Immergas VICTRIX 50 User Manual

Wall mounted condensing boilers with low NOx
VICTRIX 50
1
1 SPECIFICATIONS
50 kW (43,000 kcal/h) wall-mounted premixed condensing boiler with sealed or open chamber, forced draught, high efciency and forced circulation. Approved for installation in both heating plants and outside buildin­gs. Can be used in two congurations:
Open chamber and forced draught (appliance type B23/ B
33
)
- Does not need any additional kit as it leaves the factory in this conguration.
Sealed chamber and forced draught (appliance type C13/C33/C63)
- if installed using the vertical or horizontal concentric kits. The generator consists of:
• combustion system of the total premixing type with cylindricel multigas burner made of steel, complete with ignition electrodes and ionizing monitoring probe;
• pneumatic type gas valve with double shutter;
• primary gas/water exchanger with coil made of AISI 316L stainless steel;
• combustion chamber in stainless steel insulated on the inside with ceramic panels;
• fumes extraction fan with electronically variable speed;
• condensation disposal circuit including syphon and exible drain hose;
• hydraulics consisting of a delivery manifold, primary circuit pressure switch, circulation pump including automatic air venting valve;
• 4 bar system safety valve (ISPESL approved), pressure gauge for the heating system;
• overtemperature safety thermostat;
• control panel equipped with electronic board with microprocessor and innite ame modulation for the heating process plus P.I.D. monitoring, modulation ranging from 10.0 to 50.0 kW (from 8,600 to 43,000 kcal/h);
• system delivery regulating probe;
• system return regulating probe;
• heating delivery temperature with 20 to 85°C factory setting;
• ignition delayer during the heating phase, antifreeze protection, pump anti-blocking system, chinmey-sweep function;
• the boiler operating parameters can be entered and regulated by means of keys while the status and operating modes are shown on the 4-digit display;
• autodiagnosis system with digital display of the temperature, the operating status and error codes on the permanently visible display;
• IPX5D electrical insulation degree;
• pre-engineered for connection of the Series Regulator and external probe;
• pre-engineered for connection of an external three-way valve for use with a separate water heater in order to produce domestic hot water;
• pre-engineered for operation in series (up to 3 generators);
• pre-engineered for installation of the ISPESL-approved safety stub pipe;
• can be used with the Ø 80 mm hose pipe connecting system.
Supplied complete with traps for combustion analysis, bottom protection grille and gas on-off cock.
Natural gas and L.P.G. fuelled Class II
2H3+
appliance. CE marking.
The following model is available:
VICTRIX 50 code 3.015276
NOTE: to correctly install the boiler, use the "Green series" Immergas air intake/fumes exhaust kit dedicated to the VICTRIX 50 boiler in both the single and series (bank) congurations.
VICTRIX 50 is the new wall-mounted condensing boiler for room heating alone. It is pre-engineered for operation both independently and in series (up to 3 appliances connected), with the advantage of providing a globally higher efcien­cy at lower running costs. Condensing technology allows particularly high efciency ratings to be achieved (4 stars, as established by Directive 92/42/EEC). VICTRIX 50's high power is ideal when it comes to heating domestic systems that have to deal with large volumes (semi-detached houses, small condominiums and apartment blocks) and for com­mercial and industrial uses. If a single boiler is installed, an external three-way valve can be connected so as to use it with a separate water heater and produce domestic hot wa­ter. A hydraulic manifold can also be connected to boost the circulation in the system, thus making it versatile and quick to install. When operation is in series, several distribution manifolds can be connected by means of threaded mecha­nisms. The special environment-friendly burner guarantees particularly low polluting emissions (the boiler belongs to the most environment-friendly class established by the European standards, i.e. class 5).
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VICTRIX 50
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VICTRIX 50
LEGEND: 1 - Electronic board 2 - Delivery manifold 3 - System pressure switch 4 - Condensation drain pipe 5 - Air intake pipe 6 - Air fan 7 - Gas nozzle 8 - Venturi 9 - Detection electrode 10 - Cover of condensing module 11 - Sleeve with Venturi housing 12 - Condensing module 13 - Draught diverter 14 - Intakes (air A) - (fumes F)
15 - Positive signal pressure point 16 - Negative signal pressure point 17 - System return regulating NTC probe 18 - Overtemperature safety thermostat 19 - Dummy electrode 20 - Ignition plug 21 - Condensate syphon 22 - Current transformer 23 - Air venting valve 24 - Gas valve 25 - Circolulation pump 26 - Drain funnel 27 - System delivery regulating NTC probe 28 - Burner 29 - 4-bar safety valve
2 MAIN COMPONENTS
3
VICTRIX 50
Upper casing line
3 MAIN DIMENSIONS
3.1 CONNECTIONS
SC = Condensation discharge
Distance between upper casing line and Ø 80 outlet elbow: 170 mm
Distance between upper casing line and Ø 80/125 concentric inlet/outlet elbow: 200 mm
Model
VICTRIX 50
System delivery M
1" 1/2
System return R
1" 1/2
Gas supply G
3/4"
Model
VICTRIX 50
Height mm
950
Width mm
600
Depth mm
525
4
VICTRIX 50
5
VICTRIX 50
4 DIMENSIONS AND WET CONNECTIONS (OPTIONAL) WITH A SINGLE BOILER
NOTE: Unlike the appliance, the ISPESL safety kit and the
three-way valve kit (electric valve motor) have the IPX4D electrical protection degree. If the appliance is installed ou­tdoors, these safety devices and components must therefore be adequately protected. Immergas declines all liability if the installer fails to use the genuine ISPESL-approved devices and kits manufactured by Immergas, or uses them improperly. The sensitive parts of the automatic thermal regulating and blocking switches and those of the thermometer (not part of the standard supply provided with the generator) must be
M
R
positioned as described in the installation instructions, in compliance with the provisions given in the "R" le. For ISPESL planning reasons, an ISPESL-approved pressure gauge must be added when the Immergas safety kit is instal­led (as part of the standard supply, the boiler comes already equipped with an ISPESL-approved 4-bar safety valve and drain funnel). The system return is pre-engineered with an expansion tank connection.
1" 1/2
1" 1/2
1"
2" 1/2
1"
5
VICTRIX 50
5 DIMENSIONS AND WET CONNECTIONS (OPTIONAL) WITH BOILERS IN SERIES
(UP TO THREE APPLIANCES)
NOTE: Unlike the appliance, the ISPESL safety kit has the
IPX4D electrical protection degree. If the appliance is installed outdoors, these safety devices must therefore be adequately protected. Immergas declines all liability if the installer fails to use the genuine ISPESL-approved devices and kits manufactured by Immergas, or uses them improperly. The sensitive parts of the automatic thermal regulating and blocking switches and those of the thermometer (not part of the standard supply provided with the generator) must be positioned as described in the installation instructions, in compliance with the provisions given in the "R" le. For ISPESL planning reasons, an ISPESL-approved pressure gauge must be added when the Immergas safety kit is instal-
led (as part of the standard supply, the boiler comes already equipped with an ISPESL-approved 4-bar safety valve and drain funnel). The system return is pre-engineered with an expansion tank connection. The modular generators, or ones installed in the series conguration (bank) with the genuine Immergas hydraulic manifold kit, must be considered a single appliance which will have the serial number (factory number) of the generator nearest to the ISPESL safety device. The hydraulic manifolds are equipped with a check valve installed on the return pipe and system on-off cocks on the delivery and return pipes of each generator.
R
M
6
VICTRIX 50
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VICTRIX 50
6 CIRCULATOR HEAD AND FLOW RATE GRAPH
VICTRIX 50 boilers are supplied with built-in circulator and three-position electric speed governor. The circulator is the single-phase type (230 V - 50 Hz) are co-
mes already equipped with condenser. In new systems (single pipe and modules), it is advisable to use the circulator pump at top speed to obtain optimum operation from the boiler.
A = Available head at top speed with single boiler B = Available head at second speed with single boiler C = Available head at top speed with check valve for boilers in series (bank) D = Available head at second speed with check valve for boilers in series (bank)
DYL 63-15
Head (kPa)
A
Flow rate l/h
C
B
6.1 VICTRIX 50 CIRCULATOR
D
Head wc.)
7
VICTRIX 50
7 THERMOREGULATION SYSTEMS (OPTIONAL)
8 SERIES AND ZONE REGULATOR (CODE 3.015244)
Single modular generators or ones installed in series need an adequate thermoregulation system able to dialogue with the boiler in a simple way and meet the most varied operating requirements. This is why the VICTRIX 50 generator can be tted with a series of accessories able to optimize the climatic adjustments made to the entire system. In short, VICTRIX 50 can be installed with two types of system:
In series (with the system divided into one or more zones), using the series regulator with either the zone controller or modulating ambient thermostat that regulates the heat in the individual zones.
Individually (with the system divided into zones) using the series regulator with either the zone controller or modulating ambient thermostat that regulates the heat in the individual zones. A commercially available timer-thermostat can be used if there is only one zone.
The Series and zone regulator allows the user to control, mo­nitor and program the operating sequence of the generators connected. The regulator can be set-up and programmed using parameters that guarantee ideal temperature condi­tions at all times of the day and night and throughout every day of the week for both the heating system and domestic hot water system (when VICTRIX 50 is used in conjunction with a water heater). The series regulator can be tted into a support afxed to a wall.
8.1 SPECIFICATIONS
The electrical connections are made with 2 wires powered at 230V (1.5 mm2 ) in diameter. 2 BUS data cables up to 50 meters in length are used to connect to the boiler, allowing the device to:
• control up to three zones (2 of which mixed if necessary) and a separate water heater unit. Since up to 5 series re­gulators can be installed (of which only one, the so-called Master, will be connected to the boiler board), systems with up to a total 15 zones (of which 10 mixed if necessary) and 5 separate water heater units can be controlled;
• enter two ambient temperature values, one for the daytime (comfort temp.) and one for the night (lower temp.);
• control the temperature of the domestic hot water (in conjunction with a water heater Unit);
• select the operating mode for the heating and hot water production functions of each individual hydraulic circuit:
- comfort temperature mode,
- low temperature mode,
- adjustable antifreeze temperature mode;
• control the boiler delivery temperature according to the ou­tdoor temperature (in conjunction with the external probe), with climatic curve settings;
• obtain information about the system:
- temperature of the system,
- operating mode,
- meter data,
- timer program,
- pump operating status,
- variable input values and operation;
• enter the operating parameters:
- operating times,
- operating mode,
- domestic hot water,
- direct, mixed 1, mixed 2 circuits,
- date and time;
• display operating faults with their relative error codes by means of the check-control system;
• display the date, time, day of the week and temperature of the generator.
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VICTRIX 50
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VICTRIX 50
9 ZONE CONTROLLER (CE 3.015264)
The zone controller only operates in conjunction with the series regulator. Besides the functions described for the series thermoregulator, it allows the user to keep all the important information concerning the operation of the appliance and heating system under control and particularly ready to hand. This means that the previously set parameters can be easily modied without having go go to the place where the series regulator is installed. the climatic timer-thermostat built into the remote control panel allows the system's delivery temperature to be adapted to the effective needs of the place being heated so as to obtain the required ambient temperature with the utmost precision and, thus, with evident savings in running costs. The controller also allows the ambient tempe­rature and effective outdoor temperature to be displayed (this latter if the external probe is installed). The zone controller is powered by the series thermoregulator by means of 2 BUS data cables.
9.1 SPECIFICATIONS
2 BUS data cables up to 50 meters in length are used to connect to the series and zone regulator, allowing the device to:
• control up to one zone;
• enter two ambient temperature values, one for the daytime (comfort temp.) and one for the night (lower temp.);
• control the temperature of the domestic hot water (in conjunction with a water heater Unit);
• select the operating mode for the heating and hot water production functions of each individual hydraulic circuit:
- comfort temperature mode,
- low temperature mode,
- adjustable antifreeze temperature mode;
• control the boiler delivery temperature according to the ou­tdoor temperature (in conjunction with the external probe), with climatic curve settings;
• obtain information about the system:
- temperature of the system,
- operating mode,
- meter data,
- timer program,
- pump operating status,
- variable input values and operation;
• enter the operating parameters:
- operating times,
- operating mode,
- domestic hot water,
- direct, mixed 1, mixed 2 circuits,
- date and time;
• display operating faults with their relative error codes by means of the check-control system;
• display the date, time, day of the week and temperature of the generator.
9
VICTRIX 50
11 EXTERNAL PROBE (CODE 3.015266)
The external probe allows the maximum temperature delive­red to the system to be automatically lowered or raised as the outdoor temperature rises or lowers, thus adapting the heat supplied to the system to suit the outdoor temperature variations. The probe is connected straight to the boiler's terminal board with two wires. Once connected, it always acts even without the thermoregulation kit.
10 MODULATING AMBIENT THERMOSTAT (CODE 3.015245)
The modulating ambient thermostat (not a conventional On/Off model) only operates in conjunction with the series regulator and allows the user to regulate the ambient tempe­rature of one of the zones into which the system is divided (both in individual and series installations). The regulation curve of the ambient temperature in the zone can be modied by means of the series regulator itself. The modulating ambient thermostat is powered by the series thermoregulator via 2 BUS data cables.
10.1 SPECIFICATIONS
2 BUS data cables up to 50 meters in length are used to connect to the series and zone regulator, allowing the device to:
• control up to one zone;
• vary the ambient temperature of the zone;
• select the operating mode for the zone heating function:
- xed comfort temperature mode,
- xed low temperature mode,
- operation with the timer program.
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VICTRIX 50
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VICTRIX 50
12 EXAMPLES OF VICTRIX 50 INSTALLATIONS WITH A SINGLE BOILER
LEGEND:
1 - VICTRIX 50 generator
2 - Series and zone regulator
3 - Zone controller
4 - Modulating ambient thermostat
5 - External probe
6 - Zone 1 temperature probe 1 (CMI-1)
7 - Zone 2 temperature probe 2 (CMI-2)
8 - Common delivery probe
9 - Temperature probe of Water heater unit
10 - Zone 1 mixer valve (CMI-1)
11 - Zone 2 mixer valve (CMI-1)
12 - Zone 1 heating circuit pump (CMI-1)
13 - Zone 2 heating circuit pump (CMI-2)
14 - Zone 3 direct circuit pump (CD)
15 - Water heater unit supply pump
16 - Zone 1 safety thermostat (CMI-1)
17 - Zone 2 safety thermostat (CMI-2)
19 - Fuel on-off valve bulb
20 - ISPESL approved pressure gauge cock
21 - ISPESL approved thermometer
22 - ISPESL approved manually reset pressure switch
23 - ISPESL approved manually reset thermostat
24 - Expansion tank connection
25 - Expansion tank
26 - Manifold/mixer
27 - External water heater unit
28 - Fuel on-off valve
29 - Check valve
30 - Sludge collecting system lter
31 - Thermometer trap
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