Immergas VICTRIX 20X TT 1E Instruction And Warning Book

VICTRIX
20X TT 1E
IE
Instruction and
warning book
*1.035661ENG*
CE DECLARATION OF CONFORMITY
Under the "Gas Appliances" Directive 2009/142/EC, "Electromagnetic Compatibility (EMC)" Directive 2004/108/EC, "Boiler Eciency" Directive 92/42/EC and "Low Voltage" Directive 2006/95/EC. e Manufacturer: Immergas S.p.A. v. Cisa Ligure n° 95 42041 Brescello (RE)
DECLARES THAT: Immergas boiler model:
Victrix 20X TT 1E
complies with the same European Community Directives
Mauro Guareschi
Research & Development Director
Signature:
Dear Customer,
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your boiler. Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm your satisfaction for the Immergas product.
Contact our area authorised aer-sales centre as soon as possible to request commissioning. Our technician will verify the correct functioning conditions; he will perform the necessary calibrations and will demonstrate the correct use of the generator.
For assistance and scheduled maintenance contact Authorised Immergas Aer-Sales centres: they have original spare parts and are specically trained directly by the manufacturer.
General recommendations
All Immergas products are protected with suitable transport packaging.
e material must be stored in dry environments protected against bad weather.
e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership.
It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages.
is instructions manual provides technical information for installing Immergas boilers. As for the other issues related to boiler installation (e.g. safety in the work site, environment protection, injury prevention), it is necessary to comply with the provisions specied in the regulations in force and principles of good practice.
In compliance with legislation in force, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by professionally qualied sta, intending sta with specic technical skills in the plant sector, as envisioned by the Law.
Improper installation or assembly of the Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to people, animals and objects. Read the instructions provided with the product carefully to ensure a proper installation.
Maintenance must be carried out by skilled technical sta. e Immergas Authorised Aer-sales Service represents a guarantee of qualications and professionalism.
e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially dangerous.
If errors occur during installation, operation and maintenance, due to non compliance with technical laws in force, standards or instructions contained in this book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated.
For further information regarding legislative and statutory provisions relative to the installation of gas heat generators, consult the Immergas site at the following address: www.immergas.com
INDEX
USER page INSTALLER page MAINTENANCE TECHNICIAN page
1 Boiler installation ................................................ 5
1.1 Installation recommendations. .........................5
1.2 Main dimensions. .............................................. 6
1.3 Antifreeze protection. ........................................6
1.4 Boiler connection unit. ......................................7
1.5 Gas connection (Appliance category II
2H3B/P
). . 7
1.6 Hydraulic connection. ........................................7
1.7 Electric connection. ........................................... 8
1.8 Remote controls and room chrono-thermostats
(Optional). ........................................................... 8
1.9 External temperature probe (Optional). ..........9
1.10 Immergas ue systems. ....................................10
1.11 Tables of resistance factors and equivalent
lengths. ...............................................................10
1.12 Outdoor installation in a partially protected
area. .....................................................................12
1.13 Concentric horizontal kit installation. ........... 13
1.14 Concentric Vertical kit installation. ...............14
1.15 Separator kit installation. ................................. 15
1.16 Adaptor C9 kit installation. ............................16
1.17 Ducting of ues or technical slots. .................17
1.18 Conguration type B, open chamber and
forced draught for indoors. .............................17
1.19 Flue exhaust to ue/chimney. ..........................17
1.20 Flues, chimneys, chimney pots and
terminals. ...........................................................17
1.21 Water treatment system lling. .......................18
1.22 System lling. ....................................................18
1.23 Condensate trap lling. ....................................18
1.24 Gas system start-up. .........................................18
1.25 Boiler start up (ignition). ................................. 18
1.26 Circulation pump. .............................................19
1.27 Kits available on request. .................................19
1.28 Boiler components. ...........................................20
2 Use and maintenance instructions .................21
2.1 Cleaning and maintenance. ............................. 21
2.2 General warnings. ............................................. 21
2.3 Control panel. ....................................................21
2.4 Using the boiler. ................................................22
2.5 Troubleshooting. ............................................... 23
2.6 Information menu. ...........................................25
2.7 Boiler shutdown ................................................ 25
2.8 Restoring central heating system pressure. ...25
2.9 System draining................................................25
2.10 Anti-freeze protection. .....................................25
2.11 Case cleaning. ....................................................25
2.12 Decommissioning. ............................................25
3 Boiler commissioning (initial check) ............. 26
3.1 Boiler Hydraulic diagram. ...............................26
3.2 Wiring diagram. ................................................27
3.3 Removable memory..........................................28
3.4 Troubleshooting. ............................................... 28
3.5 Converting the boiler to other types of gas. .. 29
3.6 Checks following conversion to another
type of gas. .........................................................29
3.7 Complete calibration function. ....................... 29
3.8 Adjusting the air gas ratio ................................30
3.9 Fast calibration. ................................................. 30
3.10 Flue test. .............................................................31
3.11 Programming the P.C.B....................................31
3.12 Solar panels coupling function. ......................34
3.13 “Chimney Sweep” function..............................34
3.14 Pump anti-block function. ..............................34
3.15 ree-way anti-block function. .......................34
3.16 Radiators antifreeze function. .........................34
3.17 P.C.B. periodic self-check. ...............................34
3.18 Automatic vent function. ................................. 34
3.19 Yearly appliance check and maintenance. ..... 34
3.20 Casing removal. ................................................. 35
3.21 Variable heat output. ........................................37
3.22 Combustion parameters. ..................................37
3.23 Technical data. ...................................................38
3.24 Key for Data nameplate. ...................................39
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1
BOILER INSTALLATION
1.1 INSTALLATION RECOMMENDATIONS.
e Victrix X TT boiler was designed for wall mounted installation only; for heating and pro­duction of domestic hot water for domestic use and similar purposes. e place of installation of the appliance and relative Immergas accessories must have suitable features (technical and structural) such to allow (always in safety, efficiency and comfortable conditions):
- installation (according to the provisions of the
technical legislation and technical regulations);
- maintenance operations (including scheduled,
periodic, routine and special maintenance);
- removal (to outdoors in the place for loading
and transporting the appliances and compo­nents) as well as their eventual replacement with appliances and/or equivalent components.
e wall surface must be smooth, without any protrusions or recesses enabling access to the rear part. ey are not designed to be installed on plinths or oors (Fig. 1-1). By varying the type of installation the classica­tion of the boiler also varies, precisely:
- Type B23 or B53 boiler if installed using the
relevant terminal for air intake directly from the room in which the boiler has been installed.
- Type C boiler if installed using concentric
pipes or other types of pipes envisioned for sealed chamber boilers for air intake and ex­pulsion of ue gas.
Only professionally enabled companies are authorised to install Immergas gas appliances. Installation must be carried out according to regulation standards, current legislation and in compliance with local technical regulations and the required technical procedures. Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (sta­ples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children. If the appliance is installed in­side or between cabinets, ensure sucient space for normal servicing; therefore it is advisable to leave clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet. Leave adequate space above the boiler for possible water and ue removal connections. Keep all amma­ble objects away from the appliance (paper, rags, plastic, polystyrene, etc.). Do not place household appliances underneath the boiler as they could be damaged if the safety valve intervenes, if the drain trap is blocked, or if there are leaks from the hydraulic connec­tions; otherwise, the manufacturer cannot be held responsible for any damage caused to the household appliances. For the aforementioned reasons, we recommend not placing furnishings, furniture, etc. under the boiler. In the event of malfunctions, faults or incorrect operation, turn the appliance o immediately and contact an authorised company (e.g. the Immergas Technical Assistance centre, which has specically trained sta and original spare parts). Do not attempt to modify or repair the appliance alone.
Failure to comply with the above implies personal responsibility and invalidates the warranty.
Installation regulations:
- this boiler can be installed outdoors in a partially protected area. A partially protect­ed area is one in which the appliance is not exposed to the direct action of the weather (rain, snow, hail, etc..).
- Installation in places with a re risk is pro­hibited (for example: garages, closed parking stalls), gas appliances and relative ue ducts, ue exhaust pipes and combustion air intake pipes.
- Installation is prohibited on the vertical projection of cooking hobs.
- Installation is also prohibited in places/en­vironments that constitute common parts of oce condominiums such as stairs, cellars, entrance halls, attics, los, escape routes, etc. if they are not located inside technical compartments under the responsibility of each individual building and only accessible to the user (for the features of the technical compartments, see the technical standards in force).
Attention: wall mounting of the boiler must guarantee stable and ecient support for the generator
e plugs (standard supply) are only to be used to x the appliance to the wall; they only ensure
adequate support if inserted correctly (according to technical standards) in walls made of solid or semi-hollow brick or block. In the case of walls made from hollow brick or block, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate support.
ese boilers are used to heat water to below boiling temperature in atmospheric pressure. ey must be connected to a central heating system and hot water circuit suited to their performance and capacity.
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1.2 MAIN DIMENSIONS.
Key: V - Electrical connection G - Gas supply RU - Storage tank unit return (optional) MU - Storage tank unit ow (optional) RR - System lling SC - Condensate drain (minimum internal
diameter 13 mm Ø) R - System return M - System ow
Height
(mm)
Width (mm) Depth (mm)
748 440 280
CONNECTIONS
GAS DOMESTIC SYSTEM
G RR R M
3/4” 1/2” 3/4” 3/4”
1.3 ANTIFREEZE PROTECTION. Minimum temperature -5°C. e boiler comes
standard with an anti-freeze function that ac­tivates the pump and burner when the system water temperature in the boiler falls below 4°C.
In these conditions the boiler is protected against freezing to an ambient temperature of -5°C.
Minimum temperature -15°C. In the event the boiler is installed in a place where the temper­ature falls below -5°C, the appliance can freeze.
To prevent the risk of freezing follow the instruc­tions below:
- protect the central heating circuit from freezing by inserting a good-quality antifreeze liquid into this circuit, which is specially suited for central heating systems and which is manu­facturer guaranteed not to cause damage to the heat exchanger or other components of the boiler. e antifreeze liquid must not be harmful to one's health. e instructions of the manufacturer of this liquid must be followed scrupulously regarding the percentage neces­sary with respect to the minimum temperature at which the system must be kept. An aqueous solution must be made with potential pollution class of water 2.
e materials used for the central heating circuit
of Immergas boilers withstand ethylene and propylene glycol based antifreeze liquids (if the mixtures are prepared perfectly).
For life and possible disposal, follow the sup-
plier's instructions.
- Protect the domestic hot water circuit against freezing by using an accessory that is supplied on request (anti-freeze kit) comprising two
electric heating elements, the relevant cables and a control thermostat (carefully read the installation instructions contained in the ac­cessory kit pack).
In these conditions the boiler is protected against freezing to temperature of -15°C.
Boiler antifreeze protection (both -5°C and -15°C) is thus ensured only if:
- the boiler is correctly connected to gas and elec­tricity power supply circuits;
- the boiler is powered constantly;
- the boiler is not in “o ” mode;
- the boiler is not in anomaly conditions (par. 2.5);
- the essential components of the boiler and/or antifreeze kit are not faulty.
e warranty does not cover damage due to inter­ruption of the electrical power supply and failure to comply with that stated on the previous page.
NOTE: if the boiler is installed in places where the temperature falls below 0°C the domestic hot water and central heating attachment pipes must be insulated.
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Key: V - Electrical connection
1 - System lling valve 2 - System draining valve 3 - 3-bar safety valve drain tting signal
1.4 BOILER CONNECTION UNIT.
e connection unit, which is composed of all the required accessories to connect the appliance's hydraulic and gas system, is furnished as an optional kit. Execute connections as indicated in the relative instructions sheet by using the connections represented in g. 1-3.
1.5 GAS CONNECTION APPLIANCE CATEGORY II
2H3/P
.
Our boilers are designed to operate with methane gas (G20) and LPG. Supply pipes must be the same as or larger than the 3/4”G boiler tting. Before connecting the gas line, carefully clean inside all the fuel feed system pipes to remove any residue that could impair boiler eciency. Also make sure the gas corresponds to that for which the boiler is prepared (see boiler data name plate). If dierent, the appliance must be convert­ed for operation with the other type of gas (see converting appliance for other gas types). e dynamic gas supply (methane or LPG) pressure must also be checked according to the type used in the boiler, which must comply with the tech­nical standards in force, as insucient levels can reduce generator output and cause malfunctions. Ensure correct gas cock connection. e gas sup­ply pipe must be suitably dimensioned according to current regulations in order to guarantee cor­rect gas ow rate to the burner even in conditions of maximum generator output and to guarantee appliance eciency (technical specications). e coupling system must conform to technical standards in force.
Fuel gas quality. e appliance was designed to operate with combustible gas free of impurities; other wise it is advisable to fit special filters upstream of the appliance to restore the purity of the fuel.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residual inert gases (nitrogen) that degrade the mixture delivered to the appliance casing functioning anomalies.
- Due to the composition of the LPG mixture, layering of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the heating power of the mixture delivered to the appliance, with subsequent change in its performance.
1.6 HYDRAULIC CONNECTION.
Attention: in order not to void the condensa-
tion module warranty, before making the boiler connections, carefully wash the heating system (pipes, radiators, etc.) with special pickling or descaling products to remove any deposits that could compromise correct boiler operation.
A chemical treatment of the thermal system water is required, in compliance with the tech­nical standards in force, in order to protect the system and the appliance from deposits (e.g., lime scale), slurry or other hazardous deposits. In order not to void the heat exchanger warranty, you are required to comply with what has been prescribed in paragraph 1.21.
Water connections must be made in a rational way using the couplings on the boiler template.
Attention: Immergas declines all liability in the event of damage caused by the inclusion of auto­matic lling that is not its own brand.
In order to meet the system requirements estab­lished by the regulations in force in relation to the pollution of drinking water, we recommend installing the IMMERGAS anti-backow kit to be used upstream of the cold water inlet connection of the boiler. It is also recommended that the heat transfer uid (e.g. water + glycol) entered in the primary circuit of the boiler (heating circuit), complies with the local regulations in force.
Attention: to preserve the duration and the e­ciency features of the appliance, in the presence of water whose features can lead to the deposit of scale, installation of the “polyphosphate dispenser” kit is recommended.
3-bar safety valve. Discharge of the safety valve has been conveyed to the condensate drain trap. Consequently, in the event of valve intervention, the discharged liquid will end up in the sewer system through the drainpipe of the condensate drain trap. e appliance has anyhow been provided with a drain tting (ref. 3 g. 1-3) with a relative cap to check the presence of liquid in the drainage circuit and to check the 3-bar safety valve.
Condensate drain. To drain the condensate produced by the appliance, it is necessar y to connect to the drainage system by means of acid condensate resistant pipes, with an internal Ø of at least 13 mm. e system connecting the appliance to the drainage system must be carried out in such a way as to prevent freezing of the liquid contained in it. Before appliance ignition, ensure that the condensate can be correctly re­moved. Aer rst ignition, check that the drain trap is lled with condensate (para. 1.22). Also, comply with national and local regulations on discharging waste waters.
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1.7 ELECTRIC CONNECTION.
e appliance has an IPX5D protection degree, electrical safety of the appliance is reached only when it is connected properly to an ecient earthing system as specied by current safety standards.
Attention: Immergas S.p.A. declines any respon­sibility for damage or physical injury caused by failure to connect the boiler to an ecient earth system or failure to comply with the reference standards.
Open the control panel connections compart­ment (Fig. 1-4).
To carry out electrical connections, all you have
to do is open the connections compartment as follows.
- Remove the front panel (Fig. 3-15b).
- Remove the cover (b g. 1-4).
1) Loosen the two screws (a).
2) Press the two hooks on the cover (b).
3) Remove the cover (b) from the control
panel (c).
- At this point, it is possible to access the terminal board (d).
Also ensure that the electrical installation cor­responds to maximum absorbed power speci­cations as shown on the boiler data nameplate. Boilers are supplied complete with an “X” type power cable without plug. e power supply cable must be connected to a 230V ±10% / 50Hz mains supply respecting L-N polarity and earth connection;
, this network must also have a multi-pole circuit breaker with class III over-voltage category. To protect from possible dispersions of DC voltage one must provide a type A dierential safety device. When replacing the power supply cable, contact a qualied company (e.g. the Immergas Authorised Aer-Sales Technical Assistance Service). e power cable must be laid as shown (Fig. 1-3). In the event of mains fuse replacement on the P.C.B., use a 3.15A quick-blow fuse. For the main power supply to the appliance, never use adapters, multiple sockets or extension leads.
Installation with system operating at direct low temperature. e boiler can directly supply
a low-temperature system by setting the ow temperature adjustment range “t0” and “t1” (Par. 3.11). In this situation it is good practice to insert a relevant safety kit (optional) made up from a thermostat (with adjustable temperature). Execute connection to terminal boards 14 and 15, eliminating jumper X70 (Fig. 3-2). e thermo­stat must be positioned on the system ow pipe at a distance of at least 2 metres from the boiler.
1.8 REMOTE CONTROLS AND ROOM CHRONOTHERMOSTATS OPTIONAL.
e boiler is prepared for the application of room chrono-thermostats or remote controls, which are available as optional kits (Fig. 1-5). All Immergas chrono-thermostats are connected with 2 wires only. Carefully read the user and assembly instructions contained in the acces­sory kit.
On/O Immergas digital chrono-thermostat.
e chrono-thermostat allows:
- set two room temperature value: one for
daytime (comfort temperature) and one for night-time (reduced temperature);
- set a weekly program with four daily switch
on and switch o times;
- select the required operating mode from the
various possible alternatives:
manual operation (with adjustable tempera-
ture).
automatic operation (with set programme).
forced automatic operation (momentarily
changing the temperature of the automatic programme).
e chrono-thermostat is powered by two 1.5V
LR 6 type alkaline batteries.
Comando Amico Remoto Remote Control De-
vice V2 (CARV2) with climate chrono-thermostat function. In addition to the functions described in the previous point, the CARV2 panel enables the user to control all the important informa­tion regarding operation of the appliance and the heating system with the opportunity to easily intervene on the previously set parame­ters, without having to go to where the appli­ance is installed. e panel is provided with self-diagnosis to display any boiler functioning anomalies. The climate chrono-thermostat incorporated into the remote panel enables
the system ow temperature to be adjusted to the actual needs of the room being heated, in order to obtain the desired room temperature with extreme precision and therefore with evident saving in running costs. e CARV2 is fed directly by the boiler by means of the same 2 wires used for the transmission of data between the boiler and device.
Important: if the system is subdivided into zones using the relevant kit, the CARV2 must be used with its climate thermostat function disabled, i.e. it must be set to On/O mode.
Comando Amico Remoto Remote Control V2 or On/O chrono-thermostat electrical con­nections (Optional). e operations described
below must be performed aer having removed the voltage from the appliance. Any thermostat
or On/O environment chrono-thermostat must be connected to clamps 40 and 41 eliminating jumper X40 (Fig. 3-2). Make sure that the On/ O thermostat contact is of the “clean” type, i.e. independent of the mains voltage, otherwise the P.C.B. would be damaged. Any Comando Amico Remoto Remote Control V2 must be connected to clamps 44 and 41 eliminating jumper X40 on the P.C:B., paying attention not to invert the polarity in the connections (Fig. 3-2).
Important: if the Comando Amico Remo­to Remote Control V2 or any other On/Off chrono-thermostat is used, arrange two separate lines in compliance with current regulations regarding electrical systems. No boiler pipes must ever be used to earth the electric system or telephone lines. Ensure elimination of this risk before making the boiler electrical connections.
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EXTERNAL PROBE
Correction law of the ow temperature depending on the external temperature
and user adjustments of the central heating temperature.
1.9 EXTERNAL TEMPERATURE PROBE OPTIONAL.
e boiler is designed for the application of the external temperature probe (Fig. 1-6), which is available as an optional kit. Refer to the relative instruction sheet for positioning of the external probe. e probe can be connected directly to the boiler electrical system and allows the max. system ow temperature to be automatically decreased when the external temperature increases, in order to adjust the heat supplied to the system according to the change in external temperature. e ex­ternal probe always operates when connected, regardless of the presence or type of room chrono-thermostat used and can work in combi­nation with Immergas chrono-thermostats. e correlation between system ow temperature and external temperature is determined by the position of the central heating selector switch on the boiler control panel (or on the CARV2 control panel if connected to the boiler) according to the curves shown in the diagram (Fig. 1-7). e electric connection of the external probe must be made on clamps 38 and 39 on the terminal board in the boiler control panel (Fig. 3-2).
Position of the central heating temperature user adjustment
(A)
(B)
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MAINTENANCE TECHNICIAN
1.10 IMMERGAS FLUE SYSTEMS.
Immergas supplies various solutions separately from the boilers regarding the installation of air intake terminals and ue exhaust, which are fundamental for boiler operation.
Attention: the boiler must be installed ex­clusively with an original Immergas “Green Range” inspectionable air intake device and fumes extraction system made of plastic, as required by the regulations in force.
e plastic pipes cannot be installed outdoors, for tracts longer than 40 cm, without suitable protection from UV rays and other atmos­pheric agents.
is system can be identied by an identi­cation mark and special distinctive marking bearing the note: “only for condensing boilers”.
Resistance factors and equivalent lengths. Each
ue component has a Resistance Factor based on experimental tests and specied in the table below. e Resistance Factor for individual components is independent from the type of boiler on which it is installed and has a dimen­sionless size. It is however, conditioned by the temperature of the uids that pass through the pipe and therefore, varies according to applica­tions for air intake or ue exhaust. Each single component has a resistance corresponding to a certain length in metres of pipe of the same diameter; the so-called equivalent leng th, can be obtained from the ratio between the relative Resistance Factors. All boilers have an
experimentally obtainable maximum Resistance Factor equal to 100. e maximum Resistance
Factor allowed corresponds to the resistance encountered with the maximum allowed pipe length for each type of Terminal Kit. This information allows calculations to be made to verify the possibility of setting up various ue congurations.
Positioning the gaskets (black) for “green
range” ue systems. Position the gasket cor-
rectly (for bends and extensions) (Fig. 1-8):
- gasket (A) with notches, to use for bends;
- gasket (B) without notches, to use for exten-
sions;
N.B.: if necessary, to ease the push-fitting,
spread the elements with commonly-used talc.
Coupling extension pipes and concentric elbows. To install push-tting extensions with other elements of the ue, proceed as follows: Install the concentric pipe or elbow with the male side (smooth) on the female side (with lip seal) to the end stop on the previously installed element in order to ensure sealing eciency of the coupling.
Attention: if the exhaust terminal and/or
concentric extension pipe needs shortening, consider that the internal duct must always protrude by 5 mm with respect to the external duct.
N.B.: for safety purposes, do not obstruct the boiler intake/exhaust terminal, even temporar­ily.
N.B.: when installing horizontal pipes, a min- imum inclination of 3% must be maintained and a section clip with pin must be installed every 3 metres.
1.11 TABLES OF RESISTANCE FACTORS
AND EQUIVALENT LENGTHS.
TYPE OF DUCT
Resistance
Factor
(R)
Equivalent length
in m of concentric
pipe Ø 80/125
Concentric pipe Ø 80/125 m 1
2.1
1
Concentric bend 90° Ø 80/125
3.0
1.4
Concentric bend 45° Ø 80/125
2.1
1
Terminal complete with concentric horizontal intake-exhaust Ø 80/125
2.8
1.3
Terminal complete with concentric vertical intake-exhaust Ø 80/125
3.6
1.7
Concentric bend 90° Ø 80/125 with inspection
3.4
1.6
Stub pipe with inspection Ø 80/125
3.4
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MAINTENANCE TECHNICIAN
TYPE OF DUCT
Resistance
Factor
(R)
Equivalent length
in m of concentric
pipe Ø 60/100
Equivalent length
in metres of pipe
Ø 80
Equivalent length
in metres of pipe
Ø 60
Equivalent length
in m of concentric
pipe Ø 80/125
Concentric pipe Ø 60/100 m 1
Intake and
Exhaust 6.4
m 1
Intake m 7.3
Exhaust m 1.9 m 3.0
Exhaust m 5.3
Concentric bend 90° Ø 60/100
Intake and
Exhaust 8.2
m 1.3
Intake m 9.4
Exhaust m 2.5 m 3.9
Exhaust m 6.8
Concentric bend 45° Ø 60/100
Intake and
Exhaust 6.4
m 1
Intake m 7.3
Exhaust m 1.9 m 3.0
Exhaust m 5.3
Terminal complete with concentric horizontal intake-exhaust Ø 60/100
Intake and Exhaust 15
m 2.3
Intake m 17.2
Exhaust m 4.5 m 7.1
Exhaust m 12.5
Concentric horizontal intake- exhaust terminal Ø 60/100
Intake and Exhaust 10
m 1.5
Intake m 11.5
Exhaust m 3.0 m 4.7
Exhaust m 8.3
Terminal complete with concentric vertical in­take-exhaust Ø 60/100
Intake and
Exhaust 16.3
m 2.5
Intake m 18.7
Exhaust m 4.9 m 7.7
Exhaust m 13.6
Concentric vertical intake-exhaust terminal Ø 60/100
Intake and
Exhaust 9
m 1.4
Intake m 10.3
Exhaust m 2.7 m 4.3
Exhaust m 7.5
Pipe Ø 80 m 1
Intake 0.87 m 0.1 Intake m 1.0
Exhaust m 0.4
m 0.4
m 0.5
Exhaust 1.2 m 0.2 Exhaust m 1.0
Complete intake terminal Ø 80 m 1
Intake 3 m 0.5 Intake m 3.4 Exhaust m 0.9 m 1.4
Intake terminal Ø 80 Exhaust terminal Ø 80
Intake 2.2 m 0.35 Intake m 2.5
Exhaust m 0.6
m 1
m 0.9
Exhaust 1.9 m 0.3 Exhaust m 1.6
Bend 90° Ø 80
Intake 1.9 m 0.3 Intake m 2.2
Exhaust m 0.8
m 0.9
m 1.2
Exhaust 2.6 m 0.4 Exhaust m 2.1
Bend 45° Ø 80
Intake 1.2 m 0.2 Intake m 1.4
Exhaust m 0.5
m 0.5
0.7
Exhaust 1.6 m 0.25 Exhaust m 1.3
Pipe Ø 60 m 1 for ducting
Exhaust 3.3 m 0.5
Intake 3.8
Exhaust m 1.0 m 1.5
Exhaust 2.7
Bend 90° Ø 60 for ducting
Exhaust 3.5 m 0.55
Intake 4.0
Exhaust m 1.1 m 1.6
Exhaust 2.9
Reduction Ø 80/60
Intake and
Exhaust 2.6
m 0.4
Intake m 3.0
Exhaust m 0.8 m 1.2
Exhaust m 2.1
Terminal complete with exhaust vertical Ø 60 for ducting
Exhaust 12.2 m 1.9
Intake m 14
Exhaust m 3.7 m 5.8
Exhaust m 10.1
1-12
1-10
1-9
1-11
12
INSTALLERUSER
MAINTENANCE TECHNICIAN
1.12 OUTDOOR INSTALLATION IN A PARTIALLY PROTECTED AREA.
N.B.: a partially protected area is one in which the
appliance is not exposed to the direct action of the weather (rain, snow, hail, etc..)..
Conguration type B, open chamber and
forced draught.
Using the special coverage kit one can achieve direct air intake (Fig. 1-9) and fumes exhaust in a single ue or directly outside. In this congura­tion it is possible to install the boiler in a partially protected place. In this conguration the boiler is classied as type B23. With this conguration:
- air intake takes place directly from the envi-
ronment in which the appliance is installed (outside);
- the fumes exhaust must be connected to its own
single ue (B23) or ducted directly outside via a vertical terminal for direct exhaust (B53) or via an Immergas ducting system (B53).
The technical regulations in force must be respected.
Coverage kit assembly (Fig. 1-11). Remove
the two plugs and the gaskets present from the two lateral holes with respect to the central one. Now cover the right intake hole using the relevant plate, xing it onto the le side using the 2 previously-removed screws. Install the Ø 80 outlet ange on the central hole of the boiler, taking care to insert the gasket supplied with the kit and tighten by means of the screws provided. Install the upper cover, xing it using the 4 screws present in the kit, positioning the relevant gaskets. Engage the 90° Ø 80 bend with the male end (smooth) in the female end (with lip seal) of the Ø 80 ange unit until it stops. Introduce the gasket, making it run along the bend. Fix it using the sheet steel plate and tighten by means of the straps present in the kit, making sure to block the 4 gasket aps. Fit the male end (smooth) of the exhaust terminal into the the female end of the bend 90° Ø 80, making sure that the relevant wall sealing plate is already tted; this will ensure hold and joining of the elements making up the kit.
Max. length of exhaust duct. e ue pipe (both vertical or horizontal) can be extended to a max. length of 30 linear metres.
Coupling of extension pipes. To install push-t-
ting extensions with other elements of the ue, proceed as follows: Couple the pipe or elbow with the male side (smooth) in the female side (with lip seal) to the end stop on the previously installed element. This will ensure sealing eciency of the coupling.
Example of installation with direct vertical terminal in partially protected location. When
the vertical terminal for direct discharge of com­bustion fumes is used, a minimum gap of 300 mm must be le between a terminal or a balcony above. With installations under a balcony, the X+Y+Z+W height evaluated with regard to the balcony above must be equal to, or more than, 2000 mm (Fig. 1-10). e term W must only be considered if the balcony above has closed bal­ustrade (W=0 if the balustrade is open).
Conguration without cover kit in a partially protected location (type C boiler)
By leaving the side plugs tted it is possible
to install the appliance externally without the cover kit. Installation takes place using the Ø60/100, Ø 80/125 and separator Ø 80/80 concentric intake/ exhaust kits. Refer to the paragraph relative to indoor installation. In this conguration the upper cover kit guaran­tees additional protection for the boiler. It is recommended but not compulsory.
e cover kit includes: N° 1 ermoformed cover N°1 Gasket clamping plate N°1 Gasket N°1 Gasket tightening strap N°1 Intake hole covering plate
e terminal kit includes: N° 1 Gasket N° 1 Discharge ange Ø 80 N° 1 Bend 90° Ø 80 N° 1 Drain pipe Ø 80 N° 1 Wall sealing plate
Vertical terminal kit for direct discharge
Intake cover kit
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