IMO i3 User Start-up Manual

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i
3
1 2 Y
/
320x240 Colour Touch Display, 4 programmable keys
1
0
12 Digital Inputs
D
4 Analogue Inputs (12-bit)
0
0 Analogue Outputs
3
6 Relay outputs
- S
H
1 Serial Ports, iCAN Protocol
E
1 CAN Port + In-Built Ethernet
F
MicroSD Card
User Start-up Guide
Getting Started:
1. Connect the 24VDC power as shown on the connector
below.
2. Install i3 Configurator (V9.30 or later) onto your PC.
3. Connect serial programming cable into port MJ1 or USB
cable to mini USB port.
4. If using the mini USB port, or a USB to serial convertor,
please check in Window Device Manager which com port has been assigned. Then enter menu Tools->Editor Options->Communications port->Configure, and set accordingly.
5. Press the ‘SYS’ function key on the front of the unit and
check Network ID. Then press the target sign in the Configurator and make the Target ID match that of the i3
WARNING: Please ensure power is ON and i3 is in Idle
mode before inserting SanDisk MicroSD.
i
3
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only
WARNING: EXPLOSION HAZARD – Do not disconnect
equipment unless power has been switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT
DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always
connect the safety (or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical
injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide
protection against risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse
again as a repeated failure indicates a defective condition that will not clear by replacing the fuse.
WARNING: EXPLOSION HAZARD – Substitution of
components may impair suitability for Class I, Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA
SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2
WARNING: The USB parts are for operational maintenance only. Do
not leave permanently connected unless area is known to be non­hazardous.
WARNING: EXPLOSION HAZARD - BATTERIES MUST
ONLY BE CHANGED IN AN AREA KNOWN TO BE NON­HAZARDOUS
AVERTISSEMENT - RISQUE D'EXPLOSION - AFIN
D'EVITER TOUT RISQUE D'EXPLOSION, S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE CHANGER LA BATTERIE
WARNING: Battery May Explode If Mistreated. Do Not Recharge,
Disassemble or Dispose Of In Fire
WARNING: Only qualified electrical personnel familiar with the
construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
1
Signals are labeled for connection to a DTE device
MJ1 Serial Port Pin Assignments
Pin
Signal
Signal Description
Direction
8
TD1
RS-232 Transmit Data
Out
7
RD1
RS-232 Receive Data
In
6
0V
Ground
-
5
+5
+5 VDC 60mA max
Out 4 RTS1
RS-232 Request to Send
In
3
CTS1
RS-232 Clear to Send
Out
2
RX/TX−
Receive/Transmit Negative
In/Out
1
RX/TX+
RS-485 Receive/Transmit Positive
In/Out
3.622
3.622”
External Switch Configuration
CAN Connector
1 – V+ 2 – CN_H 3 – SHIELD 4 – CN_L 5 – V-
WARNING: After installing CANopen
firmware, part number suffix becomes SEHF. See CANopen Application Note for more details.
Back cover screws. Remove the 4 screws and back plate to access the Internal jumpers.
WARNING: Do not Over-tighten
screws.
Power Connector
Power Up:
Connect to Earth Ground. Apply 10 - 30 VDC.
Screen lights up.
1 - Positive 2 - Negative
3 - Ground
MJ1 Port
USB A port
Ethernet Port
1 2 3
ON
Serial Ports
MJ1
Pin
Name
Function
Default
1
RS-485 Termination
ON = Terminated
OFF
2
Spare
Always Off
OFF 3 Factory Use
Always Off
OFF
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I1
0V
12-24VDC
I1
0V
Positive Logic In Negative Logic In
Positive Logic vs. Negative Logic Wiring
The i3 can be wired for Positive Logic inputs or
Negative Logic inputs depending on the position of
JP1.
I/O Jumper settings are located internally.
Remove the 4 screws on the back and lift casing
off to access. Only access when power is
removed from the i3. Care must be taken to avoid
over tightening the case screws.
Internal Jumper Configuration
Digital Input
+
12-24VDC
R2
C2
R3
C3
R6
C6
R4
C4
R5
C5
R1
C1
H4
H2
H3
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
Wiring Example: Positive Logic
Digital In / Relay Out
+ + –
I1
I2
I3
I4
0V
A1
A2
0V
I5
I6
I7
I8
A3
A4
H1
12-24VDC
LOOP PWR
20mA
0-10VDC
+ + –
+
Expansion I/O Modules
All i3 controllers can have extra analogue and digital I/O added by connecting expansion modules to either MJ1 port or Modbus TCP modules to Ethernet port. . Please inquire at IMO technical support. automation@imopc.com
For further information on Remote I/O please consult the Remote I/O datasheet, and the i3 Remote I/O tutorial in the downloads section of the IMO website. www.imopc.com/manuals
Input - 4 Channel RTD (0-2000ohm, 0-500ohm, PT100, Ni100, PT1000, Ni1000)
iOS / M
04 I P X -
D1
Input - 8 Channel DC Current (-20mA to +20mA)
iOS / M
08 I C X -
D1
Input - 8 Channel DC Voltage (-10V to +10V)
iOS / M
08 I V X -
D1
Input - 8 Channel Thermocouple (J, K, R, S, B, E, T, N, -/+ 50mV, -/+100mV)
iOS / M
08 I T X -
D1
Output - 4 Channel DC Voltage / Current (0-20mA, 0-10V)
iOS / M
04 O X A -
D1
16 Digital Input, 16 Transistor output (0.1A / Channel, 2A / Common)
GSL - D T 4
A
16 Relay Output (2A / Channel, 5A / Common)
GSL - R Y 2
A
32 Digital Input
GSL - D 2 4
A
Basic Options
Note: Other I/O configurations and Fieldbus options are available. Please inquire at IMO.
automation@imopc.com
iCAN based expansion I/O is also available on special request. Please inquire at IMO technical support.
automation@imopc.com
Wiring Specifications
For I/O wiring (discrete), use the following wire type or equivalent:
Belden 9918, 18 AWG (0.8 mm2) or
larger.
For shielded Analogue I/O wiring,
use the following wire type or
equivalent: Belden 8441, 18 AWG
(0.8 mm2) or larger.
For CAN wiring, use the following
wire type or equivalent: Belden
3084, 24 AWG (0.2 mm2) or larger.
1 2
12 34 56 78
Analogue I/O and Digital I/O
15 - COMMON 6 14 - RELAY 6 13 - COMMON 5 12 - RELAY 5 11 - COMMON 4 10 - RELAY 4 9 - COMMON 3 8 - RELAY 3 7 - COMMON 2 6 - RELAY 2 5 - COMMON 1 4 - RELAY 1 3 - HSC4 / IN12 2 - HSC3 / IN11 1 - HSC2 / IN10
1 - IN1
2 - IN2 3 - IN3 4 - IN4 5 - IN5 6 - IN6 7 - IN7 8 - IN8
9 - HSC1 /IN9
10 - 0V
11 - Ai1 12 – Ai2 13 – Ai3 14 – Ai4
15 - 0V
1
15
1
15
15
1
Relay Life Expectancy
Analogue
A1 A2 A3 A4
In (A1 – A4)
Current Voltage
Description
JP1 Pins
24V pull up (PNP)
1-2
0V common (NPN)
2-3
15
Channel
0 (4) ­20mA
0 ­10V
Ai1
1-2
Open
JP1 Digital DC In / HSC
Positive Negative
Logic Logic
Default
Default
For more details on the i3C Mini,
See i3C Mini Manual 0812R0
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Technical Specifications
Digital DC Inputs
Inputs per Module
12 including 4 configurable HSC inputs
Commons per Module
1
Input Voltage Range
12 VDC / 24 VDC
Absolute Max. Voltage
35 VDC Max.
Input Impedance
10 kW
Input Current
Positive Logic
Negative Logic
Upper Threshold
0.8 mA
-1.6 mA
Lower Threshold
0.3 mA
-2.1 mA
Max Upper Threshold
8 VDC
Min Lower Threshold
3 VDC
OFF to ON Response
1 ms
ON to OFF Response
1 ms
HSC Max. Switching Rate
500 KHz
Digital Relay Outputs
Outputs per Module
6 relay
Commons per Module
6
Max. Output Current per Relay
3 A at 250 VAC, resistive
Max. Total Output Current
5 A continuous
Max. Output Voltage
275 VAC , 30 VDC
Max. Switched Power
1250 VA, 150 W
Contact Isolation to i3 ground
1000 VAC
Max. Voltage Drop at Rated
Current
0.5 V
Expected Life
No load: 5,000,000
(See Derating section for chart.)
Rated load: 100,000
Max. Switching Rate
300 CPM at no load
20 CPM at rated load
Type
Mechanical Contact
Response Time
One update per ladder scan plus 10 ms
Analogue Inputs Medium Resolution
Number of Channels
4
Input Ranges
0 - 10 VDC
0 – 20 mA
4 – 20 mA
Safe input voltage range
-0.5 V to +12V
Input Impedance
Current Mode:
Voltage Mode:
(Clamped @ -0.5 VDC to 12 VDC)
100 W
500 k W
Nominal Resolution
12 Bits
%AI full scale
32,000 counts
Max. Over-Current
35 mA
Conversion Speed
All channels converted once per ladder scan
Max. Error at 25°C
4-20 mA 1.00%
(excluding zero)
0-20 mA 1.00%
*can be made tighter (~0.25%) by
adjusting the digital filter setting to
3.
0-10 VDC 1.50%*
Additional error for temperatures
other than 25°C
TBD
Filtering
160 Hz hash (noise) filter
1-128 scan digital running average filter
General Specifications
Required Power
95 mA @ 24 VDC, 190mA @12VDC
(Steady State)
Required Power (Inrush)
2A for <1ms @ 24VDC - DC switched
Primary Power Range
10 – 30 VDC
Operating Temperature
-10°C to +60°C
Storage Temperature
-30 to 70°C
Relative Humidity
5 to 95% Non-condensing
Display Type
Screen Resolution
3.5” QVGA TFT 320 X 240
Display Memory
64MB
Scan Rate
Controller 0.013 mS/K
Display Life
Minimum 50000 hours ( 50% brightness , 25°C)
User Keys
4 User Defined Function Keys and a System Key
Screens and Colours Supported
1023 screens and 65535 Colours
Weight
12 oz. (340 g)
CE
Approved
UL
For further technical information and a full
specification, please consult the Hardware Manual
IMO Precision Controls Ltd
1000 North Circular Rd, Staples Corner, London. NW2 7JP
Tel: +44 (0) 208 452 6444, Fax: +44 (0) 208 450 2274, Web: www.imopc.com
- 4 - i3CM_IBD10D03 REV1_0812
OPC or SCADA
Small Extras:
RS232 Serial Programming Cable
For programming any i3 Model.
PART No: i3PC45
IP65 RJ45 Panel-Mounted Socket
Bring either MJ1 ports to the outside world by installing this into a
22.5mm cut-out. PART No: i3PAD
USB to RS232 Convertor
For PCs without a serial Com Port. Add one with this device.
PART No: PC501
Communication: Options:
Miscellaneous:
DIN rail mounted SRSI Base and ETS Relay
Use the Transistor outputs of the i3 to operate the relay coils to switch up to 6A @ 250VAC.
Part Numbers: SRSI-24AC/DC, ETS-1AN-SL-24VDC
i3 Configurator with Symbol Library
Obtain a copy of the i3 Software with a library of colour buttons, pipes, vessels, motors, pumps, fans etc. To enhance the look and feel of applications on
the i3C, i3C Mini, i3D, i3H. Part Numbers: IMO-CDSUITE
Custom screen overlays
Ask at IMO for custom overlays. Overlays are tooled to a customer’s design.
Panel Point SCADAlite
Part No. PANELPOINT (Developer) Part No. PANELPOINTRT (Runtime)
With no tag limit and 30+ Protocols to choose from (including IMO products, Mitsubishi, Allen Bradley, Siemens), a powerful graphical editor, and a VB-based scripting language, Panel-Point allows a PC to become the central data hub of an application.
ETHERNET 10/100 MODBUS TCP/IP
PWM SPEED CONTROL
RS485 MODBUS
Remote programming / debugging via VPN to GPRS data enabled i3. Pass-through connection to all devices on the iCAN network.
RS232
Analogue
signal
converter
Thermocouple /
RTD
4-20mA
INVERTERS
iSMART with Expansion iOS
GSL
HSC SPEED FEEDBACK
SMS/GPRS
iSMART via
SMT-PC03 cable.
GPS Receiver
Locate your i3 Controller anywhere in the world by connecting this device to MJ2 of a unit equipped with a GPRS enabled modem.
Part Number: i3-GPS
OPC or SCADA
24V DC OUTPUTS
250V AC OUTPUTS
i3A12X/20B05-SOHF
SRSI Bases
& ETS Relays
Equipment
i3Portal Part No. i3Portal
i3Portal is a low-cost, powerful Windows® based software application that will allow you to view and access remote IMO i3 controllers via PC.
i3Transfer Part No. i3-Transfer
i3Transfer is a low-cost, Windows ® based software application that allows you to easily transfer files between your PC and the IMO i3 Controllers via PC.
Ethernet Expansion card
Part No. i3-E
Link an i3 to an Ethernet network. Program monitor and debug remotely, or run i3 as a Modbus TCP server.
GSM Modem Expansion Card
Part No. i3-MA
Send and Receive SMS messages via the i3, dial-up connection over GSM data link for remote programming, debugging etc. Or, use a GPRS always-on data connection ideal for programming, debugging, monitoring and connection to a SCADA package for constant data logging and remote control.
ODIN OPC Server (LOKI Datalogger)
Part No. IMO-OPC-SERVER
With no tag limits and 30 + protocols to select from (including IMO, Siemens, Allen Bradley, Mitsubishi), ODIN can be used with LOKI to log data either to an excel spreadsheet or access database.
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