Immergas VICTRIX PRO 55 1 A User's Installation And Operation Manual
User Installation
Instruction Manual
AU
VICTRIX PRO
55 1 A
Wall mounted
heating only boiler
Our compliments for having chosen a top-quality Hunt Heating/Immergas product, able to assure well-being and safety for a long period of time, you can also
count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your boiler. Read the following pages carefully; you will be able
to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm your satisfaction for our product.
For any interventions or routine maintenance contact Hunt Heating for Authorised Service Personal.
Dear Client,
All Immergas products are protected with packaging suitable for transport.
e material must be stored in dry environments and protected from bad weather.
e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership.
It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages.
is instruction booklet contains technical information on how installing Immergas boilers. For other issues related to installation of boilers (i.e.: safety in work
sites, environment protection, injury prevention), comply with the laws in force and technical standards.
In compliance with legislation, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Installation and
maintenance must be performed in compliance with the regulations in force, according to the manufacturer’s instructions and by qualied professionals.
Improper installation or assembly of Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to persons, animals
and objects. Read the provided product instructions carefully in order to install the product correctly.
Maintenance must be carried out by Authorised Service Personal.
e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially
dangerous.
If errors occur during installation, operation and maintenance, due to non compliance with technical laws in force, standards or instructions contained in this
book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the
appliance warranty is invalidated.
e Immergas range of high eciency boilers are wall mounted, fan assisted, room-sealed boilers. e burner is lit electronically and the heat output is
controlled by a modulating gas valve.
e VICTRIX PRO 55 1A is a heating only boilers used for hydronic heating. Domestic hot water is an available option (Hunt Heating only) used in conjunction with a stainless steel hot water storage tank, diverter valve and probe.
e boilers are supplied with a pump, pressure relief valve, pressure gauge fully assembled and tested. ey are designed for use with a fully sealed and
pressurised central heating system using only Natural Gas or LPG. e VICTRIX PRO 55 1A is suitable for central heating loads of between 5,0 and 49,9 kW.
General recommendations
Introduction
IMPORTANT
It is the law that all gas appliances are installed by a qualied and registered technician in accordance with local laws and AS/NZS 5601.
is appliance meets the requirements of IPX5D.
Failure to install this appliance correctly could lead to prosecution. It is in your own interest and that of safety to ensure that the law is complied with.
Manufacturerís instructions must NOT be taken in anyway as over-riding statutory obligations.
WARNINGS
- Do not spray aerosols in the vicinity of this appliance while it is in operation;
- do not use or store ammable materials in or near this appliance;
- do not place articles on or against this appliance;
- do not modify this appliance.
NOTE
e Boilers MUST only be used with Immergas Condensing ue components.
THIS BOILER IS NOT SUITABLE FOR POOL OR SPA HEATER UNLESS CONNECTED TO A SUITABLE APPROVED HEAT EXCHANGER.
On conformity to AS/NZS 5263.1.2
e manufacturer declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial
documents without prior notice.
INDEX
USER page INSTALLER page MAINTENANCE TECHNICIAN page
1 Boiler installation .......................................5
1.1 Installation recommendations. ................. 5
1.2 Position of the appliances. ........................ 6
1.3 Aeration and Ventilation of
the installation rooms. ...............................6
1.4 Outdoor installation. ..................................6
1.5 Anti-freeze protection. ...............................6
1.6 Main dimensions. .......................................7
1.7 Connection. ................................................. 7
1.8 Hydraulic connection. ................................7
1.9 Electric connection. .................................... 8
1.10 Optional boiler controllers. .......................9
1.11 External temperature probe. .....................9
1.12 Immergas ue systems. ............................ 10
1.13 Tables of equivalent length factors. ........ 11
1.14 Concentric horizontal kit installation. ... 12
1.15 Concentric Vertical kit installation. .......13
1.16 Installation of vertical terminals 80 ø. ...14
1.17 Installation of 80 ø horizontal terminals. 15
1.18 Flue exhaust with boilers in cascade. .....16
1.19 System lling. ............................................16
1.20 Condensate trap lling. ............................16
1.21 Gas system start-up. .................................16
1.22 Boiler start up (ignition). .........................16
1.23 Circulation pump......................................17
1.24 Kits available on request. .........................17
1.25 Boiler components. ...................................18
1.26 Hydraulic diagram with optional. ..........19
1.27 Installation examples of
individual boiler. .......................................20
2 Use and maintenance instructions .........21
2.1 Cleaning and maintenance. .....................21
2.2 Aeration and Ventilation of
the installation rooms. .............................21
2.3 General warnings. ..................................... 21
2.4 Control panel.............................................22
2.5 Using the boiler. ........................................22
2.6 Troubleshooting. .......................................24
2.7 Info menu. .................................................26
2.8 Boiler shutdown. ......................................26
2.9 Restoring central heating
system pressure. ........................................26
2.10 System drainage. ...................................... 26
2.11 Anti-freeze protection. .............................26
2.12 Case cleaning. ............................................ 26
2.13 Decommissioning. ....................................26
3 Boiler commissioning
(initial check). ...........................................27
3.1 Hydraulic diagram. ...................................27
3.2 230 v circuit wiring diagram. ..................28
3.3 very low voltage wiring diagram. ...........29
3.4 D.H.W. pump boiler and tank probe
wiring diagram. .........................................30
3.5 Common ow probe and 3-way
boiler wiring diagram...............................30
3.6 Simple cascade boiler with D.H.W. pump
and tank probe wiring diagram. .............30
3.7 Troubleshooting. .......................................31
3.8 Programming the boiler P.C.B. ............... 31
3.9 Converting the boiler to
other types of gas. .....................................34
3.10 Checks following conversion to another
type of gas. ................................................. 34
3.11 Adjustment of the air-gas ratio. .............. 34
3.12 CH output adjustment. ............................34
3.13 Output adjustment during DHW
(only in combination with an optional
external storage tank). ..............................34
3.14 “Chimney Sweep” function. .................... 34
3.15 3-way pump anti-block function
(optional). ..................................................35
3.16 Radiators anti-freeze function. ...............35
3.17 Anti-humidity electrode function. .........35
3.18 Inlet 0 ÷ 10 V. ............................................ 35
3.19 Functioning with common ow probe. .35
3.20 Autodetection. ...........................................35
Simple cascade (max. 2 boilers) ................35
3.21
3.22 Yearly appliance check
and maintenance. ......................................36
3.23 Casing removal. ........................................37
3.24 Variable heat output. ................................39
3.25 Combustion parameters. .........................40
3.26 Technical data. ..........................................40
3.27 Exploded boiler diagram. ........................41
3.28 Spare part list. ............................................42
3.29 Boiler registration. ....................................43
3.30 Commissioning boiler check list. ...........44
3.31 Service records. ......................................... 45
BOILER
1
INSTALLATION
1.1 INSTALLATION RECOMMENDATIONS.
Only professionally qualied heating/plumbing
technicians are authorised to install Immergas
gas appliances.
Victrix Pro 55 1A boilers in individual or cascade
installation can be installed outdoors or in a
suitable room.
e installation must comply with all laws and
standards in force.
e place of installation of the appliance and
relative Immergas accessories must have suitable
features (technical and structural) such to allow
(always in safety, efficiency and comfortable
conditions):
- installation (according to the provisions of the
technical legislation and technical regulations);
- maintenance operations (including scheduled,
periodic, routine and special maintenance);
- removal (to outdoors in the place for loading
and transporting the appliances and components) as well as their eventual replacement
with appliances and/or equivalent components.
Installation must be carried out according to
regulation standards AS/NZS 5601 or Local
Authority laws.
Attention: these boilers must be used to heat
rooms and the like; they are for heating water
to a temperature lower than boiling point at
atmospheric pressure. erefore, they must be
connected to a heating system that is suitable for
their performance and their power.
Attention: Immergas declines all liability for
damages caused by boilers removed from other
systems or for any non-conformities of such
equipment.
Before installing the appliance, ensure that it is
delivered in perfect condition; if in doubt, contact
Hunt Heating immediately.
Packaging materials (staples, nails, plastic bags,
polystyrene foam, etc.) constitute a potential hazard and must be kept out of the reach of children.
Keep all ammable objects away from the appliance (paper, rags, plastic, polystyrene, etc.).
In the event of malfunctions, faults or incorrect
operation, turn the appliance o and contact the
installer before contacting Hunt Heating.
Do not attempt to modify or repair the appliance alone.
Failure to comply with the above implies personal
responsibility and invalidates the warranty.
- Installations MUST comply with AS/NZS
5601 and Local laws. Use AS/NZS 5601 as a
guide for specic locations see below.
• Installation regulations: these boilers are not
in any way designed for installation on bases
or oors (Fig. 1-1), but exclusively for wall
installation. e wall surface must be smooth,
without any protrusions or recesses enabling
access to the rear part. Wall mounting of the
boiler must guarantee stable and ecient support for the boiler. e plugs (standard supply)
are to be used only in conjunction with the
mounting brackets or xing template to x the
appliance to the wall; they only ensure adequate
support if inserted correctly (according to
technical standards) in walls made of solid or
semi-hollow brick or block. In the case of walls
made from hollow brick or block, partitions
with limited static properties, or in any case
walls other than those indicated, a static test
must be carried out to ensure adequate support.
e boilers must be installed in a way to prevent
collisions and tampering.
N.B.: the hex head screws supplied in the blister pack are to be used exclusively to x the
mounting bracket to the wall.
N.B.: it is recommended to use a suitable ‘Safe
Tray’, if boiler is installed in a lo, above a ceiling, or any area where damage can be caused
by water.
YES
NO
1-1
INSTALLERUSER
Flue terminal positions
Use as a guide only. Refer to AS/NZS 5601 or gas tting rules for specic location.
D - Door
a
j
W
f
c
k
j
D
I
k
h
T
e
j
h
h
T
g
e
P
c
d
g
M
k
b
T
I - Mechanical air inlet
M - Gas meter
T - Flue Terminal
W - Window
Flue terminal positions. Shaded area indicates prohibited area
Ref. Item Min. Clearance mm
Below eaves, balconies and other projections (Appliances over 50MJ/h) 300
a
From the ground, above a balcony or other surface 300
b
From a return wall or external wall 300
c
From a gas meter 1000
d
From an electricity meter or fusebox/breaker panel 500
e
From a drain pipe or soil pipe 75
f
Horizontally from any building structure or obstruction facing a ue terminal 500
g
From any other ue terminal, cowl or combustion air intake 300
h
Horizontally from any opening window, door, non-mechanical air inlet or other opening into a building with the exception of sub-oor ventilation 300
j
From a mechanical air inlet including a spa blower 1000
k
Vertically below an opening window, non-mechanical air inlet or any other opening into a building with the exception of sub-oor ventilation 500
n
• e location of the ue terminal must comply with the clearances shown on this page.
If you are unsure about clearances not indicated here, in general
refer to AS 5601 or your local autority.
• All measurements are the minimum clearances required.
• Terminals must be positioned so to aviod combustion products
entering the building.
MAINTENANCE TECHNICIAN
1-2
5
1.2 POSITION OF THE APPLIANCES.
e boilers can be installed:
- outdoors;
- in outdoor environments, also adjoining the
building served, located in uncovered space, as
long as structurally separated and without walls
in common, or situated on the at covering of
the building served, always without walls in
common;
- in building also destined for other use or in
places inserted in the volume of the building
INSTALLERUSER
served.
ese rooms must be intended exclusively to
house CH systems and must have characteristics
that comply with legislation in force.
Attention: the installation of appliances powered
with gas with a greater density than 0.8 (L.P.G.)
is only allowed in places out of the ground,
also communicating with places that are on the
ground. In both cases the walkway must not have
hollows or depressions such to create gas pockets
that determine dangerous conditions.
Height of the installation room.
Installation of individual appliance: the room
must have a minimum ceiling height of 2 m.
Installation of multiple appliances in cascade: considering the size of the boiler, the ue manifold
(which must be installed on a 3% gradient) and
the hydraulic manifolds, the room must have a
minimum ceiling height of 2.3 m.
e aforementioned heights allow for correct
installation of the appliances and observe the
technical regulations in force.
Position of the appliances in the room.
Individual appliance: the distances between
any external point of the boiler and the vertical
and horizontal walls of the room must allow
accessibility to the regulation, safety and control
elements for routine maintenance.
Multiple appliances, not interconnected, but installed in the same room: the minimum distance
to maintain between several boilers installed
on the same wall must be 200 mm, in order to
allow accessibility to the regulation, safety and
control elements and routine maintenance of all
appliances installed.
Cascade installation: e instructions for correct
cascade installation are provided in the respective documents or on the www.immergas.com
MAINTENANCE TECHNICIAN
website in the high power section.
1.3 AERATION AND VENTILATION OF THE INSTALLATION ROOMS.
e rooms must have one or more permanent
openings for aeration on external walls. The
openings used for aeration can be protected
using metal grills, meshes and/or rain-proof ns
as long as the net aeration surface is not reduced.
Aeration for installation in outdoor places. e
minimum free surfaces, in relation to the overall
heat input must not be below:
a) above-ground rooms (S ≥ Q x 10)
S > 515 cm
(ex: to install 3 Victrix Pro 55 1A in cascade,
the minimum surface is 515 x 3 = 1545 cm
2
for every Victrix Pro 55 1A
2
b) basements and underground rooms up to a
height of -5 m from the reference surface (S
≥ Q x 15).
S > 775 cm
(ex: to install 3 Victrix Pro 55 1A in cascade,
the minimum surface is 775 x 3 = 2325 cm
2
for every Victrix Pro 55 1A
2
c) underground rooms at quota between -5 m
and -10 m from the reference surface (S ≥ Q
x 20 with a minimum of 5000 cm
S > 5000 cm
2
for all congurations
In all cases each opening must not have a net
surface area less than 100 cm
2
).
2
.
Attention: in the case of installation of appliances
powered with gas with greater density than 0.8
(L.P.G.) in outdoor places, above-ground, at least
2/3 of the aeration surface must be ush with the
oor, with a minimum height of 0.2 m.
e aeration openings must be at least 2 m for
heating capacities not exceeding 116 kW and 4.5
m for higher heating capacities, cavities, depressions or openings communicating with rooms
below the walkway surface or draining ducts.
Aeration for installation in building also destined for other use or in places inserted in the
volume of the building served. e aeration
surface must not be less than 3000 cm
2
in the case
of natural gas and must not be less than 5000 cm2
in the case of L.P.G..
e installation must comply with the requirements of all relevant codes and standards.
1.4 OUTDOOR INSTALLATION.
e boiler has an IPX5D electric insulation rating and can also be installed outdoors, without
additional protections.
Attention: all optional kits that can be potentially
connected to the boiler must be protected on the
basis of their electrical protection rating.
1.5 ANTIFREEZE PROTECTION.
Minimum temperature -5°C. e boiler comes
standard with an anti-freeze function that activates the pump and burner when the system
water temperature in the boiler falls below 5°C.
e anti-freeze function is only guaranteed if:
- the boiler is correctly connected to gas and
electricity power supply circuits;
- the boiler is powered constantly;
- Main switch is inserted;
- the boiler is not in no ignition block
- the boiler essential components are not faulty.
In these conditions the boiler is protected against
freezing to an ambient temperature of -5°C.
)
Minimum temperature -15°C. If the boiler is
installed in a place where the temperature falls
below -5°C and in the event there is no gas (or
the boiler goes into failed ignition block), the
appliance can freeze.
To prevent the risk of freezing follow the
instructions below:
)
- Protect the central heating circuit from freezing
by inserting a good-quality antifreeze liquid
into this circuit, which is specially suited
for central heating systems and which is
manufacturer guaranteed not to cause damage
to the heat exchanger or other components of
the boiler.
e antifreeze liquid must not be harmful to
one’s health.
. e instructions of the manufacturer of this
liquid must be followed scrupulously regarding
the percentage necessary with respect to the
minimum temperature at which the system
must be kept. An aqueous solution must be
made with a potential water pollution class of 2
(EN 1717:2002 or local regulations in force).
e materials used for the central heating circuit of
Immergas boilers withstand ethylene and propylene glycol based antifreeze liquids (if the mixtures
are prepared perfectly).
For life and possible disposal, follow the supplier’s
instructions.
- Protect the condensate drain trap and relative
drain against freezing by using an accessory
supplied on request (anti-freeze kit) comprising
two electric resistances, the relevant cables and
a control thermostat (carefully read the installation instructions contained in the accessory
kit pack).
Boiler anti-freeze protection is thus ensured only if:
- the boiler is correctly connected to electricity
power supply circuits;
- main switch is inserted;
- the anti-freeze kit components are ecient.
In these conditions the boiler is protected against
freezing to temperature of -15°C.
e warranty does not cover damage due to interruption of the electrical power supply and failure
to comply with that stated on the previous page.
6
1.6 MAIN DIMENSIONS.
INSTALLERUSER
Key:
V - Electrical connection
G - Gas supply
R - System return
F - System ow
SC - Condensate drain (minimum
internal diameter Ø 13 mm)
Height (mm) Width (mm) Depth (mm)
843 442 457
Connections
GAS SYSTEM
G R M
3/4” 1”1/2 1”1/2
1.7 CONNECTION. Gas connection.
Our boilers are designed to operate with natural
gas (G20) and L.P.G. Supply pipes must be the
same as or larger than the 3/4” G boiler tting.
N.B.: the gas supply pipe must be suitably dimensioned according to current regulations in
order to guarantee correct gas ow to the burner
even in conditions of maximum generator output
and to guarantee appliance eciency (technical
specications). e connection to the gas supply
must conform to standards.
Before connecting the gas line, carefully clean
inside all the fuel feed system pipes to remove any
residue that could impair boiler eciency. Also
make sure the gas corresponds to that for which
the boiler is prepared (see boiler data-plate). If
dierent, the appliance must be converted for
operation with the other type of gas (see converting appliance for other gas types). e dynamic
gas supply (methane or L.P.G.) pressure must
also be checked according to the type used in
the boiler, which must comply with EN 437 and
relative attachments and with the local technical
regulations in force, as insucient levels can
reduce generator output and cause malfunctions.
Ensure correct gas cock connection.
Install a manual cut-o valve with quick closure
manoeuvre for 90° rotation and end run stops in
the all open or all closed positions on the gas supply pipe in a visible and easily reachable position
outside the room where the appliance is installed.
N.B.: the internal gas supply system must be
built in compliance with the provisions and
regulations and all legislation in force, and any
other reference on good technique.
Fuel gas quality. e appliance has been designed to operate with combustible gas free of
impurities; otherwise it is advisable to t special
lters upstream of the appliance to restore the
purity of the fuel.
Storage tanks (in case of supply from LPG
depot).
- New LPG storage tanks may contain residual
inert gases (nitrogen) that degrade the mixture
delivered to the appliance causing problems
with boiler operation.
- Due to the composition of the LPG mixture,
layering of the mixture components may occur
during the period of storage in the tanks. is
can cause a variation in the heating power of
the mixture delivered to the appliance, with
subsequent change in its performance.
1-3
1.8 HYDRAULIC CONNECTION.
Attention: in order not to void the condensation
module warranty, before making the boiler connections, carefully wash the CH system (pipes,
radiators, etc.) with special pickling or descaling
products to remove any deposits that could compromise correct boiler operation.
A treatment of the heating and water system water is required, in compliance with the technical
standards in force, in order to protect the system
and the appliance from deposits (e.g. scale),
slurry or other hazardous deposits.
It is recommended to prepare a filter in the
system to collect and separate any impurities
present in the system (slurry remover lter). In
order to avoid deposits, scaling and corrosion
in the central heating system, the provisions
set forth in the technical regulation in force on
water treatment in heating systems for civil use
must be respected.
Water connections must be made in a rational
way using the couplings on the boiler template.
e discharge of the boiler safety valve must
be connected to a tundish and then the waste
should be connected to the sewer. Otherwise, the
manufacturer declines any responsibility in case
of ooding if the drain valve cuts in.
Cold Water connection.
Attention: Filling the system, Hunt Heating
recommends the use of Auto fill valves sold
as an optional extra. Once satisfactory system
pressure is achieved, Auto ll valve MUST BE
TURNED OFF.
MAINTENANCE TECHNICIAN
7
Attention: Immergas and Hunt Heating declines
all liability in the event of damage caused by the
inclusion of automatic lling.
In order to meet the system requirements established by EN 1717 and in observance of local
technical regulations in force on the pollution
of drinking water, we recommend installing
an anti-backflow kit to be used upstream of
the cold water inlet connection of the boiler.
We also recommend using a category 1, 2 or
3 heat transfer uid (ex: water + glycol) in the
boiler’s primary circuit (CH circuit), as dened
INSTALLERUSER
in standard EN 1717.
Attention: to preserve the duration of appliance
eciency features, we recommend the installation
of a suitable device for water treatment in presence
of water whose characteristics can lead to the
deposit of lime scale.
Condensate drain. To drain the condensate
produced by the appliance, it is necessary to
connect to the drainage system by means of
acid condensate resistant pipes, with an internal
Ø of at least 13 mm. e system connecting the
appliance to the drainage system must be carried
out in such a way as to prevent freezing of the
liquid contained in it. Before appliance ignition,
ensure that the condensate can be correctly
removed. N.B.: pre-ll the condense trap with
water before operating the boiler.
Also, comply with national and local regulations
on discharging waste waters. In the event condensate is not discharged into the wastewater
drainage system, a condensate neutraliser must
be installed to ensure compliance with the parameters established by the legislation in force.
1.9 ELECTRIC CONNECTION.
e operations described below must be performed
aer having disconnected the electrical supply from
the appliance.
e electrical system must be built in compliance
with technical standards and all legislation in
force. e boiler has an IPX5D protection rating
for the entire appliance. Electrical safety of the
appliance is reached only when it is correctly
connected to an efficient earthing system as
specied by current safety standards.
Attention: Immergas S.p.A. and Hunt Heating
decline any responsibility for damage or physical
injury caused by failure to connect the boiler to
an ecient earth system or failure to comply with
the reference standards.
Also ensure that the electrical installation corresponds to maximum absorbed power specications as shown on the boiler data-plate.
Boilers are supplied complete with a power
cable and Australian plug type 1 conforming
to AS3112. The power supply cable must be
connected to a 230V ±10% / 50Hz mains supply
respecting L-N polarity and earth connection;
, this network must also have a multi-pole circuit breaker with class III over-voltage category.
The main switch must be installed outside
the rooms in a position that is indicated and
accessible.
When replacing the power supply cable, contact a
qualied company.
e power cable must be laid as shown (Fig. 1-4).
In the event of mains fuse replacement on the
connection terminal board, use a 3.15A fast fuse.
For the main power supply to the appliance,
never use adapters, multiple sockets or extension leads.
Important: if the Digital Remote Control is
used, arrange two separate lines in compliance
with current regulations regarding electrical systems. No boiler pipes must ever be used to earth
the electric system or telephone lines. Ensure
elimination of this risk before making the boiler
electrical connections.
• Installation with system operating at direct
low temperature. The boiler can directly
supply a low temperature system, limiting the
value of the “P02” parameter, which denes the
generator’s ow temperature.
Attention: during the chimney sweep function,
the flow temperature is not limited by the
“P02” parameter but instead by the maximum
allowable temperature (97°C).
To avoid the risk of exceeding the optimal tem-
perature of operation in low temperature, due
to external causes (e.g.: incorrect adjustment,
prolonged system stop, etc.), you must insert
in series with the supply voltage of the boiler,
a special safety kit (optional) consisting of a
thermostat (with adjustable temperature, depending on the characteristics of the system).
The thermostat must be positioned on the
system ow pipe at a distance of more than 2
metres from the boiler.
Attention: in gure 4 is described the standard
electrical connection with the pump connected
to the terminals “Q” and “P”; in this way the
external pump is fed making it run in parallel
to the boiler pump. For specic installations
refer to paragraphs 3.18 to 3.21.
MAINTENANCE TECHNICIAN
230 Vac
50Hz
Supply
cable
1-4
External reset
230 Vac
ALARM
FREE CONTACTS
MAX 1 A. 230 Vac
8
EXTERNAL RELAY
(OPTIONAL)
230 Vac COIL
MAX 0.1 A
ANALOGUE
INPUT
1-5
1.10 OPTIONAL BOILER CONTROLLERS.
e boiler is prepared for the application of a
cascade and zone regulator, zone manager and
external probe.
ese components are available as separate kits
to the boiler and are supplied on request.
Carefully read the user and assembly instructions
contained in the accessory kit.
• e cascade and area regulator (Fig. 1-6) is
connected to the boiler using only two wires,
powered at 230 V and allows to:
- manage a hydraulic circuit with 2 mixed
zones (mixing valve); 1 direct zone; 1 Storage
tank unit and relative pumps;
- self-diagnosis system to display any boiler
functioning anomalies;
- set two room temperature value: one for
daytime (comfort temperature) and one for
nighttime (lower temperature);
- to manage the temperature of the DHW (with
a storage tank unit);
- to manage the boiler ow temperature de-
pending on the external temperature;
- to select the desired operating mode from
the various possible alternatives for each
individual hydraulic circuit:
- permanent operation in comfort temp.;
- permanent operation in lower temp.;
- permanent operation in adjustable anti-freeze
temp.
• Zone manager (Fig. 1-7). In addition to the
functions described in the previous point, the
zone manager panel allows to control all the
important information regarding operation
of the appliance and the heating system with
the opportunity of easily intervening on the
previously set parameters without having to
go to the place where the appliance is installed.
e climate chrono-thermostat incorporated
into the zone manager enables the system ow
temperature to be adjusted to the actual needs
of the room being heated, in order to obtain
the desired room temperature with extreme
precision and therefore with evident saving
in running costs. It also allows to display the
eective room temperature and the external
temperature (if external probe is present).
e zone manager is powered directly by the
cascade heat adjuster via 2 wires.
ermostat electrical connection (Fig. 1-5).
ermoregulation electrical connections must
be carried out on the boiler terminal board
eliminating jumper X40.
-
Thermostat or On/Off environment chronothermostat: must be connected to clamps “E” and
“F”. Make sure that the On/O thermostat contact
is of the “clean” type, i.e. independent of the mains
voltage, otherwise the P.C.B. would be damaged.
-
Cascade and zone regulator: must be connected through clamps 37 and 38 to clamps
“M” and “O” respecting polarity. e connec-
tion with incorrect polarity will not damage the
thermoregulator, but will not allow it to operate.
1.11 EXTERNAL TEMPERATURE PROBE.
e boiler is designed for the application of the
Room ermostat (Fig. 1-8), which is available
as an optional kit. Refer to the relative instruction
sheet for positioning of the external probe.
e probe can be connected directly to the boiler
electrical system and allows the max. system ow
temperature to be automatically decreased when
the external temperature increases, in order to
adjust the heat supplied to the system according
to the change in external temperature.
e electric connection of the external probe
must take place on clamps G and J on the connection in the boiler (Fig. 1-5).
By default, the external probe is not enabled. It is
necessary to set parameters “P14” and “P15” for
correct operation. e correlation between ow
temperature to the system and external temperature is determined by the curves represented
in the diagram (parameter “P14”) and by setting
the oset (parameter “P15”) (Fig. 1-9).
In case “P32” is bigger than “P15”, “P32” will be
the minimum limit for the set.
In case “P32” is lower than “P15”, “P32” will not
be considered.
N.B.: if the external probe is connected to the
cascade regulator, boiler parameter “P14” must
be set at “0”, and external probe control is delegated to the cascade regulator.
INSTALLERUSER
31
45
58
1-8
1-6 1-7
Note: this graph is prepared with the oset value (P15) at 30°C (default
value). By changing the oset value, the origin of the ow temperature
curve will also change accordingly and not the inclination.
Ex: with Oset = 40 the graph origin is 40 and not 30 °C and curve 5
with TE = -4°C, TM goes from 60°C to 70°C..
9
MAINTENANCE TECHNICIAN
1-9
1.12 IMMERGAS FLUE SYSTEMS.
Hunt Heating can supply various solutions for
ueing and air supply.
Attention: the boiler must be installed exclusively with an original Immergas “Green
Range” inspectionable air intake system and
fumes extraction system made of plastic, with
the exception of the C6 conguration, as required by the regulations in force.
e plastic pipes cannot be installed outdoors,
for lengths longer than 40 cm, without suitable
INSTALLERUSER
protection from UV rays and other atmospheric agents.
is system can be identied by an identication mark and special distinctive marking
bearing the note: “only for condensing boilers”.
• Conguration type B, open chamber and fan
assisted. e boiler leaves the factory with type
“B
” conguration.
23
Air intake takes place directly from the envi-
ronment in which the boiler is installed via
relevant slots made in the back of the boiler
and ue exhaust in the individual ue or to the
outside. Boiler with this type of conguration
are classied as type B
standard EN 297 and relative standards in
(in accordance with
23
force).
With this conguration:
- air intake takes place directly from the room
in which the appliance is installed;
- the ue exhaust must be connected to its own
individual ue or channelled directly into the
external atmosphere.
- Type B open chamber boilers must not be
installed in places where commercial, artisan
or industrial activities take place, which use
products that may develop volatile vapours
or substances (e.g. acid vapours, glues, paints,
solvents, combustibles, etc.), as well as dusts
(e.g. dust deriving from the working of wood,
coal nes, cement, etc.), which may be harmful for the components of the appliance and
jeopardise operation.
• Type C conguration, sealed chamber and
fan assisted. e boiler leaves the factory with
"B
" conguration, to change the conguration
23
of the boiler to type "C" (sealed chamber and
fan assisted), disassemble the 80 Ø adapter, the
bracket and the gasket present on the boiler
cover and install the designated ue.
MAINTENANCE TECHNICIAN
N.B.: the 80 Ø adapter and gasket will be dis-
carded.
• Coupling extension pipes and concentric
elbows. To install push-tting extensions with
other elements of the ue, proceed as follows:
Install the concentric pipe or elbow with the
male side (smooth) on the female section
(with lip seal) to the end stop on the previously
installed element in order to ensure sealing
eciency of the coupling.
Attention: if the exhaust terminal and/or
concentric extension pipe needs shortening,
consider that the internal duct must always
protrude by 5 mm with respect to the external
duct.
• N.B.: for safety purposes, do not obstruct the
boiler intake-exhaust terminal, even temporaril y.
• N.B.: when installing horizontal pipes, a minimum inclination of 3% must be maintained
and a section clamp with pin must be installed
every 1.5 metres.
• Maximum extension. Each individual component has a resistance corresponding to a certain
length in metres of pipe with the same diameter
(par. 1.13). With installations that involve using
various types of parts, deduct the length of
the added part from the maximum admissible
length of the kit.
Example: if you need to add a 90° bend to
a concentric system 125 Ø you will need to
deduct 1.9 m from the maximum admissible
length.
• Positioning of the gaskets (black) for “green
range” ue extraction systems. Position the
gasket correctly (for bends and extensions)
(Fig. 1-10):
- gasket (A) with notches, to use for bends;
- gasket (B) without notches, to use for exten-
sions;
N.B.: if component lubrication (already carried
out by the manufacturer) is not sucient, remove the residual lubricant using a dry cloth,
then to ease tting coat the parts with talc.
(A)
1-10
(B)
10
1.13 TABLES OF EQUIVALENT LENGTH FACTORS.
Equivalent length in
DUCT TYPE
Concentric pipe 80/125 Ø m 1
m of concentric pipe
80/125 Ø
1.0 m
DUCT TYPE
Pipe 80 Ø, 1 m
Equivalent length in
metres of pipe 80 Ø
Exhaust
1.0 m
Concentric bend 90° 80/125 Ø
Concentric bend 45° 80/125 Ø
Terminal complete with concentric
horizontal intake-exhaust 80/125 Ø
Concentric horizontal intake-exhaust
terminal 80/125 Ø
Terminal complete with concentric verti-
cal intake-exhaust 80/125 Ø
Concentric vertical intake-exhaust
terminal 80/125 Ø
1.9 m
1.4 m
5.5 m
4.7 m
3.4 m
2.7 m
Complete exhaust terminal 80 Ø, 1 m
Exhaust terminal 80 Ø
Bend 90° 80 Ø
45° 80 Ø Bend
Terminal complete with vertical
exhaust 80 Ø
Exhaust
2.6 m
Exhaust
1.6 m
Exhaust
2.1 m
Exhaust
1.3 m
Exhaust
m 3
INSTALLERUSER
11
MAINTENANCE TECHNICIAN
1.14 CONCENTRIC HORIZONTAL KIT INSTALLATION.
Type C configuration, sealed chamber and
fan assisted.
e position of the terminal (in terms of distances from openings, overlooking buildings,
decking, etc.) must be set up in compliance
with technical regulations in force as well as the
references of good technique (ex.: EN 15287)
for generators with a single maximum nominal
heat input of 35 kW and also for generators with
a single maximum nominal heat input of 35 kW.
INSTALLERUSER
is terminal is connected directly to the outside
of the building for air intake and ue exhaust. e
horizontal kit can be installed with the rear, right
side, le side or front outlet. For installation with
frontal outlet, one must use the xing plate and
a concentric bend coupling in order to ensure
sucient space to carry out the tests required
by law upon commissioning.
• e intake/exhaust terminal, if properly in-
stalled, is pleasant to look at on the outside
of the building. Make sure that the external
silicone sealing plate is properly inserted in
the wall and that the ue is adequately sealed
to the wall the ue passes through.
Horizontal intake-exhaust kit Ø 80/125 Kit
assembly (Fig. 1-11): install the 80/125 Ø adapter
(1) on the central hole of the boiler fully home.
Slide the gasket (2) along the adapter (1) up to
the relevant groove, x it to the lid using the
previously disassembled sheet steel plate (3).
Engage the bend (4) with the male side (smooth)
until it is fully home on the adapter (1). Fit the Ø
80/125 (5) concentric terminal pipe with the male
end (smooth) to the female end of the bend (4)
(with lip seals) up to the stop; making sure that
the internal (6) and external wall sealing plates
(7) have been tted, this will ensure sealing and
joining of the elements making up the kit.
• Maximum length (MAX L) (Fig. 1-12). e kit
with this conguration can be extended up to
a max. measurement of 14.5 m for Victrix Pro
55 1A, including the grid-covered terminal and
the concentric bend on the boiler outlet.
MAINTENANCE TECHNICIAN
4
5
3
e kit includes:
2
Adaptor Ø 80/125 (1)
Gasket (2)
1
Concentric bend Ø 80/125 a 87° (4)
Int./exhaust concentric terminal 80/125 Ø (5)
Internal ring (6)
External ring (7)
6
7
C13
1-11
C13
1-12
12
1.15 CONCENTRIC VERTICAL KIT INSTALLATION.
Type C configuration, sealed chamber and
fan assisted.
Concentric vertical intake and exhaust kit. is
vertical terminal is connected directly to the outside of the building for air intake and ue exhaust.
N.B.: the vertical kit with aluminium tile enables installation on terraces and roofs with a
maximum slope of 45% (approx. 25°) and the
height between the terminal cap and half-shell
(260 mm) must always be observed.
Vertical kit with aluminium tile Ø 80/125.
Kit assembly (Fig. 1-13): install the 80/125 Ø
adapter (1) on the central hole of the boiler fully
home. Slide the gasket (2) along the adapter (1)
up to the relevant groove, Fix it to the lid using
the previously-disassembled sheet steel plate (3)
Installation of the fake aluminium tile: replace
the tiles with the aluminium sheet (5), shaping
it to ensure that rainwater runs o. Position the
xed half-shell (6) on the aluminium tile and
insert the intake-exhaust pipe (7). Fit the 80/125
Ø concentric terminal pipe with the male end
(6) (smooth) to the female end of the adapter
(1) (with lip gasket) up to the stop; making sure
that the wall sealing plate (4) has been tted, this
will ensure sealing and joining of the elements
making up the kit.
• Maximum length (MAX L) (Fig. 1-14). e kit
with this conguration can be extended up to
a max. measurement of 18.0 m with Victrix Pro
55 1A, including the terminal.
INSTALLERUSER
C33C33
8
7
6
5
4
3
2
e kit includes:
Adaptor Ø 80/125 (1)
Gasket (2)
Ring (4)
Aluminium tile (5)
Fixed half-shell (6)
Int./exhaust concentric terminal Ø 80/125 (7)
Mobile half-shell (8)
1
1-13 1-14
MAINTENANCE TECHNICIAN
13
1.16 INSTALLATION OF VERTICAL TERMINALS 80 Ø.
Configuration type B, open chamber and
forced draught.
80 Ø Vertical kit (plastic for indoor applications).
Kit assembly (Fig. 1-15): install the 80 Ø terminal
(2) on the central hole on the boiler up to stop,
making sure that the wall sealing plates (1) have
been tted. is will ensure the sealing eciency
of the kit components.
INSTALLERUSER
• Maximum length (MAX L) (Fig. 1-16). e kit
with this conguration can be extended up to
a max. measurement of 30.0 m with Victrix Pro
55 1A, including the terminal.
Using the Ø 80 vertical terminal for direct discharge of the combustion products, the terminal
must be shortened (see quotas Fig. 1-17). e
wall sealing plate (1) must also be inserted in
this case going up to stop on the boiler cover.
80 Ø Vertical kit (steel for outdoor applications).
Kit assembly (Fig. 1-18): install the 80 Ø terminal
(1) on the central hole on the boiler up to the
stop, ensuring the sealing eciency of the kit
components.
e 80 Ø steel terminal is used to install the boiler
outdoors with a direct exhaust. e terminal
cannot be shortened and once it is installed it
will extend out by 630 mm (Fig. 1-19).
MAINTENANCE TECHNICIAN
B23
e kit includes:
Ring (1)
80 Ø exhaust termi-
nal (2)
B23
B23
2
1
1-15
B23
1-16
1-17
B23
e kit includes:
Steel 80 Ø exhaust terminal (1)
1
1-18
1-19
14
1.17 INSTALLATION OF 80 Ø HORIZONTAL TERMINALS.
Configuration type B, open chamber and
forced draught.
Ø 80 horizontal kit with wall ue exhaust.
Kit assembly (Fig. 1-20): install the 80 Ø bend (1)
with the male side (smooth) fully home on the
central hole of the boiler. Fit the exhaust terminal
(2) with the male end (smooth) to the female
end of the bend (1) up to the stop; making sure
that the internal (3) and external (4) wall sealing
plate has been tted. is will ensure sealing and
joining of the elements making up the kit.
Horizontal kit Ø 80 with exhaust in ue. Kit
assembly (Fig. 1-22): install the 80 Ø bend (1)
with the male side (smooth) fully home on the
central hole of the boiler. Fit the exhaust pipe (2)
with the male end (smooth) to the female end of
the bend (1) up to the stop; making sure that the
internal wall sealing plate (3) has been tted. is
will ensure sealing and joining of the elements
making up the kit.
• Maximum length (MAX L) (Fig. 1-21 and 23).
e kit with this conguration can be extended
up to a max. measurement of 30.0 m with Victrix
Pro 55 1A, including the terminal.
INSTALLERUSER
1
e kit includes:
Bend 90° Ø 80 (1)
80 Ø exhaust terminal (2)
Internal ring (3)
External ring (4)
1
e kit includes:
90° 80 Ø bend (1)
80 Ø drain pipe (2)
Internal ring (3)
B23
B23
2
3
4
MAINTENANCE TECHNICIAN
1-20 1-21
B23 B23
2
3
1.5 m
Minimum gradient 3 %
1-22
MAX
1-23
15
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