Immergas Victrix Pro 80 2ErP, Victrix Pro 100 2ErP, Victrix Pro 120 2ErP Instruction And Warning Book

Instruction and
*1.041665ENG*
warning book
IE
VICTRIX PRO
80 - 100 - 120 2 ErP
Dear Customer,
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your boiler. Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm your satisfaction for the Immergas product.
For assistance and scheduled maintenance contact Authorised Immergas Aer-Sales centres: they have original spare parts and are specically trained directly by the manufacturer.
General recommendations
All Immergas products are protected with suitable transport packaging. e material must be stored in dry environments protected against bad weather. e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership. It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages. is instructions manual provides technical information for installing Immergas boilers. As for the other issues related to boiler installation (e.g. safety in the work
site, environment protection, injury prevention), it is necessary to comply with the provisions specied in the regulations in force and principles of good practice. In compliance with legislation in force, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Installation
and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by professionally qualied sta, intending sta with specic technical skills in the plant sector, as envisioned by the Law.
Improper installation or assembly of the Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to people, animals and objects. Read the instructions provided with the product carefully to ensure a proper installation.
Maintenance must be carried out by skilled technical sta. e Immergas Authorised Aer-sales Service represents a guarantee of qualications and professionalism.
e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially dangerous.
If errors occur during installation, operation and maintenance, due to non compliance with technical laws in force, standards or instructions contained in this book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated.
e company IMMERGAS S.p.A., with registered oce in via Cisa Ligure 95 42041 Brescello (RE), declares that the design, manufacturing and aer-sales assistance processes comply with the requirements of standard UNI EN ISO 9001:2015.
For further details on the product CE marking, request a copy of the Declaration of Conformity from the manufacturer, specifying the appliance model and the language of the country.
Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without prior notice.
INDEX
USER page INSTALLER page MAINTENANCE TECHNICIAN page
1 Boiler installation .......................................5
1.1 Installation recommendations. ................. 5
1.2 Position of the appliances. ......................... 5
1.3 Aeration and Ventilation of the installation
rooms. ........................................................... 6
1.4 Outdoor installation. ..................................6
1.5 Anti-freeze protection. ...............................6
1.6 Main dimensions. ......................................7
1.7 Gas connection. ..........................................7
1.8 Hydraulic connection. ................................7
1.9 Electric connection. ....................................8
1.10 Optional boiler controllers. ......................9
1.11 External temperature probe. ..................... 9
1.12 Immergas ue systems. ............................10
1.13 Tables of equivalent length factors. ........11
1.14 Concentric horizontal kit installation. ... 12
1.15 Concentric Vertical kit installation. .......13
1.16 Installation of vertical terminals 80 ø. ...14
1.17 Installation of 80 ø horizontal terminals. 15
1.18 Flue duct systems for voids and chimneys.
1.19 Flue exhaust with boilers in cascade. .....16
1.20 System lling. ............................................ 16
1.21 Condensate trap lling. ............................16
1.22 Gas system start-up. .................................16
1.23 Boiler start up (ignition). .........................16
1.24 Circulation pump......................................17
1.25 Kits available on request. .........................17
1.26 Boiler components. ...................................19
1.27 Hydraulic diagram with optional. ..........20
1.28 Installation examples of individual
boiler. ..........................................................21
................................................... 16
2 Use and maintenance instructions .........22
2.1 Cleaning and maintenance. .....................22
2.2 Aeration and Ventilation of the
installation rooms. ....................................22
2.3 General warnings. ..................................... 22
2.4 Control panel.............................................23
2.5 Using the boiler. ........................................23
2.6 Troubleshooting. .......................................25
2.7 Info menu. .................................................27
2.8 Boiler shutdown. ......................................27
2.9 Restoring central heating
system pressure. .......................................27
2.10 System drainage. ......................................27
2.11 Anti-freeze protection. .............................27
2.12 Case cleaning. ...........................................27
2.13 Decommissioning. ....................................27
3 Boiler commissioning .............................28
3.1 Hydraulic diagram. ...................................28
3.2 230 V circuit wiring diagram. .................29
3.3 very low voltage wiring diagram. ...........30
3.4 D.H.W. pump boiler and tank probe
wiring diagram. .........................................31
3.5 Common ow probe and 3-way boiler
wiring diagram. .........................................31
3.6 Simple cascade boiler with D.H.W. pump
and tank probe wiring diagram. .............31
3.7 Troubleshooting. .......................................32
3.9 Programming the boiler P.C.B. ............... 32
3.10 Converting the boiler to other types
of gas. ..........................................................35
3.11 Checks following conversion to another
type of gas. ................................................. 35
3.12 Adjustment of the air-gas ratio. ..............35
3.13 CH output adjustment. ............................35
3.14 Output adjustment during DHW (only in combination with an optional external storage tank).
3.15 "Chimney Sweep" function. .....................36
3.16 3-way pump anti-block function
(optional). ..................................................36
3.17 Radiators anti-freeze function. ...............36
3.18 Anti-humidity electrode function. ......... 36
3.19 Inlet 0 ÷ 10 V. ............................................36
3.20 Functioning with common ow probe. .36
3.21 Autodetection. ...........................................36
3.22 Simple cascade (max. 2 boilers) .............. 36
3.23 Yearly appliance check and
maintenance. .............................................37
3.24 Casing removal. ........................................38
3.25 Variable heat output. ................................40
3.26 Combustion parameters. .........................43
3.27 Technical data. ..........................................44
3.28 Key for Data plate. .................................... 45
3.29 Technical parameters for mixed boilers (in compliance with Regulation 813/2013). 46
............................................. 35
BOILER
1
INSTALLATION
1.1 INSTALLATION RECOMMENDATIONS.
Only professionally qualied heating/plumbing technicians are authorised to install Immergas gas appliances.
Individual and cascade installation Victrix Pro 2ErP boilers can be installed outdoors or in a suitable plant room. e installation must comply with all laws and standards in force.
e place of installation of the appliance and relative Immergas accessories must have suitable features (technical and structural) such to allow (always in safety, efficiency and comfortable conditions):
- installation (according to the provisions of the
technical legislation and technical regulations);
- maintenance operations (including scheduled,
periodic, routine and special maintenance);
- removal (to outdoors in the place for
loading and transporting the appliances and components) as well as their eventual replacement with appliances and/or equivalent components.
Attention: these boilers must be used to heat rooms and the like; they are for heating water to a temperature lower that boiling point at atmospheric pressure. erefore, they must be connected to a heating system that is suitable for their performance and their power.
Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packaging materials (staples, nails, plastic bags, polystyrene foam, etc.) constitute a potential hazard and must be kept out of the reach of children. Keep all flammable objects away from the appliance (paper, rags, plastic, polystyrene, etc.). In the event of malfunctions, faults or incorrect operation, turn the appliance o and contact a qualied company (e.g. the Immergas Technical Aer-Sales Centre, which has specically trained sta and original spare parts) Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal responsibility and invalidates the warranty.
• Installation regulations: these boilers are not in any way designed for installation on bases or oors (Fig. 1-1), but exclusively for wall installation. e wall surface must be smooth, without any protrusions or recesses enabling access to the rear part. Wall mounting of the boiler must guarantee stable and efficient support for the boiler. The plugs (standard
supply) are to be used only in conjunction with the mounting brackets or xing template to fix the appliance to the wall; they only
ensure adequate support if inserted correctly (according to technical standards) in walls made of solid or semi-hollow brick or block. In the case of walls made from hollow brick or block, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate support. e boilers must be installed in a way to prevent collisions and tampering.
N.B.: the hex head screws supplied in the blister pack are to be used exclusively to x the mounting bracket to the wall.
1.2 POSITION OF THE APPLIANCES.
e boilers can be installed:
- outdoors;
- in outdoor environments, also adjoining the building served, located in uncovered space, as long as structurally separated and without walls in common, or situated on the at covering of the building served, always without walls in common;
- in building also destined for other use or in places inserted in the volume of the building served.
ese rooms must be intended exclusively to house CH systems and must have characteristics that comply with legislation in force.
Attention: the installation of appliances powered with gas with a greater density than 0.8 (L.P.G.) is only allowed in places out of the ground, also communicating with places that are on the ground. In both cases the walkway must not have hollows or depressions such to create gas pockets that determine dangerous conditions.
Height of the installation room.
Installation of individual appliance: the room must have a minimum ceiling height of 2 m.
Installation of multiple appliances in cascade (2 ÷ 5 Victrix Pro 2ErP): considering the size of the
boiler, the ue manifold (which must be installed on a 3% gradient) and the hydraulic manifolds, the room must have a minimum ceiling height of 2.3 m.
e aforementioned heights allow for correct installation of the appliances and observe the technical regulations in force.
Position of the appliances in the room.
Individual appliance: the distances between any external point of the boiler and the vertical and horizontal walls of the room must allow accessibility to the regulation, safety and control elements for routine maintenance.
Multiple appliances, not interconnected, but installed in the same room: the minimum distance
to maintain between several boilers installed on the same wall must be 200 mm, in order to allow accessibility to the regulation, safety and control elements and routine maintenance of all appliances installed.
Cascade installation (2 ÷ 5 Victrix Pro 2ErP): e instructions for correct cascade installation are provided in the respective documents or on the www.immergas.com website in the high power section.
INSTALLERUSER
MAINTENANCE TECHNICIAN
YES
NO
1-1
5
1.3 AERATION AND VENTILATION OF THE INSTALLATION ROOMS.
e rooms must have one or more permanent openings for aeration on external walls. The openings used for aeration can be protected using metal grills, meshes and/or rain-proof ns as long as the net aeration surface is not reduced. The aeration openings must be realised and located in a way to prevent the formation of pockets of gas, independently from the conformation of the covering.
Aeration for installation in outdoor places. e
INSTALLERUSER
minimum free surfaces, in relation to the overall heat input must not be below: a) above-ground rooms (S ≥ Q x 10)
S > 755 cm2 for every Victrix Pro 80 2ErP S > 925 cm2 for every Victrix Pro 100 2ErP S > 1145 cm2 for every Victrix Pro 120 2ErP (ex: to install 3 Victrix Pro 80 2ErP in cascade,
the minimum surface is 755 x 3 = 2265 cm2)
b) basements and underground rooms up to a
height of -5 m from the reference surface (S
≥ Q x 15). S > 1130 cm2 for every Victrix Pro 80 2ErP S > 1385 cm2 for every Victrix Pro 100 2ErP S > 1712 cm2 for every Victrix Pro 120 2ErP (ex: to install 3 Victrix Pro 80 2ErP in cascade,
the minimum surface is 1130 x 3 = 3390 cm2) c) underground rooms at quota between -5 m
and -10 m from the reference surface (S ≥ Q
x 20 with a minimum of 5000 cm2). S > 5000 cm2 for all congurations In all cases each opening must not have a net
surface area less than 100 cm
2
.
Attention: in the case of installation of appliances powered with gas with greater density than 0.8 (L.P.G.) in outdoor places, above-ground, at least 2/3 of the aeration surface must be ush with the oor, with a minimum height of 0.2 m. e aeration openings must be at least 2 m for heating capacities not exceeding 116 kW and
4.5 m for higher heating capacities, cavities, depressions or openings communicating with rooms below the walkway surface or draining ducts.
Aeration for installation in buildings also destined for other use or in places inserted in the volume of the building served. e aeration
surface must not be less than 3000 cm
MAINTENANCE TECHNICIAN
of natural gas and must not be less than 5000 cm in the case of L.P.G..
The installation must comply with the requirements of all relevant codes and standards.
2
in the case
1.4 OUTDOOR INSTALLATION.
The boiler has an IPX5D electric insulation rating and can also be installed outdoors, without additional protections.
Attention: all optional kits that can be potentially connected to the boiler must be protected on the basis of their electrical protection rating.
1.5 ANTIFREEZE PROTECTION. Minimum temperature -5°C. e boiler comes
standard with an anti-freeze function that activates the pump and burner when the system water temperature in the boiler falls below 5°C. e anti-freeze function is only guaranteed if:
- the boiler is correctly connected to gas and electricity power supply circuits;
- the boiler is powered constantly;
- Main switch is inserted;
- the boiler is not in no ignition block (Par.
- the boiler essential components are not faulty.
In these conditions the boiler is protected against freezing to an ambient temperature of -5°C.
Minimum temperature -15°C. If the boiler is installed in a place where the temperature falls below -5°C and in the event there is no gas (or the boiler goes into failed ignition block), the appliance can freeze.
To prevent the risk of freezing follow the instructions below:
- Protect the central heating circuit from freezing by inserting a good-quality antifreeze liquid into this circuit, which is specially suited for central heating systems and which is manufacturer guaranteed not to cause damage to the heat exchanger or other components of the boiler.
e antifreeze liquid must not be harmful to
one’s health.
. e instructions of the manufacturer of this
liquid must be followed scrupulously regarding the percentage necessary with respect to the minimum temperature at which the system must be kept. An aqueous solution must be made with a potential water pollution class of 2 (EN 1717).
e materials used for the central heating circuit of Immergas boilers withstand ethylene and propylene glycol based antifreeze liquids (if the mixtures are prepared perfectly).
For life and possible disposal, follow the supplier’s instructions.
2
- Protect the condensate drain trap and relative drain against freezing by using an accessory supplied on request (anti-freeze kit) comprising two electric resistances, the relevant cables and a control thermostat (carefully read the installation instructions contained in the accessory kit pack).
Boiler anti-freeze protection is thus ensured only if:
- the boiler is correctly connected to electricity power supply circuits;
- Main switch is inserted;
- the anti-freeze kit components are ecient.
In these conditions the boiler is protected against freezing to temperature of -15°C. The warranty does not cover damage due to interruption of the electrical power supply and failure to comply with that stated on the previous page.
6
1.6 MAIN DIMENSIONS.
Key: V - Electrical connection G - Gas supply R - System return M - System ow SC - Condensate drain (minimum
internal diameter 13 mm Ø)
1.7 GAS CONNECTION.
Our boilers are designed to operate with with natural gas (G20) and L.P.G. Supply pipes must be the same as or larger than the 3/4” G boiler tting Victrix Pro 80 2ErP, 1“ Victrix Pro 100-120 2ErP.
N.B.: the gas supply pipe must be suitably di­mensioned according to current regulations in order to guarantee correct gas ow to the burner even in conditions of maximum generator output and to guarantee appliance eciency (technical specications). e connection to the gas supply must conform to standards. Before connecting the gas line, carefully clean inside all the fuel feed system pipes to remove any residue that could impair boiler eciency. Also make sure the gas corresponds to that for which the boiler is prepared (see boiler data-plate). If dierent, the appliance must be converted for operation with the other type of gas (see convert­ing appliance for other gas types). e dynamic gas supply (methane or L.P.G.) pressure must also be checked according to the type used in the boiler, which must comply with EN 437 and relative attachments and with the local technical regulations in force, as insucient levels can reduce generator output and cause malfunctions. Ensure correct gas cock connection. Install a manual cut-o valve with quick closure manoeuvre for 90° rotation and end run stops in the all open or all closed positions on the gas sup­ply pipe in a visible and easily reachable position outside the room where the appliance is installed.
N.B.: the internal gas supply system must be built in compliance with the provisions and regulations and all legislation in force, and any other reference on good technique.
Fuel gas quality. e appliance has been de­signed to operate with combustible gas free of impurities; otherwise it is advisable to t special lters upstream of the appliance to restore the purity of the fuel.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residual inert gases (nitrogen) that degrade the mixture delivered to the appliance causing problems with boiler operation.
- Due to the composition of the LPG mixture, layering of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the heating power of the mixture delivered to the appliance, with subsequent change in its performance.
Height
(mm)
1038 600 A
GAS SYSTEM
G R M
* 1”1/2 1”1/2
A: Victrix Pro 80 2ErP = 502 mm Victrix Pro 100 - 120 2ErP = 632 mm
B: Victrix Pro 80 2ErP = 265 mm Victrix Pro 100 - 120 2ErP = 410 mm
C: Victrix Pro 80 2ErP = 497 mm Victrix Pro 100 - 120 2ErP = 627 mm
*: Victrix Pro 80 2ErP = 3/4” Victrix Pro 100 - 120 2ErP = 1”
1.8 HYDRAULIC CONNECTION.
Attention: in order not to void the condensation
module warranty, before making the boiler con­nections, carefully wash the CH system (pipes, radiators, etc.) with special pickling or descaling products to remove any deposits that could com­promise correct boiler operation.
A chemical treatment of the thermal system wa­ter is required, in compliance with the technical standards in force, in order to protect the system and the appliance from deposits (e.g., lime scale), sludge or other hazardous deposits.
It is recommended to prepare a filter in the system to collect and separate any impurities present in the system (slurry remover lter). In order to avoid deposits, scaling and corrosion in the central heating system, the provisions set forth in the technical regulation in force on water treatment in heating systems for civil use must be respected.
Water connections must be made in a rational way using the couplings on the boiler template. e discharge of the boiler safety valve must be connected to a tundish and then the waste should be connected to the sewer. Otherwise, the manufacturer declines any responsibility in case of ooding if the drain valve cuts in.
Width
(mm)
Connections
Depth
(mm)
1-2
INSTALLERUSER
MAINTENANCE TECHNICIAN
7
Attention: Immergas declines all liability in the event of damage caused by the inclusion of auto­matic lling that is not its own brand.
In order to meet the system requirements estab­lished by EN 1717 on the pollution of drinking water and in observance of local technical regulations in force, we recommend installing an anti-backflow kit to be used upstream of the cold water inlet connection of the boiler. We also recommend using a category 1, 2 or 3 heat transfer uid (ex: water + glycol) in the boiler’s primary circuit (CH circuit), as dened
INSTALLERUSER
in standard EN 1717.
Attention:to preserve the duration of appliance eciency features, we recommend installation of a suitable device for water treatment in presence of water whose characteristics can lead to the deposit of lime scale.
Condensate drain. To drain the condensate pro­duced by the appliance, it is necessary to connect to the drainage system by means of acid conden­sate resistant pipes, with an internal Ø of at least 13 mm. e system connecting the appliance to the drainage system must be carried out in such a way as to prevent freezing of the liquid contained in it. Before appliance start-up, ensure that the condensate can be correctly removed. Aer rst ignition, check that the drain trap is lled with condensation (paragraph. 1.21)
Also, comply with national and local regulations on discharging waste waters.
1.9 ELECTRIC CONNECTION.
e operations described below must be performed aer having disconnecte d the electrical supply from the appliance.
e electrical system must be built in compliance with technical standards and all legislation in force. e boiler has an IPX5D protection rating for the entire appliance. Electrical safety of the appliance is reached only when it is correctly connected to an efficient earthing system as specied by current safety standards.
Attention: Immergas S.p.A. declines any respon­sibility for damage or physical injury caused by failure to connect the boiler to an ecient earth system or failure to comply with the reference standards.
Also ensure that the electrical installation corre­sponds to maximum absorbed power specica­tions as shown on the boiler data-plate. Boilers are supplied complete with an “X” type power cable without plug. e power supply cable must be connected to a 230V ±10% / 50Hz mains supply respecting L-N polarity and earth connection;
, this network must also have a multi-pole circuit breaker with class III over-voltage category. The main switch must be installed outside the rooms in a position that is indicated and accessible. When replacing the power supply cable, contact a qualied company (e.g. the Immergas Authorised Aer-Sales Technical Assistance Service). e power cable must be laid as shown (Fig. 1-3). In the event of mains fuse replacement on the connection terminal board, use a 3.15A fast fuse. For the main power supply to the appliance, never use adapters, multiple sockets or exten­sion leads.
Important: if the Digital Remote Control is used, arrange two separate lines in compliance with current regulations regarding electrical sys­tems. No boiler pipes must ever be used to earth the electric system or telephone lines. Ensure elimination of this risk before making the boiler electrical connections.
Low temperature system installation. e
boiler can directly supply a low-temperature system, limiting the value of the “P02” pa­rameter, which denes the generator’s ow temperature. In this situation it is good practice to insert a safety device in series with the power supply and boiler. is device is made up from a thermostat with a temperature limit of 55 °C. e thermostat must be positioned on the system ow pipe at a distance of over 2 metres from the boiler.
MAINTENANCE TECHNICIAN
Supply cable
1-3
1-3
External reset
230 Vac
ALARM
FREE CONTACTS
MAX. 230 Vac
EXTERNAL RELAY
(OPTIONAL)
230 vAC coil MAX 0.1 A
ANALOGUE
INPUT
1-4
1-4
8
1.10 OPTIONAL BOILER CONTROLLERS.
e boiler is prepared for the application of a cascade and zone regulator, zone manager and external probe. ese components are available as separate kits to the boiler and are supplied on request. Carefully read the user and assembly instructions contained in the accessory kit.
• e cascade and area regulator (Fig. 1-5) is
connected to the boiler using only two wires, powered at 230 V and allows to:
- manage a hydraulic circuit with 2 mixed
zones (mixing valve); 1 direct zone; 1 Storage tank unit and relative pumps;
- self-diagnosis system to display any boiler
functioning anomalies;
- set two room temperature value: one for
daytime (comfort temperature) and one for nighttime (lower temperature);
- to manage the temperature of the DHW (with
a storage tank unit);
- to manage the boiler ow temperature de-
pending on the external temperature;
- to select the desired operating mode from
the various possible alternatives for each individual hydraulic circuit:
- permanent operation in comfort temp.;
- permanent operation in lower temp.;
- permanent operation in adjustable anti-freeze
temp.
• Zone manager (Fig. 1-6). In addition to the functions described in the previous point, the zone manager panel allows to control all the important information regarding operation of the appliance and the heating system with the opportunity of easily intervening on the previously set parameters without having to go to the place where the appliance is installed. The climate chrono-thermostat incorporated into the zone manager enables the system ow temperature to be adjusted to the actual needs of the room being heated, in order to obtain the desired room temperature with extreme precision and therefore with evident saving in running costs. It also allows to display the eective room temperature and the external temperature (if external probe is present). e zone manager is powered directly by the cascade heat adjuster via 2 wires.
ermoregulation electrical connection (Fig. 1-4).
ermoregulation electrical connections must be carried out on the boiler terminal board eliminating jumper X40.
- Thermostat or On/Off environment
chrono-thermostat: must be connected to clamps “E” and “F”. Make sure that the On/O thermostat contact is of the “clean” type, i.e. independent of the mains voltage, otherwise the P.C.B. would be damaged.
- Cascade and zone regulator: must be connected
through clamps 37 and 38 to clamps “M” and “O” respecting polarity. e connection with incorrect
polarity will not damage the thermoregulator, but will not allow it to operate.
Any thermostat or On/Off environment chrono-thermostat must be connected to clamps “E” and “F” eliminating jumper X40 (Fig. 1-4). Make sure that the On/O thermostat contact is of the “clean” type, i.e. independent of the mains supply, otherwise the P.C.B. would be damaged. Any cascade and zone regulator must be connected by clamps 37 and 38 to clamps “M” and “O” on the connecting terminal board in the boiler, observing the poles and removing jumper X40, (Fig. 1-4) connection with the wrong polarity
prevents the heat adjuster from working, although it will not be damaged.
1.11 EXTERNAL TEMPERATURE PROBE.
e boiler is designed for the application of the Room ermostat (Fig. 1-7) which is available as an optional kit. Refer to the relative instruction sheet for positioning of the external probe. e probe can be connected directly to the boiler electrical system and allows the max. system ow temperature to be automatically decreased when the external temperature increases, in order to adjust the heat supplied to the system according to the change in external temperature. e electric connection of the external probe must take place on clamps G and J on the con­nection in the boiler (Fig. 1-4). By default, the external probe is not enabled. It is necessary to set parameters “P14” and “P15” for correct operation. e correlation between ow temperature to the system and external temper­ature is determined by the curves represented in the diagram (parameter “P14”) and by setting the oset (parameter “P15”) (Fig. 1-8).
In case “P32” is bigger than “P15”, “P32” will be the minimum limit for the set.
In case “P32” is lower than “P15”, “P32” will not be considered.
N.B.: if the external probe is connected to the cascade regulator, boiler parameter “P14” must be set at “0”, and external probe control is dele­gated to the cascade regulator.
INSTALLERUSER
31
45
58
1-7
1-5 1-6
Note: this graph is prepared with the oset value (P15) at 30°C (default
value). By changing the oset value, the origin of the ow temperature curve will also change accordingly and not the inclination.
Ex: with Oset = 40 the graph origin is 40 and not 30 °C and curve 5
with TE = -4°C, TM goes from 60°C to 70°C.
9
MAINTENANCE TECHNICIAN
1-8
1.12 IMMERGAS FLUE SYSTEMS.
Immergas can supply various solutions for ue­ing and air supply.
Attention: the boiler must be installed ex­clusively with an original Immergas “Green Range” air intake device and fumes extraction system, as required by the standard in force.
e plastic pipes cannot be installed outdoors, for lengths longer than 40 cm, without suitable protection from UV rays and other atmos­pheric agents.
INSTALLERUSER
is system can be identied by an identi­cation mark and special distinctive marking bearing the note: “only for condensing boilers”.
Conguration type B, open chamber and fan assisted. e boiler leaves the factory with type
“B23” conguration.
Air intake takes place directly from the envi-
ronment in which the boiler is installed via relevant slots made in the back of the boiler
and ue exhaust in the individual ue or to the outside. Boiler with this type of conguration are classied as type B23 (in accordance with standard EN 297 and relative standards in force).
With this conguration:
- air intake takes place directly from the room
in which the appliance is installed;
- the ue exhaust must be connected to its own
individual ue or channelled directly into the external atmosphere.
- Type B open chamber boilers must not be
installed in places where commercial, artisan or industrial activities take place, which use products that may develop volatile vapours or substances (e.g. acid vapours, glues, paints, solvents, combustibles, etc.), as well as dusts (e.g. dust deriving from the working of wood, coal nes, cement, etc.), which may be harm­ful for the components of the appliance and jeopardise operation.
Type C conguration, sealed chamber and fan assisted. e boiler leaves the factory with "B23" conguration, to change the conguration of the boiler to type "C" (sealed chamber and fan assisted), disassemble the 80 Ø adapter, the bracket and the gasket present on the boiler cover and install the designated ue.
• Coupling extension pipes and concentric elbows. To install push-tting extensions with other elements of the ue, proceed as follows: Install the concentric pipe or elbow with the male side (smooth) on the female section (with lip seal) to the end stop on the previously installed element in order to ensure sealing eciency of the coupling.
Attention: if the exhaust terminal and/or
concentric extension pipe needs shortening, consider that the internal duct must always protrude by 5 mm with respect to the external duct.
N.B.: for safety purposes, do not obstruct the boiler intake-exhaust terminal, even temporar­il y.
N.B.: when installing horizontal pipes, a min­imum inclination of 3% must be maintained and a section clamp with pin must be installed every 3 metres.
Maximum extension. Each individual compo­nent has a resistance corresponding to a certain length in metres of pipe with the same diameter (par. 1.13). With installations that involve using various types of parts, deduct the length of the added part from the maximum admissible length of the kit.
Example: if you need to add a 90° bend to
a concentric system 125 Ø you will need to deduct 1.9 m from the maximum admissible length.
Positioning of the gaskets (black) for “green range” ue extraction systems. Position the gasket correctly (for bends or extensions) (Fig. 1-9):
- gasket (A) with notches, to use for bends;
- gasket (B) without notches, to use for exten-
sions;
N.B.: if component lubrication (already carried
out by the manufacturer) is not sucient, re­move the residual lubricant using a dry cloth, then to ease tting coat the parts with talc, supplied in the kit.
MAINTENANCE TECHNICIAN
10
10
1.13 TABLES OF EQUIVALENT LENGTH FACTORS.
Equivalent length in
DUCT TYPE
Concentric pipe 80/125 Ø m 1
m of concentric pipe
80/125 Ø
1.0 m
DUCT TYPE
Pipe 80 Ø, 1 m
Equivalent length in
metres of pipe 80 Ø
Exhaust
1.0 m
Concentric bend 90° 80/125 Ø
Concentric bend 45° 80/125 Ø
Terminal complete with concentric
horizontal intake-exhaust 80/125 Ø
Concentric horizontal intake-exhaust
terminal 80/125 Ø
Terminal complete with concentric verti-
cal intake-exhaust 80/125 Ø
Concentric vertical intake-exhaust
terminal 80/125 Ø
1.9 m
1.4 m
5.5 m
4.7 m
3.4 m
2.7 m
Complete exhaust terminal 80 Ø, 1 m
Exhaust terminal 80 Ø
Bend 90° 80 Ø
Bend 45° 80 Ø
Terminal complete with vertical ex-
haust 80 Ø
Exhaust
2.6 m
Exhaust
1.6 m
Exhaust
2.1 m
Exhaust
1.3 m
Exhaust
m 3
INSTALLERUSER
11
11
MAINTENANCE TECHNICIAN
1.14 CONCENTRIC HORIZONTAL KIT INSTALLATION.
Type C configuration, sealed chamber and fan assisted.
Installation of this terminal must comply with the provisions set forth by all of the legislation and regulations in force that may allow, in certain cases, wall ue exhaust for low-NOx condensing boilers.
e position of the terminal (in terms of dis­tances from openings, overlooking buildings,
INSTALLERUSER
decking, etc.) must be set up in compliance with regulations in force as well as the references of good technique.
is terminal is connected directly to the outside of the building for air intake and ue exhaust. e horizontal kit can be installed with the rear, right side, le side or front outlet. For installation with frontal outlet, one must use the xing plate and a concentric bend coupling in order to ensure sucient space to carry out the tests required by law upon commissioning.
• External grid. e intake/exhaust terminal, if properly installed, is pleasant to look at on the outside of the building. Make sure that the external silicone sealing plate is properly inserted in the wall.
Horizontal intake-exhaust kit Ø 80/125 Kit assembly (Fig. 1-10): install the 80/125 Ø adapter (1) on the central hole of the boiler fully home. Slide the gasket (2) along the adapter (1) up to the relevant groove, x it to the lid using the pre­viously disassembled sheet steel plate (3) Engage the bend (4) with the male side (smooth) until it is fully home on the adapter (1). Fit the 80/125 Ø (5) concentric terminal pipe with the male end (smooth) to the female end of the bend (4) (with lip seals) up to the stop; making sure that the internal (6) and external wall sealing plates (7) have been tted, this will ensure sealing and joining of the elements making up the kit.
• Maximum length (MAX L) (Fig. 1-11). e kit with this conguration can be extended up to a max. measurement of 11.0 m with Victrix Pro
80 2ErP, 8.0 m with Victrix Pro 100 2ErP and
5.0 m with Victrix Pro 120 2ErP, including the
grid-covered terminal and the concentric bend on the boiler outlet.
MAINTENANCE TECHNICIAN
4
5
3
e kit includes:
2
1 - Adaptor 80/125 Ø (1) 1 - Gasket (2)
1
1 - Concentric bend 80/125 Ø at 87° (4) 1 - Int./exhaust concentric terminal
1 - Internal ring (6) 1 - External ring (7)
6
7
80/125 Ø (5)
C13
1-10
C13
1-11
12
1.15 CONCENTRIC VERTICAL KIT INSTALLATION.
Type C configuration, sealed chamber and fan assisted.
Concentric vertical intake and exhaust kit. is vertical terminal is connected directly to the out­side of the building for air intake and ue exhaust.
N.B.: the vertical kit with aluminium tile en­ables installation on terraces and roofs with a maximum slope of 45% (approx. 25°) and the height between the terminal cap and half-shell (260 mm) must always be observed.
Vertical kit with aluminium tile 80/125 Ø.
Kit assembly (Fig. 1-13): Install the 80/125 Ø adapter (1) on the central hole of the boiler fully home. Slide the gasket (2) along the adapter (1) up to the relevant groove, Fix it to the lid using the previously disassembled sheet steel plate (3) Installation of the fake aluminium tile: replace the tiles with the aluminium sheet (5), shaping it to ensure that rainwater runs o. Position the xed half-shell (6) on the aluminium tile and insert the intake-exhaust pipe (7). Fit the 80/125 Ø concentric terminal pipe with the male end (6) (smooth) to the female end of the adapter (1) (with lip gasket) up to the stop; making sure that the wall sealing plate (4) has been tted, this will ensure sealing and joining of the elements making up the kit.
• Maximum length (MAX L) (Fig. 1-13). e kit with this conguration can be extended up to a max. measurement of 15.0 m with Victrix Pro
80 2ErP, 11.0 m with Victrix Pro 100 2ErP and
6.0 m with Victrix Pro 120 2ErP, including the
terminal.
INSTALLERUSER
C33C33
8
7
6
5
e kit includes: 1 - Adaptor 80/125 Ø (1)
4
3
1 - Gasket (2) 1 - Ring (4) 1 - Aluminium tile (5) 1 - Fixed half-shell (6) 1 - Int./exhaust concentric terminal
80/125 Ø (7)
1 - Mobile half-shell (8)
2
1
1-12 1-13
MAINTENANCE TECHNICIAN
13
1.16 INSTALLATION OF VERTICAL TERMINALS 80 Ø.
Configuration type B, open chamber and forced draught.
80 Ø Vertical kit (plastic for indoor applica­tions).
Kit assembly (Fig. 1-14): install the 80 Ø terminal (2) on the central hole on the boiler up to stop, making sure that the wall sealing plates (1) have been tted. is will ensure the sealing eciency of the kit components.
INSTALLERUSER
• Maximum length (MAX L) (Fig. 1-15). e kit
with this conguration can be extended up to a max. measurement of 28.0 m with Victrix Pro
80 2ErP, 14.0 m with Victrix Pro 100 2ErP and
8.5 m with Victrix Pro 120 2ErP, including the
terminal.
Using the 80 Ø vertical terminal for direct dis­charge of the combustion products, the terminal must be shortened (see quotas g. 1-16). e wall sealing plate (1) must also be inserted in this case, going up to stop on the boiler cover.
80 Ø Vertical kit (steel for outdoor applica­tions).
Kit assembly (Fig. 1-17): install the 80 Ø terminal (1) on the central hole on the boiler up to the stop, ensuring the sealing eciency of the kit components.
e 80 Ø steel terminal is used to install the boiler outdoors with a direct exhaust. e terminal cannot be shortened and once it is installed it will extend out by 630 mm (Fig. 1-18).
MAINTENANCE TECHNICIAN
B23
e kit includes: 1 - Ring (1) 1 - 80 Ø exhaust
terminal (2)
B23
B23
2
1
1-14
B23
1-15
1-16
B23
e kit includes: 1 - Steel 80 Ø exhaust terminal (1)
1
1-17
1-18
14
1.17 INSTALLATION OF 80 Ø HORIZONTAL TERMINALS.
Configuration type B, open chamber and forced draught.
80 Ø horizontal kit with wall ue exhaust.
Kit assembly (Fig. 1-19): install the 80 Ø bend (1) with the male side (smooth) fully home on the central hole of the boiler. Fit the exhaust terminal (2) with the male end (smooth) to the female end of the bend (1) up to the stop; making sure that the internal (3) and external (4) wall sealing plate has been tted. is will ensure sealing and joining of the elements making up the kit.
Horizontal kit 80 Ø with exhaust in ue. Kit assembly (Fig. 1-21): install the 80 Ø bend (1) with the male side (smooth) fully home on the central hole of the boiler. Fit the exhaust pipe (2) with the male end (smooth) to the female end of the bend (1) up to the stop; making sure that the internal wall sealing plate (3) has been tted. is will ensure sealing and joining of the elements making up the kit.
• Maximum length (MAX L) (Fig. 1-20 and 22).
e kit with this conguration can be extended up to a max. measurement of 28.0 m with Victrix
Pro 80 2ErP, 14.0 m with Victrix Pro 100 2ErP and 8.5 m with Victrix Pro 120 2ErP, including
the terminal.
INSTALLERUSER
1
e kit includes: 1 - 90° 80 Ø bend (1) 1 - 80 Ø exhaust terminal (2) 1 - Internal ring (3) 1 - External ring (4)
1
e kit includes: 1 - 90° 80 Ø bend (1) 1 - 80 Ø drain pipe (2) 1 - Internal ring (3)
2
2
B23
B23
3
4
MAINTENANCE TECHNICIAN
1-19 1-20
B23 B23
3
Minimum slope 1.5 %
1-21
1-22
15
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