Immergas VICTRIX X 12-24 2I Instruction And Warning Book

VICTRIX
X 12-24 2 I
IE
Instruction and
Warning book
*1.031274IE*
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INSTALLERUSERTECHNICIAN
INDEX
USER page
Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without forewarning.
INSTALLER page TECHNICIAN page
DECLARATION OF CONFORMITY
For the purpose and eect of the CE 2009/142 Gas Appliance Directive, EMC 2004/108/CE Directive, 92/42/CE Boiler Eciency Directives and 2006/95/CE Low Voltage Directive. e Manufacturer: Immergas S.p.A. v. Cisa Ligure n° 95 42041 Brescello (RE)
DECLARES THAT: the Immergas boiler model:
Victrix X 12-24 2I
is in compliance with the same European Community Directives
Mauro Guareschi
Research & Development Director
Signature:
Dear Client,
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your boiler. Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm your satisfaction for the Immergas product. Contact our area authorised aer-sales centre as soon as possible to request commissioning. Our technician will verify the correct functioning conditions; he will perform the necessary calibrations and will demonstrate the correct use of the generator. For any interventions or routine maintenance contact Immergas Authorised Centres: these have original spare parts and boast of specic preparation directly from the manufacturer.
General recommendations
e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership. It must be kept well and consulted carefully, as all of the warnings supply important indications for safety in the installation, use and maintenance stages. In compliance with legislation in force, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by professionally qualied sta, intending sta with specic technical skills in the plant sector, as envisioned by the Law. Incorrect installation can cause injury to persons and animals and damage to objects, for which the manufacturer is not liable. Maintenance must be carried out by skilled technical sta. e Immergas Authorised Aer-sales Service represents a guarantee of qualications and professionalism. e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially dangerous. If errors occur during installation, running and maintenance, due to the non compliance of technical laws in force, standards or instructions contained in this book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated. For further information regarding legislative and statutory provisions relative to the installation of gas heat generators, consult the Immergas site at the following address: www.immergas.com
1 Boiler installation ......................................4
1.1 Installation recommendations. ................4
1.2 Main dimensions. ......................................5
1.3 Main Dimensions Recess kit (optional). 5
1.4 Anti-freeze protection. .............................5
1.5 Connections. .............................................. 6
1.6 Remote controls and room chrono-
thermostats (Optional). ............................ 7
1.7 External probe (Optional). ......................7
1.8 Immergas ue systems. .............................8
1.9 Outdoor installation in partially protected
area. ............................................................. 8
1.10 Outdoor Installation using recess frame
(with direct air intake) ..............................8
1.11 Indoor installation. .................................11
1.12 Ducting of ue technical slots. ..............12
1.13 Flue exhaust to ue/chimney. ................ 13
1.14 Flues, chimneys and chimney caps. ......13
1.15 System lling. ...........................................13
1.16 Filling of the condensate trap. ...............13
1.17 Gas system start-up. ................................13
1.18 Boiler start up (ignition). .......................13
1.19 Circulation pump. ...................................14
1.20 Kits available on request. ........................15
1.21 Boiler components. ................................. 16
2 Instructions for use and maintenance. . 17
2.1 Cleaning and maintenance. ...................17
2.2 General warnings. ...................................17
2.3 Control panel. .......................................... 17
2.4 Using the boiler........................................17
2.5 Troubleshooting. .....................................18
2.6 Information menu. .................................. 19
2.7 Boiler shutdown ......................................20
2.8 Restore central heating system
pressure. ....................................................20
2.9 System Draining. ..................................... 20
2.10 Anti-freeze protection. ...........................20
2.11 Case cleaning. ..........................................20
2.12 Decommissioning. ..................................20
3 Boiler start-up (initial check). ...............21
3.1 Hydraulic diagram. ................................. 21
3.2 Wiring diagram. ...................................... 22
3.3 Troubleshooting. .....................................22
3.4 Converting the boiler to other
types of gas. ..............................................23
3.5 Calibration of number of fan revs. ........ 23
3.6 Adjustment of the air-gas ratio. .............23
3.7 Checks following conversion to another
type of gas. ................................................23
3.8 Programming the P.C.B. .........................24
3.9 Solar panels coupling function. .............26
3.10 "Chimney sweep" function. ...................26
3.11 Pump anti-block function. .....................26
3.12 three-way anti-block function. ..............26
3.13 Radiators anti-freeze function. ...............26
3.14 P.C.B. periodical self-check. ...................26
3.15 Automatic vent function. .......................26
3.16 System supervisor coupling function. .. 26
3.17 Yearly appliance check and
maintenance. ............................................26
3.18 Casing removal. ....................................... 27
3.19 Variable heat output. ...............................28
3.20 Combustion parameters. ........................29
3.21 Technical data. ......................................... 30
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NO
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1
BOILER
INSTALLATION
1.1 INSTALLATION RECOMMENDATIONS.
e Victrix X 12-24 2I boiler has been designed only for wall mounted installation or installation inside the wall using the recess frame provided; they must be used to heat domestic environments and similar purposes. In the case of wall installation the wall surface must be smooth, without any protrusions or recesses enabling access to the rear part. ey are NOT designed to be installed on plinths or oors (Fig. 1-1). By var yi ng t he typ e of i nst allat ion t he classication of the boiler also varies, precisely:
- B23 type boiler
- if installed using the relevant terminal for air
intake directly from the room in which the boiler has been installed.
- using the spacers under the side plugs of the
sealed chamber inside the recess frame kit (optional).
- Type C boiler if installed using concentric
pipes or other types of pipes envisioned for the sealed chamber boiler for intake of air and expulsion of ue gases.
Only professionally enabled heating/plumbing technicians are authorised to install Immergas gas appliances. Installation must be carried out according to the standards, current legislation and in compliance with local technical regulations and the required technical procedures. Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (staples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children. If the appliance is installed inside or between cabinets, ensure sucient space for normal servicing; therefore it is advisable to leave clearance of at least 3 cm between the boiler casing and the vertical sid es of the cabinet. Leave adequate space above the boiler for possible water and flue removal connections. Keep all ammable objects away from the appliance (paper, rags, plastic, polystyrene, etc.). Do not place household appliances underneath the boiler as they could be damaged if the safety valve intervenes (if not conveyed away by a draining funnel), or if there are leaks from the connections; on the contrary, the manufacturer cannot be held responsible for any damage caused to the household appliances.
In the event of malfunctions, faults or incorrect operation, turn the appliance o immediately and contact a qualified technician (e.g. the Immergas Technical Assistance centre, which has specically trained sta and original spare parts) Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal responsibility and invalidates the warranty.
• Installation regulations:
- this boiler can be installed outdoors in a partially protected area. A partially protected area is one in which the appliance is not exposed to the direct action of the weather (rain, snow, hail, etc..).
- Installation in places with a fi re risk is prohibited (for example: garages, box), gas appliances and relative ue ducts, ue exhaust pipes and combustion air intake pipes.
- Installation is prohibited on the vertical projection of the cooking surface.
- Installation is also prohibited in places/ environments that constitute common parts of oce condominiums such as stairs, cellars, entrance halls, attics, los, escape routes, etc. if they are not located inside technical compartments under the responsibility of each individual building and only accessible to the user (for the features of the technical compartments, see the Reference Standard).
Important: Wall mounting of the boiler on the wall or inside the wall must guarantee stable and efficient support for the generator. The recessed frame kit (Optional) guarantees an adequate support only if installed correctly (in accordance with the code of practice) following the instructions on the instruction leaet. e recessed frame for the Victrix X 12-24 2I boiler is not a supporting structure and must not replace the wall removed. It is necessary to position the boiler inside the wall. For safety reasons against any leaks it is necessary to plaster the boiler housing in the brick wall.
e plugs (standard supply) are to be used only in conjunction with the mounting brackets or xing template to x the appliance to the wall; they only
ensure adequate support if inserted correctly (according to technical standards) in walls made of solid or semi-hollow brick or block. In the case of walls made from hollow brick or block, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate support.
N.B.: the hex head screws supplied in the blister pack are to be used exclusively to x the relative mounting bracket to the wall.
ese boilers are used to heat water to below boiling temperature in atmospheric pressure.
ey must be connected to a central heating system and hot water circuit suited to their performance and capacity.
YES NO
1-2
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1.2 MAIN DIMENSIONS.
Key (Fig. 1-2): V - Electrical connection G - Gas supply RU - Storage tank unit return (optional) MU - Storage tank unit ow (optional) RR - System lling SC - Condensate drain (minimum
internal diameter Ø 13 mm) R - System return M - System ow
Height
(mm)
Width (mm) Depth (mm)
795 440 250
CONNECTIONS
GAS DOMESTIC SYSTEM
G RR R M
3/4” 1/2” 3/4” 3/4”
1.3 MAIN DIMENSIONS RECESS KIT OPTIONAL.
1.4 ANTIFREEZE PROTECTION. Minimum temperature -5°C. e boiler comes
standard with an anti-fre ez e function that activates the pump and burner when the system water temperature in the boiler falls below 4°C. e anti-freeze function is only guaranteed if:
- the boiler is correctly connected to gas and electricity power supply circuits;
- the boiler is powered constantly;
- the boiler is not o ("o" mode);
- the boiler is not in no ignition block (Par. 2.6);
- the boiler essential components are not faulty.
In these conditions the boiler is protected against freezing to an environmental temperature of -5°C.
Minimum temperature -15°C. If the boiler is installed in a place where the temperature falls below -5°C and in the event there is no gas (or the boiler goes into ignition block), the appliance can freeze.
To pre vent th e risk of fre ez ing follo w the instructions below:
- protect the central heating circuit from freezing by introducing a top quality anti-freeze liquid into this circuit, which is not noxious to health. e instructions of the manufacturer of this liquid must be followed scrupulously regarding the percentage necessary with respect to the minimum temperature at which the system must be kept. An aqueous solution must be made with potential pollution class of water 2 on the basis of the Standards in force.
e materials used for the central heating circuit of Immergas boilers resist ethylene and propylene glycol based antifreeze liquids (if the mixtures are prepared perfectly).
For duration and possible disposal, follow the supplier's instructions.
- Protect the condensate drain trap and circuit board against freezing by using an accessory that is supplied on request (anti-freeze kit) comprising two electric heating elements, the relevant cables and a control thermostat (carefully read the installation instructions contained in the accessory kit pack).
Boiler anti-freeze protection is thus ensured only if:
- the boiler is correctly connected to gas and electricity power supply circuits and powered;
- the anti-freezing kit components are ecient.
In these conditions the boiler is protected against freezing to temperature of -15°C. The warranty does not cover damage due to interruption of the electrical power supply and failure to comply with that stated above.
N.B.: if the boiler is installed in places where the temperature falls below 0°C the domestic water and heating attachment pipes must be insulated.
N.B.: connection group (optional)
1-5
CAVO ALIMENTAZIONE
1-6
Unità bollitore
Solo Plus e X
Termostato
ambiente
CAR
V2
Sonda
esterna
Sonda ingresso
sanitario
(NO Plus e X)
Segnale di stato
scheda a zone
1
2 3
5
4
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1.5 ATTACHMENTS. Gas connection (Appliance category II
2H3B/P
).
Our boilers are designed to operate with methane gas (G20) and LPG. Supply pipes must be the same as or larger than the 3/4”G boiler tting. Before connecting the gas line, carefully clean inside all the fuel feed system pipes to remove any residue that could impair boiler eciency. Also make sure the gas corresponds to that for which the boiler is prepared (see boiler data-plate). If dierent, the appliance must be converted for operation with the other type of gas (see converting appliance for other gas types). e dynamic gas supply (methane or LPG) pressure must also be checked according to the type used in the boiler, as insucient levels can reduce generator output and cause malfunctions. Ensure correct gas cock connection. e gas supply pipe must be suitably dimensione d according to current regulations in order to guarantee correct gas ow to the burner even in conditions of maximum generator output and to guarantee appliance eciency (technical speci fications). The coupling system must conform to standards.
Fue l ga s qual ity. The appliance has bee n designed to operate with gas free of impurities; other wise it is advisable to fit special filters upstream from the appliance to restore the purity of the gas.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residual inert gases (nitrogen) that degrade the mixture delivered to the appliance casing functioning anomalies.
- Due to the composition of the LPG mixture, layering of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the heating power of the mixture delivered to the appliance, with subsequent change in its performance.
Hydraulic connection
Important: In order not to void the warranty
before making the boiler connections, carefully clean the heating system (pipes, radiators, etc.) with special pickling or de-scaling products to remove any deposits that could compromise correct boiler operation.
In compliance with Standards in force it is mandatory to treat the water in the heating system chemica lly, in compliance with the indications of the decree, in order to protect the system and appliance from deposits of lime scale.
Water connections must be made in a rational way using the couplings on the boiler template. e boiler safety valve outlet must be connected to a draining funnel. Otherwise, the manufacturer declines any responsibility in case of ooding if the drain valve cuts in.
Important: to preserve the duration of appliance eciency features, in the presence of water whose features can lead to the deposit of lime scale, installation of the “polyphosphate dispenser” kit is recommended . On the basis of the Standards in force, it is mandatory to treat the supply water with temporary water hardness over or equal to 25 French degrees in the central heating circuit and over than or equal to 15 French degrees for DHW, using conditioning chemicals for powers ≤ 100 kW or with soeners for powers > 100 kW
Condensate drain. To drain the condensate produced by the appliance, it is nece ssar y to connect to the drainage system by means of acid condensate resistant pipes having an internal diameter of at least 13 mm. e system connecting the appliance to the drainage system must be carried out in such a way as to prevent freezing of the liquid contained in it. Before appliance start-up, ensure that the condensate can be correctly removed. Also, comply with national and local regulations on discharging waste waters.
Electrical connection: e "Victrix X 12-24 2I" boiler has an IPX4D protection rating for the entire appliance. Electrical safety of the appliance is reached only when it is correctly connected to an ecient earthing system as specied by current safety standards.
Imp ortant: Immergas S.p.A . declines any responsibility for damage or physical injury caused by failure to connect the boiler to an ecient earth system or failure to comply with the reference standards.
Als o ensure that the ele ct ri cal installation corresponds to maximum absorb ed power specications as shown on the boiler data-plate. Boilers are supplied complete with an “X” type power cable without plug. e power supply cable must be connected to a 230V ±10% / 50Hz mains supply respecting L-N polarity and earth connection
. is network must also have an omnipolar circuit breaker with class III over-voltage category. When replacing the power supply cable, contact a qualied technician (e.g. the Immergas Aer-Sales Technical Assistance Service). e power cable must be laid as shown (Fig. 1-5). In the event of mains fuse replacement on the P.C.B., use a 3.15A quick-blow fuse. For the main power supply to the appliance, never use adapters, multiple sockets or extension leads.
Key: 1 - Only Plus and X storage
tank unit 2 - External probe 3 - DHW inlet probe (NO
Plus and X) 4 - Zones control unit status
signal 5 - Room thermostat 6 - Comando Amico Remoto
remote controlV2 (CARV2)
Jumper X40 must be eliminated whenever the room thermostat or CAR
V2
are connected. e resistance R8
(present only on Plus and X versions) must be eliminated whenever the Storage tank Unit is connected
POWER SUPPLY CABLE
1-8
1-7
1-9
1-10
45
31
58
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INSTALLERUSERTECHNICIAN
1.6 REMOTE CONTROLS AND ROOM CHRONOTHERMOSTATS OPTIONAL.
e boiler is prepared for the application of room chrono-thermostats or remote controls, which are available as optional kits. All Immergas chrono-thermostats are connected with 2 wires only. Carefully read the user and assembly instructions contained in the accessory kit.
• On/O digital chrono-thermostat (Fig. 1-7).
e chrono-thermostat allows:
- to set two room temperature values: one for
day (comfort temperature) and one for night (lower temperature);
- to set up to four on/o dierential weekly
programs;
- selecting the required function mode from
the various possible alternatives:
• permanent operation in comfort temp;
• permanent operation in lower temp;
• permanent operation in adjustable anti-freeze
temp.
e chrono-thermostat is powered by two 1.5V
LR 6 type alkaline batteries.
• Comando Amico Remoto Remote Control
Device
V2
CARV2) (Fig. 1-8) with climate chrono-thermostat function. In addition to the functions described in the previous point, the CARV2 panel enables the user to control all the important information regarding operation of the appliance and the heating system with the opportunity of easily intervening on the previously set parameters without having to go to the place where the appliance is installed. The Comando Amico Remoto V2 Remote Control panel is provided with self-diagnosis to display any boiler operating anomalies. e climate chrono-thermostat incorporated into the remote panel enables the system ow temperature to be adjusted to the actual needs of the room being heated, in order to obtain the desired room temperature with extreme precision and therefore with evident saving in running costs. It also allows to display the eective room temperature and the external temperature (if external probe is present).
e chrono-thermostat is fed directly by the boiler by means of the same 2 wires used for the transmission of data between boiler and chrono-thermostat.
Important: if the system is divided into zones using the relevant kit. the CAR V2 must be used with its climate thermostat function disabled, i.e. it must be set to On/O mode.
CARV2 or chrono-thermostat On/O electric connection (Optional). e operations described
below must be performed aer having removed the voltage from the appliance. The eventual
On/O environment chrono-thermostat must be connected to clamps 40 and 41 eliminating jumper X40 (Fig. 3-2). Make sure that the On/ O thermostat contact is of the “clean” type, i.e. independent of the mains supply, otherwise the P.C.B. would be damaged. Any CARV2 must be connected by means of terminals + and - to clamps 41 and 44 on the P.C.B. (in boiler), eliminating jumper X40 and respecting polarity (Fig. 3-2). Connection with the wrong polarity prevents functioning, but without damaging the CARV2 e boiler can only be connected to one remote control.
Important: If the CARV2 remote control is used, arrange two separate lines in compliance with current regulations regarding electrical systems. No boiler pipes must ever be used to earth the electric system or telephone lines. Ensure elimination of this risk before making the boiler electrical connections.
Installation with system operating at direct low temperature. e boiler can directly feed a
low temperature system by acting on parameters “S5” and S6” (par. 3.8). In this situation it is good practice to insert a relevant safety kit (optional) made up from a thermostat (with adjustable temperature). e thermostat must be positioned on the system ow pipe.
1.7 EXTERNAL PROBE OPTIONAL.
e boiler is prepared for the application of the external probe (Fig. 1-9), which is available as an optional kit. Refer to the relative instruction sheet for positioning of the external probe. The probe can be connected directly to the boiler electrical system and allows the max. system ow temperature to be automatically decrease d when the external tempe rature increases, in order to adjust the heat supplied to the system according to the change in external temperature. e external probe always operates when connected, regardless of the presence or type of room chrono-thermostat used and can work in combination with Immergas chrono­thermostats. e correlation between system ow temperature and external temperature is determined by the position of the central heating selector switch on the boiler control panel (or on the CARV2 control panel if connected to the boiler) according to the curves shown in the diagram (Fig. 1-10). e electric connection of the external probe must be made on clamps 38 and 39 on the terminal board positioned under the sealed chamber (Fig. 3-2).
Key: 1 - Position of the central heating
temperature user adjustment
2 - In brackets, temperature
value with 25°/50° range TM - Flow Temperature (°C) TE - External Temperature (°C)
(A)
(B)
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1.8 IMMERGAS FLUE SYSTEMS.
Immergas supplies various solutions separately from the boiler regarding the installation of air intake terminals and ue exhaust; fundamental for boiler operation.
Imp ortant: the b oiler must be instal led exclusively with an original Immergas “Green Range” air intake and flue gas extraction system in plastic, as envisioned by Standards in force.
e plastic pipes cannot be installed outdoors, for tracts longer than 40 cm, without suitable protection from UV rays and other atmospheric agents.
This s ystem c an b e ident if ie d b y an identification mark and special distinctive marking bearing the note: “only for condensing boilers”.
• Resistance factors and equivalent lengths. Each ue extraction system component has a Resistance Factor based on experimental tests and specified in the table below. The resistance factor for individual components is independent from the type of boiler on which it is installed or the actual dimensions. It is, however, conditioned by the temperature of the uids that pass through the pipe and therefore varies according to applications for air intake or ue exhaust. Each individual component has a resistance corresponding to a certain length in metres of pipe of the same diameter; the so-called equivalent length, obtained from the ratio between the relative Resistance Factors.
All boilers have an experimentally obtainable maximum Resistance Factor equal to 100.
The maximu m Resistance Factor allowed corresponds to the resistance encountered with the maximum allowed pipe length for each type of Terminal Kit. is information enables calculations to verify the possibility of various congurations of ue extraction systems.
Positioning of the gaskets (black) for “green range” ue extraction systems. Position the
gasket correctly (for bends and extensions) (Fig. 1-11):
- gasket (A) with notches, to use for bends;
- gas ket (B ) with out no tc hes , to us e for extensions;
N.B.: if component lubrication (already carried out by the manufacturer) is not sucient, remove the residual lubricant using a dry cloth, then to ease tting spread the elements with common or industrial talc.
1.9 OUTDOOR INSTALLATION IN PARTIALLY PROTECTED AREA.
N.B.: a partially protected area is one in which the
appliance is not exposed to the direct action of the weather (rain, snow, hail, etc..)..
• Conguration type B, open chamber and
forced draught.
Using the relevant cover kit direct air intake is possible (Fig. 1-12) and combustion products are exhausted into a single ue or directly to the outside. In this conguration it is possible to install the boiler in a partially protected place. In this conguration the boiler is classied as type B23. With this conguration:
- ai r intake ta kes pl ace direc tly from the
environment in which the appliance is installed (external);
- the ue exhaust must be connected to its own
individual ue or channelled directly into the external atmosphere.
The technical regulations in force must be respected.
• Cover kit assembly (Fig. 1-13). Remove the
two plugs and the gaskets present from the two lateral holes with respect to the central one. Now cover the right intake hole using the relevant plate, xing it onto the le side using the two previously-removed screws. Install the Ø 80 outlet ange on the central hole of the boiler, taking care to insert the gasket supplied with the kit and tighten by means of the screws provided. Install the upper cover, xing it using the 4 screws present in the kit, positioning the relevant gaskets. Engage the 90° Ø 80 bend with the male end (smooth) in the female end (with lip seal) of the Ø 80 ange unit until it stops. Introduce the gasket, making it run along the bend. Fix it using the sheet steel plate and tighten by means of the straps present in the kit, making sure to block the 4 gasket aps. Fit the male end (smooth) of the exhaust terminal into the the female end of the bend 90° Ø 80, making sure that the relevant wall sealing plate is already tted; this will ensure hold and joining of the elements making up the kit.
Max. length of exhaust duct. The flue pipe (vertical or horizontal) can be extended to a max.
length of 30 straight metres.
Coupling of extension pipes. To install push-
tting extensions with other elements of the flue extraction elements assembly, proceed as follows: Couple the pipe or elbow with the male side (smooth) in the female side (with lip seal) to the end stop on the previously installed element. is will ensure sealing eciency of the coupling.
Example of installation with direct vertical terminal in partially protected location. When
the vertical terminal for direct discharge of combustion products is used, a minimum gap of 300 mm must be le between the terminal and the balcony above. e height X+Y+Z+W evaluated with respect to the balcony above, must be equal to or more than 2000 mm. (Fig. 1-15). e term W must only be considered if the balcony above has closed balustrade (W=0 if the balustrade is open).
• Conguration without cover kit in a partially protected location (type C boiler)
By leaving the side plugs fitted it is possible to install the appliance externally without the cover kit. Installation takes place using the Ø60/100 concentric intake/ exhaust kits. Refer to the paragraph relative to indoor installation. In this conf ig uration th e uppe r cove r kit guarantees additional protection for the boiler. It is recommended but not compulsory.
1.10 OUTDOOR INSTALLATION USING
RECESS FRAME WITH DIRECT AIR INTAKE
For this configuration, use the appropriate spacers (included in the recess frame kit) and place them under the side plugs of the sealed chamber. Air intake takes place directly from the external envi ro nment (the rece ssed fra me is thus ventilated) and ue exhaust in single ue or directly outdoors. The boiler in this configuration, following mounting instructions stated below, is classed as type B In this configuration, the flue exhaust must be connec ted to its own individua l flue or channelled directly into the external atmosphere. The technical regulations in force must be respected.
Max. length of exhaust duct. The flue pipe (vertical or horizontal) can be extended to a max. length of 30 straight metres.
1-14
1-15
1-16 1-17
1-13
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e cover kit includes: N° 1 Heat moulded cover N°1 Gasket clamping plate N°1 Gasket N°1 Gasket clamp N°1 N°1 Intake hole covering plate
e terminal kit includes: N° 1 Gasket N° 1 Exhaust ange Ø 80 N° 1 Bend 90° Ø 80 N° 1 Exhaust pipe Ø 80 N° 1 Wall sealing plate
Spacer installation. For installation with direct air intake, type B23, 4 spacers (present in the recess frame kit) should be inserted between the boiler and the two plugs of the sealed chamber so that combustion agent air can reach the boiler directly from the place of installation (Fig. 1-16 and 1-17).
Coupling of extension pipes. To install push-
tting extensions with other elements of the flue extraction elements assembly, proceed as follows: Couple the pipe or elbow with the male side (smooth) in the female side (with lip seal) to the end stop on the previously installed element. is will ensure sealing eciency of the coupling.
Key: 1 - Vertical
terminal kit for direct discharge
2 - Intake cover kit
10 - IE
INSTALLERUSERTECHNICIAN
Tables of Resistance Factors and Equivalent Lengths.
DUCT TYPE
Resistance
Factor
(R)
Equivalent
length in m of concentric
pipe Ø 60/100
Equivalent
length in metres
of pipe Ø 80
Equivalent
length in metres
of pipe Ø 60
Concentric pipe Ø 60/100 m 1
Intake and
Exhaust 6.4
m 1
Intake m 7.3
Exhaust m 1.9
Exhaust m 5.3
Concentric bend 90° Ø 60/100
Intake and
Exhaust 8.2
m 1.3
Intake m 9.4
Exhaust m 2.5
Exhaust m 6.8
Concentric bend 45° Ø 60/100
Intake and
Exhaust 6.4
m 1
Intake m 7.3
Exhaust m 1.9
Exhaust m 5.3
Terminal complete with concentric horizontal intake-exhaust Ø 60/100
Intake and Exhaust 15
m 2.3
Intake m 17.2
Exhaust m 4.5
Exhaust m 12.5
Concentric horizontal intake- exhaust terminal Ø 60/100
Intake and Exhaust 10
m 1.5
Intake m 11.5
Exhaust m 3.0
Exhaust m 8.3
Terminal complete with concentric vertical intake-exhaust Ø 60/100
Intake and
Exhaust 16.3
m 2.5
Intake m 18.7
Exhaust m 4.9
Exhaust m 13.6
Concentric vertical intake­exhaust terminal Ø 60/100
Intake and
Exhaust 9
m 1.4
Intake m 10.3
Exhaust m 2.7
Exhaust m 7.5
Pipe Ø 80, 1 m
Intake 0.87 m 0.1 Intake m 1.0
Exhaust m 0.4
Exhaust 1.2 m 0.2 Exhaust m 1.0
Complete intake terminal Ø 80, 1 m
Intake 3 m 0.5 Intake m 3.4 Exhaust m 0.9
Intake terminal Ø 80 Exhaust terminal Ø 80
Intake 2.2 m 0.35 Intake m 2.5
Exhaust m 0.6
Exhaust 1.9 m 0.3 Exhaust m 1.6
Bend 90° Ø 80
Intake 1.9 m 0.3 Intake m 2.2
Exhaust m 0.8
Exhaust 2.6 m 0.4 Exhaust m 2.1
Bend 45° Ø 80
Intake 1.2 m 0.2 Intake m 1.4
Exhaust m 0.5
Exhaust 1.6 m 0.25 Exhaust m 1.3
Pipe Ø60 m 1 for ducting
Exhaust 3.3 m 0.5
Intake 3.8
Exhaust m 1.0
Exhaust 2.7
Bend 90° Ø 60 for ducting
Exhaust 3.5 m 0.55
Intake 4.0
Exhaust m 1.1
Exhaust 2.9
Reduction Ø80/60
Intake and
Exhaust 2.6
m 0.4
Intake m 3.0
Exhaust m 0.8
Exhaust m 2.1
Terminal complete with exhaust vertical Ø 60 for ducting
Exhaust 12.2 m 1.9
Intake m 14
Exhaust m 3.7
Exhaust m 10.1
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