IMO Jaguar VXSM User Manual

Page 1
GENERAL PURPOSE AC DRIVES SINGLE PHASE 0.4 - 2.2KW THREE PHASE 0.4 - 7.5KW
Guarantee
Year
Page 2
Index
Features
6 Product Range
7 Applications
8 Specifications
11 Basic Electrical Connections
12 Terminal Functions
14 The Keypad
16 Main Functions
17 Extension, Control and Motor Functions
18 High Performance and Second Motor Functions
19 Protective Functions
20 Dimensions
21 Reactors, Filters, and other Accessories
22 Wiring Equipment
24 User Notes
25 Warranty, Safety and Help Lines.
Caution
This publication
is only to be used as a guide. Please seek the full instruction manual before installation. If in doubt please call IMO on 020 8452 6444 or visit our website on www.imopc.com
(Please refer to inside back cover for further details)
Guarantee
Year
Page 3
• Even with a compact body size, this series has a high starting torque of 200% at 0.5Hz and motor wow in the low speed range is suppressed to approximately half that of conventional inverters.
• Equipped with intelligent functions such as automatic energy-saving, PID control, auto-tuning, and RS485 communication, and enhanced maintenance/protection functions such as inrush-current suppression and lifetime early warning.
Dynamic torque-vector control
Dynamic torque-vector control system performs high-speed calculation to determine the required motor power for the load status. This exclusive technology ensures optimal control of voltage and current vectors for maximum output torque.
High starting torque of 200% at 0.5Hz
Ideal for heavy industrial loads such as lifts, hoists and mixers. Also available for a second motor by changeover operation.
Powerful, compact inverters supported
by cutting-edge technology.
Dynamic torque-vector control ensures
optimum motor control.
0
1000 2000
100
-100
200
-200
300
-300
Torque[%]
Motor speed [r/min]
Torque characteristics
2
Page 4
JAGUAR VXSM
Trip-free operation
The much improved current limiting function (Automatic deceleration, stall prevention) provides continuous stable operation even for an impact load.
The above graph shows an example of torque characteristics when combining the Jaguar VXSM (in torque vector mode) with a standard three-phase, 4 pole, motor. Continuous operation torque is for limits of allowable load torque when using the motor within the allowable temperature range and is not for motor output torque. The motor output torque is shown by the short-time operation torque.
Reduced motor wow at low speed
VXSM’s unique On-Delay compensation method reduces motor wow at low speed to approximately half of that of conventional inverters.
Compact
Miniaturization of minimum level in the class
Compared to the previous VXS series, the volume is reduced to approximately 50%. (single-phase 200V, 0.4kW)
Uniform height dimension
Page 5
Consideration for peripheral devices
Built-in inrush-current suppression circuit as standard
The capacity of peripheral devices such as magnetic contractors can be minimized.
Low noise
Reduces interference with devices such as sensors and load cells.
Equipped with terminals for connecting DC REACTOR for harmonics suppression and power factor improvement
Quiet motor when driving with higher carrier frequency settings
Selectable control meter outputs (analog/pulse changeover)
24V power source for transistor output
Advanced functions as standard
Automatic energy-saving function as standard
by forcing the motor losses to minimum, further energy-saving is achieved.
New on-line tuning system
On-line tuning to continuously check for variation of motor characteristics during running for high-precision speed control.
This tuning function also available for a second motor, which allows high-precision driving of the second motor by changeover operation between two motors
Rotating motor pick-up control
Restarts motor without any shocks, by detecting motor speed where motor is coasting after momentary power failure occurs.
PID control function
Equipped with a PID control function which can control the flow rate of fans and pumps.
Various frequency setting methods
• Keypad operation or analog input (4 to 20mAdc, 0 to +5Vdc, 0 to ±10Vdc, normal/inverse)
• Multistep speeds, 16-step setting (0 to 15 steps) and UP/DOWN control etc.
Equipped with RS485 interface as standard
On-line tuning characteristics
70°C
30°C
With on-line tuning
Motor speed [r/min]
080
Without on-line tuning
Time [min]
Temperature [°C]
Energy saving effect
100
90
When using damper
80
70
60
50
40
30
Required power P [%]
20
10
0
Energy saved
Inverter control
10 20 30 40 50 60 70 80 90 100
(Automatic energy-saving mode)
Flow rate Q [%]
Energy saved
Inverter control
(V/f control)
When using inverter
Page 6
Wide variation
Range up to 7.5kW
Extensively arranged three-phase 400V series, facilitating the unification of applying inverters to machines and equipment.
Single-phase 200V series (2.2kW or smaller)
Protective functions, Maintenance
Indication of main circuit capacitor life and accumulated operation time
Automatic control of cooling fans
Overheat early warning of heat sink
Protective function of input/output phase loss
Easy operation and wiring
Simple remote control
Remote control is available by removing
keypad panel and using an
optional extension cable
Multiple Function display
Indicates output frequency, output current, output voltage, motor speed, trip history, etc.
Simple wiring
Only requires removing covers of the main circuit and control circuit terminal blocks adopting screw terminal, without detaching the keypad panel.
Multiple drive programming by optional copy unit
The copy unit can download parameter sets into several VXSM / CubCM units quickly and easily.
Global products
Conforms to major world safety standards: UL, cUL, TÜV, CE
Complies with EMC Directive (Emissions) when connected via optional EMC filter (see pages 21/22) and a shielded motor cable is used.
Connection to fieldbus: Profibus-DP, Interbus-S, DeviceNet, Modbus Plus, CAN Open (Option)
JAGUAR VXSM
n
T
Ü
V
l
5
EU regio
EU Directive (CE marking)
approva
North America/Canada
UL, cUL
Page 7
Nominal applied
motors [kW]
0.4
0.75
1.5
2.2
4.0
5.5
7.5
Single-phase 200V series
(IP20 model)
VXSM40-1
VXSM75-1
VXSM150-1
VXSM220-1
Three-phase 400V series
(IP20 model)
VXSM40-3
VXSM75-3
VXSM150-3
VXSM220-3
VXSM400-3
VXSM550-3
VXSM750-3
Wide range of inverters: three-phase 400V and single-phase 200V. Water-proof (IP54) models are also available soon.
How to read the model number.
JAGUAR VXSM
6
Family
Standard Ratings Examples
40=
75= 400= 750=
Type
Standard Rating*
JAGUAR VXSM400-3
Marked
0.4kW
0.75kW
4.0kW
7.5kW
Code
Input power source
-3 Three-phase 400V Series
-1 Single-phase 200V Series
Page 8
Application
Page 9
Type VXSM-3 Series Nominal applied motor kW
Rated capacity *1) kVA
Output ratings
Rated voltage *2) V Rated current *3) A
Overload capability Rated frequency Hz Phases, Voltage, Frequency
Input ratings
Voltage / frequency variations Momentary voltage dip capability *5)
(with DCR)Rated current *6)
A
(without DCR) Required power supply capacity *7) kVA Starting torqueControl Braking torque (Standatd) *8)
Braking
Braking torque (Using options) DC injection braking
Enclosure (IEC 60529) Cooling method
Standards
-UL/cUL -Low Voltage Directive -EMC Directive -TÜV
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
Mass kg
0.4 0.75 1.5 2.2 4.0 5.5 7.5
40 75 150 220 400 550 750
1.1 1.9 2.8 4.1 6.8 9.9 13
150% of rated current for 1min. 200% of rated current for 0.5s 50, 60Hz 3-phase 380 to 480V 50/60Hz Voltage: +10 to –15% (Voltage unbalance *4): 2% or less) Frequency: +5 to –5% When the input voltage is 300V or more, the inverter can be operated continuously. When the input voltage drops below 300V from rated voltage, the inverter can be operated for 15ms. The smooth recovery mode is selectable (by Auto-restart function).
0.82 1.5 2.9 4.2 7.1 10.0 13.5
1.8 3.5 6.2 9.2 14.9 21.5 27.9
0.6 1.1 2.1 3.0 5.0 7.0 9.4
70 40 20
200% (with Dynamic torque-vector control selected)
1.1 1.2 1.3 1.4 1.9 4.5 4.5
Starting frequency: 0.0 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
150
Natural cooling Fan cooling
IP 20
3-phase 380, 400, 415V/50Hz, 380, 400, 440, 460V/60Hz
1.5 2.5 3.7 5.5 9.0 13 18 (1.4) (2.1) (3.7) (5.3) (8.7) (12) (16)
Type VXSM-1 Series Nominal applied motor kW
Rated capacity *1) kVA
Output ratings
Rated voltage *2) V Rated current *3) A
Overload capability Rated frequency Hz Phases, Voltage, Frequency
Input ratings
Voltage / frequency variations Momentary voltage dip capability *5)
(with DCR)Rated current *6) A
(without DCR) Required power supply capacity *7) kVA Starting torqueControl Braking torque (Standard) *8)
Braking
Braking torque (Using options) DC injection braking
Enclosure (IEC 60529) Cooling method
Standards
-UL/cUL -Low Voltage Directive -EMC Directive -TÜV
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
Mass kg
0.4 0.75 1.5 2.2
40 75 150 220
1.1 1.9 3.0 4.1
150% of rated current for 1min. 200% of rated current for 0.5s 50, 60Hz 1-phase 200 to 240V 50/60Hz Voltage: +10 to –10% Frequency: +5 to –5% When the input voltage is 165V or more, the inverter can be operated continuously. When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms. The smooth recovery mode is selectable (by Auto-restart function).
3.5 6.5 11.8 17.7
6.4 11.4 19.8 28.5
0.7 1.3 2.4 3.6
70 40
200% (with Dynamic torque-vector control selected)
0.7 1.2 1.8 1.9
Starting frequency: 0.0 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
150
Natural cooling Fan cooling
IP 20
3-phase 200V/50Hz 200, 220, 230V/60Hz
3.0 5.0 8.0 11 (2.5) (4.0) (7.0) (10)
NOTES: *1) Inverter output capacity (kVA) at 440V in 400V series, 220V in 200V series. *2) Output voltage cannot exceed the power supply voltage. *3) Current derating may be required in case of low impedance loads such as high frequency motor. Use the inverter at the current ( ) or below where carrier frequency setting is higher than 4kHz (F26: 4 to 15) or the amb. temp. is 40°C or higher. *4) Refer to the IEC 61800-3 (5.2.3). *5) Tested at standard load condition (85% load). *6) This value is under original calculation method. (Refer to the Technical Information.) *7) When optional power-factor correcting DC REACTOR (DCR) is used. *8) With a nominal applied motor, this value is average torque when the motor decelerates and stops from 60 Hz. (It may change according to motor loss.)
Standard Specifications
Three-phase 400V series
Single-phase 200V series
Conformity to Low Voltage Directive
The VXSM Series conforms to the Low Voltage Directive with EN50178
Conformity to EMC Directive
• Emission requirement
• Footprint filters in compliance with EN61800-3 are provided for all models (optional)
• Immunity requirement The VXSM Series inverters meet EN61800-3 as standard.
8
Page 10
JAGUAR VXSM
Acceleration / Deceleration time
Frequency limiter Bias frequency Gain for frequency setting
Operation method
Frequency setting (Frequency command)
Voltage / freq. (V/f) characteristic
Running status signal
Item Maximum frequency
Base frequency Starting frequency Carrier frequency *2)
Accuracy (Stability)
Setting resolution
Control method
Torque boost
Explanation
Setting
Output frequency
Control
Automatic deceleration
Second motor's setting
Energy saving operation Fan stop operation
Jump frequency control Rotating motor pick up (Flying start)
Auto-restart after momentary power failure
Slip compensation
Droop operation Torque limiter
PID control
50 to 400Hz *1) 25 to 400Hz
0.1 to 60.0Hz, Holding time: 0.0 to 10.0s
0.75 to 15kHz
Analog setting : ±0.2% of Maximum frequency (at 25±10°C)
Digital setting : ±0.01% of Maximum frequency (at –10 to +50°C)
Analog setting : 1/3000 of Maximum frequency ex.) 0.02Hz at 60Hz, 0.04Hz at 120Hz, 0.15Hz at 400Hz
Digital setting : 0.01Hz at Maximum frequency of up to 99.99Hz (0.1Hz at Maximum frequency of 100.0Hz and above)
• LINK setting : • 1/20000 of Maximum frequency ex.) 0.003Hz at 60Hz, 0.006Hz at 120Hz, 0.02Hz at 400Hz
• 0.01Hz (Fixed)
• V/f control (Sinusoidal PWM control) • Dynamic torque-vector control (Sinusoidal PWM control) Adjustable at base and maximum frequency, with AVR control : 160 to 480V (400V series), 80 to 240V (200V series)
Selectable by load characteristics: Constant torque load (Auto/manual), Variable torque load (Manual)
• KEYPAD operation : key, key
• Digital input signal operation : FWD or REV command, Coast-to-stop command, etc.
• LINK operation : RS485 (Standard) Profibus-DP, Interbus-S, DeviceNet, Modbus Plus, CAN Open (Option)
• KEYPAD operation: or key
• External potentiometer (*) : 1 to 5k
• Analog input : 0 to +10V DC (0 to +5V DC), 4 to 20mA DC
(Reversible) 0 to ±10V DC (0 to ±5V DC) ....Reversible operation by polarized signal can be selected.
(Inverse) +10 to 0V DC, 20 to 4mA DC......Inverse mode operation can be selected.
• UP/DOWN control : Output frequency increases when UP signal is ON, and decreases when DOWN signal is ON.
• Multistep frequency : Up to 16 different frequencies can be selected by digital input signal.
• LINK operation : RS485 (Standard) Profibus-DP, Interbus-S, DeviceNet, Modbus Plus, CAN Open (Option)
Transistor output (2 points) : RUN, FAR, FDT, OL, LU, TL, etc. Relay output (1 point) : Alarm output (for any fault) Analog (or pulse) output (1 point) : Output frequency, Output current, Output torque, etc.
0.01 to 3600s : • Independently adjustable acceleration and deceleration • 2 different times are selectable. Mode select : Linear, S-curve (weak), S-curve (strong), Non-linear High and Low limiters can be preset. Bias frequency can be preset. Gain for frequency setting can be preset. (0.0 to 200.0%) ex.) Analog input 0 to +5V DC with 200% gain results in
maximum frequency at 5V DC. Jump frequency (3 points) and its common jump hysteresis width (0 to 30Hz) can be preset. A rotating motor (including inverse rotating mode) can be smoothly picked up without stopping the motor (speed search
method). Automatic restart is available without stopping motor after a momentary power failure (speed search method). When
"Smooth recovery" mode is selected, the motor speed drop is held minimum. (The inverter searches the motor speed, and smoothly returns to setting frequency. Even if the motor circuit is temporarily opened, the inverter operates without a hitch.)
The inverter output frequency is controlled according to the load torque to keep motor speed constant. When the value is set at "0.00" and "Torque-vector" is set at "active", the compensation value automatically selects a standard motor.
Slip compensation can be preset for the second motor. The motor speed droops in proportion to output torque (–9.9 to 0.0Hz).
When the motor torque reaches a preset limiting level, this function automatically adjusts the output frequency to prevent the inverter from tripping due to an overcurrent.
Torque limiter 1 and 2 can be individually set, and are selectable with a digital input signal.
This function can control flowrate, pressure, etc. (with an analog feedback signal.)
Reference
KEYPAD operation (
or key) : 0.0 to 100.0%
signal
Voltage input (Terminal 12 ) : 0 to +10V DC
Current input (Terminal C1 ) : 4 to 20mA DC
Multistep frequency setting :
Setting freq. / Max. freq. X 100 (%)
RS485 :
Setting freq. / Max. freq. X 100 (%)
Feedback signal
Terminal 12 (0 to +10V DC or +10 to 0V DC)
Terminal C1 (4 to 20mA DC or 20 to 4mA DC)
Torque limiter 1 (Braking) is set at "F41: 0" (Same as Torque limiter 2 (Braking) ).
In deceleration: The deceleration time is automatically extended up to 3 times the setting time for tripless operation even if braking
resistor not used.
In constant speed operation: Based on regenerative energy, the frequency is increased and tripless operation is active.
This function is used for two motors switching operation.
The second motor’s V/f characteristics (base and maximum frequency) can be preset.
The second motor’s circuit parameter can be preset. Torque-vector control can be applied to both motors. This function minimizes inverter and motor losses at light load. This function is used for silent operation or extending the fan's lifetime.
NOTES: (*)
Option
*1)
For application at 120Hz or above, please contact IMO Precision Controls LTD.
*2)
Inverter may automatically reduce carrier frequency, in accordance with ambient temperature or output current for protecting inverter.
9
Page 11
JAGUAR VXSM
10
Indication (LED monitor)
Protection
Condition (Installation and operation)
Storage condition
Operation mode (Running)
Stopping Trip mode
Running or trip mode Charge lamp Overload Overvoltage
Incoming surge Undervoltage
Input phase loss Overheating Short-circuit Ground fault
Motor overload
DB resistor overheating
Stall prevention
Output phase loss Motor protection by PTC thermistor
Auto reset Installation location Altitude
Ambient temperature Ambient humidity Vibration
Item
Explanation
Output frequency (Hz)
Setting frequency (Hz)
Output current (A)
Output voltage (V)
Motor synchronous speed (r/min) Selected setting value or output value Displays the cause of trip by codes as follows. • dBH (Overheating at DB circuit)
OC1 (Overcurrent during acceleration)
OC2 (Overcurrent during deceleration)
OC3 (Overcurrent during running at constant speed) • OLU (Inverter unit overload)
Lin (Input phase loss)
OU1 (Overvoltage during acceleration)
OU2 (Overvoltage during deceleration)
OU3 (Overvoltage during running at constant speed) • Er4 (Option error)
LU (Undervoltage)
OH1 (Overheating at heat sink)
OH2 (External thermal relay tripped)
Trip history: Cause of trip by code (Even when main power supply is off, trip history data of the last 4 trips are retained.) When the DC link circuit voltage is higher than 50V, the charge lamp is ON. Protects the inverter by electronic thermal and detection of inverter temperature. Detects DC link circuit overvoltage,and stops the inverter. (400V series: 800V DC, 200V series: 400V DC) Protects the inverter against surge voltage between the main circuit power line and the ground. Detects DC link circuit undervoltage,and stops the inverter. (400V series: 400V DC, 200V series: 200V DC) Phase loss protection for power line input. Protects the inverter by detection of inverter temperature. Short-circuit protection for inverter output circuit
Ground fault protection for inverter output circuit (Detecting at start)
The inverter trips, and then protects the motor.
Electronic thermal overload relay can be selected for standard motor or inverter motor
Thermal time constant (0.5 to 10.0 minutes) can be preset for a special motor.
The second motor's electronic thermal overload relay can be preset for 2-motor changeover operation.
Prevents DB resistor overheating by internal electronic thermal overload relay. (The inverter stops electricity discharge operation to protect the DB resistor.)
Controls the output frequency to prevent (overcurrent) trip when the output current exceeds the limit value during
acceleration.
Lowers the output frequency to hold almost constant torque when the output current exceeds the limit value during
operation at constant speed.
Controls the output frequency to prevent (overvoltage) trip when the DC link circuit voltage exceeds the limit value
during deceleration. When the inverter executes tuning, detects each phase impedance unbalance. When the motor temperature exceeds allowable value, the inverter trips automatically.
When the inverter is tripped, it resets automatically and restarts. Free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight. Indoor use only. 1000m or less. Applicable to 3000m with power derating (–10%/1000m) –10 to +50 °C. 5 to 95%RH (non-condensing) 3mm at from 2 to less than 9Hz, 9.8m/s
2
at from 20 to less than 55Hz, 1m/s2 at from 55 to less than 200Hz
2m/s
Temperature : –25 to +65 °C
2
at from 9 to less than 20Hz
Humidity : 5 to 95%RH (non-condensing)
Line speed (m/min)
PID reference value
PID reference value (remote)
PID feedback value
OL1 (Motor 1 overload)
OL2 (Motor 2 overload)
Er1 (Memory error)
Er2 (KEYPAD panel communication error)
Er3 (CPU error)
Er5 (Option error)
Er7 (Output phase loss error, impedance unbalance)
Er8 (RS485 error)
Page 12
Basic Wiring Diagram
External signal input Operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual
NOTES: *1) When connecting an optional DC Reactor, remove the
jumper short bar that connects the terminals [P1] and [P+].
*2) Keep the control circuit wires at least 100mm away from
the main circuit wires and put them in separate ducts to prevent noise and resultant malfunctions. When control wiring crosses the main wiring, ensure that they cross each other at right angles.
*3) For the wiring of the control circuit , use shielded or
twisted wires with the shortest possible length. (When using shielded wires, connect one end of the shields to the inverter ground terminal and leave the other end free.)
*4) If there is a magnetic contactor or a solenoid close to the
inverter, connect a surge suppresser to the coil in parallel connection. Keep the wiring length to a minimum.
*5) Ensure motor cable is shielded, and both ends are
securely earthed using short wire links with minimum c.s.a the same as the motor / supply cable, or use appropriate brass terminating gland.
Operation using the factory settings Connect the inverter to the power supply and motor. Then, turn on the power to enable variable speed operation. [Operation method]
1. Run/Stop . . . . . . . . . Press or key on the keypad panel.
2. setting frequency . . . Press or key on the keypad panel.
NOTES: *1) When connecting an optional DC REACTOR, remove the
jumper short bar that connects the terminals [P1] and [P+].
*2) If there is a magnetic contactor or a solenoid close to the
inverter, connect a surge suppresser to the coil in parallel connection. Keep the wiring length to a minimum.
*3) For the wiring of the control circuit, use shielded or
twisted wires with the shortest possible length. When using shielded wires, connect the shields to the inverter ground terminal.
*4) Ensure motor cable is shielded, and both ends are
securely earthed using short wire links with minimum c.s.a the same as the motor / supply cable, or use appropriate brass terminating gland.
Run/Stop operation and frequency setting through external signals When “1” is set at , you can set a frequency by using an input signal for 0 to 10V DV. When “2” is set at , you can set frequency by using an input signal for 4 to 20mA DC. In both cases set “1” at .
External braking resistor (DB)
2 1
PDB
DB
P (+)
(P24) (THR)
Keypad panel Operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual
11
Power supply
1-phase 200 to 240V 50/60Hz
3-phase 400 to 480V 50/60Hz
MCCB
*
or ELCB
: Option
*
Analog input
Digital input
EMC compliance filter
*
L1
L1
L2
L2
G
G
L1
L1
L2
L2
L3
L3
G
G
Potentiometer power supply
Voltage input
Current input
Pulse/analog output
Main circuit
L1/L L2/N
G
L1/R L2/S L3/T
G
13 12 11 C1
P24 FWD REV X1 X2 X3
X4 X5 CM CM FM
Control circuit
U V W G
P1
P (+)P1P (+)
DB
N (-)
30C 30B
30
30A
Y2E Y1E
CMC
Analog/pulse changeover switch
ENCLOSURE
)
*1
Where DC REACTOR(DCR) is used
Alarm output (for any fault)
Transistor output
E
Armoured or screened cable
Grounding
Motor
*
M 3~
MCCB
*
or
Power supply
1-phase 200 to 240V 50/60Hz
3-phase 400 to 480V 50/60Hz
ELCB
: Option
*
Analog input
Digital input
EMC compliance
*
filter
L1 L2
G
L1 L2 L3
G
Potentiometer power supply (0 to +10V DC)
Current input (4 to 20mA DC)
Analog meter
To terminal No. 11
L1 L2
G
L1 L2 L3
G
(P24)(THR)
Analog monitor
ENCLOSURE
Main circuit
L1/L L2/N
G
L1/R
U
L2/S
V
L3/T
W
G
G
P1
P (+)P1P (+)
)
3
13
2
12
1
11
C1
P24 FWD
REV X1 X2 X3 X4 X5 CM CM FM
Control circuit
DB
N (-)
30C 30B
30
30A
Y2E
Y1E
CMC
Analog/pulse changeover switch
*1
Where DC REACTOR(DCR) is used
Alarm output (for any fault)
Transistor output
Pulse
FM
counter
To 11 terminal
E
Digital
*
frequency counter
Armoured or screened cable
Grounding
Motor
*
M 3~
Page 13
Terminal Functions
Terminal Functions
12
Symbol
L1/R, L2/S,
Main
L3/T
circuit
L1/L, L2/N
U, V, W
P1, P(+)
P(+), N(-)
P(+), DB
G
13
Analog input
12
C1
11 Common Common for analog signal Isolated from terminal CME and CM.
FWD
Digital input
REV
X1
X2
X3
X4
X5
(Hz2/Hz1)
(M2/M1)
(DCBRK)
(TL2/TL1)
(DOWN)
(WE-KP)
(Hz/PID)
CM Common Common for digital signal
Terminal name
Power input
Power input
Inverter output
For DC REACTOR
For DC link circuit
For EXTERNAL BRAKING RESISTOR
Grounding
Potentiometer power supply
Voltage input
(PID control)
Current input
(PID control)
(PTC-thermistor input)
Forward operation command
Reverse operation command
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
(SS1)
Multistep freq.
(SS2)
selection (SS4) (SS8)
ACC / DEC time selection
(RT1)
3-wire operation
(HLD)
stop command
Coast-to-stop
(BX)
command
Alarm reset
(RST)
Trip command
(THR)
(External fault)
Freq. set 2 /
Freq. set 1
Motor 2 / Motor 1
DC brake command
Torque limiter 2 /
Torque limiter 1
(UP) UP command (UP): ON ..... The output frequency increases.
DOWN command
Write enable for KEYPAD
PID control cancel
Inverse mode changeover
(IVS)
Link enable (RS485, Bus)
(LE)
Connect a 3-phase power supply.
Connect a 1-phase power supply.
Connect a 3-phase induction motor.
Connect the DC REACTOR for power-factor correcting or harmonic current reducing.
Used for DC bus connection system.
Connect the EXTERNAL BRAKING RESISTOR (Option)
Ground terminal for inverter chassis (housing).
+10V DC power supply for frequency setting POT (POT: 1 to 5k)
0 to +10V DC/0 to 100% (0 to +5V DC/0 to 100% )
Reversible operation can be selected by function setting.
0 to ±10V DC /0 to ±100% (0 to ±5V DC/0 to ±100%)
Used for PID control reference signal or feedback signal.
4 to 20mA DC/0 to 100%
Used for PID control reference signal or feedback signal.
The PTC-thermistor (for motor protection) can be connected to terminal C1 - 11.
FWD: ON ..... The motor runs in the forward direction.
FWD: OFF ..... The motor decelerates and stops.
REV: ON ..... The motor runs in the reverse direction.
REV: OFF ..... The motor decelerates and stops.
These terminals can be preset as follows.
(SS1) : 2 (0, 1) different frequencies are selectable. (SS1,SS2) : 4 (0 to 3) different frequencies are selectable. (SS1,SS2,SS4) : 8 (0 to 7) different frequencies are selectable. (SS1,SS2,SS4,SS8) : 16 (0 to 15) different frequencies are selectable.
(RT1) : 2 (0, 1) different ACC / DEC times are selectable.
Used for 3-wire operation.
(HLD): ON ..... The inverter self-holds FWD or REV signal.
(HLD): OFF ..... The inverter releases self-holding.
(BX): ON ..... Motor will coast-to-stop. (No alarm signal will be output.)
(RST): ON ..... Faults are reset. (This signal should be held for more than 0.1s.)
(THR): OFF ..... "OH2 trip" occurs and motor will coast-to-stop.
(Hz2/Hz1): ON ..... Freq. set 2 is effective.
(M2/M1): ON ..... The motor circuit parameter and V/f characteristics are changed
to the second motor's ones.
(DCBRK): ON ..... The DC injection brake is effective. (In the inverter deceleration mode)
(TL2/TL1): ON ..... Torque limiter 2 is effective.
(DOWN): ON ..... The output frequency decreases.
The output frequency change rate is determined by ACC / DEC time.
Restarting frequency can be selected from 0Hz or setting value at the time of stop.
(WE-KP): ON ..... The data is changed by KEYPAD.
(Hz/PID): ON ..... The PID control is canceled, and frequency setting by KEYPAD
( or )is effective.
(IVS): ON ..... Inverse mode is effective in analog signal input.
(LE): ON ..... The link opereation is effective. Used to switch operation between ordinary
operation and link operation to communication.
Function
DC REACTOR: Option
Allowable maximum output current : 10mA
Input impedance: 22k
Allowable maximum input voltage: ±15V DC
If input voltage is 10 to 15V DC, the inverter estimates
it to10V DC.
Input impedance: 250
When FWD and REV are simultaneously ON, the motor decelerates and stops.
The digital inputs can directly connent to source type
output (PNP transistor output) circuit.
ON state maximum input voltage: 2V
(maximum sink current : 6mA)
OFF state maximum terminal voltage: 22 to 27V
(allowable maximum leakage current: 0.5mA)
The digital inputs can directly connent to source type
output (PNP transistor output) circuit.
Frequency 0 is set by F01 (or C30). (All signals of SS1 to SS8 are OFF)
Time 0 is set by F07/F08.
The motor restarts from 0Hz by turning off BX with the
operation command (FWD or REV) ON.
Assigned to terminal X4 at factory setting.
During normal operating, this signal is ignored.
Assigned to X5 at factory setting.
This alarm signal is held internally.
If this signal is changed while the inverter is running, the signal is effective only after the inverter stops.
If this signal is changed while the inverter is running, the signal is effective only after the inverter stops.
If the operation command(FWD/REV) is input while DC braking is effective, the operation command (FWD/REV) has priority.
When UP and DOWN commands are simultaneously ON, DOWN signal is effective.
If this signal is changed while the inverter is running, the signal is effective only after the inverter stops.
RS485: Standard, Bus: Option
Isolated from CME and 11.
Remarks
Func. code
F01, C30
F01, H21
F01
F01, H21
H26, H27
F02
E01 to E05
C05 to C19
F07, F08 E10, E11
H11
F01 / C30
P01 to P10 / A10 to A19
F20 to F22
F40, F41
/
E16, E17
F01, C30
H20 to H25
F01, C30
H30
Page 14
Terminal Arrangement
JAGUAR VXSM
Pulse output
Transistor output
Relay output
LINK
Symbol Terminal name Function
Func. code
Remarks
FM
Y1E
Y2E
(RUN)
(FAR)
(FDT)
(LU)
(B/D)
(TL)
(IPF)
(OL)
Pulse rate monitor
Transistor output 1
Transistor output 2
P24 DC voltage supply
Inverter running
Frequency equivalence signal
Frequency level detection
Undervoltage detection signal
Torque polarity
Torque limiting
Auto-restarting
Overload early warning
Pulse rate mode : Pulse rate is proportional to selected function’s value* (50% duty pulse)
Average voltage mode : Average voltage is proportional to selected function’s value* (2670p/s pulse width control) * Kinds of function to be output is same as those of analog output (FM).
Output the selected signals from the following items.
Power supply for transistor output load. (+24V DC, 50mA max.)
Outputs ON signal when the output frequency is higher than starting frequency.
Outputs ON signal when the difference between output frequency and setting frequency is smaller than FAR hysteresis width.
Outputs ON signal by comparison of output frequency and preset value (level and hysteresis).
Outputs ON signal when the inverter stops by undervoltage while the operation command is ON.
Outputs ON signal in braking or stopping mode, and OFF signal in driving mode.
Outputs ON signal when the inverter is in torque-limiting mode.
Outputs ON signal during auto restart operation (Instantaneous power failure) mode. (including "restart time")
Outputs ON signal when the electronic thermal value is higher than preset alarm level.
Outputs ON signal when the output current value is higher than preset alarm level.
Allowable maximum output current : 2mA
Link P24 to CMC and connect loads such as relays between Y1E, Y2E and CM.
ON state maximum output voltage : 2V
(Allowable maximum source current : 50mA)
• OFF state maximum leakage current : 0.1mA (Allowable maximum voltage : 27V)
CMC
Common (transistor output)
Common for transistor output signal. Isolated from terminals CM and 11.
30A, 30B 30C
Alarm relay output Outputs a contact signal when a protective function is activated.
Changeable exciting mode active or non-exciting mode active by function "F36".
• Contact rating : 250V AC, 0.3A, cosø=0.3 48V DC, 0.5A, non-inductive (for LVD) 42V DC, 0.5A, non-inductive (for UL/cUL)
Connect the RS485 link signal. RS485 I/O terminal
(11)
(Common)
E30
F36
F29 F33 to F35
E20, E21
E31, E32
E33 to E35
FM
(11)
Analog monitor
(Common)
Output voltage (0 to 10V DC) is proportional to selected function’s value as follows. The proportional coefficient and bias value can be preset.
• Output frequency 1 (Before slip compensation) (0 to max. frequency)
• Output frequency 2 (After slip compensation) (0 to max. frequency)
• Output current (0 to 200%)
• Output voltage (0 to 200%)
• Output torque (0 to 200%)
• Load factor (0 to 200%)
• Input power (0 to 200%)
• PID feedback value (0 to 100%)
• DC link circuit voltage (0 to 1000V)
Allowable maximum output current: 2mA Analog
output
F29 F30, F31
Terminal Function
13
Main circuit terminals
30A 30B Y1E C1 FM X1 X2 X3 X4 X5 CM
30C Y2E
WARNING
CMC
11 12 13 CM
DB
P1 P(+) N(-)
L1/R
L2/S L3/T
DB
P1 P(+) N(-)
L1/L
L2/N
G G
VXSM40-1 VXSM40 to 220-3
P R G
RUN
RESET
FUNC
STOP
DATA
FWD
REV CM P24
U V W
G G
(-3) (-3) (-3)
U V W
(-1) (-1) (-1)
30A 30B Y1E C1 FM X1 X2 X3 X4 X5 CM
30C Y2E
Control circuit terminals
P R G
RUN
RESET
FUNC
STOP
DATA
WARNING
CMC
11 12 13 CM
DB
P1 P(+) N(-)
G G
L1/R
L2/S L3/T
U V W
DB
P1 P(+) N(-)
G G
L1/R
L2/N
U V W
VXSM75-1
FWD
REV CM P24
P R G
RUN
RESET
FUNC
STOP
DATA
WARNING
30A 30B Y1E C1 FM X1 X2 X3 X4 X5 CM
30C Y2E
CMC
G G
G G
11 12 13 CM
L1/R
L2/S L3/TDBP1 P(+) N(-) U V W
L1/R
L2/NDBP1 P(+) N(-) U V W
FWD
REV CM P24
VXSM400-3
VXS150 and 220-1
P R G RESET
FUNC DATA
RUN STOP
FWD
REV CM P24
WARNING
30A 30B Y1E C1 FM X1 X2 X3 X4 X5 CM
30C Y2E
CMC
11 12 13 CM
L1/R
L2/S L3/TDBP1 P(+) N(-) U V W
G G
VXSM550 and 750-3
Page 15
LED monitor
In Operation mode:
Displays the setting frequency, output current, voltage, motor speed, or line speed.
In Trip mode:
Displays code indicating the cause of trip.
Program/Reset key
Switches between operation mode and program mode.
When tripped:
Releases the trip-stop state and changes to operation mode.
Function/Data select key
Changes the displayed values of LED monitor, selects and stores the function codes and data codes.
Operation mode indication
RUN : This LED goes on during operating. PANEL CONTROL : When Function code is set at , , or (Keypad operation), this LED goes on.
Unit indication
Displays the unit of the value shown on the LED monitor.
Run key
Starts the inverter.
In Stop mode:
Invalid when the function code is set at (external operation).
Stop key
Stops the inverter.
In Operation mode:
Invalid when the function code is set at (external operation).
Up/Down keys
In Operation mode:
Increases or decreases the frequency or motor speed.
In Program mode:
Increases or decreases function code number and data set value.
Keypad Panel 1
1. Turn on the power supply, press or key to set the output frequency. When you press the key the motor will run at the set frequency and with function code/date at factory shipment. When you press the key, the motor will decelerate and stops.
2. Procedure for selecting and changing function codes and data codes. The keypad operation how to select a function code and change its data code is explained below.
. Press the key to select the program mode. Pressing key alternates the displayed data between the function
and its data. ()
. With data display, press the or key to change the data code.. Press the key to update the data for the selected function code.
*In step above, if the or key is pressed when the function code is displayed, only the function code changes sequentially (see below). ()
Keypad panel operation
Page 16
JAGUAR VXSM
The keypad panel modes are classified in the following 5 modes
* Procedure for selecting function codes and data codes (Ex. Changing data code from to of function code )
15
Monitor, keys
Monitor
Keys
PRG MODE
Hz
A
m/min
r/min
PANEL CONTROL
Run
Mode
V
Program mode
(operation stopped)
Display the function code or data code. (Blinking)
Indicates the PRG mode during stopping.
PRG MODE
A
m/min
V
Hz
r/min
Indicates whether keypad panel operation or external signal operation. (On during keypad panel operation)
Indicates the operation has stopped. ( RUN not lit)
Switches to the stop mode.
Changes the display between function code and data code, stores data code, and then updates function codes
Increases/decreases function code number and data code.
Invalid
Program mode
(during stopped)
Display the function code or data code. (Lighting)
Indicates the PRG mode during operation.
PRG MODE
LightingLighting
A
m/min
V
Hz
r/min
Indicates during operation. ( RUN lighting)
Changes to operation mode.
Increases/decreases the data code number and stores data temporary.
Invalid
Stop mode
Display the set frequency, output current, output voltage, motor speed, line speed. (Blinking)
Unit indication of the above value.
PRG MODE
Freq..
Hz
A
V
m/min
r/min PRG MODE
Current
Hz
A
V
m/min
r/min PRG MODE
Voltage
Motor speed
Line speed
Indicates the operation has stopped. ( RUN not lit)
Switches to "Program mode (operation stopped)".
Shifts the value on the LED monitor and the unit of the unit indication LED.
Increases/decreases the setting of frequency, motor speed, line speed.
Switches to operation mode
Hz
A
m/min
r/min PRG MODE
Hz
A
m/min
r/min PRG MODE
Hz
A
m/min
r/min
V
V
V
Operation mode
Display the set frequency, output current, output voltage, motor speed, line speed. (Lighting)
Unit indicates of the above value.
PRG MODE
Freq..
Current
Voltage
Motor speed
Line speed
Indicates during operation. ( RUN lighting)
Switches to "Program mode during operation".
Hz
m/min
r/min
PRG MODE
Hz
m/min
r/min
PRG MODE
Hz
m/min
r/min
PRG MODE
Hz
m/min
r/min
PRG MODE
Hz
m/min
r/min
V
A
A
V
A
V
V
A
V
A
Invalid Invalid
Trip mode
Display the trip content or alarm history. (Blinking or lighting)
None
Not lit
None (Lighting)
Indicates "stopping in trip mode". ( RUN lighting)
Releases the trip and switches to "stop mode" or "operation mode"
Invalid
Displays the alarm history
Invalid
Switches to "stop mode" or "Program mode (operation stopped)".
Invalid
Switches to the stop mode.
Invalid
To select other function codes, repeat the same way.
X2
Change of
unit indication
Change of setting frequency
(digital setting)
Page 17
Basic Functions
Function Code Name
Data protection
Frequency command 1
Operation method
Maximum frequency 1 Base frequency 1 Rated voltage 1
( at Base frequency 1 ) Maximum voltage 1
( at Maximum frequency 1 ) Acceleration time 1 Deceleration time 1 Torque boost 1
Electronic thermal (Select) overload relay for motor 1
(Level) (Thermal time constant) Electronic thermal
overload relay (for braking resistor)
Restart mode after momentary power failure
Frequency (High) limiter (Low) Gain (for frequency setting signal) Bias frequency DC brake (Starting freq.) (Braking level) (Braking time) Starting frequency (Freq.) (Holding time) Stop frequency Motor sound (Carrier freq.) (Sound tone)
FM (Voltage adjust) (Function)
FM (Pulse rate) (Voltage adjust)
(Function)
30Ry operation mode
Torque limiter 1 (Driving) (Braking) Torque-vector control 1
Setting range
0 : Data change enable 1 : Data protection
0 : KEYPAD operation ( or key) 1 : Voltage input (terminal 12) (0 to +10V DC, 0 to +5V DC) 2 : Current input (terminal C1) (4 to 20mA DC) 3 : Voltage and current input (terminals 12 and C1) 4 : Reversible operation with polarity (terminal 12)(0 to ±10V DC) 5 : Inverse mode operation (terminal 12) (+10 to 0V DC) 6 : Inverse mode operation (terminal C1) (20 to 4mA DC) 7 : UP/DOWN control 1 (initial freq. = 0Hz) 8 : UP/DOWN control 2 (initial freq. = last value)
0 : KEYPAD operation (forward/reverse : by signal input) 1 : FWD or REV command signal operation 2 : KEYPAD operation (FWD) 3 : KEYPAD operation (REV)
50 to 400Hz 25 to 400Hz 0(Free), 160 to 480V (400V class)
0(Free), 80 to 240V (200V class) 160 to 480V (400V class)
80 to 240V (200V class)
0.01 to 3600s
0.01 to 3600s 0 : Automatic (for constant torque load)
1 : Manual (for variable torque load) 2 : Manual (for proportional torque load) 3 to 31 : Manual (for constant torque load)
0 : Inactive 1 : Active (for 4-pole standard motor) 2 : Active (for 4-pole inverter motor)
Approx. 20 to 135% of rated current
0.5 to 10.0 min 0 : Inactive
1 : Active (for external braking resistor 2 : Active (for external braking resistor : Single phase only)
0 : Inactive (Trip and alarm when power failure occurs.) 1 : Inactive (Trip, and alarm when power recovers.) 2 : Inactive (Deceleration stop, and alarm.) 3 : Active (Momentarily stops and restarts at output frequency of before power failure) 4 : Active (Momentarily stops and restarts at starting frequency)
0 to 400Hz 0 to 400Hz
0.0 to 200.0% –400 to +400Hz
0.0 to 60.0Hz 0 to 100%
0.0 (DC brake inactive), 0.1 to 30.0s
0.1 to 60.0Hz
0.0 to 10.0s
0.1 to 6.0Hz
0.75 to 15kHz
0 to 200% 0 : Output frequency 1 (Before slip compensation)
1 : Output frequency 2 (After slip compensation) 2 : Output current 3 : Output voltage 4 : Output torque 5 : Load factor 6 : Input power 7 : PID feedback value 8 : DC link circuit voltage
300 to 6000 p/s (at full scale) 0% : (Pluse rate output: 50% duty)
1 to 200% : (Voltage adjust: 2670p/s, duty adjust) 0 : Output frequency 1 (Before slip compensation)
1 : Output frequency 2 (After slip compensation) 2 : Output current 3 : Output voltage 4 : Output torque 5 : Load factor 6 : Input power 7 : PID feedback value 8 : DC link circuit voltage
0 : The relay (30) excites on trip mode. 1 : The relay (30) excites on normal mode.
20 to 200, 999% (999: No limit) *2) 20 to 200, 999% (999: No limit) *2) 0 : Inactive
1 : Active
Min.
Factory setting
unit
-
-
-
1Hz 1Hz
1V
1V
0.01s
0.01s
1
-
0.01A *1)
0.1min
-0
-
1Hz 70 1Hz 0
0.1% 1Hz
0.1Hz 0.0
1% 0
0.1s 0.0
0.1Hz 0.5
0.1s 0.0
0.1Hz
1kHz
-
-0
1%
-0
1p/s 1440
1% 0
-
-
1% 180 1% 150
-
0
0
2
50 50
400 230
400 230
6.00
6.00
0
1
5.0
0
100.0 0
0.2 15
0
100
0
0
0
Page 18
JAGUAR VXSM
Extension Terminal Functions
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
Control Functions of Frequency
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
Motor Parameters
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
17
X1-X5 Terminal
ACC 2 DEC 2
Y1, Y2 Terminal
LED Monitor
Function
Code Name
X1 terminal function X2 terminal function X3 terminal function X4 terminal function X5 terminal function
Acceleration time 2 Deceleration time 2 Torque limiter 2 (Driving) (Braking) Y1 terminal function Y2 terminal function
Frequency equivalence delay FAR function signal (Hysteresis) FDT function signal (Level) (Hysteresis) OL function signal (Mode select)
(Level) (Timer) Display coefficient A 0.00 to 200.0 0.01 0.01 Display coefficient B 0.00 to 200.0 0.01 0.00 LED Display filter 0.0 to 5.0s 0.1s 0.5
Selects from the following items. 0 : [SS1]
1 : [SS2]
Multistep freq. selection (16 steps)
2 : [SS4] 3 : [SS8] 4 : ACC / DEC time selection (1 step) [RT1] 5 : 3-wire operation stop command [HLD] 6 : Coast-to-stop command [BX] 7 : Alarm reset [RST] 8 : Trip command (External fault) [THR] 9 : Freq. set. 2 / Freq. set. 1 [Hz2/Hz1]
0.01 to 3600s 0.01s
20 to 200%, 999% (999: No limit) *2) 0 (Automatic deceleration control), 20 to 200%, 999% (999: No limit) *2) Selects from the following items. 0 : Inverter running [RUN]
1 : Frequency equivalence signal [FAR] 2 : Frequency level detection [FDT] 3 : Undervoltage detection signal [LU] 4 : Torque polarity detection (Braking/Driving) [B/D]
0.01 to 10.0s
0.0 to 10.0 Hz 0 to 400 Hz
0.0 to 30.0 Hz 0 : Thermal calculation
1 : Output current Approx. 20 to 200% of rated current
0.0 to 60.0s
Setting range
10 : Motor 2 / Motor 1 [M2/M1] 11 : DC brake command [DCBRK] 12 : Torque limiter 2 / Torque limiter 1 [TL2/TL1] 13 : UP command [UP] 14 : DOWN command [DOWN] 15 : Write enable for KEYPAD [WE-KP] 16 : PID control cancel [Hz/PID] 17 : Inverse mode changeover (terminals 12 and C1 ) [IVS] 18 : Link enable (Bus,RS485) [LE]
5 : Torque limiting [TL] 6 : Auto-restarting [IPF] 7 : Overload early warning [OL] 8 : Lifetime alarm (main circuit capacitor) [LIFE] 9 : 2nd Freq. equivalence detection [FAR2]
Min. unit
-
-1
-
-6
-7
0.01s 1% 180 1% 150
-0
-7
0.1Hz 1Hz 50
0.1Hz 1.0
-0
0.01A *1
0.1s
Jump Hz Control
Multi-Hz Control
Timer Operation
Function
Code Name
Jump (Jump freq. 1) frequency (Jump freq. 2) (Jump freq. 3) (Hysteresis) Multistep (Freq. 1) frequency (Freq. 2) setting (Freq. 3) (Freq. 4) (Freq. 5) (Freq. 6) (Freq. 7) (Freq. 8) (Freq. 9) (Freq.10) (Freq.11) (Freq.12) (Freq.13) (Freq.14) (Freq.15) Timer operation
(Stage 1) Frequency command 2
Offset (Terminal 12) (Terminal C1) Analog setting signal filter
Setting range
0 to 400Hz
0 to 30Hz
0.00 to 400.0Hz
0 : Inactire 1 : Active
• Operation time: 0.00 to 3600s 0 : KEYPAD operation ( or key)
to 8 : UP/DOWN control 2 (initial freq. = last value)
–5.0 to +5.0% –5.0 to +5.0%
0.00 to +5.00s
Seme as F01
Min. unit
1Hz 1Hz 1Hz 1Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
0.01Hz
-
0.01s 0.00
-
0.1%
0.1%
0.01s
Factory setting
0
2
10.0
10.0
0.10.01s
2.5
10.0
Factory setting
0 0 0 3
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
2
0.0
0.0
0.05
Motor 1
Function
Code Name
Number of motor 1 poles Motor 1 (Capacity)
(Rated current) (Tuning)
(On-line Tuning)
(No-load current) (%R1 setting) (%X setting) (Slip compensation control 1) (Slip compensation response time)
2 to 14
3.7kW or smaller : 0.01 to 5.50 kW
5.5kW or larger : 0.01 to 11.00 kW
0.00 to 99.9 A 0 : Inactive
1 : Active (One time tuning of %R1 and %X ( on motor stopping mode )) 2 : Active (One time tuning of %R1, %X and Io ( on motor running mode ))
0 : Inactive 1 : Active (Real time tuning of %R2)
0.00 to 99.9 A
0.00 to 50.00 %
0.00 to 50.00 %
0.00 to +15.00Hz
0.01 to 10.00s 0.01s 0.50
Setting range
Min.
Factory setting
unit
2
0.01kW *1)
0.01A *1)
-0
-0
0.01A
0.01% *1)
0.01% *1)
0.01Hz 0.00
4
*1)
Page 19
High Performance Functions
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
Alternative Motor Parameters
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
JAGUAR VXSM
18
High Performance Functions
PID Control
Y1, Y2 Terminal
Serial Link
Diagnostic
Function Code Name
Accumulated operation time Monitoring only 1h 0 Trip history Monitoring only -­Data initializing (Data reset) Auto-reset (Times) (Reset interval) Fan stop operation
ACC/DEC (Mode select) pattern
Start mode (Rotating motor pick up)
Energy-saving operation DEC mode
Instantaneous overcurrent limiting
Auto-restart (Restart time) (Freq. fall rate) PID control (Mode select)
(Feedback signal)
(P-gain) (I-gain) (D-gain) (Feedback filter) PTC thermistor (Mode select) (Level) Droop operation Serial link (Function select)
RS 485 (Address) (Mode select on no
response error)
(Timer) (Baud rate)
(Data length) (Parity check) (Stop bits) (No response error detection time) (Response interval )
Cooling fan accumulated operation time
Inverter ROM version
0 : Manual set value 0 (Inactive), 1 to 10 times 2 to 20s 0 : Inactive
1 : Active (Fan stops at low temperature mode) for 1.5kW or larger model only 0 : Linear
1 : S-curve (weak) 0 : Inactive
1 : Active (Only when Auto-restart after momentary power failure mode ) 2 : Active (All start modes)
0 : Inactive 0 : Normal (according to "H07" mode)
1 : Coast-to-stop 0 : Inactive
1 : Active
0.1 to 5.0s
0.00 to 100.00Hz/s 0 : Inactive
1 : Active (PID output 0 to 100% / Frefuency 0 to max.) 2 : Active (Inverse operation mode : PID output 0 to 100% / Frefuency max. to 0)
0 : Terminal 12 (0 to +10V) 1 : Terminal C1 (4 to 20mA)
0.01 to 10.00
0.0 : Inactive
0.00 : Inactive
0.0 to 60.0s 0 : Inactive
0.00 to 5.00V –9.9 to 0.0Hz (Code) (Monitor) (Frequency command) (Operation command)
0 : X - - X : Valid 1 : X X - - : Invalid 2 : X - X 3 : X X X
1 to 31 0 : Trip and alarm (Er8)
1 : Operation for H33 timer, and alarm (Er8) 2 : Operation for H33 timer,and retry to communicate. * If the retry fails, then the inverter trips("Er 8"). 3 : Continuous operation
0 to 60.0s 0 : 19200 bit/s
1 : 9600 0 : 8 bit 0 : No checking 0 : 1 bit 0 (No detection), 1 to 60s
0.00 to 1.00s
Monitoring only
Monitoring only -
1 : Return to factory set value
2 : S-curve (strong) 3 : Non-linear (For variable torque load )
1 : Active (Only when torque boost "F09" is set at manual setting mode.)
2 : Terminal 12 (+10 to 0V) 3 : Terminal C1 (20 to 4mA)
0.1 to 3600s
0.01 to 10.0s
1 : Active
2 : 4800 3 : 2400
1 : 7 bit 1 : Even parity 1 : 2 bit
Setting range
4 : 1200
2 : Odd parity
Min. unit
­1
1s
-
-
-
-
-
-
0.1s
0.01Hz/s
-
-
0.01
0.1s
0.01s
0.1s
-
0.01V
0.1Hz
-
1
-
0.1s
-
-
-
-
1s
0.01s
10h
-
Factory setting
0 0 5
0
0
1
0
0
1
0.1
10.00
0
1
0.10
0.0
0.00
0.5 0
1.60
0.0
0
1
0
2.0
1 0 0 0 0
0.01
-Maximum temperature of heat sink Monitoring only °C
-Maximum effective current Monitoring only A
-Main circuit capacitor lifetime Monitoring only 0.1%
-
-
-Keypad panel ROM version Monitoring only
-Option ROM version Monitoring only -
Motor 2
Function Code Name
Maximum frequency 2 1Hz 5050 to 400Hz Base frequency 2 1Hz 5025 to 400Hz Rated voltage 2
(at Base frequency 2) Maximum voltage 2
(at Maximum frequency 2) Torque boost 2 0 : Automatic (for constant torque load)
Electronic thermal (Select) overload relay for motor 2
(Level)
Torque vector control 2 0 : Inactive
Number of motor 2 poles 2 to 14 24 Motor 2 (Capacity) 0.01 to 11.00 kw (Rated current) 0.00 to 99.9 A 0.01A *1) (Tuning) 0 : Inactive
(On-line Tuning) 0 : Inactive
(No-load current) 0.00 to 99.9 A 0.01A *1) (%R1 setting) 0.00 to 50.00 % 0.01% *1) (%X setting) 0.00 to 50.00 % 0.01% *1) Slip compensation control 2 0.00 to +15.00 Hz (Slip compensation resnonse time) 0.01 to 10.00 s
0 (Free), 160 to 480V (400V class) 0 (Free), 80 to 240V (200V class)
160 to 480V (400V class) 80 to 240V (200V class)
1 : Manual (for variable torque load) 2 : Manual (for proportional torque load) 3 : Manual (for constant torque load)
0 : Inactive 1 : Active (for 4-pole standard motor) 2 : Active (for 4-pole inverter motor)
Approx. 20 to 135% of rated current 0.01A *1)
0.5 to 10.0 min (Thermal time constant)
1 : Active
1 : Active (One time tuning of %R1 and %X ( on motor stopping mode )) 2 : Active (One time tuning of %R1, %X and Io ( on motor running mode ))
1 : Active (Real time tuning of %R1 and %X)
Setting range
Min. unit
1V
1V
-
-
0.1min
-0
0.01kW
-0
-0
0.01Hz
0.01s
Factory setting
400 230
400 230
0
1
5.0
*1)
0.00
0.5
Page 20
JAGUAR VXSM
Protective Functions
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
19
Function
Overcurrent protection (Short-circuit) (Ground fault)
Overvoltage protection
Incoming surge protection
Undervoltage protection
Input phase loss protection Overheat protection • Stops the inverter when it detects excess heat sink temperature in case of
Electronic thermal overload relay (Motor protection)
(Momentary overcurrent limitation)
External alarm input Alarm output
(for any fault) Alarm reset command
Alarm history memory Storage of data on
cause of trip Memory error
KEYPAD panel communication error
CPU error • If the inverter detects a CPU error caused by noise or some other factor, the
Option communication error
Option error
Output phase loss error
RS485 communication error
• Stops running to protect inverter from an overcurrent resulting from overload.
• Stops running to protect inverter from an overcurrent due to a short-circuit in the output circuit.
• Stops running to protect inverter from an overcurrent due to a ground fault in the output circuit.
• The inverter stops when it detects an overvoltage in the DC link circuit.
• Protects the inverter against surge voltage between the main circuit power line and ground.
• Protects the inverter against surge voltage in the main circuit power line.
• Stops the inverter when the DC link circuit voltage drops below undervoltage level.
• The inverter is protected from being damaged when open-phase fault occurs.
cooling fan failure or overload.
• When the external braking resistor overheats, the inverter stops discharging and running.
• This function stops the inverter by detecting an inverter overload.
• This function stops the inverter by detecting an overload in a standard motor or inverter motor.
• When an output current exceeds the limit during acceleration, this function lowers output frequency to prevent the occurrence of an OC1 trip.
• The inverter stops on receiving external alarm signals.
• The inverter outputs a relay contact signal when the inverter issued an alarm and stopped.
• An alarm-stop state of the inverter can be cleared with the RESET key or by a digital input signal (RST).
• Stores up to four instances of previous alarm data.
• The inverter can store and display details of the latest alarm history data.
• The inverter checks memory data after power-on and when the data is written. If a memory error is detected, the inverter stops.
• If an error is detected in communication between the inverter and KEYPAD when the Keypad panel is being used, the inverter stops.
inverter stops.
• If a checksum error or disconnection is detected during communication, the inverter issues an alarm.
• If a linkage error or other option error is detected, the inverter issues an alarm.
If an unbalance of output circuits is detected during tuning, this function issues an alarm (and stops the inverter).
• If an RS485 communication error is detected, the inverter issues an alarm.
Description
LED monitor
During acceleration During deceleration While running at
400V series : 800V DC or more
• 200V series : 400V DC or more
Protection is not assured if excess AC line voltage is applied inadvertently.
• The inverter may be tripped by some other protective function.
• 400V series : 400V DC or less
• 200V series : 200V DC or less
• The stall prevention function can be disabled. Stall prevention
• Use THR terminal function (digital input).
• Output terminals: 30A, 30B, and 30C
• Use the RST terminal function for signal input.
• Even if main power input is turned off, alarm history and trip-cause data are retained.
When operated by external signals, the inverter
• continues running. The alarm output (for any fault) is not output. Only Er2 is displayed.
constant speed During acceleration During deceleration While running at constant speed
Motor 1 overload Motor 2 overload
NOTES :
1)Retaining alarm signal when auxiliary controll power supply is not used : If the inverter power supply is cut off while an internal alarm signal is being output, the alarm signal cannot be retained.
2)To issue the RESET command, press the key on the KEYPAD panel or connect terminals RST and CM once and disconnect them afterwards.
3)Fault history data is stored for the past four trips.
Page 21
Fig.1
VXSM40-1
Fig.3
VXSM400-3 VXSM150 and 220-1
70
34.32
60.50.3
48.250.5
Mounting hole positions
26
2- 3.5
21.8212.5
5317
60.5
2-¿3.2 Counter bore ¿6.6, depth 4
4.75 4.75
42
27
22.250.5
32.50.3
15
32.54.75 4.75
RUN
P R G RESET
STOP
FUNC
DATA
Fig.5
VXSM Keypad
Fig.2
VXSM40 to 220-3 VXSM75-1
Fig.4
VXSM550 and 750-3
Dimensions(mm)
Power supply
voltage
3-phase
400V
1-phase
200V
0.4
0.75
1.5
2.2
4.0
5.5
7.5
0.4
0.75
1.5
2.2
Nominal
applied
motor(kW)
VXSM40-3
VXSM75-3 VXSM150-3 VXSM220-3 VXSM400-3 VXSM550-3 VXSM750-3
VXSM40-1
VXSM75-1 VXSM150-1 VXSM220-1
Type
130 130 130 130 130 220 220 130 130 130 130
H 106 106 106 106 170 180 180
70 106 170 170
W
126 150 170 170 158 158 158 118 126 158 158
D
86
86 106 106
86
-
­86 86 86 86
D1
40 64 64 64 72
-
­32 40 72 72
D2
50.5
62.5
86.5
86.5
94.5 117 117
60.2
62.5
94.5
94.5
D3
103 115 159 159 147 146 146 107 115 147 147
D4
2 2 2 2 3 4 4 1 2 3 3
Fig.
External Dimensions
JAGUAR VXSM
20
6118
130 (H)
2-R2.6
6
70 (W)
6.5
57
4-5x6
(ELONGATED HOLE)
55
66
P R G RESET
FUNC DATA
120
130 (H)
WARNING
55
15866
2-5ξ6
(ELONGATED HOLE)
P R G
RUN
RESET FUNC
STOP
DATA
WARNING
5.2 5.2
RUN STOP
6.5
M2.5
M3.5
D
86 (D1)
16.5
D4
M2.5
M4
106 (W)
2-5
ξ6
(ELONGATED HOLE)
P R G RESET
FUNC DATA
WARNING
5.2
96
RUN
STOP
5
M2.5
M4
5.2
130 (H)
5
66
118
2-R2.6
D2
D3
D
D1 D2
19 D3
D4
D170 (W)
D286 (D1)
D3
D4
72057
220 (H)
2-R3
180 (W)
16488
2-
6
P R G
RUN
RESET FUNC
STOP
DATA
WARNING
M2.5
M5
66
158 (D)
116.7 (D3)
146.1 (D4)
8
96.7
Page 22
Options
Name (Type)
EMC compliance filter
Output circuit filter
Please contact IMO for
more details of this unit,
or alternative AC Reactor
DC REACTOR(DCR)
Copy unit
Function
This is a special filter which complies with the European EMC (Emission) Directive. This filter may be used together with a ferrite core, if required.
Note: Other prerequisites must be fulfilled to ensure compliance with
EMC Directives.
Refer to operation manual for details.
Connected to the output circuit of inverters under low-noise operation with carrier frequency from 8 to 15kHz, this filter has the following functions: q Suppressing fluctuation of motor terminal voltage. Protects the motor insulation from being damaged by surge voltage. (400V
series) w Suppressing leakage current from output side wiring. Reduces the leakage current caused when several motors are operated in
parallel or connected with long wiring.
* Total wiring length should be less than 400m.
e Suppressing radial noise or inductive noise from output side wiring. Effective noise suppression device for long wiring applications such as plant.
[Use the DCR to normalize the power supply in the following cases.] q The power transformer capacity is 500kVA or over and exceeds the inverter
rated capacity by 10 times. w The inverter and a thyristor converter are connected with the same transformer. * Check if the thyristor converter uses a commutation reactor. If not, AC reactor
must be connected to the power supply side. e Overvoltage trip occurs due to open/close of the phase-advancing capacitor for
the power supply lines. r The voltage unbalance exceeds 2%.
Voltage unbalance (%) =
Max. voltage [V] – Min. Voltage [V]
ξ
67
Three-phase average voltage [V]
(IEC 61800-3 (5.2.3))
[For improving input power-factor, reducing harmonics]
• Used to reduce input harmonic current (correcting power-factor)
For batch data transfer (read, store, write) between an inverter unit and the copy unit
Mounting position
Motor
DC
reactor
Inverter
M
Power transformer capacity
Thyristor converter
Power-factor correcting capacitor
Commutation reactor
Series connected reactor
M
Power supply
L1 L2 L3
L1' L2' L3'
L2/SL1/R L3/T
UVW
Inverter
L1 L2 L3
L1' L2' L3'
Motor
P1
P
(+)
MCCB or ELCB
Reactor, Filter, and Other Accessories
21
Page 23
JAGUAR VXSM
[Unit: mm]
Power
supply
voltage
Nominal
applied
motor
[kW]
JAGUAR
Inverter type
0.4 to 2.2
4.0
5.5 and 7.5
0.4
0.75
1.5 and 2.2
VXSM40-3 to VXSM220-3 VXSM400-3 VXSM550, VXSM750 VXSM40-1 VXSM75-1 VXSM150-1, VXSM220-1
Single phase 230V
Three­phase 400V
RFM220-3 RFM400-3 RFM750-3 RFM40-1 RFM75-1 RFM220-1
Dimensions [mm]
10 15 30
7 18 29
Rated
current
[A]
1 1
0.9 7 7
14
Leakage
current
[mA]nom.
EMC Filter
250
Rated
voltage
[V] max.
480
Type
WW1H H1 D
DC REACTOR
External dimensions
Reactor
type
Mass
[kg]
Applicable inverter Dimensions (mm)
3 phase 400V series
1 phase 230V series
ABCDEF HG
VXSM40-1 VXSM75-1 VXSM150-1 VXSM220-1
VXSM40-3 VXSM75-3 VXSM150-3 VXSM220-3 VXSM400-3 VXSM550-3 VXSM750-3
VXSMLC004 VXSMLC007 VXSMLC015 VXSMLC022 VXSMLC040 VXSMLC055 VXSMLC075
66 66 66 86 86 86
111
56 56 56 71 71 71 95
72 72 72 80 80 80 80
90 90
90 100 100 100 100
60 65 65 65 70 70 75
35 40 45 45 50 50 60
94 94
94 110 110 110 130
1.0
1.4
1.6
2.0
2.6
2.6
4.2
5.2 × 8
5.2 × 8
5.2 × 8 6 × 9 6 × 9 6 × 9
7 × 11
EMC Compliance Filter
110 174 182
71 110 174
80 145 145
55
80 145
191 191 278 189 191 191
165 165 252 178 165 165
40 40 50 38 38 40
Please Contact IMO Precision Control Ltd
Name (Type)
Dimension
Page 24
JAGUAR VXSM
23
Name (Type)
Dynamic Braking Resistors
See Fig. 1
See Fig. 2
RESISTOR
IMO Part No.
DBR105R90W DBR210R150W DBR50R220W DBR150R220W DBR160R380W DBR57R450W DBR133R750W
Power supply
coltage
Applicable
Inverter
Applied Motor kW Braking Module Avg. braking torque (%) Total resistor capacity (kW)
415V
Total ohmic value Max duty cycle (%) Continuous max braking time
Functions and dimensions
DIMENSIONS (mm)
L
142 217 310 310 358 356 409
H
62 62 62 62 90 94
125
VXSM40-3 VXSM75-3 VXSM150-3
0.4
150
W
28 28 28 28 42 42 51
0.75
150
200
22
45 s
18
45 s
0.2
Slots
12 X 5 12 X 5 12 X 5 12 X 5 14 X 6 14 X 6 17 X 6
1.5
150
10
45 s
Holes
6 6 6 6 6 5 5
VXSM220-3
2.2
Not necessary
150
160
7
30 s
[Unit: mm]
R
(ohms)
105 210
50 150 160
57 133
VXSM400-3 VXSM550-3
4
150
P
(Watts)
90 150 220 220 380 450 750
5.5
150
0.4
130
5
20 s
80
5
20 s
Tolerance
+/- %R
5 5 5 5
5 10 10
VXSM750-3
7.5
150
60
5
10 s
Extension cable with adapter for Keypad panel (VXSM Podcable)
Fig. 1
Resistor Type 1
DBR105R90W DBR210R150W DBR50R220W DBR150R220W DBR160R380W
L
2 off connection holes
H
W
8 1
Fig. 2
Resistor Type 2
DBR57R450W DBR133R750W
L
2 off fixing slots
Cable
L=2000 ± 20mm
3 off connection holes
W
Power supply
coltage
H
230V
Applicable
Inverter
Applied Motor kW
VXSM40-1 VXSM75-1 VXSM150-1
0.4 Braking Module Avg. braking torque (%)
150 Total resistor capacity (kW) Total ohmic value Max duty cycle (%) Continuous max braking time
21.34
15.08
14.34
60 s
33.77
15
0.2
100
Adapter
23MAX.
0.75
1.5 Not necessary 150
150
12
60 s
30 s
31.272.5
7
8.8
VXSM220-1
2.2
150
0.4 40
7
30 s
17.5
Page 25
NOTES
24
Page 26
25
NOTES
Page 27
IMO Jaguar Drives 5 Year Warranty
IMO JAGUAR drives are covered by a unique 5 year warranty against failure arising as a result of inferior material or workmanship.
In the event of a unit failing within 5 years of despatch from IMO, we will repair or replace the drive free of charge.
Whenever possible, in the interest of providing the fastest service to our customers, we will replace the failed drive with a new or service exchange unit at IMO’s discretion. This may not be possible, however, if the failed unit is in poor condition owing to abuse or neglect. In such circumstances, the customer may elect to have the unit repaired within the warranty if viable, but physical refurbishment will be chargeable.
IMO will, upon request, provide a service exchange unit in advance of receipt of the failed unit if an order number is provided along with details of the failed unit. Replacements will be dispatched at IMO’s cost and credit will be issued upon receipt of the failed unit in good physical condition. Full credit will not be given if in IMO’s judgment the unit has been physically or electrically abused. A no-fault-found charge will be levied upon units returned and found not to be faulty.
The terms of warranty do not provide for on-site service although a service engineer will be provided upon receipt of an order. IMO may elect to waive any charge should the findings on site indicate that any problem found lies within the scope of the warranty.
IMO Precision Controls Limited Technical Helpline Tel 00 44 (0) 20 8452 6444 8am to 6pm UK time Monday to Friday
IMO Precision Controls Limited is a registered ISO 9002 company.
Safety Precautions
Safety at Work
It is the responsibility of the owner, installer and user to ensure that the installation of the equipment and the way in which it is operated and maintained complies with the requirements of the Health & Safety at Work Act in the United Kingdom and other applicable legislation, regulations and codes of practice in the UK or elsewhere. Only qualified personnel should install this equipment, after first reading and understanding the information in this publication. The installation instructions should be adhered to. Any question or doubt should be referred to IMO Precision Controls Ltd.
Operational Safety
Users and operators of the equipment must take all necessary precautions to prevent damage to equipment and especially to prevent the risk of injury to personnel working on or near the motor and the driven equipment.
The stop and start inputs should not be relied upon alone to ensure the safety of personnel. If a safety hazard could arise from the unexpected starting of the motor, an interlock mechanism should be provided to prevent the motor from running except when it is safe for it to do so.
Documentation
Every effort has been made by IMO Precision Controls Ltd to ensure that this document accurately and completely represents the Jaguar VXSM range of inverters at the time of going to press. Information with respect to installation is necessarily generalised, and the supplier accepts no liability for contingencies over which he has no control in respect of the selection, installation and/or operation of equipment.
In line with IMO’s policy of continuous improvement, the contents of this document are subject to change without prior notice.
This documentation is only intended as a guide to the VXSM product. For more comprehensive information see the VXSM Instruction Manual available to download from our website­www.imopc.com or by contacting IMO directly.
Full product range catalogue is also available, detailing IMO’s state-of-the-art Industrial Automation and Control products.
Copyright. All rights reserved. No part of this publication may br reproduced or transmitted in any form or by any means, electronic or mechanical including photocopying, recording, or by any information storage or retrieval system without the prior written permission of IMO Precision Controls Ltd. © IMO Precision Controls Ltd 2001 Part number VXSMCAT. ref SWK 13201 Issue May 2001.
Guarantee
Year
JAGUAR VXSM
26
Page 28
JAGUAR VXSM
CAUTION
IMOVXSMV.7/6/01
IMO Precision Controls Limited
1000 North Circular Road Staples Corner, London NW2 7JP
Telephone: +44 (0)20 8452 6444 Fax: +44 (0)20 8452 3512
Web: www.imopc.com Email: imo@imopc.com
Driving a 3 phase standard motor
When driving a standard motor with an inverter, damage may occur in the insulation of the motor. Use the output circuit filter (OFL) if necessary after confirmation with the motor manufacturer. The use of a quality Motor does not require the output circuit filter because of its reinforced insulation.
Torque characteristics and temperature rise
When the inverter is used to operate a standard motor, the temperature rises a little higher than during operation by a commercial power supply. The cooling effect decreases in the low-speed range, reducing the allowable output torque. (If a constant torque is required in the low-speed range, use inverter rated motor or a motor equipped with a separately excited ventilating fan.)
Vibration
Use of an inverter does not increase vibration of a standard motor, but when the motor is mounted to a machine, resonance may be caused by the natural frequencies including the natural frequency of the machine system.
IMO recommend that you use rubber coupling or anti­vibration rubber.
We also recommend that you use the inverter jump frequency control function to avoid resonance point in the motor operation. Note that operation of a 2-pole motor at 60Hz or over may cause abnormal vibration.
Noise
When an inverter drives a standard motor, the motor noise level increases compared with driven by a commercial power supply. To reduce noise, set the inverter carrier frequency at a high level
1
. High-speed operation at 60Hz or
over can result in more noise.
Installation location
Use the inverter in an ambient temperature range between
-10 to 50˚C.
When driving an inverter of 22kW or smaller at a place in a temperature of 40˚C or over, remove the ventilation covers. Install an inverter on non-flammable material. The inverter and braking resistor surfaces become hot under certain operating conditions.
Geared motors
When the power transmission mechanism uses an oil­lubricated gearbox or speed changer/reducer, continuous motor operation at low speed may cause poor lubrication.
Synchronous motors
It is necessary to use software suitable for the motor type. Contact IMO for details.
Single-phase motors
Single-phase motors are not suitable for inverter-driven variable speed operation. Use three-phase motors.
Even if a single-phase power supply is available, use a three-phase motor, because the inverter provides three­phase output.
Measures against surge current
If OU trip occurs while the inverter is stopped or operated under a light load, it is assumed that the surge current is generated by open/close of the phase-advancing capacitor in the power system.
Connect a DC reactor to the inverter.
Megger test
When checking insulation resistance of the inverter, use a 500V megger and follow the instructions described in the instruction manual.
Control circuit wiring length
When conducting a remote control, limit the wiring length between the inverter and operator box to 20m or less and use twisted shielded cable.
Wiring length between inverter and motor
If long wiring is used between the inverter and the motor, the inverter will overheat or trip because of overcurrent (under the influence of high-frequency current flowing into the floating capacity) in the wires connected to the phases. Ensure that the wiring is shorter than 50m for models
3.7kW or smaller, shorter than 100m for 5.5kW or larger. If these lengths must be exceeded, lower the carrier frequency or mount an output circuit filter (OFL). When wiring is longer than 50m, and Dynamic torque-vector control or vector with PG is selected, execute off-line auto-tuning.
Wiring size
Select a cable with a sufficient capacity by referring to the current value or recommended wire size.
Earthing
Securely ground the inverter using the earth terminal.
Driving standard motor
Select an inverter from the capacity range of nominal applied motors shown in the inverter standard specifications table. When large starting torque is required or acceleration or deceleration is required in a short time, select an inverter with a capacity one class greater than the standard.
Driving special motor
Select an inverter that meets the following condition: Inverter rated current > Motor rated current.
Installing an MCCB
Install a MCCB or earth-leakage circuit breaker in the primary circuit of the inverter to protect wires.
Magnetic contactor in the secondary circuit
If a magnetic contactor is mounted in the secondary circuit for switching to the motor operation by commercial power supply or for any other purposes, ensure that the inverter and the motor are stopped before you turn on or off the contactor. For switching operation from/to commercial power supply, use of newly developed Line/inver ter changeover operation function using terminals such as SW88, SW52-2, SW52-1, SW50, is recommended.
Magnetic contactor in the primary circuit
Do not open or close the magnetic contactor in the primary circuit more than once an hour. If frequent starts or stops are required during motor operation, send FWD or REV signals to the control terminal.
Protecting the motor
When you drive a motor with an inverter, the motor can be protected with an electronic thermal relay function of the inverter. In addition to the operation level, set the motor type (standard motor, inverter motor). For high-speed motors or water-cooled motors, set a small value as the thermal time constant and protect the motor in combination with the cooling system OFF signal. When driving several motors with an inverter, connect a thermal relay to each motor and turn off the inverters electronic thermal relay function. If you connect the motor thermal relay to the motor with a long cable, high-frequency current may flow into the wiring floating capacity. This may cause the relay to trip at a current lower than the set value for the thermal relay. If this happens, lower the car rier frequency or use the output circuit filter (OFL).
Power-factor correcting capacitor
Do not mount the power-factor correcting capacitor in the inverter primary circuit. (Use the DC reactor to improve the inverter power factor.) Do not use the power-factor correcting capacitor in the inverter secondary circuit. Overcurrent trip will occur, disabling motor operation.
Reducing noise
Use of filter and shielded wires are typical measures against noise that meets EMC Directives. For details, refer to the operation procedure manual.
Explosion-proof motors
When driving an explosion-proof motor with an inverter, use a combination of a motor and an inverter that has been approved in advance. Such approved products are available in our special product series. Contact IMO for details.
Submersible motors and pumps
These motors have a larger rated current than standard motors. Select the inverter capacity so that these motors can run within the inverter rated current. These motors differ from standard motors in thermal characteristics. Set a small value according to the thermal time constant of motor for setting electronic thermal relay function.
Brake motors
For motors with parallel-connection brakes, obtain the brake power from the primary circuit (commercial power supply). If you connect the brake power to the inverter power output circuit by mistake, problems may occur. Do not use inverters for driving motors equipped with series­connection brakes.
Applicable to standard motors
Combination with peripheral device
Wiring
Inverter Capacity
When transporting or storing inverters, select the procedures and places that meet the environmental conditions given in the inverter specifications. Ensure that the above environmental conditions are met also when transporting an inverter mounted to a machine.
Full instruction manual available from the IMO website: www.imopc.com or call the telephone number below for assistance.
1
Caution – this may cause EMC problems – check with
IMO first.
If in doubt contact IMO.
Transportation, storage
Applicable to special motors
Out-of-hours telephone contacts:
Technical Support 07831 207 220 and 07831 207 221
Contact IMO for details of our full range of Automation, Control and Panel products
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