
2) Use UL certified AC600V "Class J
fuse."
7. The inverters VXSM40-1 to 220-1 are suitable for use on a circuit capable or delivering not more than 20,000 rms symmetrical amperes, 240V maximum.
8. The inverters VXSM40-3 to 750-3 are suitable for use on a circuit capable or delivering not more than the following symmetrical amperes, 480V maximum. When a fuse is installed : 20,000A When a circuit breaker is installed : 5000A
9. VXSM*** is an open type inverter.
10. A class 2 circuit wired with class 1 wire.
Tightening torque Applicable wire
[N-m] diameter [AWG] (mm
2) 1)
L1/R, L2/S
L1/R,L2/S L3/T
Fuse
2)
Inverter type L3/T L1/L, L2/N or
L1/L, L2/N Control G Control Breaker
P1, P(+) section P1, P(+) section [A] DB, N(-) DB, N(-)
U,V,W U,V,W
6
1.2 14 (2.1)
6
VXSM40-1
0.4
20 10
VXSM75-1 (0.5) 15 VXSM150-1 1.8 12 (3.3) 30 VXSM220-1 10 (5.3) 40
VXSM40-3
6
VXSM75-3 VXSM150-3 1.8 14 (2.1) 20 10 VXSM220-3 0.4 (0.5) 15 VXSM400-3 20 VXSM550-3
3.5
12 (3.3) 30
VXSM750-3 10 (5.3) 40
Page 9
1 Before Using the Inverter
1-1 Receiving Inspection
Unpack and check the following items. If you have any problems with the product, contact IMO Precision Controls Ltd. (1) Check the ratings nameplate to confirm that the delivered product is the ordered one.
TYPE: Type of inverter VXSM 40 -1
Version Power voltage system:
-1: Single-phase 200V class
-3: Three-phase 400V class
Nominal applicable motor capacity: example 40 = 0.4kW 220 = 2.2kW
400.= 4.0kW Product type
1-1 Before Using the Inverter
1
SOURCE: Number of input phases, input
voltage, input frequency, input current
OUTPUT: Number of output phases, rated
output capacity, rated output voltage, output frequency range, rated output current, overload current rating
SER. NO.: Product number
0 1 0113R0001
Serial number of production lot
Production month: 1 to 9: January to September; X, Y, or Z: October, November, or December
Production year: Last digit of year
(2) Check for breakage, missing parts, and
dents or other damage on the cover and the main body given during transportation.
(3) Instruction manual for inverter is delivered with
the unit or is available on www.imopc.com.
1-2 External view of Product
(1-1) Overall view (4.0kW or below)
Keypad panel mounting screw
Keypad panel
Ratings nameplate
Intermediate cover
Control terminal block cover
Main circuit terminal block cover
VXS
M40-
1
1PH 200-240V
50/60
Hz 6.4A
010113R00
1
3
PH 0.4kW 200-230V 0.2-400Hz 3.0A
1
50%
1mi
n
Page 10
Before Using the Inverter 1-2
1
(1-2) Overall view (5.5,7.5kW)
(2-1) View of wiring part(4.0kW or below)
A barrier is provided in the main circuit terminal block cover for the P1, P (+), DB and N (-) cable port. Cut the barrier before wiring.
Keypad panel mounting screw
Keypad panel
Intermediate cover
Ratings nameplate
Terminal block cover
Control cable port
P1, P (+), DB, N (-) cable port
L1/R, L2/S, L3/T (L1/L, L2/N), U, V, W cable port
Grounding cable port
Page 11
1-3 Before Using the Inverter
1
(2-2) View of wiring part(5.5,7.5kW)
A barrier is provided in the cable cover for the P1, P (+), DB and N (-) cable port. Cut the barrier before wiring.
1-3 Handling the Product
(1) Removing the control terminal block
cover(4.0kW or below)
While lightly pushing the sides of the control terminal block cover at the catches, lift the cover in the procedure shown in Fig. 1-3-1 to remove it.
Fig. 1-3-1 Removing the control terminal block
cover
Terminal block cover
Control cable port
L1/R, L2/S, L3/T cable port
P1, P (+), DB, N (-) cable port
U, V, W cable port
Cable cover
Grounding cable port
Page 12
Before Using the Inverter
1-4
1
(2) Removing the main circuit terminal block
cover(4.0kW or below)
While lightly pushing the sides of the main circuit terminal block cover at the catches, slide toward you in the procedure shown in Fig. 1-3-2 to remove it.
(3) Removing the terminal block
cover(5.5,7.5kW )
Loose the screws indicated below and while lightly pushing the sides of the terminal block cover at the catches, lift the cover in the procedure shown in Fig. 1-3-3 to remove it.
Fig. 1-3-2 Removing the main circuit terminal block
cover
Page 13
1-5 Before Using the Inverter
1
(4) Removing the keypad panel
Loosen the keypad panel mounting screws and remove the keypad panel in the procedure shown in Fig. 1-3-4. During the procedure, slowly remove the keypad panel right toward the top. If the keypad panel is handled abruptly, the connector will be broken.
Mounting screw (M3)
Fig. 1-3-4 Removing the keypad panel
Reverse the procedures to mount the terminal block cover and keypad panel.
Page 14
Before Using the Inverter 1-6
1
1-4 Transportation
Always hold the main unit when carrying the inverter. If covers or parts are held, the inverter may be broken or it may drop.
1-5 Storage
To store temporarily
Store the inverter in an environment described in Table 1-5-1.
Table 1-5-1 Storage environment
Item Specifications
Ambient -10~+50
temperature degree C
Storage
(Note 1)
-25~+65
temperature degree C
Relative 5~95% humidity
(Note 2)
Atmosphere The product must not be exposed
to dust, direct sunlight, corrosive or flammable gases, oil mist, vapor, water drops or vibration. There must be little salt in the atmosphere.
Atmospheric 86~106kPa
pressure (During storage)
70~106kPa (During transportation)
Note 1: The storage temperature is for a short time during transportation or the like.
Note 2: Even if the humidity is within the
requirements of the specifications, places with abrupt temperature changes are subject to condensation or freezing. Avoid storing the inverter in such places.
(1) Do not place the inverter directly on
the floor.
(2) If the ambient atmosphere is adverse,
wrap the inverter in a vinyl sheet or the like when storing.
(3) If humidity may give an ill effect, add a
drying agent (such as silica gel) in the package prepared as described in item (2).
Places not subjected to abrupt temperature changes or condensation or freezing
To store for a long time
The long-term storage method of the inverter varies largely according to the environment of the storage site. General storage methods are described below.
(1) The storage site must satisfy the
requirements of specifications for temporary storage. However, for storage exceeding three months, the upper limit of the ambient temperature shall not exceed 30 °C. This is for the prevention of deterioration of electrolytic capacitors left turned off.
(2) The package must be air tight so that
moisture will not enter. Add a drying agent inside the package to contain the relative humidity inside the package within 70%.
(3) The inverter installed on a unit or control
panel and left is likely to be exposed to moisture and dust. If this is the case, remove the inverter and move it to a preferable environment.
(4) Electrolytic capacitors left turned off for an
extended period of time deteriorate. Do not store for one year or more without turning the power on.
Page 15
2-1 Installation and Connection
2
Item Specifications Site Indoors Ambient -10 to +50 degree C
temperature Relative 5 to 95% (without condensation)
humidity Atmosphere The inverter must not be exposed to
dust, direct sunlight, corrosive gases, oil mist, vapor or water drops.
There must be little salt. No condensation occurs due to abrupt temperature changes.
Altitude 1,000 m max. (Refer to Table 2-1-2
for altitudes exceeding 1000 m.)
Atmospheric 86 to 106 kPa pressure
Vibration 3mm 2 to 9 Hz
9.8m/s29 to 20 Hz 2m/s
2
20 to 55 Hz
1m/s
2
55 to 200 Hz
Impact <15g (IEC 61068-2-27)
2. Installation and Connection
2-1 Operating Environment
Install the inverter in an environment described in Table 2-1-1.
Table 2-1-1 Operating environment
2-2 Installation Method
(1) Securely mount the inverter in the upright
position on a rigid structure so that the "VXSM" characters face front. Avoid mounting the inverter upside down or avoid mounting horizontally.
(2) Allow clearances for cooling air shown in
Fig. 2-2-1 to cool down the inverter which generates heat during operation. The generated heat is radiated upward. Do not install the inverter below a heat sensitive device.
WARNING
Install the inverter on a nonflammable material such as metal.
Otherwise fire could occur.
CAUTION
Do not allow lint, paper, wood chips,
dust, metallic chips or other foreign matter in the inverter or do not allow them attached to the heat sink.
Otherwise fire or an accident could occur.
(3) The temperature of the heat sink rises to
about 90 degrees C during operation of the inverter. Mount the inverter on a base made of a material withstanding the temperature rise.
Fig. 2-2-1
Above
Left Right
100mm
10mm
10mm
100mm
Below
VXSM
(4) When installing the inverter inside a control
panel or the like, take full consideration for ventilation so that the ambient temperature of the inverter does not exceed the specification requirements. Do not install the inverter in a poorly ventilated small enclosure.
(5) When storing multiple inverters inside a
single unit or inside a control panel, horizontal installation is recommended to reduce mutual temperature effects. When an vertical layout is adopted for an unavoidable reason, install a partition plate or the like between inverters to isolate the heat of the lower inverter.
Altitude Output current attenuation ratio 1000 m or less 1.00 1000-1500m 0.97 1500-2000m 0.95 2000-2500m 0.91 2500-3000m 0.88
Table 2-1-2 Output attenuation ratio in relation to altitude
Page 16
Installation and Connection 2-2
2
WARNING
Be sure to connect the grounding cable before applying power.
Otherwise electric shock or fire could occur.
Qualified electricians should carry out wiring.
Otherwise electric shock could occur.
Perform wiring after checking that the power supply is turned off.
Otherwise electric shock could occur.
2-3 Connection
Remove the control terminal block cover to connect the control terminal block. Remove the main circuit terminal block cover to connect the main circuit terminal block. Correctly connect cables taking care of the following precautions.
2-3-1 Basic Connection
(1) Be sure to connect the power cables to
main circuit power terminals L1/R, L2/S and L3/T or L1/L,L2/N of the inverter. If the power cables are connected to other terminals, the inverter will be broken. As well, check the source voltage for the allowable voltage range specified on the nameplate and so on.
(2) Connect the grounding terminal according
to national or local regulations to prevent electric shock, fire or other accidents and to reduce electric noise.
(3) Use reliable crimp terminals for connection
of cables to the terminals.
(4) After finishing wiring, check the following.
a. Check if the cables are connected
correctly. b. Check if there is no failure of connection. c. Check if terminals or cables are short
circuited or there is a ground fault.
(5) To change connection of an inverter having
been turned on The smoothing capacitor in the direct current part of the main circuit takes time to be discharged after it is turned off. To avoid danger, check the DC voltage (across main circuit terminals P (+) and N (-)) for a safety voltage (25 Vdc or lower) using a multi­meter, after the charge lamp is unlit. Wait until the residual voltage is discharged before shorting a circuit, to avoid being hit by sparks caused by electric discharge.
Page 17
2-3 Installation and Connection
2
*1) Supply a source voltage
suitable for the rated voltage of the inverter.
*2) Optional part. Use when
necessary.
*3) Peripheral equipment.
Use when necessary.
*4) To connect a DC reactor
(DCR) for power factor correcting, remove the jumper between the P1 and P (+) terminals.
Basic connection diagram
Enclosure
Page 18
Installation and Connection 2-4
2
2-3-2 Connection of Main Circuit and Grounding Terminal
Symbol Name of terminal Description
L1/R,L2/S,L3/T Main circuit power input Connects a 3-phase power supply.
L1/L,L2/N Main circuit power input Connects a 1-phase power supply.
U,V,W Inverter output Connects a 3-phase induction motor.
P1,P(+) For DC reactor Connects an optional DC reactor.
P(+),DB For external braking Connects an optional external braking resistor.
resistor
P(+),N(-) DC link circuit terminal Connected to DC link circuit.
G grounding Grounding terminal of the inverter chassis
(housing). Connect to the protective ground.
(1) Main circuit power input terminal (L1/R,
L2/S, L3/T,L1/L,L2/N) a. Connect the main circuit power input
terminals to the power supply through a
circuit breaker for circuit (wiring)
protection or an earth leakage breaker.
There is no need to match the phase
sequence. b. It is recommended to connect a
magnetic contactor to disconnect the
inverter from the power supply to
prevent a failure or accident from
becoming serious upon activation of the
protective function of the inverter. c. Do not turn the main circuit power
supply on or off to start or stop the
inverter. Instead, use control circuit
terminals FWD and REV or the RUN
and STOP keys on the keypad panel. If
it is unavoidable to turn the main circuit
power supply on or off to start or stop the
inverter, limit the frequency to once an
hour or fewer, if possible. d. Do not connect to a single-phase power
supply for 3-phase input inverter.
(2) Inverter output terminals (U, V, W)
a. Connect these terminals to a 3-phase
motor with the correct phase sequence. If the direction of rotation does not match the operation direction, change arbitrary two cables among the U, V and W phases.
b. Do not connect a phase advance
capacitor or surge absorber to the inverter output.
c. If the wiring length between the inverter
and the motor is extremely long, the stray capacity between cables causes a high frequency current, possibly tripping the inverter due to an overcurrent, increasing the leakage current, or deteriorating the current detection accuracy to cause deterioration of the performance or other phenomena. To prevent such trouble, limit the wiring length of the motor to 50 m for 4.0 kW or a smaller output or to 100 m for a larger output.
Note: When a thermal relay is installed in the path between the inverter and the motor, or especially in the case of a 400V system, the thermal relay may malfunction even with a wiring length shorter than 50 m. In such a case, add an OFL filter or lower the Motor sound
adjustment (carrier frequency) of the inverter. ...
Function code F26 Motor sound adjustment.
Table 2-3-1 Connection of Main Circuit and Grounding Terminal
Page 19
2-5 Installation and Connection
2
(3) DC reactor connecting terminals (P1, P (+))
a. Use this terminal to connect a DC
reactor (option). Remove the jumper connected in the factory before connecting the DC reactor.
b. Do not remove the jumper if no DC
reactor is used. Cut the barrier in the main circuit terminal block cover for the P1, P (+), DB and N (-) cable port when connecting wiring.
(4) External braking resistor connecting
terminals (P (+), DB) VXSM is not equipped with a braking resistor. An external braking resistor (option) is necessary for frequent operation or heavy duty inertia load operation to enhance the braking performance. a. Connect the P (+) and DB terminals of
the external braking resistor to the P (+) and DB terminals of the inverter.
b. Arrange devices so that the wiring
length is within 5 m and twist or closely (in parallel) place the two cables.
(5) Inverter grounding terminal ( G )
Ground the grounding terminal G for safety and noise reduction without fail. The metallic frame of electrical equipment must be grounded in accordance with national regulations to avoid electric shock, fire and other disasters
Fig. 2-3-1 DCR connection diagram
Fig. 2-3-2 Connection diagram
Inverter
P(+)
P1
DCR
CAUTION
Check that the number of phases
and the rated voltage of the product agrees with the number of phases and the voltage of the AC power supply.
Do not connect the AC power cables to the output terminals (U, V, W).
Otherwise injuries could occur.
Do not connect a braking resistor directly to the DC terminals (P (+), N (-)).
Otherwise fire could occur.
Page 20
Installation and Connection 2-6
2
2-3-3 Connection of Control Terminals
Table 2-3-2 shows the functions of the control circuit terminals. The method of connecting
control function terminals varies according to the function setting. Refer to the connection method for the function.
Table 2-3-2 Functions of control circuit terminals
Classifi- Terminal cation symbol Terminal name Description of function
13 Potentiometer power +10 Vdc power supply for frequency setting POT.
supply (POT: 1 to 5 kohm).
12 Voltage input (1) The frequency is set according to the external
analog input voltage command.
0 to +10 Vdc / 0 to 100%
Reversible operation using +/- signal: 0 to +/-10
Vdc / 0 to 100% Analog Inverse mode operation: +10 to 0 Vdc / 0 to 100% input (2) The PID control feedback signal is input.
* Input resistance: 22 kOhm
C1 Current input (1) The frequency is set according to the analog
input current command.
4 to 20 mAdc / 0 to 100%
Inverse mode operation: 20 to 4 mAdc / 0 to 100%
(2) The PID control feedback signal is input.
* Input resistance 250 ohm
11 Common Common for analog signals
FWD Forward operation Forward operation with FWD-P24 ON and
command deceleration and stop with FWD-P24 OFF.
REV Reverse operation Reverse operation with REV-P24 ON and
command deceleration-stop with REV-P24 OFF.
X1 Digital input 1 A coast-to-stop command from an external X2 Digital input 2
device, external alarm, alarm reset, multi-step
X3 Digital input 3
frequency selection and other functions can be
X4 Digital input 4
assigned to the X1 through X5 terminals. Refer to
X5 Digital input 5
the terminal function E01 to 05 setting method in
section 5-2 Detail Description of Each Function.
<Digital input circuit specification>
Digital input
CM Common Common for digital input
Item min. typ. Max Operation Level OFF 0V - 2V voltage Level ON 22V 24V 27V Operation current at ON - 4.2mA 6mA Allowable leakage
current at OFF
- - 0.5mA
Page 21
2-7 Installation and Connection
2
Classifi- Terminal
cation symbol Terminal name Description of function
FM Analog monitor The monitor signal for analog DC voltage (0 to +10
Vdc) is output. The signal description can be selected from the following.
Output frequency1 (before slip compensation)
Output frequency2 (after slip compensation)
Output current Output voltage
Output torque Load factor
Analog Input power PID feedback value output/ DC link circuit voltage
pulse * Allowable connection impedance: min. 5 k ohm
output
Pulse rate monitor The monitor signal is output according to the pulse
voltage. The signal description is the same as the FMA signal. * Allowable connection impedance: min. 5 k ohm Use SW1 on the control board and function code F29 to change between the analog monitor and Pulse rate monitor.
(FMA: analog monitor, FMP: Pulse rate monitor) Y1E Transistor output 1 The RUN signal, frequency equivalence signal, Y2E Transistor output 2
overload early warning signal and other signals are
output to arbitrary ports at a transistor output.
Refer to terminal function E20 to 21 setting
methods in section 5-2 Detail Description of Each
Function.
<Transistor output circuit specification>
Transistor
output
CMC Common Common for transistor output signal. Isolated from
(Transistor output) terminals CM and 11.
P24 DC voltage supply Power supply for transistor output load. (24 Vdc 50
mAdc Max.) (When using P24, short the CMC and
P24 terminals) (If the P24 terminal is overloaded or
connected with the CM terminal, the inverter trips
with Er3 indication. To reset, remove external
causes and, after several minutes, turn the inverter
on again.)
30A,30B, Alarm relay output When the inverter is stopped with an alarm, a relay
30C contact output (1C) is issued.
Relay Contact capacity: 48 Vdc 0.5 A
output (When complying with UL/cUL:42Vdc 0.5A)
Selection between excitation upon an alarm or
excitation during normal operation is possible.
Item min. typ. Max Operation Level OFF - -1V -2V voltage *1 Level ON - -24V -27V Max. load current at ON - - -50mA Leakage current at OFF - - -0.1mA
Operation Voltage
Current
Page 22
Installation and Connection 2-8
2
(2) Digital input terminals (FWD, REV, X1
through X5, P24) a. Generally the digital input terminals
(FWD, REV, X1-5) are turned on or off in relation to the P24 terminal.
b. To use contact input, use a reliable
contact free from poor contact.
(3) Transistor output terminals (Y1E-Y2E,
CMC) a. Circuit configuration shown in Table 2-3-
2 for transistor output is adopted. Take care of the polarity of the external power supply.
b. To connect a control relay, connect a
surge absorbing diode across the coil of the relay.
(4) Others
a. Route the wiring of the control terminals
as far from the wiring of the main circuit as possible. Otherwise electric noise may cause malfunctions.
b. Fix the control cables inside the inverter
to keep them away from the live parts of the main circuit (such as the terminal block of the main circuit).
(1) Analog input terminals (13, 12, C1, 11)
a. Because weak analog signals are
handled, these signals are especially susceptible to external noise effects. Route the wiring as short as possible (within 20 m) and use shielded cables. In principle, ground the shield of the shielded cable; if effects of external inductive noises are considerable, connection to terminal 11 may be effective.
b. Use twin contacts relay for weak signals
if relay is used in the circuit. Do not add a contact to terminal 11.
c. When the inverter is connected with an
external device outputting the analog signal, a malfunction may be caused by electric noise generated by the inverter according to some type of the circuit of the device. If this happens, connect a ferrite core or capacitor to the device outputting the analog signal.
WARNING
If the control cables touch the live part
of the main circuit, the insulation sheath of the control cable, insulation of which is not reinforced, may be broken to cause a high voltage of the main circuit to be fed to the control signal. This is banned in the low voltage directive models for Europe.
Electric shock could occur.
CAUTION
Electric noise may be generated by the
inverter, motor or wiring. Take care of malfunctions of the nearby sensors and devices.
An accident could occur.
Fig. 2-3-4 Countermeasure against electric noise
(example)
Fig. 2-3-3
Page 23
2-9 Installation and Connection
2
2-3-4 Terminal Layout
(1) Main circuit terminal block
Inverter type Main circuit terminal drawing
VXSM40-1
Screw size : M3.5 Tightening torque : 1.2N.m
VXSM75-1
Screw size : M4 Tightening torque : 1.8N.m
VXSM40-3 VXSM75-3 VXSM50-3
VXSM220-3
Screw size : M4 Tightening torque : 1.8N.m
VXSM150-1 VXSM220-1
Screw size : M4 Tightening torque : 1.8N.m
VXSM400-3
Screw size : M4 Tightening torque : 1.8N.m
L1/L L2/N U V W
DB P1 P(+) N(-)
G G
G G
L1/L L2/N U V W
DB P1 P(+) N(-)
G
G
L1/R L2/S L3/T U V W
DB P1 P(+) N(-)
G
G
L1/L L3/N DB P1 P(+) N(-) U V W
G G
L1/R L2/S L3/T DB P1 P(+) N(-) U V W
Page 24
Installation and Connection 2-10
2
Inverter type Main circuit terminal drawing
VXSM550-3 VXSM750-3
Screw size : M5 Tightening torque : 3.5N.m
G G
L1/R L2/S L3/T DB P1 P(+) N(-) U V W
(1) Main circuit terminal block(Continued)
(2) Control terminal block
Screw size: M2.5 Tightening torque: 0.4N◊m
30A 30B Y1E C1 FM X1 X2 X3 X4 X5 CM
30C Y2E CMC 11 12 13 CM FWD REV CM P24
Page 25
2-11 Installation and Connection
2
*1 The applicable frame and series of the model of
the molded case circuit breaker (MCCB) and earth leakage breaker (ELCB) vary according to the capacity of the transformer of the equipment. For details of selection, refer to the relevant technical documents.
*2 The recommended cable size for the main circuit
is PVC cable at ambient temperature 40 degree C specified in Appendix C of EN 60204
*3 The power supply impedance without a reactor
is considered to be the equivalent of 0.1% of the inverter capacity, with 10% current unbalance accompanied by the voltage unbalance.
*4 Use crimp terminals with an insulating cover.
2-3-5 Applicable Devices and Cable Sizes for Main Circuit
Molded case circuit Recommended wire size [mm2] breaker (MCCB) or
Nominal
earth leakage
Input circuit*
2
Output
DCR*
2
Inverter applied
circuit breaker
[L1/R,L2/S,L3/T] circuit*
2
circuit Control
type motor
(ELCB)
*
1
[L1/L, L2/N] [U, V, W] [P1]
wiring
[kW]
Rated current [A]
G [P(+)]
With Without With Without DB
DCR reactor*
3
DCR reactor*
3
VXSM40-1 0.4 6 10
2.5
VXSM75-1 0.75 10 16 2.5 2.5
0.5
VXSM150-1 1.5 16 25 4
2.5
2.5
VXSM220-1 2.2 25 32 4 6 (DB)
4
(Others)
VXSM40-3 0.4
6
VXSM75-3 0.75 6 VXSM150-3 1.5 10 VXSM220-3 2.2 10 16 2.5 2.5 2.5 2.5 0.5 VXSM400-3 4.0 VXSM550-3 5.5 16 25 4 VXSM750-3 7.5 20 32 6
Table 2-3-4 Selection of peripheral devices
Page 26
Operation 3-1
3
3. Operation
3-1 Inspection and Preparation Before Operation
Check the following before starting operation. (1) Check if connection is correct.
Especially check if the power cables are connected to inverter output terminals U, V and W and that the grounding cable is grounded without fail.
(2) Check for short circuits between terminals
and exposed live parts and ground faults.
(3) Check for loose terminals, connectors and
screws.
(4) Check if the motor is separated from
mechanical equipment.
(5) Turn the switches off so that the inverter
does not start or operate erroneously at power-on.
(6) After the power is turned on, check the
following. a. Check if the keypad panel shows an alarm. b. Check if the fan built in the inverter rotates. (1.5 kW or above)
3-2 Operation Method
There are various operation methods. Refer to chapter 4 "Keypad Panel" and chapter 5 "Selecting Functions" to select the method most suitable for the purpose and operation specification. Table 3-2-1 shows general operation methods.
3-3 Test Operation
After checking for errors in section 3-1, perform a test operation. In the factory shipment state, the inverter is in the keypad panel operation mode. (1) Turn the power on and check that the LED
blinks while indicating the 0.00 Hz
frequency. (2) Using the key, set the frequency to a low
frequency such as 5 Hz. (3) To turn forward: F02 = 2
To reverse: F02 = 3 After setting the above, press the key to start operation. To stop, press the key.
Fig. 3-1-1 Inverter connection diagram
Table 3-2-1 General operation methods
WARNING
Be sure to install the terminal cover before turning the power on.
Do not remove the cover during power application.
Do not operate switches with wet hands.
Otherwise electric shock could occur.
(4) Check the following points.
a. Check if the direction of rotation is correct. b. Check for smooth rotation without motor
humming or excessive vibration.
c. Check for smooth acceleration and
deceleration.
(5) Referring to function code P04 Motor 1
(auto tuning), tune the motor constant. When no abnormality is found, raise the operation frequency to check. After checking for correct operation during the above test operation, start normal operation.
Caution 1: If any abnormality is found to the inverter or motor, immediately stop operation and determine the cause referring to chapter 7 Troubleshooting.
Caution 2: If voltage is applied to the L1/R, L2/S and L3/T or L1/L and L2/N main circuit power supply terminals even after the inverter stops, the inverter output terminals U, V and W are live and you will receive electric shock when touching the terminals. As well, the smoothing capacitor is not discharged immediately after the power is turned off and it takes time for the capacitor to be discharged. To touch the electric circuit after turning the power off, check that the charge lamp is unlit and check for safe voltage using a multimeter.
Operation Frequency Operation
method setting command
Operation Keypad keypad panel
using keypad panel keys keys
panel
,,
Contact input
,
(switch),
Operation Potentiometer terminals FWD-
using external or analog voltage P24, terminals
signal terminal current or REV-P24
multistep speed
operation
V
RUN STOP
V
V
V
V
RUN
STOP
Page 27
Digital display
Various function codes and data codes for programming are shown. The output frequency, output current and other data are displayed during operation, and the cause of a trouble is displayed using codes when protective function works.
Program (PRG)/RESET key
Press this key to switch over between the regular operation mode and programming mode. Use this key to reset an alarm stopping state after activation of a protective function.
Unit and operation mode display
The unit of the data displayed at the digital display is indicated with an LED. The program mode is indicated. The PANEL CONTROL lamp lights up in the keypad panel operation mode.
RUN key
Press this key to start operation. An LED lights up during operation. When data code
= , the key does not
function.
STOP key
Press this key to stop operation. When data code = , this key does not function.
Up/down keys
Press these keys to increase or decrease the frequency or speed. In the programming mode, use these keys to change the function code or data setting.
Function/Data key
Use this key to switch over between frequency display, output current display and other display in the regular operation mode. In the programming mode, use this key to retrieve or write various function codes and various function data.
120F
120F
4-1 Keypad Panel
4
(1) Monitor display mode
In the regular operation mode, press the key to switch between frequency display, output current display and other display.
4. Keypad Panel
The keypad panel is provided with various functions such as operation (frequency setting and start/stop commands) from the keypad panel, monitor and alteration of function code data, and various confirmation functions. Be familiar with the operation method of each function before starting operation.
4-1 Appearance of Keypad Panel
➀➁
FUNC DATA
Output frequency *
1
000.6
Output current *
2
021.
Output voltage *
2
002
Synchronization rotation speed *
2
0001
Line speed *
2
0001
*1: In the PID control mode (when function H20
is at "1" or "2"), the value is in the percent display and the dot at the least significant digit always lights up.
Example: 10%: , 100%:
*2: Press the , key during display of
these data to display the frequency setting.
0.0.010.0.1
V
V
Page 28
Keypad Panel 4-2
4
(4) Function setting method
(2) Stopping operation
When is other than press to start operation or press i to stop operation. The direction of rotation is as shown below.
= : Forward rotation with FWD-CM ON, reverse rotation with REV-CM ON
= : Forward rotation (Inputs at the FWD and REV terminals are ignored.)
= : Reverse rotation (Inputs at the FWD and REV terminals are ignored.)
320F
220F
020F
120F
Description of operation Operation procedure Display result
Initial state
- Start the program mode. Press the key.
- Select a setting or Press the or key. monitoring function
- Have the data displayed. Press the key.
- Change the data. Press the or key.
- Store the data. Press the key.
- Exit from the program mode. Press the key.
(Or select another function.) (Press the or key.)
000.6
20F
2
1
10F
00F
000.6
PRG
RESET
PRG
RESET
V
RUN
STOP
FUNC DATA
FUNC DATA
V
V
V
V
V
(3) Changing the frequency
When is at , press the key to increase the frequency or press the key to decrease the frequency. Press and hold the or
i key and press the key to increase
the frequency change speed.
Note) Do not turn the power off for five seconds after performing a monitor change or function setting. Otherwise Er1 will be caused.
010F
FUNC DATA
V
V
V
V
Page 29
4-3 Keypad Panel
4
(5) Changing the function code
The function code consists of an alphabetic character and a numeral. The alphabetic character is defined for each of the function groups.
Table 4-1-1 Major groups of function codes
Function code Function
F00~F42 Fundamental functions
E01~E41 Extension terminal functions C01~C33 Control functions of frequency P01~P10 Motor parameters H01~H46 High performance functions A01~A19 Alternative motor parameters
The function code changes each time the or key is pressed. (Press and hold the or key to continue to change the function code.) While pressing and holding the i or key during function code change, press the key to change to the next group with another alphabetic character. (Press the and keys to jump to the top of the F, E, C, P, H or A code, or press the and key to jump to the last of the F, E, C, P, H or A code.)
Changing example:
+
+
4-1-1 Upon an Alarm
When an alarm occurs, the description of the alarm is displayed. Press the i or key during alarm display to display the latest three alarms. To display previous 4 alarms, select function (Refer to H02 Trip history.)
20H
24E13C
23C33C
10E20F
10F00F
4-1-2 Digital Frequency Setting Method
Press the or key at the operation mode screen. The LED display changes to the frequency setting, and the data increases or decreases in the unit of the least increment first. While the or i key is held down, the changing digit moves to the upper order for fast changes. Further, while pressing and holding down the or key, press the key to increase the changing speed further. No special operation is necessary to store the new frequency setting. The setting is automatically stored when the inverter is turned off.
FUNC DATA
V
V
PRG
RESET
PRG
RESET
PRG
RESET
V
V
V
V
V
V
V
PRG
RESET
V
VV
V
V
V
V
V
V
V
PRG
RESET
V
V V
Page 30
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
Selecting Functions 5-1
5
V
V
5. Selecting Functions
5-1 Function Selection List
Table 5-1-1 Function selection list
F: Fundamental functions
Min. Factory
Name Setting range unit setting
F00 Data protection 0: Data change enabled
1: Data protected 1 0 X 0
F01 Frequency 0: Keypad operation
command 1 1: Voltage input (terminal 12)
2: Current input (terminal C1) 3: Voltage and current input 4: Voltage input with polarity (terminal 12) 1 0 x 0 5: Voltage input inverse mode
operation (terminal 12)
6: Current input inverse mode
operation (terminal C1) 7: UP/DOWN control mode 1 8: UP/DOWN control mode 2
F02 Operation method 0: Keypad operation (direction of
rotation: input at terminal block) 1: External signal (digital input) 1 2 x 0 2: Keypad operation (forward rotation) 3: Keypad operation (reverse rotation)
F03
Maximum frequency 1
50 to 400 Hz 1Hz 50 x 0
F04 Base frequency 1 25 to 400 Hz 1Hz 50 x 0 F05 Rated voltage 1 0V : Voltage proportional to the
(at Base frequency1)
source voltage is output. 80 to 240V(200V class) 1V 230 X 0 160 to 480V(400V class) 1V 400
F06 Maximum voltage 180 to 240V(200V class) 1V 230 X 0
(at Maximum 160 to 480V(400V class) 400
frequency 1) F07 Acceleration time 1 0.01 to 3600 s 0.01s 6.00 6 F08 Deceleration time 1 0.01 to 3600 s 0.01s 6.00 6 F09 Torque boost 1 0: Automatic torque boost
1: Square reduction torque characteristics 2: Proportional torque characteristics 1 0 0 3 to 31: Constant torque characteristics
F10 Electronic thermal 0: Inactive
overload relay 1: Active (for general purpose motors) 1 1 0
for motor 1 (Select) 2: Active (for forced-ventilated motors)
F11 (level) 20 to 135% of the rated inverter current 0.01A
rated
motor current
6
F12
(Thermal time constant)
0.5 to 10.0 min. 0.1min 5.0 2
Function code
Change during
operation
RS485 Data format
User setting
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC DATA
FUNC DATA
Page 31
Min. Factory
Name Setting range unit setting
F13 Electronic thermal 0: Inactive
overload relay 1: Active (for external braking resistor
(for braking resistor) DB__-2C/4C) 1 0 X 0
2: Active (for external braking resistor TK80W : 0.1 to 2.2E11S-7 DB__-4C : 0.4 to 7.5E11S-4)
F14 Restart mode 0:Inactive (The inverter immediately
after momentary trips upon power failure.)
power failure 1:Inactive (The inverter trips after the
power failure is recovered.) 2:Active (The inverter restarts at the 1 0 X 0 frequency effective at the time of power failure.) 3:Active (The inverter restarts at the starting frequency.)
F15 Frequency limiter
(High) 0 to 400 Hz 1Hz 70 0 F16 (Low) 0 0 F17 Gain
(For frequency setting
signal) 0.0 to 200.0% 0.1% 100.0 2 F18 Bias frequency -400 to +400Hz 1Hz 0 1 F20 DC brake
(Starting frequency) 0.0 to 60.0Hz 0.1Hz 0.0 2 F21 (Braking level) 0 to 100% 1% 0 0 F22 (Braking time) 0.0 s (Inactive)
0.1 to 30.0s 0.1s 0.0 2
F23 Starting frequency
(Freq.) 0.1 to 60.0Hz 0.1Hz 0.5 X 2 F24 (Holding time) 0.0 to 10.0s 0.1s 0.0 X 2 F25 Stop frequency 0.1 to 6.0Hz 0.1Hz 0.2 X 2
Motor sound
(Carrier frequency) 0.75,1 to 15kHz 1kHz 15 0
(Sound tone) 0 to 3 1 0 0
5-2 Selecting Functions
5
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
Function code
Change during
operation
RS485 Data format
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC DATA
FUNC
DATA
User setting
Page 32
Selecting Functions 5-3
5
Min. Factory
Name Setting range unit setting
F29 FMA and FMP 0: Analog output (FMA)
terminals 1: Pulse output (FMP)1 1 0 X 0
(Select)
F30 FMA
(Voltage adjust) 0 to 200% 1% 100 0
F31 (Function) 0:Output frequency 1 (before slip
compensation) 1:Output frequency 2 (after slip compensation) 2:Output current 3:Output voltage 1 0 0 4:Output torque 5:Load factor 6:Input power 7:PID feedback value 8:DC link circuit voltage
F33 FMP
(Pulse rate) 300 to 6000p/s (Pulse count at 100%) 1p/s 1440 0 F34 (Voltage adjustment) 0%, 1 to 200% 1% 0 0 F35 (Function) 0 to 8 (Same as F31) 1 0 0 F36 30Ry operation mode 0: Excited when tripping
1: Excited during regular operation 1 0 X 0
F40 Torque limiter 1 20 to 200%
(Driving) 999: Inactive 1% 180 0
F41 (Braking) 0%: Automatic deceleration control
20 to 200% 999: Inactive 1% 150 0
F42 Torque vector 0: Inactive
control 1 1: Active 1 0 X 0
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
Function code
Change during
operation
RS485 Data format
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC DATA
FUNC DATA
User setting
Page 33
5-4 Selecting Functions
5
Min. Factory
Name Setting range unit setting
E01 X1 terminal function 0: Multistep frequency selection [SS1] 0 X 0
1: Multistep frequency selection [SS2] 2: Multistep frequency selection [SS4] 3: Multistep frequency selection [SS8]
E02 X2 terminal function
4:Acceleration/deceleration time
1X0
selection [RT1] 5: 3-wire operation stop command [HLD] 6: Coast-to-stop command [BX] 7: Alarm reset [RST]
E03 X3 terminal function
8: Trip command(External fault) [THR]
2X0
9: Frequency setting 2/1 [Hz2/Hz1] 1 10: Motor 2/ Motor 1 [M2/M1] 11: DC brake command [DCBRK] 12: Torque limiter 2/Torque limiter 1
E04 X4 terminal function
[TL2/TL1]
6X0
13: UP command [UP] 14: DOWN command [DOWN] 15: Write enable for KEYPAD [WE-KP]
E05 X5 terminal function
16: PID control cancel [Hz/PID]
7X0 17: Inverse mode changeover [IVS] (terminal 12 and C1) 18: Link enable [LE]
E10 Acceleration time 2 0.01 to 3600s 0.01s 10.0 6 E11 Deceleration time 2 10.0 6 E16 Torque limiter 2 20 to 200% 1% 180 0
(Driving) 999: Inactive
E17 (Brake) 0%: Automatic deceleration control,
20 to 200% 1% 150 0 999: Inactive
E20 Y1 terminal function 0: Inverter running [RUN] 0 X 0
1: Frequency equivalence [FAR] 2: Frequency level detection [FDT] 3: Undervoltage detection signal [LV] 4: Torque polarity [B/D] 1
E21 Y2 terminal function 5: Torque limiting [TL] 7 X 0
6: Auto restarting [IPF] 7: Overload early warning [OL]7 8:Life time alarm [LIFE] 9:Frequency level detection 2 [FAR2]
E29 Frequency level 0.01 to 10.0s 0.01s 0.1 6
detection delay
E30 FAR function signa l0.0 to 10.0Hz 0.1Hz 2.5 2
(Hysteresis)
E31 FDT function signal 0 to 400Hz 1Hz 50 0
(Level) E32 (Hysteresis) 0.0 to 30.0Hz 0.1Hz 1.0 2 E33 OL function signal 0: Electronic thermal overload relay
(Mode select) 1: Output current 1 0 0
E34 (Level) 20 to 200% of the rated inverter current 0.01A
rated
motor
curren
t 6 E35 (Timer ) 0.0 to 60.0s 0.1s 10.0 2 E40 Display coefficient
A 0.00 to 200.0 0.01 0.01 6
E41 B 0.00 to 200.0 0.01 0.00 6 E42 LED display filter 0.0 to 5.0s 0.1s 0.5 2
Function code
Change during
operation
RS485 Data format
User setting
E: Extension terminal functions
Page 34
Selecting Functions 5-5
5
Min. Factory
Name Setting range unit setting
C01 Jump frequency
(Jump freq. 1) 0 to 400Hz 1Hz 0 0 C02 (Jump freq. 2) 0 0 C03 (Jump freq. 3) 0 0 C04 (Hysteresis) 0 to 30Hz 1Hz 3 0 C05 Multistep frequency
setting (Freq. 1) 0.00 to 400.0Hz 0.01Hz 0.00 4 C06 (Freq. 2) 0.00 4 C07 (Freq. 3) 0.00 4 C08 (Freq. 4) 0.00 4 C09 (Freq. 5) 0.00 4 C10 (Freq. 6) 0.00 4
C11 (Freq. 7) 0.00 4 C12 (Freq. 8) 0.00 4 C13 (Freq. 9) 0.00 4 C14 (Freq. 10) 0.00 4 C15 (Freq. 11) 0.00 4 C16 (Freq. 12) 0.00 4 C17 (Freq. 13) 0.00 4 C18 (Freq. 14) 0.00 4 C19 (Freq. 15) 0.00 4 C21 Timer operation 0: Inactive 1 0 X 0
1: Active C22 Stage 1 0.00 to 3600s 0.01s 0.00 6 C30
Frequency command 2
0 to 8 (Same as F01) 1 2 X 0 C31
Analog setting signal
-5.0 to +5.0% 0.1% 0.0 3
offset adjustment
(Terminal 12) C32 (Terminal C1) -5.0 to +5.0% 0.1% 0.0 3 C33
Analog setting
0.00 to 5.00s 0.01s 0.05 4
signal filter
Function code
Change during
operation
RS485 Data format
User setting
C: Control functions of frequency
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC DATA
FUNC
DATA
Page 35
5-6 Selecting Functions
5
Min. Factory
Name Setting range unit setting
P01 Number of motor 1 2 to 14 2 4 X 0
poles
P02 Motor1 (Capacity) 0.01 to 5.5kW (4.0kW or less)
Nominal
0.01 to 11.00kW(5.5/7.5kW) 0.01kW
applied
X4
motor kW
P03 (Rated current) 0.00 to 99.9A 0.01A
standard
X6
rating
P04
_
Tuning) 0: Inactive
1: Active (%R1, %X) 2: Active (%R1, %X, Io) 1 0 X 12
P05 (Online tuning) 0: Inactive
1: Active 1 0 X 0
P06 (No-load current) 0.00 to 99.9A 0.01A
standard
X6
rating
P07
_
R1 setting
_
0.00 to 50.00% 0.01%
standard
4
rating
P08
_
X setting
_
0.00 to 50.00% 0.01%
standard
4
rating
P09 (Slip compensation 0.00 to 15.00Hz 0.01Hz 0.00 4
control 1)
P10 (Slip compensation 0.01 to 10.00s 0.01s 0.50 4
response time 1)
Function code
Change during
operation
RS485 Data format
User setting
P: Motor parameters
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC
DATA
FUNC DATA
Page 36
Selecting Functions 5-7
5
Min. Factory
Name Setting range unit setting
H01 Total operation time Monitor only 10h 0 - 0 H02 Trip history Monitor only - ---- -
H03 Data initializing 0: Manual set value 1 0 X 0
(Data reset) 1: Return to factory set value H04 Auto-reset (Times) 0: Inactive 1 to 10 times 1 time 0 0 H05 (Reset interval) 2 to 20s 1s 5 0 H06 Fan stop operation 0: Inactive 1 0 0
1: Active
H07 ACC/DEC pattern 0: Linear acceleration/deceleration 1 0 X 0
(Mode select). 1:S-curve acceleration/deceleration (weak)
2:S-curve acceleration/deceleration (strong) 3: Non-linear
H09 Start mode 0: Inactive 1 1 X 0
(Rotating motor1: Active (only when Auto-restart after
pickup mode) momentary power failure mode)
2: Active (All start mode)
H10 Energy-saving 0: Inactive 1 0 0
operation 1: Active
H11 Dec mode 0: Normal 1 0 0
1: Coast-to-stop
H12 Instantaneous 0: Inactive 1 1 X 0
overcurrent limiting 1: Active
H13 Auto-restart 0.1 to 5.0s 0.1s 0.1 X 2
(Restart time)
H14 (Frequency fall rate) 0.00 to 100.0Hz/s
0.01Hz/s
10.00 4
H20 PID control 0: Inactive 1 0 X 0
(Mode select) 1: Forward operation
2: Reverse operation
H21 (Feedback signal) 0: Terminal 12 (0 to +10 Vdc) input 1 1 X 0
1: Terminal C1 (4 to 20 mA) input 2: Terminal 12 (+10 to 0 Vdc) input 3: Terminal C1 (20 to 4 mA) input
H22 P (Gain) 0.01 to 10.00 times (1 to 1000%)
0.01 time
0.10 4
H23 I (Integral time) 0.0: Inactive 0.1s 0.0 2
0.1 to 3600s
H24 D (Differential time) 0.00: Inactive 0.01s 0.00 4
0.01 to 10.0s H25 (Feedback filter) 0.0 to 60.0s 0.1s 0.5 2 H26 PTC thermistor 0: Inactive 1 0 0
(Mode select) 1: Active H27 (Level) 0.00Å`5.00V 0.01V 1.60 4 H28 Droop operation -9.9Å`0.0Hz 0.1Hz 0.0 3
Function code
Change during
operation
RS485 Data format
User setting
H: High performance functions
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC DATA
FUNC DATA
Page 37
5-8 Selecting Functions
5
Min. Factory
Name Setting range unit setting
H30 Serial link Monitor, Frequency , Operation
(Function select)
setting command
0: X X 1 0 0 1: X 2: X 3:
H31 RS485 1 to 31 1 1 X 0
(Address)
H32 (Mode select on 0: Immediate Er8 1 0 0
no response error) 1: Er8 after interval set by timer
2: Retry in interval set by timer (Er8 after failure to restore)
3: Continuation of operation H33 (Timer) 0.0 to 60.0s 0.1s 2.0 2 H34 (Baud rate) 0:19200[bit/s] 1 1 0
1:9600
2:4800
3:2400
4:1200 H35 (Data length) 0:8bit 1 0 0
1:7bit H36 (Parity check) 0: None 1 0 0
1: Even parity
2: Odd parity H37 (Stop bits) 0: 2 bits 1 0 0
1: 1 bit H38 (No response error 0: Not detected 1s 0 0
detection time) 1 to 60s H39 (Response interval) 0.00 to 1.00s 0.01s 0.01 4 H40 Maximum Monitor only
degree C
--0
temperature
of heat sink
H41 Maximum Monitor only A - - 6
effective current
H42 Main circuit Monitor only 0.1% - - 0
capacitor life
H43 Cooling fan Monitor only 10h - - 0
operation time H44 Inverter ROM version Monitor only - - - 0 H45 Keypad panel Monitor only - - - 0
ROM version
H46 Option ROM version Monitor only - - - 0
Function code
Change during
operation
RS485 Data format
User setting
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC
DATA
FUNC
DATA
Page 38
Selecting Functions 5-9
5
Min. Factory
Name Setting range unit setting
A01
Maximum frequency 2
50 to 400Hz 1Hz 50 X 0 A02 Base frequency 2 25 to 400Hz 1Hz 50 X 0 A03 Rated voltage 2 0V, 80 to 240V(200V class) 1V 230 X 0
(at base frequency 2) 0V,160 to 480V(400V class) 400
A04 Maximum voltage 2 80 to 240V (200V class) 1V 230 X 0
(at maximum 160 to 480V(400V class) 400
frequency 2) A05 Torque boost 2 0,1,2,3 to 31 1 0 0 A06 Electronic thermal 0: Inactive 1 1 0
overload relay 1: Active (for general purpose motors)
for motor 2 (Select) 2: Active (for inverter motors)
A07 (level) 20 to 135% of the rated inverter current 0.01A
rated
6
motor current
A08 (Thermal time 0.5 to 10 min. 0.1min 5.0 2
constant)
A09 Torque vector control 0:Inactive 1 0 X 0
2 1:Active
A10 Number of motor 2 to 14 2 4 X 0
2 poles
A11 Motor 2 (Capacity) 0.01 to 5.5kW (4.0kW or smaller)
0.01kW
Nominal
kW X 4
0.01 to 11.00kW(5.5/7.5kW)
applied
motor kW
A12 (Rated current) 0.00 to 99.9A 0.01A
standard
X6
rating
A13 (Tuning) 0: Inactive
1: Active (%R1, %X)
2: Active (%R1, %X, Io) 1 0 X 12 A14 (Online tuning) 0: Inactive, 1: Active 1 0 X 0 A15 (No-load current) 0.00 to 99.9A 0.01A
standard
X6
rating
A16
_
R1 setting
_
0.00 to 50.00% 0.01%
standard
4
rating
A17
_
X setting
_
0.00 to 50.00% 0.01%
standard
4
rating
A18 (Slip compensation 0.00 to 15.00Hz 0.01Hz 0.00 4
control 2)
A19 (Slip compensation 0.01 to 10.00s 0.01s 0.50 4
response time 2)
Function code
Change during
operation
RS485 Data format
User setting
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC DATA
FUNC DATA
A: Alternative motor parameters
Page 39
5-10 Selecting Functions
5
Min. Factory
Name Setting range unit setting
o00 Optional 0: Option inactive - 0 0
selection 1: Option active
Set 0 when optional card is not used
Function code
Change during
operation
RS485 Data format
User setting
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the key to store the new data.
V
V
: Press the or key to change the data. The new data takes effect after the key is pressed to store the data.
X : The data can be changed only while the
inverter is stopped.
V
V
FUNC
DATA
FUNC DATA
O: Optional functions
F00
Page 40
Selecting Functions 5-11
5
Operation method
The operation input method is set. (Note: This function can be changed only when the FWD and REV terminals are open.)
0: The motor starts or stops upon keypad
operation ( or key).
F02
5-2 Detail Description of Each Function
F: Fundamental functions
Data protection
The setting data can be protected against
inadvertent operation at the keypad panel. 0: Data change enabled 1: Data protected [Setting method] 01: Press the + keys simultaneously.
10: Press the + keys simultaneously.
Frequency command 1
The frequency setting method can be
selected. 0: The frequency is set by the operation of I
and keys. 1: The frequency is set by the voltage input
(at terminal 12) (0 to +10 Vdc).
2: The frequency is set by the current input (at
terminal C1) (4 to 20 mAdc).
3: The frequency is set by the voltage input
and current input (terminal 12 and terminal C1) ((-10 to +10 Vdc) + (4 to 20 mAdc)). Inputs at terminals 12 and C1 are added to determine the frequency.
4: The frequency is set by the voltage input with
polarity (at terminal 12) (-10 to +10 Vdc). In the case of input with polarity, operation at a direction opposite to the operation command is possible.
5: The frequency is set by voltage input
inverse mode operation (at terminal 12) (+10 to 0 Vdc).
6: The frequency is set by current input
inverse mode operation (at terminal C1) (20 to 4 mAdc).
7: UP/DOWN control mode 1
The frequency is set by terminal UP, terminal DOWN. (initial value = 0)
8: UP/DOWN control mode 2
The frequency is set by terminal UP, terminal DOWN (initial value = last value during previous operation). Refer to the description of the E01 to E05 functions for details.
F01
F00
STOP
V
STOP
V
V
V
RUN
STOP
Description of forward and reverse operation
The direction of rotation is determined by the FWD and REV terminals on the control terminal block as follows. FWD-P24 short-circuited:Forward rotation REV-P24 short-circuited: Reverse rotation The motor does not start if both the FWD and REV terminals are connected with the P24 terminal or both of them are open.
1: External signal (digital input)
The motor starts or stops upon the state of the FWD and REV terminals on the control terminal block. FWD-P24 short-circuited:forward rotation REV-P24 short-circuited: reverse rotation The motor does not start if both the FWD and REV terminals are connected with the P24 terminal or both of them are open.
2: Keypad operation (forward rotation only)
The motor runs in the forward direction when the key is pressed and it decelerates to stop when the key is pressed.
3: Keypad operation (reverse rotation only)
The motor runs in the reverse direction when the key is pressed and it decelerates to stop when the key is pressed.
RUN
STOP
RUN
STOP
Normal mode operaton (setting: 1.3,4
Normal mode operaton (setting: 2
Inverse mode operaton (setting: 5
Inverse mode operaton (setting: 5
Page 41
5-12 Selecting Functions
5
Frequency setting block diagram
Page 42
Selecting Functions 5-13
5
Maximum frequency 1
This is the maximum frequency which is
output by the inverter of motor 1.
Setting range: 50 to 400 Hz
If a value larger than the rating of the driven
unit is set, the motor or machine may be
broken. Set a value suitable for the driven
unit.
Base frequency 1
This is the maximum output frequency in the
constant torque zone of motor 1, that is, the
output frequency at the rated output voltage.
Set the rating of the motor.
Setting range: 25 to 400 Hz
Note) If the setting of base frequency 1 is
larger than the setting of maximum frequency
1, the output frequency is limited by the
maximum frequency and the output voltage
does not rise to the rated voltage.
F04
F03
Acceleration time 1
Deceleration time 1
These are the acceleration time taken for the
output frequency to reach the maximum frequency from the start, and the deceleration time taken to stop from the maximum output frequency. Setting range: Acceleration time 1: 0.01 to 3600 s Deceleration time 1: 0.01 to 3600 s The number of significant digits of the acceleration and deceleration time is three. Therefore the uppermost three digits can be set. The acceleration time and deceleration time are set based on the maximum frequency. The relationship between the frequency setting and the acceleration/deceleration time is as shown below.
F08
F07
Rated voltage 1
This is the output voltage value at base
frequency 1 which is output to motor 1.
However, voltages exceeding the source
(input) voltage cannot be output.
Setting range: 0, 80 to 240 V for 200V class
0, 160 to 480 V for 400V class
A "0" setting stops the operation of the
voltage adjustment function. Therefore a
voltage proportional to the source voltage is
output.
Note) If the setting of rated voltage 1 is larger
than the setting of maximum output voltage 1,
the voltage is limited by the maximum output
voltage and it does not rise to the rated
voltage.
Maximum voltage 1
This is the maximum value of the output
voltage of the inverter of motor 1. However,
voltages exceeding the source (input) voltage
cannot be output.
Setting range: 0, 80 to 240 V for 200V class
0, 160 to 480 V for 400V class
F06
F05
Set frequency<Maximum output frequency
The setting differs from the actual operation time. Acceleration/deceleration time =SettingX Set frequency / Maximum output frequency)
Note) If an excessively short acceleration or deceleration time is set though the load torque or moment of inertia of the load is large, the torque limiter or stall prevention function is activated. When these functions are activated, the time becomes longer than the operation time explained above.
Page 43
5-14 Selecting Functions
5
Electronic thermal overload relay 1 (Level)
Electronic thermal overload relay 1 (Thermal time constant)
The electronic thermal overload relay watches the output frequency, output current and operation time of the inverter to prevent the motor from overheat. The protective function becomes active when 150% of the set amperage flows for the time set at F12 (thermal time constant).
Selection between active and inactive operation of the electronic thermal overload relay and selection of the target motor are made. When the general purpose motor is selected, the operation level is low at low revolution speeds according to the cooling characteristics of the motor. Setting: 0 Inactive
1 Active (for general purpose motor) 2 Active (for forced-ventilated motor)
The operation level of the electronic thermal overload relay is set in amperage. Enter the value 1.0 to 1.1 times rated current of the motor.
The setting range is 20 to 135% of the rated inverter current.
F11
F10
F12
F11
Setting range Description of selection 0 Automatic torque boost characteristics
where the torque boost value of the constant torque load is automatically adjusted (refer to function code P04 "Motor 1 ("(Tuning)").
1 Square reduction torque
characteristics for fan and pump loads
2 Proportional torque characteristics for
intermediate load between the square reduction torque and torque characteristics.
3 to 31 Constant torque characteristics
Torque boost 1
This function is for motor 1. The following options can be selected.
- Selection of load characteristics such as automatic torque boost, square reduction torque load, proportional torque load and constant torque load.
- Correction of magnetic flux shortage of motor in accordance with the voltage drop in low frequency zone, and torque boost during low speed operation (boosting of V/f characteristics).
F09
Torque characteristics <Square reduction torque characteristics> <Proportional torque characteristics>
<Constant torque characteristics>
Note) When the torque boost value is excessively large, the motor is excessively excited in the low speed zone at all types of characteristics. If operation continues in such a state, the motor may be overheated. Set a value according to the characteristics of the driven motor.
Electronic thermal overload relay 1 (Select)
F02
Set the time since 150% of the operation level current flows continuously until the electronic thermal overload relay functions. Setting range:
0.5 to 10.0 min. (minimum unit
0.1 minute)
F12
When F10 = 1
When F10 = 2
100
90
69
Fe x 0.33 Fe
Graph of relationship between operation level current and output frequency
Output Frequency Fo (Hz)
Operation Level Current [%]
Fe =
Fb (Fb = <50Hz) 50Hz (Fb > 50Hz)
nb: Fb = Base Frequency
Page 44
Selecting Functions 5-15
5
Electronic thermal overload relay (for External braking resistor)
This function controls the operation frequency of the braking resistor and the continuous operation hours to prevent the braking
resistor from being overheated. Setting 0: Inactive 1: Active - (For details contact IMO) 2:Active - (For details contact IMO)
Restart mode after momentary power
failure
Select the operation to be taken by the
inverter upon momentary power failure. You can select between protective operation (alarm output, alarm display, and inverter output shutoff) upon detection of power failure to be taken against an undervoltage and restart after momentary power failure where the coasting motor is not stopped but automatically restarted after the source voltage is recovered. Setting range: 0 to 3 (Refer to the table below
for details of the function.)
F14
F13
Function codes used for the restart after momentary power failure include H13 and H14. Refer to the description of these codes, too. As well, a rotating motor pickup function can be selected as a starting method after a momentary power failure. (Refer to function code H09 for details of setting.) When the pickup function is used, the speed of the coasting motor is detected and the motor is started without a shock. Because a speed detection time is necessary if the pickup function is made effective, the pickup function should be made ineffective and restart should be made at the frequency effective before the power failure in a system with a large inertia to restore the original frequency, to make the most of the small decrease in the speed of the coasting motor. The effective range of the pickup function is 5 to 120 Hz. If the detected speed is out of the effective range, the inverter restarts according to the regular function of restart after momentary power failure.
Name of function Operation upon power failure Operation upon power recovery
0
1
2
3
Setting
Inactive after momentary power failure (The inverter trips immediately.)
Upon detection of an undervoltage, a protective function is activated to stop the output.
The inverter does not restart.
The inverter restarts after the protective function is reset and an operation command is input.
Inactive after momentary power failure (The inverter trips after the power is recovered.)
Upon detection of an undervoltage, no protective function is activated but the output is stopped.
A protective function is activated; the inverter does not restart.
Restart after momentary power failure (The inverter restarts at the frequency effective at the time of power failure.)
Upon detection of an undervoltage, no protective function is activated but the output is stopped.
The inverter automatically restarts at the output frequency effective at the time of power failure.
Restart after momentary power failure (The inverter restarts at the starting frequency; for low inertia loads.)
Upon detection of an undervoltage, no protective function is activated but the output is stopped.
The inverter automatically restarts at the starting frequency set at F23.
Page 45
5-16 Selecting Functions
5
Note: The chain line indicates the motor speed.
Page 46
Selecting Functions 5-17
5
Frequency limiter (High)
Frequency limiter (Low)
Set the upper and lower limits of the
frequency setting. Setting range: 0 to 400 Hz
F16
F15
Bias frequency
This function obtains the frequency setting from addition of the frequency setting in relation to the analog input and a bias frequency. The operation is as shown in the figure below. However, if the bias frequency is larger (smaller) than the maximum frequency (­maximum frequency), the limit is set at the maximum output frequency (- maximum output frequency).
F18
DC brake (Starting frequency)
DC brake (Braking level)
DC brake (Braking time)
Starting frequency: Set the frequency at which the DC brake starts operation during deceleration and stop. Setting range: 0.0 to 60.0 Hz
Braking level: Set the output current level during DC braking. The level can be set in an increment of 1% of the rated inverter output current. Setting range: 0 to 100% Actual minimum level is fixed to 5% even if this function set from 1 to 5% for VXSM75-1/550-3.
Braking time: Set the operation time of DC braking. Setting range: 0.0 Inactive
0.1 to 30.0 s
F22
F21
F20
F22
F21
F20
*The starting frequency is output when the inverter starts operation, and the stopping frequency is output when it stops operation. *(Low limit) > (High limit)...Priority is given to the High limit value.
Gain (Frequency setting signal)
Set the ratio of the frequency setting in
relation to the analog input.
The operation is as shown in the figure below.
F17
CAUTION
The brake function of the inverter does not insure the function of a
mechanical latch.
Injuries could occur.
Page 47
5-18 Selecting Functions
5
Starting frequency (Frequency)
Starting frequency (Holding time)
Stop frequency
The starting frequency can be set to insure the torque during start of operation. Holding time for at the starting frequency before acceleration can be set to wait for establishment of the magnetic flux of the motor during start of operation.
Frequency: Set the starting frequency. Setting range: 0.1 to 60.0 Hz
Holding time: Set the time for continuing the starting frequency during start of operation. Setting range: 0.0 to 10.0 s
*The Holding time is not placed during
changeover between forward and reverse rotation.
*The Holding time is not included in the
acceleration time.
*The function is effective even when C21 Timer
operation is selected; the time is included in the timer value.
Set the stop frequency. Setting range: 0.1 to 6.0 Hz
F25
F24
F23
F25
F24
F23
When the starting frequency is smaller than the stop frequency and the frequency setting is smaller than the stop frequency, operation does not start.
Motor sound (Carrier frequency)
This function adjusts the carrier frequency. After adjustment, reduction of the motor noise, avoidance of resonance with the mechanical system, reduction of leakage current from the output circuit wiring, reduction of inverter noise and other effects can be obtained.
Setting range: 0.75 to 15 (0.75 to 15 kHz)
F25
Carrier frequency Lower Higher Motor noise Larger to Smaller Output current
waveform Worse to Better Leakage current Less to More RF emissions Less to More
*A smaller setting causes a less sinusoidal
output current waveform (with much harmonic component) to cause an increase in the motor loss, resulting in a slightly higher motor temperature.
For example, when 0.75 kHz is set, reduce the motor torque by about 15%. When a large value is set, the inverter loss increases, raising the inverter temperature.
Motor sound (Sound tone)
The sound tone of the motor noise can be changed when the carrier frequency is 7 kHz or lower. Use the function according to preference. Setting range: 0, 1, 2, 3
FMA and FMP terminals (Select)
Select the operation method of the FM terminal. 0: Analog output (FMA function) 1: Pulse output (FMP function)
FMA (Voltage adjust)
FMA (Function)
The output frequency, output current and other monitor data can be output to the FM terminal in a DC voltage. The amplitude can be adjusted. Note) To use the FM terminal for analog outputs, set F29 at "0" and set SW1 on the control board to FMA.
Adjust the voltage corresponding to 100 [%] of the monitoring amount of the monitoring item selected at F31 in a range from 0 to 200 [%] (in an increment of 1 [%]). Setting range: 0 to 200 [%]
F30
F31
F30
F29
F27
F30:100%
F30:50%
F30:0%
50% 100%
10V or above
10V
5V
FMA terminal output
voltage
Page 48
Selecting Functions 5-19
5
Select the monitoring item to be output at the
FM terminal.
F31
Target of Definition of 100% of monitoring monitoring amount
0 Output frequency 1 Maximum output
(before slip frequency compensation)
1 Output frequency 2 Maximum output
(after slip frequency compensation)
2 Output current 2 times rated inverter
output current
3 Output voltage 250V (200V class) ,
500V (400V class)
4 Output torque 2 times rated motor
torque
5 Load factor 2 times rated motor
load
6 Input power 2 times rated inverter
output 7 PID feedback value 100% feedback value 8 DC link circuit voltage 500V (200V class)
1000V (400V class)
Setting
FMP (Pulse rate)
FMP (Voltage adjust)
FMP (Function)
The output frequency, output current and other monitor data can be output at the FM terminal in pulse voltages. The average voltage can be connected to an analog meter. To select the pulse output and connect a digital counter or the like, set the F33 pulse rate to a desired value and set the F34 voltage to 0%. To select the average voltage and connect an analog meter, set the F34 voltage to determine the average voltage; the F33 pulse rate is fixed at 2670 [p/s]. Note) To use the FM terminal for the pulse
output, set F29 to "1" and set SW1 on the control board to the FMP side.
Set the pulse frequency corresponding to 100 [%] of the monitoring amount of the monitoring item selected by F35 in a range from 300 to 6000 [p/s]. Setting range: 300 to 6000 [p/s]
F33
F35
F34
F33
T1
Approx 15.6 [V]
T
Pulse period
Pulse period [p/s] = 1/T Duty [%] = T1/T X 100 Average voltage [V] = 15.6 X T1/T
Set the average voltage of the pulse output at the FM terminal. Setting range: 0 to 200 [%] However, if "0" is set, the pulse frequency varies according to the monitoring amount of the monitoring item selected at F35 (with the maximum value being the F33 setting). If a value between 1 and 200 is set, the pulse frequency is fixed at 2670 [p/s]. The average voltage corresponding to 100 [%] of the monitoring amount of the monitoring item selected at F35 is adjusted in a range between 1 and 200 [%] (in an increment of 1 [%]). (The duty of the pulse changes.)
Note : FMP has approx. 0.2V offset voltage
even if FMP outputs zero value.
Select the monitoring item to be output at the FM terminal. The options to be selected are the same as F31.
30Ry operation mode
Select whether the alarm output relay (30Ry) of the inverter is activated (excited) during normal operation or during a trip.
F36
F35
F34
Description of operation
0 During normal operation 30A - 30C: OPEN
30B - 30C: CLOSE
Upon a trip condition 30A - 30C: CLOSE
30B - 30C: OPEN
1 During normal operation 30A - 30C: CLOSE
30B - 30C: OPEN
Upon a trip condition 30A - 30C: OPEN
30B - 30C: CLOSE
Setting
Note) Because the contact between 30A and 30C is on after the inverter is turned on (after about 1 second since the power is turned on) when the setting is "1", care must be taken to the sequence design.
Page 49
5-20 Selecting Functions
5
Torque limiter 1 (Driving)
Torque limiter 1 (Braking)
The torque limiting operation calculates the motor torque from the output voltage, current, resistance of the primary winding of the motor and other data to control the frequency so that the calculated value does not exceed the control value. This operation insures inverter operation without tripping upon abrupt changes in the load torque while the limit value is maintained.
Select the limit values of the driving torque and braking torque.
The acceleration/deceleration operation time during activation of this function becomes longer than the set acceleration/deceleration time. When the driving torque is limited during constant speed operation, the frequency is lowered to reduce the load torque. (When the braking torque is limited, the contrary occurs.) Setting range: 20 to 200,999% Set "999" to inactivate the torque limiter. Set only the braking torque to "0" to automatically avoid OU tripping caused by power regeneration.
F02
F40
WARNING
If the torque limiter has been
selected, the inverter may operate at an acceleration/deceleration time or speed different from the set ones. Design the machine so that safety is ensured even in such cases.
Otherwise an accident could occur.
Torque vector control 1
The torque vector control calculates the torque suitable for the load to make the most of the motor torque, and controls the voltage and current vectors to optimum ones according to the calculated value.
When "1" (active) is selected, the settings of the following function codes become different from the written ones.
1) F09 "Torque boost 1" Works as "0" value (automatic torque boost).
2) P09 "Slip compensation control"
F02
Slip compensation is automatically activated. When "0" is set, the slip compensation amount of a standard three-phase motor is assumed. When the setting is other than "0", the written setting is applied.
Use the torque vector control function under the following conditions.
1) A single motor If two or more motors are connected, vector control is not possible.
2) The data of function codes of motor 1 (P03 "Rated current", P06 "No-load current", P07 "%R1" and P08 "%X") must be accurate Use PO4, Auto tuning.
3) The rated motor current must not be much smaller than the rated inverter current. Though it depends on the model, the one smaller by two ranks than the standard applicable motor of the inverter is the allowable smallest motor.
4) The wiring distance between the inverter and motor must be up to 50 m. Too long a wiring distance disables accurate control due to the leakage current flowing through the static capacitance between the cable and the ground.
5) When a reactor is connected between the inverter and the motor or when the wiring impedance is too large to be overlooked, change the data using P04 "Auto tuning". If these conditions cannot be satisfied, leave the setting at "0" (inactive).
Setting State of operation
Inactive
Active
Page 50
Combination of input Selected frequency
signals
3210
[SS8] [SS4] [SS2] [SS1]
off off off off Selected by F01 or C30 off off off on C05 Multistep frequency 1 off off on off C06 Multistep frequency 2 off off on on C07 Multistep frequency 3 off on off off C08 Multistep frequency 4 off on off on C09 Multistep frequency 5 off on on off C10 Multistep frequency 6 off on on on C11 Multistep frequency 7 on off off off C12 Multistep frequency 8 on off off on C13 Multistep frequency 9 on off on off C14 Multistep frequency 10 on off on on C15 Multistep frequency 11 on on off off C16 Multistep frequency 12 on on off on C17 Multistep frequency 13 on on on off C18 Multistep frequency 14 on on on on C19 Multistep frequency 15
Selecting Functions 5-21
5
E:Extension Terminal Functions
X1 terminal function
X2 terminal function
X3 terminal function
X4 terminal function
X5 terminal function
The function of each digital input terminal X1 to X5 can be set arbitrarily using a code.
E05
E04
E03
E02
E01
Setting Function 0,1,2,3 Multistep frequency selection
(1 to 15 steps)
4 Acceleration/deceleration selection
(1 step) 5 Self holding selection [HLD] 6 Coast-to-stop command [BX] 7 Error reset [RST] 8 External alarm [THR] 9 Frequency setting 2 / frequency setting
1 [Hz2 / Hz1]
10 Motor 2 / motor 1 [M2 / M1] 11 DC brake command [DCBRK] 12 Torque limit 2 / torque limit 1 [TL2 / TL1] 13 UP command [UP] 14 DOWN command [DOWN] 15 Write enable for keypad (data change
allowed) [WE-KP]
16 PID control cancel [Hz / PID] 17 Forward/reverse operation switch
(terminal 12 and terminal C1) [IVS]
18 Link operation selection
(RS485 standard, BUS Option) [LE]
Note) The data numbers not assigned to E01
through E05 are considered to be inactive.
Multistep frequency
Frequencies set to function codes C05 through C19 can be selected according to external digital input signal switching. Set data 0 to 3 to the desired digital input terminals and combination of input signals determines the selected frequency.
Multistep frequency selection
Acceleration/deceleration time selection
Acceleration/deceleration time set to function codes E10 and E11 can be selected according to external digital input signal switching.
3-wire operation stop command [HLD]
Used for three-wire operation. When HLD-P24 is ON, the FWD or REV signal is maintained, and when it is OFF, the signal is reset.
Note : The inverter operates while FWD-P24 or
REV-P24 is ON even if HLD-P24 is OFF. An external interlock sequence ,which makes FWD-P24 and REV-P24 OFF when HLD-P24 is OFF, is required.
Input signal Selected
4[RT1] acceleration/deceleration time
off F07 Acceleration time 1
F08 Deceleration time 1
on E10 Acceleration time 2
E11 Deceleration time 2
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5-22 Selecting Functions
5
Coast-to-stop command [BX]
When the BX terminal is connected to the P24 terminal, the inverter output is immediately shut off and the motor coasts to stop. No alarm signal is output. This signal is not maintained. When the operation command (FWD or REV) is ON and the BX terminal is disconnected from the P24 terminal, the motor starts at the starting frequency.
Alarm reset [RST]
Upon tripping, when the connection between the RST and P24 terminals is turned on, the batch alarm output is removed, and when the connection is turned off, the trip display is removed and operation is restarted.
Trip command (External fault) [THR]
When the connection between the THR and P24 terminals is turned off, the inverter output is shut off (to allow the motor to coast to stop), and an alarm [OH2] is output. This signal is maintained internally until an RST input is added. This function is used to protect the external braking resistor from being overheated. When this terminal function is not set, an ON input is assumed.
Frequency setting 2/1 [Hz2 / Hz1]
An external digital input signal switches the frequency setting method defined by function codes F01 and C30. The signal operation is changed under PID control. (Refer to H20 through H25.)
Input signal Selected
9[Hz2/Hz1] Frequency setting
off F01 Frequency setting 1 on C30 Frequency setting 2
Input signal Selected motor
10[M2/M1]
off Motor 1 on Motor 2
Input signal Selected function
15[WE-KP]]
off Data change disabled on Data change enabled
Motor 2/1 [M2 / M1]
An external digital input signal switches each motor constant. However, this input is effective only when the operation command to the inverter is turned off and the inverter is stopped. Therefore operation at 0 Hz is not included.
DC brake command [DCBRK]
When the external digital input signal is ON, DC braking starts and continues as far as the signal remains turned on after the operation command is turned off (or, the STOP key is pressed in the keypad panel operation mode or both the FWD and REV terminals are turned on or turned off in the terminal block operation mode) and the inverter frequency drops below the frequency set at F20. In this case, the longer time between the time set at function code F22 and the time when the input signal is turned on, is given priority. However, operation is restarted if the operation command is turned on. Torque limiter 2/Torque limiter 1 [TL2 / TL1] An external digital input signal switches between the torque limiter values set at function codes F40 and F41 or E16 and E17.
Input signal Selected torque limit value
12[TL2/TL1]
off F40 Torque limiter 1 (Driving)
F41 Torque limiter 1 (Braking)
on E16 Torque limiter 2 (Driving)
E17 Torque limiter 2 (Braking)
Input signal Selected function
13 14 (when operation command is ON) off off The output frequency is maintained. off on The output frequency increases at the
acceleration time.
on off The output frequency decreases at the
deceleration time.
on on The output frequency is maintained.
UP command [UP] / DOWN command [DOWN]
The output frequency can be increased or decreased according to the external digital input signal while the operation command is input (turned on). The changing range is 0 to the maximum output frequency and operation in a direction opposite to that in the operation command is impossible.
Write enable for KEYPAD [WE-KP]
This function allows program changes only while the external signal is input; this is for the protection of the program from inadvertent changes.
Note) If data 15 is set to a terminal
erroneously, program change become disabled. Turn the terminal ON then change to another number.
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Selecting Functions 5-23
5
Input signal Selected function
18[LE]
off Link command invalid on Link command valid
Input signal Selected function
16[Hz/PID]
off PID control valid on PID control invalid
(frequency setting through keypad panel)
Input signal Selected function
17[IVS]
off When forward operation is set
forward operation
When reverse operation is set
reverse operation
on When forward operation is set
reverse operation When reverse operation is set forward operation
Inverter running [RUN]
"Inverter running" means that the inverter outputs a frequency as a speed signal. At this time, an ON signal is output. However, if the DC braking function is active, the signal is turned off.
Frequency equivalence [FAR]
Refer to the description for function code E30 Frequency equivalence (detection width).
Frequency level detection [FDT]
Refer to the description for function codes E31 and E32 Frequency level detection.
Undervoltage detection signal [LV]
When the undervoltage protection function is active, that is, when the main circuit DC voltage is below the undervoltage detection level, an ON signal is output. After the voltage is restored to become higher than the undervoltage detection level, the signal is turned off. The ON signal is output also during activation of the undervoltage protection function. Undervoltage detection level: Approx 200 Vdc (200V class) Approx 400Vdc (400V class)
PID control cancel [Hz/PID]
An external digital input signal can disable PID control.
Inverse mode changeover (Terminal 12 and C1) [IVS]
An external digital input signal switches between the forward and reverse operations of analog inputs (terminals 12 and C1).
Link enable (RS485) [LE]
An external digital input signal is switched to validate or invalidate the frequency command and operation command from the link. The source of the command can be set at H30 Link function.
Acceleration time 2
Deceleration time 2
Additional acceleration and deceleration time
can be selected besides F07 "Acceleration time 1" and F08 "Deceleration time 1".
The operation and setting range are the same as those for F07 "Acceleration time 1" and F08 "Deceleration time 1". Refer to these functions.
To switch between the acceleration and deceleration time, select any terminal from among E01 "X1 terminal (Function selection)" through E05 "X5 terminal (Function selection)" as a switching signal input terminal. Set the selected terminal to "4" (acceleration/deceleration time selection) and supply a signal to the terminal to switch. Switching is effective during acceleration, during deceleration or during constant speed operation.
E11
E10
Torque limiter 2 (Driving)
Torque limiter 2 (Braking)
Use these functions to switch the torque limiter levels set at F40 and F41 using an external control signal. The external signal is supplied to an arbitrary control terminal among X1 through X5, the function of which is set to torque control 2 / torque control 1 (data 12) at E01 to E05.
Y1 terminal function
Y2 terminal function
A part of control and monitor signals can be
output at the Y1 and Y2 terminals.
E21
E20
E17
E16
Setting Output signal
0 Inverter running [RUN] 1 Frequency equivalence [FAR] 2 Frequency level detection [FDT] 3 Undervoltage detection signal [LV] 4 Torque polarity [B/D] 5 Torque limiting [TL] 6 Auto restarting [IPF] 7 Overload early warning [OL] 8 Life time alarm [LIFE] 9 Frequency level detection 2 [FAR2]
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5-24 Selecting Functions
5
FDT function signal (Level)
FDT function signal (Hysteresis)
Determine the operation (detection) level of the output frequency and the hysteresis width for operation cancellation. When the output frequency exceeds the set operation level, an ON signal can be output from the terminal. Setting range: (Operation level): 0 to 400 Hz
(Hysteresis width): 0.0 to 30.0 Hz
E32
E31
Torque polarity [B/D]
The polarity of the torque calculated inside the inverter is judged and the driving/braking torque discrimination signal is output. When the calculated torque is positive/driving, an OFF signal is output, and when it is negative/braking, an ON signal is output.
Torque limiting [TL]
When the torque limit is set, a stall prevention function automatically functions to change the output frequency automatically; the torque limiting signal is output externally to reduce the load or to indicate an excessive load at the monitor. The ON signal is output during torque limit, regeneration avoidance operation and current limit.
Auto restarting [IPF]
An event of momentary power failure, start-up of restart mode after momentary power failure, and automatic synchronization and recovery are reported to the outside. When the power is recovered and synchronization starts after a momentary power failure, an ON signal is output, and the signal changes to the OFF signal after the frequency before the momentary power failure is achieved. In the startup at the starting frequency mode, completion of restart is assumed at the time of power recovery, and the signal is turned off in this timing. (Refer to the description for F14.)
Overload early warning [OL]
An overload early warning level before thermal protection trip (electronic thermal overload relay) of the motor is judged and an ON signal is output. Either the electronic thermal overload forecast or output current overload forecast can be selected for overload forecast judgement. For the setting method, refer to Overload early warning (Operation selection) (E33) and Overload early warning (Operation level) (E34). Note) This function is effective only for motor 1.
Life time alarm [LIFE]
Life judgement output for main circuit capacitor Refer to section 8-2 (1) "Capacity measurement of main circuit capacitor" for description.
Frequency level detection 2 [FAR2]
This is a frequency level detection (detection width) signal where function code E29 "Frequency level detection delay" takes effect. Detection level of the frequency is detected at the output frequency before the torque limiter.
Frequency level detection delay
FAR function signal (Hysteresis)
Adjust the hysteresis and signal output delay for achievement of the output frequency to the set frequency (operation frequency). The delay is valid only for FAR2 and it can be adjusted between 0.01 and 10.0 seconds. The hysteresis can be adjusted in a range of 0 to +/-10 Hz of the output frequency. The output frequency changes according to the torque limiting operation. When the frequency exceeds the setting range (width), the signal is turned off in a mode (FAR: E20, 21 set to "1") or it is not turned off in another mode (FAR2: E20, 21 set to "9"). E29: Setting range: 0.01 to 10.0 s E30: Setting range: 0.0 to 10.0 Hz An ON signal can be output from the terminal within the detection range (width).
E30
E29
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Installation and Connection 5-25
5
OL function signal (Mode select)
The OL function signal includes two variations: "overload forecast by means of the function of the electronic thermal overload relay" and "overload forecast by means of output current". Setting: 0 Electronic thermal overload relay
1 Output current
E33
Setting Function Outline
0 Electronic Overload forecast using the
thermal characteristics of the
overload electronic thermal overload
relay relay which show inverse time
limit characteristics against the output current.
The operation selection of the inverse time limit characteristics and the thermal time constant are the same characteristics as those of the electronic thermal overload relay (F10, F12) for motor protection. To use for the forecast, set an earlier output than the electronic thermal overload relay for motor protection.
1 Output When the output current
current exceeds the set current for a
period longer than the set time, an overload forecast is issued.
OL function signal (Level)
Determine the level of the electronic thermal overload relay or output current. Setting range:
Rated inverter output current x (20 to 200%) The operation cancellation level is 90% of the set value.
OL function signal (Timer)
When E33 "OL function signal (Mode select)"
is set at "1" (output current), set the time
taken until the forecast is issued.
Setting range: 0.1 to 60.0 s
E35
E34
Display coefficient A
Display coefficient B
Use these functions as conversion coefficients for determining the display value (process amount) of the load speed, line speed and target value and feedback amount of the PID adjuster. Setting range Display coefficient A: 0.00 to 200.0 Display coefficient B: 0.00 to 200.0
Load speed and line speed Use E40 "Display coefficient A". (Displayed value) = (Output frequency) x (0.01 to 200.0) The effective value of the display data is 0.01 to 200.0. Therefore the display is limited by the minimum value of 0.01 and the maximum value of 200.0 even if the value exceeds the range.
Target value and feedback amount of PID
adjuster Set the maximum value of the display data at E40 "Display coefficient A" and set the minimum value at E41 "Display coefficient B". Display value = (Target value or feedback amount) x (Display coefficient A - B) + B
E41
E40
LED display filter
The data of "LED monitor" includes data for which display of the changing moment is not necessary. This type of data can be provided with a filter for flicker prevention.
Setting range: 0.0 to 5.0 s
The target display items are the output
current and output voltage.
E42
A
B
0%
100%
Page 55
5-26 Selecting Functions
5
C: Control Functions of Frequency
C01 Jump frequency 1
C02 Jump frequency 2
C03 Jump frequency 3
C04 Jump frequency hysteresis
These functions jump the inverter output frequency at the set frequencies to avoid mechanical resonance with the load.
Three jump frequencies can be set.
This function is inactive when all the jump frequencies 1 through 3 are set at 0 Hz.
The frequencies are not jumped during acceleration or deceleration. If the setting ranges of jump frequencies overlap, the sum of the setting ranges is jumped.
Setting range: 0 to 400 Hz Minimum unit: 1 Hz
Setting range: 0 to 30 Hz Minimum unit: 1 Hz
C04
C03C02C01
C04
C03
C02
C01
Multistep frequency 1 through Multistep frequency 15
Terminal functions SS1, SS2, SS4 and SS8 are turned on or off to switch multistep frequencies 1 through 15. (Refer to E01 through E05 for the definition of the terminal function.)
Undefined terminals among terminal functions SS1, SS2, SS4 and SS8 are assumed to be turned off. Setting range: 0.00 to 400.0 Hz Minimum unit: 0.01 Hz
C19
C05
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Selecting Functions 5-27
5
Timer operation
Stage 1
An operation pattern from the start of
operation to automatic stop can be created.
Select active or inactive timer operation.
0: Inactive timer operation
1: Active timer operation
Set the time from the start of operation to
automatic stop.
Setting range: 0.00 to 3600 s Note) If the power is turned off or the inverter is
stopped or trips during timer operation, the counted time is reset.
Frequency command 2
Select the frequency setting method.
For the selectable frequency setting methods,
refer to the description of F01.
Analog setting signal offset adjustment (Terminal 12)
Analog setting signal offset adjustment (Terminal C1)
Set the offset of the analog input (terminal
[12], terminal [C1]).
The offset can be set in the range between -
5.0 [%] and + 5.0 [%] of the maximum output
frequency (in 0.1 [%] step).
C32
C31
C30
C22
C21
C22
C21
Analog setting signal filter
The analog signal supplied to control terminal
12 or C1 sometimes includes electric noise. Electric noise make the control unstable. Adjust the time constant of the input filter to remove the effects of electric noise. Setting range: 0.00 to 5.00 s
With a large time constant (setting), the control becomes stable but there is a delay in the control response. With a small time constant, the response is quick but the control becomes unstable. If the setting is not clear, change the setting when the control is unstable or the response is slow.
Note) The function applies to both terminals
[12] and [C1] (in common). However, when a PID feedback signal is input, H25 "PID control feedback filter" is applied.
C33
Page 57
5-28 Selecting Functions
5
P: Motor parameters
Number of motor 1 poles
This parameter is the number of poles of driven motor 1. Write a value to display correct motor speeds (synchronized speeds) at the LED. Setting range: 2, 4, 6, 8, 10, 12 or 14
Motor 1 (Capacity)
A standard applicable motor capacity is set before shipment from the factory. Change the setting to drive a motor rated at other than the standard applicable motor capacity. Setting range:0.01 to 5.50 kW(3.7kW or smaller)
0.01 to 11.00kW (5.5,7.5kW) Set the standard applicable motor capacity specified in section 9-1 "Standard Specifications". The setting range should be between one size higher or lower by two sizes from the standard applicable motor capacity. If the range is exceeded, accurate control may not be possible. If a value between the standard applicable motor capacity and the capacity of another size is set, the data of the lower capacity is automatically written for the data of the related functions.
After the setting of this function is changed, the settings of the following related functions change to the data for standard three-phase motor. P03 "Motor 1 (Rated current)" P06 "Motor 1 (No-load current)" P07 "Motor 1 (%R1)" P08 "Motor 1 (%X)"
Note) The settings of three-phase standard
motor are the data for 3-phase 200V or 400V/ 50 Hz.
Motor 1 (Rated current)
This parameter is the rated current of motor
1. Setting range: 0.00 to 99.9 A
Motor 1 (Tuning)
The motor data is measured and the data is automatically written.
P04
P03
P01
P01
Setting State of operation
0 Inactive 1 The primary resistance (%R1) of the
motor and the leakage reactance (%X) at the base frequency are measured while the motor is stopped, and the data is automatically written to P07 and P08.(Static tuning)
2 The primary resistance (%R1) of the
motor and the leakage reactance (%X) at the base frequency are measured while the motor is stopped, then the no­load current (Io) is measured while the motor turns, and P06, P07 and P08 are automatically written.(Dynamic tuning)
Perform a tuning when the P06, P07 and P08 data written in the inverter in advance differs from the actual motor data, that is, in the following cases. Improvement in the control and calculation accuracy is expected.
-
When a motor other than non standard three-phase motor (4 poles) is used.
-
When the impedance on the output side cannot be ignored due to a long wiring length between the inverter and the motor or connection of a reactor.
-
When %R1 or %X is unknown due to a nonstandard motor or a special motor.
Tuning procedure
1. Adjust the voltage and frequency according to the characteristics of the motor. Adjust "F03", "F04", "F05" and "F06".
2. Enter the motor constants which cannot be tuned. P02 "Capacity", P03 "Rated current", P06 "No-load current" (The no-load current is not necessary in Dynamic tuning.)
3. To tune the no-load current, too, disconnect the motor from the mechanical units and check that no danger occurs even if the motor turns.
4. Set P04 "Tuning" to "1" (motor stop) or "2" (motor rotation) and press the FUNC/DATA key to write the data, then issue an operation command (press the RUN key or turn the FWD or REV terminal on) to start tuning. Tuning takes several seconds to several tens of seconds. (When the setting is "2", the motor accelerates to a half of the base frequency in the set acceleration/deceleration time to tune the no-load current, then decelerates. Therefore the time necessary for tuning varies according to the set acceleration/deceleration time.)
5. During tuning, the set data ("1" or "2") blinks rapidly and, upon the end of tuning, the next
Page 58
Selecting Functions 5-29
5
function code (P05) is displayed. When the FWD or REV terminal is connected to start tuning, disconnect the terminal.
Note) Turn the BX and RST terminals off
before starting tuning.
WARNING
If auto tuning is set at "2", the motor
turns at a half of the base frequency. Make sure that the motor is disconnected from the mechanical units and that no danger results from the rotation.
Otherwise injuries could occur.
Motor 1 (Online tuning)
The motor temperature changes after operation for a long time, changing the motor speed. Use online tuning to reduce the speed fluctuation caused by temperature changes of the motor.
P05
Setting State of operation 0
Inactive
1
Active
Motor 1 (No-load current)
This parameter is the no-load current (exciting current) of motor 1.
Setting range: 0.00 to 99.9 A
Motor 1 (%R1 setting)
Motor 1 (%X setting)
Write these parameters when a motor other than a standard three-phase motor is used and the impedance between the inverter and motor and motor constant are already known.
Calculate %R1 in the following formula.
where R1:
Resistance of primary coil of motor for single phase [ohm]
Cable R:
Resistance of output cable for single phase
[ohm] V: Rated voltage [V] I: Rated motor current [A]
P08
P07
P06
Calculate %X in the following formula.
where X1: Primary leakage reactance of motor [ohm] X2: Secondary leakage reactance of motor
(conversion to primary value) [ohm] XM: Motor excitation reactance [ohm] Cable X: Reactance of output cable [ohm] V: Rated voltage [V] I: Rated motor current [A] Note) Use the reactance effective at F04 "Base frequency 1".
Add the value for a reactor and filter
connected to the output circuit. If the cable
value can be ignored, the cable value should
be "0".
Motor 1 (Slip compensation control 1)
When the load torque changes, the motor slip
changes and the motor speed fluctuates.
With the slip compensation control, a
frequency proportional to the motor torque is
added to the output frequency of the inverter
to minimize the fluctuation of the motor speed
caused by torque changes.
Setting range: 0.00 to 15.00 Hz
Calculate the slip compensation data in the
following formula.
(Slip) = (Synchronized speed) - (Rated
speed)
Motor 1 (Slip compensation response time 1)
Set the response time for slip compensation. Note) With a small setting, the response time
becomes shorter, but regeneration may cause overvoltage tripping with some loads. In this case, set this function to longer time.
P10
P09
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5-30 Selecting Functions
5
OC1, OC2, OC3 Overcurrent OU1, OU2, OU3 Overvoltage OH1 Overheated heat sink dbH Overheated braking resistor OL1 Overloaded motor 1 OL2 Overloaded motor 2
OLU Overloaded inverter
H: High Performance Functions
Total operation time
The total power-on time of the inverter is displayed. A number between 0 and 6500 is displayed, indicating 0 to 65000 hours. (The time is displayed in ten hours, though the inverter counts each hour. The time shorter than one hour is not counted.)
Trip history
A history of the latest four events of activation of protective functions is stored in
memory. To call up each event, press the I key. Press the or key to confirm the history.
H02
H01
Procedure Dislay Remarks
example
1 Call up
2
The latest protective operation is displayed.
3 The protective
operation before the previous one is displayed.
4 The protective
operation before the two previous ones is displayed.
5 The protective
operation before
the three previous
ones is displayed.
6
dne
---4.
1CO3
1HO2.
2UO1.
20H
20H
FUNC DATA
V
V
V
V
V
V
V
V
V
V
The new record of protective operation is stored in the latest protective operation memory, and the previous records are shifted one by one, and the record of protective operation before the four previous ones is deleted.
Data initializing (Data reset)
This function restores (initializes) the factory data over alterations made by the user. Setting 0: Disabled
1: Initialize Press the and keys simultaneously to change the setting to "1", then press the key to initialize the settings of all functions. After
H03
initialization is completed, the setting automatically returns to "0".
Auto-reset (Times)
Auto-reset (Reset interval)
When the protective function of the inverter which starts the retry function is activated, operation of the inverter protective function is canceled to restart the inverter automatically instead of an alarm and output stop.
Set the number of resetting cycles of the protective function. Setting range: 0 to 10 (0: retry inactive)
Set the wait time from activation of a protective function to resetting. Setting range: 2 to 20 s
Inverter protective functions for retry and start
H05
H04
H05
H04
STOP
V
FUNC
DATA
When the data of H04 Retry (Times) is set to 1 to 10, retry operation starts and the time set at H05 "Retry (Reset interval)" elapses, then an inverter start command is automatically input. If the cause of the alarm has been removed, the inverter starts without entering the alarm mode. If the cause of the alarm remains, the protective function is activated again to wait for the time set at H05 "Retry (Times)". If the cause of the alarm is not removed after the number of repetition cycles set at H04 "Retry (Reset interval)", the inverter enters the alarm mode.
WARNING
If the retry function has been selected, the inverter may automatically restart according to some causes after tripping. (Design the machine so that human safety is ensured after restarting.)
Otherwise an accident could occur.
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Selecting Functions 5-31
5
Upon success of retry
Upon failure of retry
Fan stop operation
With this function, the temperature of the heat sink is detected while the inverter is turned on, to turn on or off the cooling fan automatically. If this function is not selected, the cooling fan rotates at all times. Setting 0: No on/off control
1: On/off control (thermostat)
ACC/DEC pattern (Mode select)
Select the acceleration/deceleration mode. Setting 0: Inactive
(linear acceleration/deceleration) 1: S-curve acceleration/deceleration (Weak) 2: S-curve acceleration/deceleration (Strong)
3: Non-linear (for variable torque) When the function is set at "1", "2" or "3", a change in the acceleration or deceleration time during acceleration or deceleration is not reflected immediately. The setting becomes effective after a constant speed is reached or the inverter is stopped.
H07
H06
[S-curve acceleration/deceleration] To reduce the shock of the mechanical system, the change in the output frequency is made smooth when the frequency is set.
<Constant of each pattern>
When the acceleration/deceleration time is extremely long or short, the result is linear acceleration/deceleration. [Curved acceleration/deceleration] Use this option to minimize the acceleration/deceleration time for an acceleration/deceleration pattern of the motor including the operation zone in the constant output range.
H07 = 1 H07 = 2 (slow S-curve (steep S-curve pattern) pattern)
Range of 0.05 x S-curve (Maximum (Maximum (α) output
frequency [Hz]) frequency [Hz])
S-curve 0.10 x 0.20 x time (Acceleration (Acceleration during time [s]) time [s]) acceleration on (ßacc)
S curve 0.10 x 0.20 x time (Deceleration (Deceleration during time [s]) time [s]) deceleration on (ßacc)
α
α
β
β
β
β
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5-32 Selecting Functions
5
Start mode (Rotating motor pickup)
This function smoothly starts a motor coasting due to an external force or the like after momentary power failure. The speed of the motor is detected upon power recovery or restart and the same frequency as that for the motor speed is output. Therefore the motor starts smoothly without a shock. However, when the coasting speed of the motor converted in the inverter frequency exceeds 120 Hz, setting of F03 "Maximum frequency 1" or setting of F15 "Frequency limiter (High)", the regular starting method is adopted.
H09
Setting Regular starting Restarting after
momentary
power failure 0 Inactive Inactive 1 Inactive Active 2 Active Active
Description of setting
1: This function is effective when the setting of
F14 "Restart after momentary power failure (Operation selection)" is "2" or "3". Starting is made at the same frequency as that for the coasting speed.
2: Upon restart after momentary power failure,
operation command ON and other starting methods, the speed of the coasting motor is detected and starting is made at the same frequency as that for the coasting speed.
Note) When this function is used, use the
following setting to detect the accurate
rotation speed of the motor. When a non-standard motor is used or when the wiring length is long, perform P04 Tuning.
Energy-saving operation
When the output frequency for a small load is constant (constant speed operation) and the setting of F09 "Torque boost 1" is other than "0", the output voltage is automatically lowered to minimize the product (power) of the voltage and the current. Setting 0: Inactive
1: Active
Notes)
1. Use this function for fans, pumps or other square reduction torque loads. If this function is applied to a constant torque load or to an application with a rapidly changing load, there is a delay in the control response.
2. The energy-saving operation is automatically
canceled to resume regular operation during acceleration or deceleration or when the torque limiter function is activated.
H10
Dec mode
Select the stopping method of the inverter after a stop command. Setting 0: Normal
(Deceleration to stop based on data of H07 "ACC/DEC pattern") 1: Coast-to-stop
Note) This function is not activated when the
set frequency is lowered to stop. The function is activated only when a stop command is input.
Instantaneous overcurrent limiting
When the motor load abruptly changes to cause a current exceeding the protective level of the inverter to flow, the inverter trips due to the overcurrent. The Instantaneous overcurrent limiting function controls the inverter output within the protective level even upon an excessive load.
The operation level of the Instantaneous overcurrent limiting cannot be adjusted. Use the torque limit function to set on output limitation.
The torque generated by the motor may become low in a Instantaneous overcurrent limiting state. Therefore deactivate the momentary overcurrent limit function for applications such as the elevator where the torque generated by the motor must not be low. In this case, because the inverter trips due to an overcurrent when a current exceeding the protective level of the inverter flows, use forcible stopping measures by a mechanical brake or other protective measures. Setting 0: Inactive
1: Active
Auto-restart (Restart time)
When the power supply to a running motor is shut off or power failure occurs and the power supply is quickly switched to another system, the phase of the voltage of the new system deviates from the phase of the voltage remaining in the motor and electrical or mechanical trouble may be developed. When switching the power supply system in a short time, write the time for attenuation of the remaining voltage from the motor after power shutoff. The setting is effective during restart after momentary power failure.
Setting range: 0.1 to 5.0 s If the duration of momentary power failure is shorter than the wait time data, restart is made after this time. If the duration of momentary power failure is longer than the wait time data,
H13
H12
H11
Page 62
Selecting Functions 5-33
5
restart is made after completion of operation preparation of the inverter (about 0.2 to 0.5 s).
Auto-restart(Frequency fall rate)
This function determines the drop ratio of the output frequency for the synchronization between the output frequency of the inverter and the motor speed, that is, the speed of synchronization. This function is also used to drop the frequency as a stall prevention function for an excessive load during regular operation. Setting range: 0.00, 0.01 to 100.0 Hz/s Set "0.00" to drop according to the currently selected deceleration time.
Note) A large frequency drop ratio may cause
temporary increase in the regeneration energy from the load, activating the overvoltage protection function. On the contrary, a small frequency drop ratio may cause long operation time of the current limit function, activating the inverter overload protection function.
PID control (Mode select)
to
PID control (Feedback filter)
The PID control detects a control amount (feedback value) from the sensor of the controlled object and compares it with the reference value (set temperature, etc.). Upon difference between them, an action is taken to reduce the difference. That is, this control method makes the feedback value become consistent with the reference value. This method can be applied to flow control, pressure control, temperature control and other process controls.
H25
H20
H14
Because forward and reverse operation can be selected for the output of the PID controller, the rpm of the motor can be increased or decreased in relation to the output of the PID controller.
Setting 0: Inactive
1: Normal operation 2: Inverse operation
H20
The reference value can be given at F01
"Frequency command 1" or directly input from the keypad panel. Select an arbitrary terminal from E01 "X1 terminal (Function selection)" through E05 "X5 (Function selection), and set data "9" (frequency command 2 / frequency command
1). To obtain the reference value from F01 "Frequency command 1", input an OFF signal to the selected terminal. When inputting directly from the keypad panel, turn the selected terminal on.
The process amount of the reference value
and feedback value can be displayed based on the setting at E40 "Display coefficient A" and E41 "Display coefficient B".
Display coefficient A
Display coefficient B
0 100%
100% reference value feedback value
Page 63
5-34 Selecting Functions
5
PID control (Feedback signal)
Select the feedback value input terminal and electrical specification of the terminal. Select one from the table below according to the specifications of the sensor.
H21
Setting Selection item
0 Control terminal 12, normal
operation (voltage input 0 to +10V)
1 Control terminal C1, normal
operation (current input 4 to 20 mA)
2 Control terminal 12, inverse
operation (voltage input +10 to 0V)
3 Control terminal C1, inverse
operation (current input 20 to 4 mA)
PID control (P (P gain))
Generally speaking, P: gain, I: integral time and D: differential time are not used alone. Functions are combined like: P control, PI control, PD control and PID control.
P action An operation where there is proportional relationship between the amount of operation (output frequency) and deviation is called P operation. Therefore the P action outputs an operation amount proportional to the deviation. However, the deviation cannot be eliminated by only the P action. Setting range: 0.01 to 10.00 times
H22
Note) The feedback value of the PID control
can be input only in the positive polarity. The negative polarity (0 to -10 Vdc, -10 to 0 Vdc, etc.) cannot be input. Therefore the control cannot be applied to reversible operation using the analog signal.
The P gain is a parameter which determines
the degree of response to the deviation of P
action. With a large gain, the response is
quick but hunting is likely to occur. With a
small gain, the response is stable but slow.
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Selecting Functions 5-35
5
PID control (I (integral time))
I action
An operation where the speed of the change in the amount of operation is proportional to the deviation is called I action. Therefore the I action outputs an operation amount obtained from integration of the deviation. For this reason, the I action is effective to converge the control amount to the reference value. However, response is slow to the deviation with abrupt changes.
H23
Setting range: 0.0 Inactive, 0.1 to 3600 s To determine the effect of the I action, I: integral time is used as a parameter. With a long integral time, the response is slow and reaction to an external force is small. With a small integral time, the response is quick. When the integral time is too small, there is hunting.
PID control (D (Differential time))
D action
An operation where the amount of operation is proportional to the differential value of the deviation is called D action. Therefore, the D action outputs an operation amount obtained from the differentiation of the deviation and the response to abrupt changes is quick.
H24
time, vibration may become larger. With a small differential time, decrease in the deviation becomes smaller.
PI control
Deviation remains with P action only. To eliminate the remaining deviation, I action is added and P + I control is generally adopted. The PI control functions to always eliminate deviation in spite of changes in the reference value and stationary disturbances. However, when the I action is strong, response to the deviation with abrupt changes is slow. P action only can be used for loads with an
integral factor.
PD control
Upon deviation, the PD control generates an operation amount larger than that obtained by D action only, to reduce the increase of the deviation. When deviation is reduced to small, the function of the P action is made smaller. For a load including integral factors to be controlled, the P action alone can cause hunting in the response due to the action of the integral factors. The PD control is used in such cases to decrease hunting of the P action to stabilize. That is, this control method is applied to loads having no braking in the process itself.
PID control
The function of the I action to reduce the deviation and the function of the D action to suppress hunting are combined with the P action. Accurate responses without deviation are obtained. This control method is effective to loads which take time from generation of deviation to development of a response.
PID control (Feedback filter)
This function provides a filter for the feedback
signal input at control terminal 12 or C1. The filter makes the operation of the PID control system stable. However, an excessively large setting causes a poor response. Setting range: 0.0 to 60.0 s
H25
Setting range: 0.00 Inactive, 0.01 to 10.0 s
D: differential time is used as a parameter to
determine the effect of the D action. With a
long differential time, decrease in the
vibration caused by the P action upon
deviation is quick. With too large a differential
Page 65
5-36 Selecting Functions
5
PTC thermistor (Mode select)
Select this function for a motor equipped with a PTC thermistor for overheat protection. Setting0: Inactive 1: Active Connect the PTC thermistor as shown in the figure. The protective operation is common with the external alarm input. Therefore the protective function operates at the "external alarm".
H26
PTC thermistor (Level)
The voltage input at terminal [C1] is compared with the set voltage and, when the input voltage at terminal [C1] is larger than the set voltage (operation level), H26 "PTC thermistor (Operation selection)" is activated. Setting range: 0.00 to 5.00 V (The setting smaller than 0.10 is handled as
0.10.)
The alarm temperature is determined by the PTC thermistor and the internal resistance of the PTC thermistor changes largely at the alarm temperature. Set the operation (voltage) level using this change of resistance.
H27
From the figure of H26 "PTC thermistor (Operation selection)", the 250-ohm resistor and the PTC thermistor (resistance Rp) configure a parallel circuit. Therefore voltage VC1
(operation level) of terminal [C1] is calculated in the following equation.
The operation level can be set when RP of the VC1 calculation equation is in the following range. RP1 < RP < RP2 To determine RP simply, calculate the following equation.
Droop operation
To drive one machine with two or more motors, a larger load is exerted on the motor with a larger speed. The droop control attributes drooping characteristics to the speed during load fluctuation to balance the load.
The drooping amount is calculated in the following formula.
H28
Setting range: - 9.9 Hz to 0.0 Hz
Serial link (Function select)
RS485 (standard accessory) can be connected as a link function (communication function).
As a link function, the following items are possible.
H30
Page 66
Selecting Functions 5-37
5
1) Monitoring (monitoring of various data, confirmation of function code data)
2) Frequency setting
3) Operation command (FWD, REV and other commands set for digital input)
4) Function code data writing
Setting range: 0 to 3
Setting Frequency Operation
setting command 0 Invalid Invalid 1 Valid Invalid 2 Invalid Valid 3 Valid Valid
The validity of communication can be switched by a digital input. Set the link functions available through communications.
The monitor function and function code data writing function are always valid. When the communication is disabled by means of a digital input, a state similar to setting "0" is obtained.
RS485 (address)
to
RS485 (Response interval)
Set the various conditions of RS485 communication. Set according to the specifications of the host unit. Refer to section 9-4 for protocol and other specifications.
Set the station address of RS485.
Setting range: 1 to 31
RS485 (Mode select on no response
error)
Set the communication error handling process and the error handling timer value. Setting range: 0 to 3
H32
H31
H39
H31
Setting Communication error handling process 0 Immediate Er 8 trip (coast to stop) 1 Operation continues until the timer time
elapses, then Er 8 trip.
2 Operation continues and retry is made
until the timer time elapses, then Er 8 trip upon a communication error or continuation of operation upon no communication error.
3 Operation continues.
RS485 (Timer)
Set the error handling timer value. Setting range: 0.0 to 60. 0 s
RS485 (Baud rate)
Set the transmission speed.
H34
H33
Setting Transmission speed 0 1 9 2 0 0 bit/s 1 9 6 0 0 bit/s 2 4 8 0 0 bit/s 3 2 4 0 0 bit/s 4 1 2 0 0 bit/s
Setting Data lenght 0 8 bits 1 7 bits
Setting Stop bit 0 2bits 1 1bit
Setting Parity bit 0 None 1 Even 2 Odd
RS485 (Data length)
Set the data length.
H35
RS485 (Parity check)
Set the parity bit.
H36
RS485 (Stop bits)
Set the stop bit.
H37
RS485 (No response error detection time)
In a system where there is always an access to the station at certain intervals, no access caused by broken wire or other errors is detected and the inverter trips in Er8. Setting range: 0 to 60 s 0: No detection
RS485 (Response interval)
Set the time taken until a response is sent back to the host unit upon a request. Setting range: 0.00 to 1.00 s
H39
H38
Page 67
5-38 Selecting Functions
5
A: Alternative motor parameters
Maximum frequency 2
The maximum frequency output by the inverter for motor 2. This parameter functions in the same way as F03 "Maximum output frequency 1". For the description, refer to F03 "Maximum output frequency 1".
Base frequency 2
The maximum output frequency in the constant torque zone of motor 2, that is, the output frequency at the rated output voltage. This parameter functions in the same way as F04 "Base frequency 1". For the description, refer to F04 "Base frequency 1".
Rated voltage 2 (at base frequency 2)
The rated output voltage supplied to motor 2. This parameter functions in the same way as F04 "Rated voltage 1". For the description, refer to F05 "Rated voltage 1".
Maximum voltage 2 (at maximum frequency 2)
The maximum output voltage of the inverter for motor 2. This parameter functions in the same way as F06 "Maximum voltage 1". For the description, refer to F06 "Maximum voltage 1".
Torque boost 2
The torque boost function of motor 2. This parameter functions in the same way as F09 "Torque boost 1". For the description, refer to F09 "Torque boost 1".
Electronic thermal overload relay for motor 2 (Select)
Electronic thermal overload relay for motor 2 (Level)
Electronic thermal overload relay for motor 2 (Thermal time constant)
The electronic thermal overload relay functions of motor 2. These parameters function in the same way as F10 through F12 Electronic thermal overload relay for motor 1. For the description, refer to F10 through F12.
Torque vector control 2
The torque vector function of motor 2. This parameter functions in the same way as F42 "Torque vector control 1". For the description, refer to F42 "Torque vector control 1".
A09
A08
A07
A06
A05
A04
A03
A02
A01
Maximum temperature of heat sink
The maximum value in each hour is displayed in degree C.
Maximum effective current
The maximum value in each hour is displayed in A.
Main circuit capacitor life
The capacity of the capacitor in the main circuit is displayed in %. For the measuring conditions, refer to section 8-2 (1) "Measurement of capacitance of capacitor in main circuit".
Cooling fan operation time
Integral hours is displayed. The displayed time is 0 to 6500, indicating 0 to 65000 hours. (Though the displayed value is in ten hours, the inverter adds each hour. Operation shorter than one hour is not counted.)
Inverter ROM version
The version of the software of the inverter is displayed.
Keypad panel ROM version
The version of the software of the keypad panel is displayed.
Option ROM version
For inverters with optional equipment, the version of the optional software is displayed.
H46
H45
H44
H43
H42
H41
H40
Page 68
Selecting Functions 5-39
5
of motor 2 poles
The number of poles of driven motor 2. This parameter functions in the same way as P01 "Number of motor 1 poles". For the description, refer to P01 "Number of motor 1 poles)".
Motor 2 (Capacity)
The capacity of motor 2. This parameter functions in the same way as P02 "Motor 1 (Capacity)". For the description, refer to P02 "Motor 1 (Capacity)". However, the function of related motor data changes to A12 "Motor 2 (Rated current)", A15 "Motor 2 (No-load current)", A16 "Motor 2 (%R1 setting)" and A17 "Motor 2 (%X setting)".
Motor 2 (Rated current)
The rated current of motor 2. This parameter functions in the same way as P03 "Motor 1 (Rated current)". For the description, refer to P03 "Motor 1(Rated current)".
Motor 2 (Tuning)
Tuning of motor 2. This parameter functions in the same way as P04 "Motor 1 (Tuning)". For the description, refer to P04 "Motor 1 (Tuning)".
Motor 2 (Online turning)
Online tuning of motor 2. This parameter functions in the same way as P05 "Motor 1 (Online tuning)". For the description, refer to P05 "Motor 1 (Online turning)".
Motor 2 (No-load current)
The no-load current of motor 2. This parameter functions in the same way as P06 "Motor 1 (No­load current)". For the description, refer to P06 "Motor 1 (No-load current)".
Motor 2 (%R1 setting)
Motor 2 (%X setting)
%R1 and %X of motor 2. These parameters function in the same way as P07 "Motor 1 (%R1 setting)" and P08 "Motor 1 (%X setting)". For the description, refer to P07 and P08.
Motor 2 (Slip compensation control 2)
The slip compensation control of motor 2. This parameter functions in the same way as P09 "Motor 1 (Slip compensation control 1)". For the description, refer to P09 "Motor 1 (Slip compensation control 1)".
A18
A17
A16
A15
A14
A13
A12
A11
A10
Motor 2 (Slip compensation response time 2)
Set the response time for slip compensation of motor 2. This parameter functions in the same way as P10 "Motor 1 (Slip compensation response time)". For the description, refer to P10 "Motor 1 (Slip compensation response time)".
o: Optional function
Option selection
0: Option inactive 1: Option active Set 0 when option card is used. Refer to the instruction manual of option card for detail of optional functions.
o00
A19
Page 69
6-1 Protective Operation
6
6. Protective Operation
6-1 List of Protective Operations
When an error occurs to the inverter, a protective function is activated to trip the inverter immediately, displaying the name of the alarm at the LED and allowing the motor to coast to stop.
Name of alarm Display Description of operation
Overcurrent OC1 During The protective function is activated when an overcurrent flowing in
protection acceleration the motor or a short circuit or ground fault in the output circuit
OC2 During causes the instantaneous inverter output current to exceed the
deceleration overcurrent detection level.
OC3 During constant
speed operation
Overvoltage OU1 During The protective function is activated when the regenerative power from
protection acceleration the motor increases to cause the DC link voltage of the main circuit
OU2 During to exceed the overvoltage detection level (Approx. 400 Vdc for 200V
deceleration class, Approx. 800V for 400V class). When an excessive voltage is
OU3 During constant added to the source voltage, the inverter trips due to the overvoltage,
speed operation but inverter protection against the overvoltage is impossible.
Undervoltage LU The protective function is activated when the source voltage drops to cause the DC
protection link voltage in the main circuit to become lower than the undervoltage detection
level (Approx. 200 Vdc for 200V class, Approx. 400V for 400V class). If F14 Restart after momentary power failure has been selected, no alarm display is given. If the voltage drops below the control power maintenance level, no alarm is displayed.
Input phase Lin When the inverter is operated while one of the three phases of the power supply
loss connected to the main power supply input terminals L1/R, L2/S and L3/T of the main
protection circuit is missing or there is an unbalance among the three-phase voltages, the rectifying
diode or smoothing capacitor of the main circuit may be broken. The inverter is stops upon an alarm in these cases.
Heat sink OH1 The protective function is activated when the temperature of the heat sink of the inverter
overheat overheat is high because of a broken cooling fan or for other reasons.
External OH2 The protective function is activated by a contact signal from an alarm contact of the
alarm external device such as the braking unit, braking resistor, and external thermal overload
input relay connected to the control circuit terminal (THR). Or an overheat protective function is
activated by the PTC thermistor.
Braking dbH If the electronic thermal overload relay (for braking resistor) has been selected for
resistor function code F13, the protective function is activated upon a high operation frequency of
overheat the braking resistor to prevent the resistor from being burned due to the temperature rise.
Motor 1 OL1 If electronic thermal overload relay 1 has been selected for function code F10, the
overload protective function is activated by a motor current exceeding the set operation level.
Motor 2 OL2 If motor 2 has been selected and driven and electronic thermal overload relay 2 has been
overload selected for function code A06, the protective function is activated by the current in motor
2 exceeding the set operation level.
Inverter OLU The protective function is activated by an output current exceeding the overload current
overload rating to protect the semiconductor elements in the main circuit of the inverter from high
temperatures. Memory error Er1 The protective function is activated by a data writing error or other errors in the memory. Keypad panel Er2 The protective function is activated when a data transmission error or transmission
communication stoppage is detected between the keypad panel and the control section in the keypad
error panel operation mode.
CPU error Er3 The protective function is activated by electric noise or other errors developed in the
CPU, or if P24 is overloaded.
Option error Er4 Error during operation of option
Er5
Output phase Er7 The protective function is activated during auto tuning when there is a broken wire or no
loss connection in the inverter output circuit.
RS485 Er8 The protective function is activated when a communication error occurs during
communication communication through RS485.
error
Table 6-1-1 List of alarm display and protective operations
Page 70
Protective Operation 6-2
6
6-2 Alarm Reset
When the inverter trips, remove the cause then press the PRG/RESET key on the keypad panel or input a reset command from the RST control terminal to reset the tripping state. Because the reset command is activated by an edge, supply the command in an OFF - ON - OFF sequence as shown in Fig. 6-2-1. When resetting the tripping state, deactivate the operation command. If the operation command is left turned on, the inverter starts operation immediately after the error is reset.
Reset command
Keypad panel display
Alarm output
10 ms or longer
ON
Alarm display
OFF
Regular display (ready to operate
OFF
ON OFFOFF
Trip
Figure 6-2-1
WARNING
If an alarm reset is made with the
operation signal turned on, a sudden start will occur. Check that the operation signal is turned off in advance.
Otherwise an accident could occur.
Page 71
7-1 Troubleshooting
7
7. Troubleshooting
7-1 When Protective Function Activates
(1) Overcurrent
Page 72
Troubleshooting 7-2
7
(2) Overvoltage
(3) Undervoltage
Page 73
7-3 Troubleshooting
6) Inverter overload, motor overload
4) Inverter inside overheat or heat sink overheat
(5) Eternal alarm input
7
Page 74
Troubleshooting 7-4
7
(7) Memory error Er1, keypad panel communication error Er2, CPU error Er3
8) Output wiring error
(9) Input phase loss
Page 75
7-5 Troubleshooting
7-2 When Motor rotates Incorrectly
(1) The motor does not rotate.
The motor does not start when a coast-to-stop command or DC braking command is being input.
7
Page 76
Troubleshooting 7-6
7
(2) The motor rotates but the speed does not change.
The change in the rotation speed of the motor is also small in the following cases.
"F01 "Frequency command 1" and C30
"Frequency command 2" are set at "3" and a signal is input from both of control terminals 12 and C1, and there is no change in the sum of them.
The load is excessively large and the torque
limit and current limit functions are activated.
Page 77
7-7 Troubleshooting
7
(3) The motor loses speed during acceleration.
(4) Excessive heat generation from motor
Page 78
Maintenance and Inspection 8-1
8
8. Maintenance and Inspection
Perform daily and periodic inspection to avoid problems and ensure reliable operation for a long time. Take care of the following items during work.
8-1 Daily Inspection
Visually inspect errors in the state of operation from the outside without removing covers while the inverter operates or while it is turned on.
1) Check if the expected performance (satisfying the standard specification) is obtained.
2) Check if the surrounding environment satisfies the standard specification.
3) Check that the display of the keypad panel
is free from errors.
4) Check for abnormal noise, excessive
vibration or burning smell.
5) Check for traces of overheat, discoloration
and other defects.
WARNING
Turn the power off and wait for at
least five minutes before starting inspection. (Further, check that the charge lamp is unlit and measure the DC voltage across the P (+) and N (-) terminals to check that it is lower than 25V.)
Otherwise electric shock could occur.
Maintenance and inspection and parts
replacement should be made only by appointed persons. (Take off watch, rings and other metallic matter before starting work.) (Use insulated tools.)
Never modify product.
Otherwise electric shock or injuries could occur.
Table 8-2-1 List of periodic inspection
8-2 Periodic Inspection
After stopping the operation, turn the power off and remove the front cover to perform periodic inspection. The smoothing capacitor at the DC section of the main circuit takes time to be discharged after the power is turned off. After checking that the charge lamp (CRG) is unlit, check that the DC voltage is lower than the safety level (25 VDC) using a multimeter or the like before starting work.
Check part Check item How to inspect Evaluation criteria
Environment 1) Check the ambient temperature, 1)Check visually or 1) The standard
humidity, vibration and atmosphere measure using specification must be (dust, gas, oil mist, water drops). apparatus. satisfied.
2) Check if tools or other foreign 2) Visual inspection 2) No foreign or matter or dangerous objects are left dangerous objects are around the equipment. left
Voltage Check if the voltages of the main Measure using a The standard
circuit and control circuit are correct. multimeter or the like. specification must
be satisfied.
Keypad 1) Check if the display is clear. 1), 2) Visual inspection 1, 2) The display can
panel 2) Check if there is missing parts be read and there is
in the characters. no fault.
Structure 1) Abnormal noise and excessive 1)Visual or hearing 1),2),3),4),5)
such as vibration inspection No abnormalities
frame 2) Loose bolts (tightened parts) 2) Retighten
and cover 3) Deformation and breakage 3), 4), 5) Visual
4) Discoloration and deformation inspection caused by overheat
5) Stains and dust
Page 79
8-2 Maintenance and Inspection
8
Remarks: Remove dust using cleaning cloth which is chemically neutral. Use a vacuum cleaner to remove dust.
Common 1) Check if bolts and screws are tight 1) Retighten 1), 2), 3)
and not missing. 2), 3) Visual No abnormalities
2) Check the devices and insulators for inspection deformation, cracks, breakage and discoloration caused by overheat and deterioration.
3) Check for dust.
Conductor 1) Check the conductor for discoloration 1), 2) Visual 1), 2) and wire and distortion caused by overheat. inspection No abnormalities
2) Check the sheath of the cable for cracks and discoloration.
Terminal Damage Visual inspection No abnormalities block
Smoothing 1) Check for electrolyte leakage, 1), 2) 1), 2) capacitor discoloration, cracks and swelling of Visual inspection No abnormalities
the case. 3) Monitor H42 Life 3) Capacitance>
2) Check for safety valve protrusion. judgment and (Initial value) x
=
measure with 0.85
3) Measure the capacitance capacitance probe
Resistor 1)Check for odor caused by overheat 1) Smelling and 1) No abnormalities
and cracked insulator. visual inspection 2) Within ± 10% of
2) Check for broken wire. 2) Visual inspection displayed resistance or measurement with multimeter under disconnection of one lead
Transformer Check for abnormal noise Hearing, visual and No abnormalities
and odor. smelling inspection
Relay 1) Check for chatters during operation. 1) Hearing 1),2)
2) Check for rough contacts. inspection No abnormalities
2) Visual inspection
Control 1) Check for loose screws and 1) Retighten. 1),2),3),4) printed connectors. 2) Smelling and No abnormalities circuit 2) Check for odor and discoloration. visual inspection board, 3) Check for cracks, breakage, 3), 4) Visual connector deformation and rust. inspection
4) Check the capacitors for electrolyte
leaks and deformation.
Cooling fan 1) Check for abnormal noise and 1) Hearing and 1) Smooth rotation
excessive vibration. visual inspection, 2),3)
2) Check for loose bolts. or turn manually No abnormalities
3) Check for discoloration caused by (be sure to turn
overheat. the power off)
4) Check that fan is operating when
2) Retighten.
power is restored.
3) Visual inspection
4) Life judgment based on maintenance data*
Ventilation Check the heat sink, intake and Visual No abnormalities path exhaust ports for clogging and foreign inspection
matter.
Main circuit
Main circuit
Control circuit
Cooling system
Page 80
Maintenance and Inspection 8-3
8
• Judgment of life using maintenance data
The maintenance data of function codes H42 and H43 can be used to display data for the judgment of the capacitance of the capacitor in the main circuit and the life of the cooling fan to obtain a measure for the judgment of parts replacement. The capacitor life forecast signal is issued at the Y1 and Y2 terminals according to the measured capacitance after the capacitance of the capacity reaches 85%. (1)Measurement of capacitance of capacitor in
main circuit This inverter is provided with a function where the capacitance of the main circuit capacitor is automatically measured upon shutoff of the inverter under certain conditions and it is displayed on the keypad panel upon power-up. The capacitance of the capacitor is displayed in the reduction ratio (% display) of the initial value stored inside the inverter before
shipment. Procedure of measurement of capacitor capacitance
1. Remove the optional card from the inverter if it is mounted. Disconnect the braking unit or direct current bus to another inverter from the P (+) and N (-) terminals of the main circuit if there is any. The power factor improving reactor (DC reactor) may not be disconnected.
2. Turn the digital inputs (FWD, REV, X1­X5) at the control terminals off. Disconnect the RS 485 communication terminal if it is connected.
3. Turn the main power supply on. Check that the cooling fan rotates. Check that the inverter is stopped. (The "OH2 external alarm" caused by deactivated digital input terminals does not cause a problem.)
4. Turn the main power supply off.
5. After the charge lamp is unlit completely, turn the main power supply on again.
6. Monitor function code H42 to check the capacitor capacitance (%).
(2)Life of cooling fan
Function code H43 indicates the total operation time of the cooling fan. The time is integrated in units of an hour and fractions shorter than an hour are ignored. The actual life of the fan is largely effected by the temperature. Take the time as a measure.
Part Judgment level Main circuit 85% or lower of the initial
capacitor value Cooling fan 30,000 hours (4.0 kW or
less), 25,000 hours (5.5 kW or more) *1
Table 8-2-2 Measure for judgment of life based on maintenance data
*1: Assumed life of cooling fan at ambient inverter temperature of 40 degree C.
Page 81
8-4 Maintenance and Inspection
8
8-3 Measurement of Current and
Voltage in Main Circuit
Because the voltage and current of the power supply (input) of the main circuit of the inverter and the output (motor) include harmonic components, the indicated value varies according to the type of the meter. Use meters indicated in Table 8-3-1 when measuring with meters for commercial frequencies. Marketed power factor meters measuring phase difference between the voltage and current cannot measure the power factor. To obtain the power factor, measure the power, voltage and
In case of Single-phase
Table 8-3-1 Meters for measurement of main circuit
Fig 8-3-1 Connection of measuring instruments
In case of Three-phase
Input (power supply) side Output (motor) side Link voltage
(P(+)-N(-))
Voltage Current Voltage Current
Ammeter Voltmeter Wattmeter Ammeter Voltmeter Wattmeter DC voltmeter
A
R,S,T
V
R,S,T
W
R,S,T
A
U,V,W
V
U,V,W
W
U,V,W
V
Moving iron Rectifier or Digital Moving iron Rectifier Digital Moving coil
type moving iron power type type power type
type meter meter
current on each of the input and output sides and calculate in the following formula.
Item
Name of
meter
Type of
meter
Symbol of
meter
Note) When the output voltage is measured by a rectifier type, an error may be included. To increase the accuracy, use a digital AC power meter.
A
U
A
V
A
W
WU
W
W
V
U
V
V
V
W
A
W
V
Power Supply
L1/L
L2/N
V
+-
P(+) N(-)
U
V
W
M
Motor
VXSM***-1 VXSM***-3
A
U
A
V
A
W
WU
W
W
V
U
V
V
V
W
A
R
A
S
A
T
WR
W
T
V
R
V
S
V
T
Power Supply
L1/R
L3/T
L2/S
V
+-
P(+) N(-)
U
V
W
M
Motor
Page 82
Maintenance and Inspection 8-5
8
(2) Do not perform a Megger test or withstand
voltage test to the insulation test control circuit of the control circuit. Prepare a high resistance range tester for the control circuit.
1) Disconnect all the external wiring from the control circuit terminals.
2) Perform a continuity test to the ground. 1 Mor a larger measurement indicates a correct state.
(3) External main circuit and sequence
control circuit Disconnect all the inverter terminals so that the test voltage is not applied.
8-4 Insulation Test
Because an insulation test is made in the factory before shipment, avoid a Megger test. If a Megger test is unavoidable, follow the procedure below. Because a wrong test procedure will cause breakage of the inverter, take sufficient care. A withstand voltage test will cause breakage of the inverter similarly to the Megger test if the test procedure is wrong. When the withstand voltage test is necessary, contact IMO. (1) Megger test of main circuit
1) Use a 500 VDC Megger and shut off the
main power supply without fail during measurement.
2) If the test voltage leaks to the control
circuit due to the wiring, disconnect all the control wiring.
3) Connect the main circuit terminals with a
common cable as shown in Fig. 8-4-1.
4) The Megger test must be limited to across
the common line of the main circuit and the ground terminal ( G).
5) Mor a larger value
displayed at the Megger indicates a correct state. (The value is for a discrete inverter.)
8-5 Replacement Parts
The life of the part is determined by the type of the part. The life of the part varies according to the environment and operating conditions, and replacement according to Table 8-5-1 is recommended.
8-6 Inquiries about Product and
Guarantee
(1) When making an inquiry
Upon breakage of the product, uncertainties, failure or inquiries, report the following information IMO Precision Controls Ltd. a) Inverter type b) SER NO. (serial number of equipment) c) Date of purchase d) Inquiries (for example, point and extent of
breakage, uncertainties, failure phenomena, and other circumstances)
(2) Guarantee of the product
The product guarantee term is 5 years after the purchase or 60 months from the month and year of production specified on the nameplate, whichever comes first. However, the product will not be repaired free of charge in the following cases, even if the guarantee term has not expired. a) The cause includes incorrect usage or
inappropriate repairs or remodeling.
b) The product is used outside the standard
specified range.
c) The failure is caused by dropping,
damage or breakage during transportation after the purchase.
d) The cause is earthquake, fire, storm or
flood, lightening, excessive voltage, or other types of act of God or similar events.
L1/R L2/S L3/T DB P1 P(+) N(-) UGVW
Megger
+
Name of part Standard Replacement
replacement method and years others
Cooling fan 3 years Replace with
a new part.
Smoothing 5 years Replace with capacitor a new part.
(Replace after inspection.)
Electrolytic 7 years Replace with capacitors new circuit on printed board. circuit board (Replace after
inspection.)
Other parts
-
Determine after inspection.
Table 8-5-1
Fig 8-4-1
Page 83
9-1 Specifications
9
*1 The applicable standard motor indicates a 4
pole machine.
*2 The rated capacity indicates 230V output
voltage.
*3 Voltages larger than the source voltage
cannot be output.
*4 Amperage values in brackets () are
applicable to operation with 4 kHz or higher carrier frequencies (F26 = 4 or more) or
ambient temperatures exceeding 40 degree C. *5 Tests at standard load condition (85% load) *6 Indicates the value when using a DC reactor
(DCR).
Item Detail specifications Inverter type
VXSM 40-1 75-1 150-1 220-1 Nominal applied motor *1 [kW]
0.4 0.75 1.5 2.2 Rated capacity *2[kVA] 1.1 1.9 3.1 4.3 Rated voltage *3[V] Three-phase 200V / 50 Hz, 200V, 220V, 230V / 60 Hz (with AVR function) Rated current *
4
[A] 3.0 5.0 8.0 11
(2.5) (4.0) (7.0) (10)
Overload capability 150% of rated output current for 1 min.
200% of rated output current for 0.5 s Rated frequency [Hz] 50, 60Hz Phases, Voltage, Single-phase 200 to 240 V / 50 to 60 Hz *
10
Frequency Voltage/frequency Voltage : +10 to -10%
fluctuation Frequency : +5 to -5% Momentary voltage Operation continues at 165V or higher voltage. When the input voltage
dip capability *
5
drops below 165V from the rated voltage, operation continues for 15 ms.
Rated current [A] 3.5 6.5 11.8 17.7 (With DCR)
(Without DCR) *
9
6.4 11.4 19.8 28.5
Required power supply 0.7 1.3 2.4 3.6 capacity *6 [kVA]
Braking torque *7[%] 70 40 Braking torque *8[%] 150 DC braking Starting frequency: 0.0 to 60 Hz, braking current (0 to 100% in 1%
increment), braking time (0.0 to 30.0 s) Enclosure (IEC60529) IP20 Cooling method Natural cooling Fan cooling
Mass [kg] 0.7 1.2 1.8 1.9
9. Specifications
9-1 Standard Specifications
(1) Single-phase 200V input
Output ratingsInput ratings
Braking
*7 Indicates the average braking torque for
decelerating and stopping a discrete motor from 60 Hz. (Varies according to the efficiency of the motor.)
*8 Indicates the value with an external braking
resistor (option).
*9 Calculated on assumption that the inverter
is connected to 500kVA power supply.
*10 Safe separation for control interface of this
inverter is provided when this inverter is installed in overvoltage category II. Basic insulation for control interface of this inverter is provided when this inverter is installed in overvoltage category III.
Page 84
Specifications 9-2
9
Item Detail specifications Inverter type
VXSM 40-3 75-3 150-3 220-3 400-3 550-3 750-3 Nominal applied motor *1 [kW]
0.4 0.75 1.5 2.2 4.0 5.5 7.5 Rated capacity *2[kVA] 1.1 1.8 2.6 3.9 6.5 9.3 13 Rated voltage *3[V]
Three-phase 380,400,415V/50Hz, 380,400,440,460V/60Hz (with AVR function)
Rated current *4[A] 1.5 2.5 3.7 5.5 9.0 13 18
(1.4) (2.1) (3.7) (5.3) (8.7) (12) (16)
Overload capability 150% of rated output current for 1 min.
200% of rated output current for 0.5 s Rated frequency [Hz] 50, 60Hz Phases, Voltage, Three-phase 380 to 480 V / 50 to 60 Hz *
11
Frequency Voltage/frequency Voltage : +10 to -15% Voltage unbalance 2% or less*
10
fluctuation Frequency : +5 to -5% Momentary voltage Operation continues at 300V or higher voltage. When the input voltage
dip capability *
5
drops below 300V from the rated voltage, operation continues for 15 ms.
Rated current [A] 0.82 1.5 2.9 4.2 7.1 10.0 13.5 (With DCR)
(Without DCR) *
9
1.8 3.5 6.2 9.2 14.9 21.5 27.9
Required power supply 0.6 1.1 2.1 3.0 5.0 7.0 9.4 capacity *6 [kVA]
Braking torque *7[%] 70 40 20 Braking torque *8[%] 150 DC braking Starting frequency: 0.0 to 60 Hz, braking current (0 to 100% in 1%
increment), braking time (0.0 to 30.0 s) Enclosure (IEC60529) IP20 Cooling method Natural cooling Fan cooling
Mass [kg] 1.1 1.2 1.3 1.4 1.9 4.5
Output ratingsInput ratings
Braking
(2) Three-phase 400V input
*1 The applicable standard motor indicates a 4
pole machine.
*2 The rated capacity indicates the case for
415V output voltage.
*3 Voltages larger than the source voltage
cannot be output.
*4 Amperage values in brackets () are
applicable to operation with 4 kHz or higher carrier frequencies (F26 = 4 or more) or
ambient temperatures exceeding 40 degree C. *5 Tests at standard load condition (85% load) *6 Indicates the value when using a DC reactor
(DCR).
*7 Indicates the average braking torque for
decelerating and stopping a discrete motor from 60 Hz. (Varies according to the efficiency of the motor.)
*8 Indicates the value with an external braking
resistor (option).
*9 Calculated on assumption that the inverter is
connected to 500kVA power supply. *10 Refer to IEC61800-3 5.2.3. *11 Safe separation for control interface of this
inverter is provided when this inverter is installed in overvoltage category II. Basic insulation for control interface of this inverter is provided when this inverter is installed in overvoltage category III.
Page 85
9-3 Specifications
9
Item Detail specifications
Maximum 50 to 400 Hz variable frequency
Base 25 to 400 Hz variable frequency
Starting frequency 0.1 to 60.0 Hz variable, Holding time : 0.0 to 10.0s.
Carrier 0.75 to 15 kHz (The carrier frequency may automatically drop to 0.75 kHz to frequency protect the inverter. )
Accuracy Analog setting: Within ± 0.2 % (25 ± 10 °C)
Digital setting: Within 0.01% (-10 to +50 °C)
Setting resolution Analog setting: 1/3000 of maximum output frequency
Keypad panel setting: 0.01 Hz (99.99 Hz or lower), 0.1 Hz (100.0 to 400.0 Hz) Link setting : «1/20000 of Maximum frequency
(0.003Hz at 60Hz,0.006Hz at 120Hz,0.02Hz at 400Hz) or 0.01Hz (Fixed)
Voltage/freq. Adjustable at base and maximum frequency, Characteristics with AVR control : 80 to 240 V(200V class),160 to 480V(400V class)
Torque boost Automatic:Automatic torque boost can be selected with code setting.
Manual: Setting by codes 1 to 31 (Boost for Variable torque available)
Starting torque Starting torque 200% or above
(with dynamic torque vector turned on, during 0.5 Hz operation)
DC braking Braking time (0.0 to 30.0 s), braking current (0 to 100%), braking starting
frequency (0.0 to 60.0 Hz) variable
Control method Sinusoidal PWM (Dynamic torque vector control) with "current vibration
suppression function" and "dead time compensation function"
Operation method Keypad operation: starting and stopping with and keys.
(Keypad panel) Digital input signal: forward (reverse) operation, stop command (3-wire operation
possible), coast-to-stop command, external alarm, error
reset, etc.
Link operation: RS485 (Standard)
Profibus-DP,Interbus-S,DeviceNet,Modbus Plus, CAN open (Option)
9-2 Common Specifications
Output frequency
Adjustment
Control
RUN
STOP
Page 86
9-4
9
Item Detail specifications Frequency Keypad operation: key and key.
setting
Setting with potentiometer (external potentiometer: 1 to 5 k1/2 W) Setting with 0 to ± 5 Vdc. Setting with 0 to ± 10 Vdc. Setting with 4 to 20 mAdc. 0 to +10 Vdc / 0 to 100% can be switched to +10 to 0 Vdc / 0 to 100% externally. 4 to 20 mAdc / 0 to 100% can be switched to 20 to 4 mAdc / 0 to 100% externally.
(UP/DOWN An external signal can be used to control the UP or DOWN command. control)
(Multistep Up to 16 different frequencies can be selected by digital input signals. frequency)
(Link operation) Link operation : RS485 (Standard)
Profibus-DP,Interbus-S,DeviceNet,Modbus Plus, CAN open (Option)
Acceleration / Variable setting in 0.01 to 3600s range. (2 sets of time can be set internally for deceleration time each of acceleration and deceleration.) (Mode select) Linear, S-curve (weak,strong), Non-linear available.
Frequency limiter The high and low frequency limits can be set variably in a 0 to 100% range in Hz. Bias frequency Can be set variably in -400 to 400 Hz range. Gain Can be set variably in a 0 to 200% range.
(frequency setting) Jump frequency Three jump frequencies and jump width (0 to 30 Hz) can be set.
control Rotating motor Operation without shock is possible.
pickup (Flying start)
Auto-restart after The motor speed can be detected after power recovery so that the motor is momentary power started at the speed. failure
Slip compensation The load during regular operation can be detected for the control of the control frequency. The compensation value can be set variably in a 0.00 to +15.00 Hz
range to the rated frequency.
Droop operation The load during regular operation can be detected for the control of the
frequency. The compensation value can be set in a -9.9 to 0.0 Hz range to the rated frequency. (Speed droop characteristics)
Torque limiter When the load torque in the driving or braking mode exceeds the setting, the
frequency is controlled to control the load torque to an almost constant level. The limiting torque can be set 20 to 200% and the driving and braking torque values can be independently set. A second set of torque limits can be set.
Control
V
V
Specifications
Page 87
9-5 Specifications
9
Item Detail specifications PID control This function can control flowrate, pressure, etc. with analog feedback signal|
The reference and feedback values are displayed in %.
Reference signal
Keypad operation key and key.: 0.0 to 100% Voltage input (Terminal 12) : 0 to 10Vdc
Current input (Terminal C1) : 4 to 20mAdc Multistep frequency setting : Setting freq./Max. freq.x100% RS485 : Setting freq./Max. freq.x100%
Feedback signal
Terminal 12 (0 to +10Vdc or +10 to 0Vdc) Terminal C1(4 to 20mAdc or 20 to 4mAdc)
Second motors The V/f pattern of the second motor can be internally set for selection by means setting of an external signal.
The constant of the second motor can be internally set for selection by means of an external signal.
The electronic thermal overload relay of the second motor can be internally set for selection by means of an external signal.
Energy saving Weak magnetic flux can be set for small loads for operation with an increased operation motor efficiency.
During The keypad panel can be extended. (Optional 2m extension cable is available.) operation/stop 7-segment LED display items
Set frequency Output frequency PID setting/feedback value
Output current Motor r/min
Output voltage Line speed
(A soft filter is provided to attenuate the fluctuation in the displayed value.)
A charge lamp indicates power supply. When setting The function code and data code are displayed. When tripping [The cause of tripping is displayed.]
OC1 (overcurrent: during acceleration)
OC2 (overcurrent: during deceleration)
OC3 (overcurrent: during constant speed operation)
OU1 (overvoltage: during acceleration)
OU2 (overvoltage: during deceleration)
OU3 (overvoltage: during constant speed operation)
LU (undervoltage)
Lin (input phase loss) (for 3-phase inverter)
dbH (external damping resistor overheat (thermal overload relay))
OH1 (overheat: heat sink)
OH2 (overheat: external thermal overload relay)
OL1 (overload: motor 1)
OL2 (overload: motor 2)
OLU (overload: inverter)
Er1 (memory error)
Er2 (keypad panel communication error)
Er3 (CPU error)
Er4 (option error)
Er5 (option error)
Er7 (output wiring error) (impedance imbalance)
Er8 (RS485 communication error)
During operation, The latest four records of trip history are stored and displayed. when tripping
ControlDisplay
V
V
Page 88
Specifications 9-6
9
Item Detail specifications Overload Inverter protection electronic thermal overload relay
protection Overvoltage An excess in the DC link circuit voltage (approx. 400 Vdc for 200V class, approx.
protection 800Vdc for 400V class) is detected for inverter protection. Overcurrent The inverter is protected against an overcurrent caused by an overload on the
protection output side. Surge The inverter is protected against a surge voltage penetrating between the power
protection supply cable of the main circuit and the ground. Undervoltage Voltage drop (approx. 200 Vdc for 200V class, approx. 400Vdc for 400V class)
protection in the DC link circuit voltage is detected to stop the inverter. Overheat The inverter is protected against failure of the cooling fan.
protection Short-circuit The inverter is protected against an overcurrent caused by a short-circuit on the
protection output side. Ground fault The inverter is protected against an overcurrent caused by ground fault in the
protection output wiring.
* Detection when starting
Motor protection Electronic thermal overload relays protect general purpose motors.
The thermal time constant can be adjusted to 0.5 to 10.0 min. Second electronic thermal overload relay can be provided. (Switching with external signal)
Braking resistor Upon an overheat of the damping resistor (external unit), discharging operation protection and inverter operation stop
Stall prevention When the output current exceeds the limit during acceleration, the frequency (simple torque limit) ramp
is suspended to avoid overcurrent stop.
When the output current exceeds the setting during constant speed operation, the frequency is decreased to maintain an almost constant torque.
When the DC voltage exceeds the limit during deceleration, the frequency ramp
is suspended to avoid overvoltage trip.
Input phase loss The inverter is protected against phase loss of the input voltage. protection
Output phase loss An unbalance in the impedance of the output circuit is detected to output an protection alarm. (Error during tuning only)
Auto reset The number of retries and wait time can be set for a fault trip. Installation location
Indoors
Places without corrosive gases, flammable gases or dust
(degree of pollution: 2)
Places without direct sunlight
Ambient -10 to +50 °C temperature
Relative humidity 5 to 95% RH (without condensation) Altitude 1000 m Max. (Atmospheric pressure 86 to 106 kPa) Vibration 3mm 2 to 9 Hz
9.8m/s
2
9 to 20 Hz
2m/s
2
20 to 55 Hz
1m/s
2
55 to 200 Hz
Storage -25 to +65 °C temperature
Storage humidity 5 to 95% RH (without condensation)
ProtectionEnvironment
Page 89
9-7 Specifications
9
Type Standard External dimensions (mm)
applicable motor [kW] D D1 D2 D3
VXSM40-1 0.4 118 107 60 32
9-3 External Dimensions
Page 90
Specifications 9-8
9
Installation screw size : M4 (4 pcs)
Type Standard External dimensions (mm)
applicable
motor [kW] D D1 D2 D3 VXSM 75-1 0.75 126 115 62.5 40 VXSM 40-3 0.4 126 103 50.5 40 VXSM 75-3 0.75 150 115 62.5 64 VXSM 150-3 1.5 170 159 86.5 64 VXSM 220-3 2.2 170 159 86.5 64
Page 91
9-9 Specifications
9
Type Standard External dimensions (mm)
applicable
motor [kW] D D1 D2 D3 VXSM 150-1 1.5 158 147 94.5 72 VXSM 220-1 2.2 158 147 94.5 72 VXSM 400-3 4.0 158 147 94.5 72
Page 92
Specifications 9-10
9
Installation screw :size : M5 (4pcs)
VXSM550-3 VXSM750-3
70
34.32
21.82
12.5
60.5
2-ø3.2 Counter bore ø6.6, depth 4
4.75
4.75
42
27
15
32.54.75
4.75
Front view Side view
RJ45 Connector
RUN
P R G RESET
STOP
FUNC DATA
RJ45 Connector
17
53
Clearance hole for RJ45 Connector to be o26
Top view
VXSM Keypad
Page 93
9-11 Specifications
9
Note) The branched cable length has to be 1m or less. Switch in the branched inverter has to be OFF. (SW2 OFF)
9-4 RS485 Communication
Remove the keypad panel of the inverter referring to section 1-3 (3) and use the connector having been connected with the keypad panel to connect up to 31 inverters in a line to perform the following operations.
Frequency setting, forward/reverse rotation, stop, coast to stop, alarm reset and other operations
Monitoring of output frequency, output current, operation state, alarm description, and so on
Setting of function code data (function code data, command data and monitor data)
The transmission frame is character data having a fixed length of 16 bytes, so that development of programs for the host controller is easy. The operation and frequency setting command requiring fast speeds can be in a short frame for shorter communication time. The functions of the serial communication connector are shown in Table 9-4-1.
Table 9-4-1 Functions of serial communication connector
Terminal Terminall Name of terminal Specification No. symbol
4 DX+ RS 485 communication signal Connection of serial communication
(not inverse) signal; compliance with RS485
3 DX- RS485 communication signal (inverse)
Fig. 9-4-1 Equivalent circuit of RS485 interface
The leftmost terminal of the connector when viewed from the front of the inverter is terminal 1. Never connect the terminals other than the above because signal cables used for the keypad panel are connected. A terminator is built in the inverter. Turn SW2 on (left side) below the serial communication connector for the inverter connected at the end of the cable to connect the terminator. When you communicate more than one inverter, use a branch adapter in the table 9-4-2 and connect like Fig 9-4-2.
Fig. 9-4-2 Communication method with more than one inverter
Page 94
Specifications 9-12
9
Fig. 9-4-3 Command switching block diagram
When X1 through X5 terminals are assigned with BX, THR and RST functions, the BX, THR and RST functions are activated even in the remote mode according to the inputs to the terminals. RS485 can not make THR ON/OFF.
9-4-1 Connector and Communication
Cable
Use marketed products for the connector, the communication cable and branch adapter. Table 9-4-2 shows the specification of each of them.
Table 9-4-2 Connector and cable specification
9-4-2 Recommended RS-232C/RS485
Converter
For communications with PCs having an RS232C terminal, the following isolation type converter is recommended. Model : IDACS-1520 Manufacture : IMO Precision Controls Ltd
9-4-3 Remote/local changeover
Operation between frequency setting and operation commands sent via serial communication, and according to the frequency setting and
Item Specification Connector RJ45 connector Cable Cable complying with EIA568 (for 10BASE-T Straight connection)
(Max. wiring length: 500m)
Branch adapter MS8-BA-JJJ (SK KOHKI CO., LTD or equivalent.)
operation commands set in the inverter main body, can be switched over. The frequency setting and operation command selection is made as follows, using function H30 and remote/local switching. The function of any of the X1 through X5 terminals of the inverter main body is changed to be the LE terminal which is used for remote/local switching. Any of the functions E01 through E05 is used to change the function of X1 to X5 terminal. If X1 through X5 terminals are not assigned to the LE terminal, it is always in the remote mode.
Page 95
9-13 Specifications
9
9-4-4 Communication Protocol
(1) Serial communication specification
Physical level Compliance with EIA RS-485 (2-wire type) Number of connected Host x 1 unit, inverter x 31 units (Station address 1 to 31)
stations Transmission speed 19200, 9600, 4800, 2400, 1200[bit/s] Synchronization method Start-stop Transmission method Half duplex Transmission protocol Polling/selecting, broadcast Character type ASCII 7 bits Character length Selection between 7 and 8 bits Transmission distance Max. 500 m Stop bit Selection between 1 and 2 bits Frame length Standard frame: fixed to 16 bytes, short frame: 8 or 12 bytes Parity Selection from none, even and odd Error check method Checksum, parity, framing error
Table 9-4-3 Serial communication specification
(2) Transmission protocol It is the half duplex communication in the polling/selecting method. The inverter always waits for a write request (selecting) or a read request (polling) from the host. The inverter, when receiving in the wait state a request frame to the own station from the host, returns a response frame. Upon polling, it returns data together. In the case of broadcasting (selection of all stations in a batch), no response is returned.
Broadcast
Polling/selecting
Response internal time+ (0~10ms) 10 msec or longer
Page 96
Specifications 9-14
9
(3) Transmission procedure
1) Set communication functions H30 through H39.
2) Make communication according to transmission frames.
3) If no response returns for one second from the inverter upon a frame from the host, retry communication. Several retries indicate certain errors. Make investigation.
4) If no communication is received from the host for 30 seconds after the first operation command is received, the inverter judges a transmission breakdown error and shuts down the inverter output, leaving the motor to coast to stop.
5) After consecutive eight communication errors, the inverter output is shut down and the motor coasts to stop.
(4)Host controller transmission procedure Do not send the next frame unless the response is returned. If the inverter does not respond for longer than the standard time, timeout should be judged and retry should be performed. If a retry is started
before timeout, normal reception may become impossible, so that timeout should be judged correctly. The timeout time is one second in the selecting mode and 0.5 second in the polling mode. In the retry sequence, send the same frame again as that sent before no response, or send a polling (M26: communication error monitor) frame for reading an error, and check for a normal response. (Judge the timeout again during the check.) If a normal response is returned, a transient transmission error due to noise or the like is indicated, and correct communication can be continued. If retries occur frequently, any abnormalities are probable. In-depth investigation is necessary. If no response is returned, continue retrying. If there are three retries, there is some trouble in the hardware or software of the host controller. Terminate the software of the host controller and investigate. No error code is returned in the case of negative acknowledgment of a short frame. Judge the error code using the communication error monitor (M26) separately.
Page 97
9-15 Specifications
9
9-4-5 Standard Frame
The ASCII code character method is employed. A standard frame has a fixed length of 16 bytes. Using optional frames (12 bytes or 8 bytes), the
0 Start-of-heading character (SOH) 1 Tens digit of station address (ASCII) 2 Units digit of station address (ASCII) 3 Enquiry character (ENQ)
4 Command type character (ASCII)
5 Function type character (ASCII) 6 Tens digit of function number (ASCII) 7 Units digit of function number (ASCII) 8 Space (ASCII) 9 First character of data (ASCII)
10 Second character of data (ASCII)
11 Third character of data (ASCII) 12 Fourth character of data (ASCII) 13 End-of-text character (ETX)
14 Upper digit of checksum (ASCII)
15 Lower digit of checksum (ASCII)
Fixed to 01H. Designate a station address of the destination
inverter with 01 to 31 or 99. (ASCII designation of each digit)
Fixed to 05H. E: Reset command, R: Polling (reading), W:
Selecting (writing) "S", "M", "F", "E", "C", "P", "H" or "A" is designated.
Designate a function number using a two-digit number. (Designate each digit of 00 to 46 in ASCII.)
Fixed to 20H
The data corresponding to the function is converted into a 4-digit hexadecimal, and each digit is designated in ASCII.
Fixed to 03H From tens digit of the station address to ETX are
added in a binary and the lower two digits of it in hexadecimal notation are stored in ASCII as a checksum.
0 Start-of-heading character (SOH) 1 Tens digit of station address (ASCII) 2 Units digit of station address (ASCII)
3 Response character (ACK/NAK)
4 Command type character (ASCII)
5 Function type character (ASCII) 6 Tens digit of function number (ASCII) 7 Units digit of function number (ASCII) 8 Special additional data (ASCII) 9 First character of data (ASCII)
10 Second character of data (ASCII)
11
Third character of data/tens digit of error code (ASCII)
12
Forth character of data/tens digit of error code (ASCII)
13 End-of-text character (ETX)
14 Upper digit of checksum (ASCII)
15 Lower digit of checksum (ASCII)
Fixed to 01H. Station address of responding inverter (01 to 31)
(ASCII designation of each digit) 06H: Normal responce (ACK), 15H: Faulty response
(NAK) E: Reset command, R: Polling (reading), W:
Selecting (writing) "S", "M", "F", "E", "C", "P", "H" or "A" is responded
(the character transmitted by the host is returned). The function number is designated in a two-digit
number. (The number sent by the host is returned.) Space (20H) or “-” (2DH)
The data sent by the host is returned in normal response, or an error code is returned upon an error.
Fixed to 03H From tens digit of the station address to ETX are
added in a binary and the lower two digits of it in hexadecimal notation are stored in ASCII as a checksum.
transmission speed can be increased. Note: Numbers with "H" at the end indicate
hexadecimals.
HostInverter frame
InverterHost frame
7(6) 0
7(6) 0
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Specifications 9-16
9
0 Start-of-heading character (SOH) 1 Tens digit of station address (ASCII) 2 Units digit of station address (ASCII) 3 Enquiry character (ENQ) 4 Command type character (ASCII) 5 First character of data (ASCII) 6 Second character of data (ASCII) 7 Third character of data (ASCII) 8 Fourth character of data (ASCII) 9 End-of-text character (ETX)
10 Upper digit of checksum (ASCII)
11 Lower digit of checksum (ASCII)
Fixed to 01H. Designate a station address of the destination
inverter with 01 to 31 or 99. (designation of each character in ASCII)
Fixed to 05H. a", "e", "f" or "m" is designated.
The data corresponding to the function is converted into a four-digit hexadecimal, and each digit is designated in ASCII.
Fixed to 03H From tens digit of the station address to ETX are
added in a binary and the lower two digits of it in hexadecimal notation are stored in ASCII as a checksum.
HostInverter (selecting)
7(6) 0
0 Start-of-heading character (SOH) 1 Tens digit of station address (ASCII) 2 Units digit of station address (ASCII) 3 Response character (ACK/NAK) 4 Command type character (ASCII) 5 End-of-text character (ETX) 6 Upper digit of checksum (ASCII) 7 Lower digit of checksum (ASCII)
Fixed to 01H. Station address of responding inverter (01 to 31)
(ASCII designation of each digit) 06H: Normal responce (ACK), 15H: Faulty response
(NAK) a", "e", "f" or "m" sent from the host is returned.
Fixed to 03H From tens digit of the station address to ETX are
added in a binary and the lower two digits of it in hexadecimal notation are stored in ASCII as a checksum.
InverterHost frame (selecting)
7(6) 0
9-4-6 Short Frame
Short frames are prepared for special functions to reduce the data transmission time.
(1) Selecting
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9-17 Specifications
9
0 Start-of-heading character (SOH) 1 Tens digit of station address (ASCII) 2 Units digit of station address (ASCII) 3 Enquiry character (ENQ) 4 Command type character (ASCII) 5 End-of-text character (ETX) 6 Upper digit of checksum (ASCII) 7 Lower digit of checksum (ASCII)
Fixed to 01H. Designate the station address of the destination
inverter with 01 to 31 or 99. (designation of each character in ASCII)
Fixed to 05H. "g", "h", "i", "j" or "k" is designated. Fixed to 03H
From tens digit of the station address to ETX are added in a binary and the lower two digits of it in hexadecimal notation are stored in ASCII as a checksum.
HostInverter (polling)
7(6) 0
(2) Polling
0 Start-of-heading character (SOH) 1 Tens digit of station address (ASCII) 2 Units digit of station address (ASCII) 3 Response character (ACK/NAK) 4 Command type character (ASCII) 5 First character of data (ASCII) 6 Second character of data (ASCII) 7 Third character of data (ASCII) 8 Fourth character of data (ASCII) 9 End-of-text character (ETX)
10 Upper digit of checksum (ASCII)
11 Lower digit of checksum (ASCII)
Station address of responding inverter (01 to 31) (designation of each digit in ASCII)
06H: Normal responce (ACK), 15H: Faulty response (NAK)
g", "h", "i", "j" or "k" sent from the host is returned.
The data corresponding to the command is converted into a four-digit hexadecimal, and each digit is designated in ASCII.
Fixed to 03H From tens digit of the station address to ETX are
added in a binary and the lower two digits of it in hexadecimal notation are stored in ASCII as a checksum.
InverterHost frame (polling)
7(6) 0
9-4-7 Details of Frame
(1) Start-of-heading character (ASCII; SOH)
01H in binary.
(2) Tens digit and units digit of station address
Two ASCII characters expressing a decimal station address between 1 and 31. Example: Station address 1: Tens digit of station address: ASCII "0", units digit of station address: ASCII "1" Station address 31: Tens digit of station address: ASCII "3", units digit of station address: ASCII "1"
(3) Enquiry character (ASCII; ENQ) 05H in
binary.
(4) Response character (ASCII; ACK/NAK)
The inverter sets ACK (06H) to recognize a request. NAK (15H) is set when the request from the host includes a logical error.
(5) Command type character
In a standard frame, set "R" in ASCII for a polling (reading) request, or set "W" in ASCII for a selecting (writing) request. Set "E" in ASCII for a resetting command. Only the upper case characters are valid. In a short frame, the function is directly designated using a command type character. Refer to (3) Short Frame in section 9-4-11 Function Code List for details.
(6) Function type character and tens digit and
units digit of function number A request function is designated in three
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Specifications 9-18
9
characters. Refer to section 9-4-11 Function Code List for details.
(7) Special additional data
This is normally a space (20H). In a response frame issued by an inverter to request for frequency monitor (M09), a minus sign is set in ASCII during reverse rotation output.
(8) Data
In a selecting (writing) request frame sent from the host to an inverter, designate writing data. Refer to section 9-4-10 Data Type. In a polling (reading) frame, set space or arbitrary letter or number character. in a selecting response frame sent from an inverter to the host, data "0000" or an error code is contained, and in a polling frame, data or an error code is contained.
(9) End-of-text character (ASCII; ETX)
03H in binary.
(10)Upper digit and lower digit of checksum
A binary sum of all the characters from tens digit of the station address to the end-of-text character is obtained and the lower two digits of it in hexadecimal notation are expressed in ASCII codes. Set in the upper case. Example. When the binary sum is "17EH" The upper digit of the checksum is "7" in ASCII. The lower digit of the checksum is "E" in ASCII.
9-4-8 Broadcasting
An operation command or frequency command destined to station address "99" is received and processed by all the inverters as broadcasting. However, no response is issued by the inverters.
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