Immergas Victrix 20, Victrix 27 Instruction Booklet And Warning

Page 1
GB
Instruction booklet and warning
Installer User Technician
VICTRIX 20-27
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Dear Customer,
Congratulations for choosing a high quality Immergas product designed to ensure lasting comfort and safety. As an Immergas customer you can always count on a qualied Authorized Assistance Service able to guarantee the constant eciency of your boiler.
Read the following pages carefully as they contain important information on correct use of the boiler, enabling you to make the most of the Immergas product.
Contact our local Authorized Assistance Centre as soon as possible to request the preliminary operation test. Our technician will verify correct operating conditions, make the necessary adjustments and will show you how to use the appliance correctly.
In the event of problems or ordinary maintenance requirements, contact Immergas Authorized Centres, which have the availability of original parts as well as personnel specically trained by the manufacturer.
General instructions
e instruction booklet is an integral part of the product and must be consigned to the user with the appliance.
It must be kept in a safe place and read carefully as it contains important information to ensure safe installation use and maintenance.
Installation and maintenance must be performed in compliance with current regulations, the manufacturer’s instructions and by professionally qualied personnel having specic technical expertise in the sector of these systems.
Incorrect installation can cause damage to persons, animals or things, for which the manufacturer is not responsible. Maintenance must be performed by qualied technical personnel; in this case, the Immergas Authorized Technical Assistance Service represents a guarantee of qualication and professionalism.
e appliance must be used for the purpose for which it is expressly designed. Any other use is considered improper and therefore hazardous.
In case of errors in installation, operation or maintenance, due to non-compliance with current technical regulations, standards or the instructions contained in this booklet (or in any case supplied by the manufacturer) the manufacturer is relieved of any contractual or non-contractual responsibility for possible damage and the relevant appliance warranty is invalidated.
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INDEX
Immergas S.p.A. declines any responsibility for printing or transcription errors, and reserves the right to make any changes to its technical and commercial lists without prior notice.
INSTALLER page
USER page
TECHNICIAN page
1 Boiler installation ...................................................................................................................................................... 3
1.1 Installation instructions.............................................................................................................................................3
1.2 Main dimensions. ..................................................................................................................................................... 3
1.3 Connections..............................................................................................................................................................4
1.4 Boiler installation - B23 type with open chamber and forced draught (optional)....................................................... 6
1.5 Air intake and fume exhaust terminal installation...................................................................................................... 7
1.6 Ducting existing ues.............................................................................................................................................. 12
1.7 Fume exhaust to ue/chimney................................................................................................................................. 13
1.8 Chimneys/ues. ......................................................................................................................................................13
1.9 Filling of system. ..................................................................................................................................................... 14
1.10 Condensate trap lling. ........................................................................................................................................... 14
1.11 Gas system start-up. ................................................................................................................................................14
1.12 Boiler start-up (lighting). ........................................................................................................................................ 14
1.13 Circulating pump.................................................................................................................................................... 14
1.14 Kits available by request. .........................................................................................................................................15
1.15 Boiler components - Victrix 20. ..............................................................................................................................16
1.16 Boiler components - Victrix 27. ..............................................................................................................................17
2 Use and maintenance instructions........................................................................................................................... 18
2.1 Cleaning and maintenance. ..................................................................................................................................... 18
2.2 General instructions. ...............................................................................................................................................18
2.3 Control panel.......................................................................................................................................................... 19
2.4 Restoring heating system pressure. ..........................................................................................................................20
2.5 Draining the system. ...............................................................................................................................................20
2.6 Anti-freeze protection. ............................................................................................................................................ 20
2.7 Casing cleaning. ......................................................................................................................................................20
2.8 Decommissioning. ..................................................................................................................................................20
3 Boiler start-up (preliminary check).......................................................................................................................... 21
3.1 Wiring diagram - Victrix 20.................................................................................................................................... 21
3.2 Wiring diagram - Victrix 27.................................................................................................................................... 22
3.3 Plumbing diagram - Victrix 20................................................................................................................................ 23
3.4 Plumbing diagram - Victrix 27................................................................................................................................ 24
3.5 Troubleshooting...................................................................................................................................................... 25
3.6 Converting the boiler to another type of gas............................................................................................................ 25
3.7 Checks following conversion to another type of gas. ............................................................................................... 25
3.8 Possible adjustments................................................................................................................................................ 25
3.9 Air/gas ratio adjustment Victrix 20 boiler................................................................................................................ 26
3.10 Air-gas ratio adjustment Victrix 27 boiler................................................................................................................ 26
3.11 Combustion parameters check. ...............................................................................................................................26
3.12 Adjustment of boiler rated heating power................................................................................................................ 26
3.13 Circulating pump operation.................................................................................................................................... 26
3.14 “Chimney Sweep” function..................................................................................................................................... 26
3.15 Pump antiblocking function. .................................................................................................................................. 26
3.16 Radiator antifreeze function. ................................................................................................................................... 27
3.17 System delivery temperature too high...................................................................................................................... 27
3.18 Casing removal. ...................................................................................................................................................... 30
3.19 Yearly appliance maintenance and check. ................................................................................................................ 31
3.20 Variable heat output - Victrix 20............................................................................................................................. 32
3.21 Variable heat output - Victrix 27............................................................................................................................. 32
3.22 Technical data - Victrix 20. ..................................................................................................................................... 33
3.23 Technical data - Victrix 27. ..................................................................................................................................... 34
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Key: V - Electrical connection G - Gas U - Domestic hot water outlet E - Domestic water inlet R - System return M - System delivery S - Condensate drain (min. internal diameter Ø 13mm)
Important: wall mounting of the boiler must guarantee stable and ecient support for the generator. e plugs supplied standard with the appliance ensure adequate support only if inserted correctly (according to technical standards) in walls made of solid or cavity bricks. For walls made from bricks or cavity blocks, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate support. ese boilers are used to heat water to below boiling point at atmospheric pressure. ey must be connected to a heating system and domestic water circuit suitable for their performance and output. Moreover, they must be installed in a place where the temperature cannot fall below 0°C. ey must not be exposed to atmospheric agents.
385 Victrix 27
350 Victrix 20
1
BOILER
INSTALLATION
1.1 Installation instructions.
Immergas gas appliances must be installed exclusively by a professionally qualied and authorised technician. Installation must be carried out according to the standards, current legislation and in compliance with local technical regulations and the required procedures. Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (staples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children. If the appliance is installed inside or between other cabinets or furniture, ensure sucient space for normal maintenance; a clearance of 2÷3 cm between the boiler casing and the sides of the cabinet is recommended. Keep all ammable objects (paper, rags, plastic, polystyrene, etc.) away from the appliance. In case of anomalies, faults or imperfect operation, the appliance must be deactivated; call a qualied technician (e.g. the Immergas Technical Assistance Centre, which has specic technical expertise and original replacement parts). Never attempt to modify or repair the appliance alone. Failure to observe the above implies personal responsibility and invalidates the warranty.
• Installation standards: these boilers are designed exclusively for wall-mounted installation; they must be used for heat­ing rooms and the production of domestic hot water and similar uses. e wall surface must be smooth, without any protrusions or cavities enabling access to the back part. ey are NOT designed for installation on plinths or oors (see g.).
1.2 Main dimensions.
Height (mm) Width (mm) Depth (mm)
850 450 350 - Victrix 20
385 - Victrix 27
CONNECTIONS
GAS
DOMESTIC
HOT WATER
SYSTEM
G U E R M
1/2” 1/2” 1/2” 3/4” 3/4”
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1.3 Connections.
Gas connection (Appliance category II
2H3+
). Our boilers are built to operate on methane gas (G20) and LPG. Supply pipes must be the same as or larger than the 1/2” G boiler tting. Before making the gas connection, carefully clean the inside of all the gas supply piping in order to remove any residue that could impair boiler eciency. Also make sure the gas supply corresponds to that for which the boiler is arranged (see boiler dataplate). Otherwise, the appliance must be converted for operation with the other type of gas (see converting appliances for another type of gas). e dynamic gas supply pressure must also be checked (natural or LPG) according to the type used in the boiler; as insucient levels can reduce generator output and cause malfunctions. Ensure correct gas cock connection as shown in the assembly sequence shown in the gure.
e gas supply pipe must be suitably dimensioned according to current regulations in order to guarantee correct gas ow to the boiler even in conditions of max. generator output and to guarantee appliance eciency (technical data). e coupling system must conform to standards.
Combustible gas quality. e appliance is designed to operate on gas free of impurities; otherwise it is advisable to t special lters ahead of the appliance for restoring the purity of the gas.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residuals of inert
gases (nitrogen) that impoverish the mixture delivered to the appliance, causing anomalous operation.
- Due to the composition of the LPG mixture, layering
of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the heating power of the mixture delivered to the appliance, with subsequent change in its performance.
Water connection.
Important: before carrying out the boiler connections all the
system pipes must be carefully cleaned with special descaling products for removing any deposits that could compromise correct boiler operation.
In order to prevent scale forming in the heating system, the provisions given in the regulations on water treatment in heating systems for civil use must be respected.
Water connections must be made in a rational way using the connections on the boiler template. e boiler safety valve outlet must be connected to a discharge funnel. Otherwise, the manufacturer declines any responsibility in case of ood­ing if the drain valve cuts in.
Important: to preserve the life and eciency of the domestic circuit exchanger, it is advisable to install the “polyphosphate dispenser” kit if the water has characteristics can give rise to the forming of scale (in particular, the kit is recommended when the water hardness is higher than 25 degrees French).
Condensate drain. To drain the condensate produced by the appliance, it is necessary to connect to the drainage sys­tem by means of acid condensate resistant pipes having an internal diameter of at least 13 mm. e appliance drainage connection system must be executed in such a way as to prevent freezing of the liquid contained in it. Before appli­ance start-up, ensure that the condensate can be correctly removed. Also, comply with national and local regulations on discharging waste waters.
Electrical connection. e entire “Victrix” boiler has IPX4D protection rating. Electrical safety of the appliance is only guaranteed when it is correctly connected to an ecient earthing system according to current safety standards.
Important: Immergas S.p.A. declines any responsibility for damage to persons or things caused by failure to connect the boiler to an earthing system or non-compliance with the reference standards
Also ensure that the electrical system is suitable for the maximum power absorbed by the appliance, specied on the boiler dataplate. Boilers are supplied complete with an “X” type power cable without plug. e power cable must be connected to a 230V ±10% / 50Hz mains supply respecting the polarity L-N and earth connection ; the mains power supply must also be equipped with a multi-pole circuit breaker with contact opening gap of at least 3 mm. When replacing the power supply cable, contact a qualied technician (e.g. Immergas Authorized Technical Assistance Service). e power cable must be laid as shown. In the event of mains fuse replacement on the control card, use a 3.15A quick-blow fuse. Never use adapters, multiple sockets or extension leads for the main power supply to the appliance. If correct L-N polarity is not respected during connection, the boiler will not detect the ame and inhibits start-up.
Important: also, whenever L-N polarity is not respected, if the neutral is live with temporary residual voltage over 30V, the boiler could operate just the same (but only temporarily). Measure the voltage with suitable instruments; do not use a phase tester screwdriver.
Key: 1 - Gas cock 2 - Biconical ring Ø 18 3 - Nut 4 - Gas pipe
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Room chronothermostats and external sensor (Optional).
e boiler is arranged for application of room chronother­mostats and external sensor. ese Immergas components are available as separate kits to the boiler and are supplied by request. All Immergas chronothermostats are connectable with 2 wires only. Carefully read the use and assembly instructions contained in the accessory kit.
• On/O digital chronothermostat. e chronothermostat
enables:
- setting of two room temperature values: one for day
(comfort temperature) and one for night (lower temperature);
- setting up to three on/o dierential weekly programs;
- selecting the required function mode from the various
possible alternatives:
• permanent operation in comfort temp;
• permanent operation in lower temp;
• permanent function in adjustable antifreeze temp. e chronothermostat is powered by two 1.5V LR6 type
alkaline batteries.
• Remote Friend Contr ol Dev ice wi th climatic chronothermostat function. In addition to the functions described in the previous point, the Remote Friend Control enables the user to have under control and at hand all the important information regarding appliance and heating system operation with the possibility of easily changing the previously set parameters without having to go to the place where the appliance is installed. e Remote Friend Control panel is provided with self-diagnosis to display any boiler operation anomalies. The climate chronothermostat incorporated in the remote panel enables the system delivery temperature to be adjusted to the actual room heating needs, in order to obtain the desired room temperature with extreme precision and therefore with clear savings in running costs. It also enables the room temperature and actual external temperature (if the external sensor is present) to be displayed. e chronothermostat is fed directly by the boiler by means of the same 2 wires used for the transmission of data between boiler and chronothermostat.
Power supply
Auxiliary output
Remote control
(OPTIONAL)
On-Off Room Stat
(OPTIONAL)
External sensor
(OPTIONAL)
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• External temperature sensor. is sensor can be connected directly to the boiler electrical system and allows the max. system delivery temperature to be automatically decreased when the outside temperature increases, in order to adjust the heat supplied to the system according to the change in the outside temperature. e external sensor always operates when connected, regardless of the presence or type of room chronothermostat used, and can work in combination with both Immergas chronothermostats. e correlation between system delivery temperature and outside temperature is determined by the position of the knob on the boiler control panel according to the curves shown in the diagram. e external sensor electrical con­nection must be made to terminals 38 and 39 on the boiler electronic card (see g. page 5).
Electrical connection of the Remote Friend Control or On/Off chronothermostat (Optional). The following
operations must be carried out after disconnecting the electrical power supply; the possible thermostat or On/O room chronothermostat must be connected to terminals 40 and 41 eliminating jumper X20 (see g. page 5). Make sure the On/O thermostat contact is of the “clean” type, i.e. separate from the mains supply, otherwise the electronic adjustment card would be damaged. e possible Remote Friend Control must be connected by means of terminals IN+ and IN- to terminals 42 and 43 on the electronic card (in the boiler) respecting the polarity, (see g. page 5); connection with the wrong polarity inhibits its operation, but without damaging the Remote Friend Control. After connecting to the Remote Friend Control, jumper X20 must be eliminated. e boiler works with the parameters set on the Remote Friend Control only if the boiler main switch is turned to Domestic/Remote Friend Control ( ).
Important: If the Remote Friend Control is used arrange two separate lines in compliance with current regulations regarding electrical systems. Boiler pipes must never be used to earth the electrical or telephone system. Ensure this does not occur, before making the boiler electrical connections.
Installation with system operating at low temperature.
e boiler can directly feed a low temperature system, by operating on jumper (5) and setting the delivery temperature range from 45°-25°C (as described on page 27). In this mode it is advisable to include a safety in series with the boiler circulating pump, formed of a thermostat having a limit temperature of 55 °C. e thermostat must be positioned on the system delivery pipe at more than 2 metres from the boiler.
1.4 Boiler installation - B23 type with open chamber and forced draught (optional).
In this conguration it is necessary to use the special terminal (included in the special intake kit) to be tted on the intake hole on the sealed chamber (see the following g.). Air is drawn directly from the place where the boiler is installed, and fumes are exhausted into a single ue or directly to the outside. In this conguration, following the assembly in­structions given on the relevant instruction sheet, the boiler is classied as B
23
type.
With this conguration:
- air is drawn directly from the place where the appliance is
installed (which must only be in permanently ventilated rooms).
- the fume exhaust must be connected to its own single ue
or ducted directly to the outside.
There fore the current technical standa rds must be respected.
Max. length of exhaust ue. To avoid problems of fume condensation due to cooling through the wall, the exhaust duct can be extended up to a max. length of 30 m.
     
    
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1.5 Air intake and fume exhaust terminal installation.
Immergas supplies various solutions separately from the boilers for the installation of air intake and fume exhaust terminals necessary for boiler operation.
Important: the boiler must only be installed together with an original Immergas “Green Range” air intake and fume extraction system in plastic, as required by current regula­tions. is system is identiable by a special distinctive marking giving the note: “for condensing boilers only”.
Important:
- for C1 type installation with doubled terminals, these must be installed inside a 50 cm square perimeter;
- for C3 type installation the terminals must be installed inside a 50 cm square perimeter and the distance between the two levels of the openings must be less than 50 cm;
- for C5 type installation the two terminals must not be installed on opposite walls of the building.
• Resistance factors and equivalent lengths. Each fume ex­traction system component has a resistance factor obtained from preliminary tests and specied in the table below. e resistance factor of the single component does not depend on the type of boiler on which it is installed and is a dimen­sional value. It is based on the temperature of uids passing through the ducts and therefore varies according to use in air intake or fume exhaust. Each single component has a resistance corresponding to a certain length in metres of pipe of the same diameter: the so-called equivalent length.
All boilers have an experimentally obtainable maximum Resistance Factor equal to 100. e maximum permissible
resistance factor corresponds to the resistance detected with the maximum permissible pipe length with each type of Terminal Kit. is information enables calculations for verifying the possibility of executing a wide range of fume extraction system congurations.
Positioning of seals (black) for “Green Range” fume ex­traction system. Make sure to correctly place the seal (for
bends or extensions) as shown in the gure:
- seal (A) with notches, to be used for bends;
- seal (B) without notches, to be used for extensions;
N.B.: if the lubrication of the components (already carried out by the manufacturer) is insucient, remove the residual lubricant using a dry rag, then cover the parts with normal or industrial talc to facilitate coupling.
(A)
(B)
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Resistance factor and equivalent length tables.
TYPE OF DUCT
Resistance
factor
(R)
Equivalent length
in metres of
concentric pipe
Ø 60/100
Equivalent
length in metres
of pipe
Ø 60
Concentric pipe Ø 60/100 length 1 m
90° bend concentric Ø 60/100
45° bend concentric Ø 60/100
Terminal complete with concentric
horizontal intake-exhaust Ø 60/100
Intake
and
exhaust
6.4
1 m
Intake
and
exhaust
8.2
1.3 m
Intake
and
exhaust
6.4
1 m
Intake
and
exhaust
15
2.3 m
Intake
and
exhaust
16.3
2.5 m
Exhaust
1.9 m
Exhaust
2.5 m
Exhaust
1.9 m
Exhaust
4.5 m
Exhaust
3.0 m
1.5 m
Intake
and
exhaust
10
Terminal complete with concentric
horizontal intake-exhaust Ø 60/100
Intake
and
exhaust
9
1.4 m
Intake
and
exhaust
5.2
0.8 m
Equivalent
length in metres
of pipe
Ø 80
Terminal complete with concentric
vertical intake-exhaust Ø 60/100
Concentric adapter from Ø 80/125 to 60/100
Terminal complete with concentric
vertical intake-exhaust Ø 60/100
Intake
7.3 m
Intake
9.4 m
Intake
7.3 m
Intake
17.2 m
Intake
18.7 m
Exhaust
5.3 m
Exhaust
6.8 m
Exhaust
5.3 m
Intake
11.5 m
Exhaust
12.5 m
Exhaust
8.3 m
Exhaust
13.6 m
Exhaust
1.6 m
Intake
6.0 m
Exhaust
4.3 m
Exhaust
4.9 m
Exhaust
2.7 m
Intake
10.3 m
Exhaust
7.5 m
Concentric ange Ø 80/125
Intake
and
exhaust
1.3
0.2 m
Exhaust
0.4 m
Intake
1.5 m
Exhaust
1.1 m
Pipe Ø 80 length 1 m
Intake
1.0 m
Exhaust
1.0 m
Exhaust
0.4 m
0.1 m
0.2 m
Intake
0.87
Exhaust
1.2
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TYPE OF DUCT
Resistance
Factor
(R)
Exhaust
0.5 m
Exhaust
1.1 m
Exhaust
3.5
0.55 m
0.35 m Exhaust
0.6 m
Exhaust
0.8 m
Exhaust
1.0 m
0.3 m
Resistance factor and equivalent length tables.
Exhaust
3.7 m
Exhaust
12.2
1.9 m
Intake terminal Ø 80
Exhaust terminal Ø 80
90° bend Ø 80
45° bend Ø 80
Pipe 1 m Ø 60 for ducting
90° bend Ø 60 for ducting
Equivalent
length in metres of
concentric pipe
Ø 60/100
Equivalent
length in metres
of pipe
Ø 60
Equivalent
length in metres
of pipe
Ø 80
Complete vertical exhaust
terminal Ø 60 for ducting
Intake
2.2
Exhaust
1.9
Intake
1.9
Exhaust
2.6
Intake
1.2
Exhaust
1.6
Exhaust
3.3
0.4 m
0.2 m
0.25 m
0.5 m
Intake
1.4 m
Exhaust
1.3 m
Intake
2.5 m
Exhaust
1.6 m
Intake
2.2 m
Exhaust
2.1 m
Intake
3.8 m
Exhaust
2.7 m
Intake
4.0 m
Exhaust
2.9 m
Intake
14 m
0.3 m
0.5 m
Complete intake terminal Ø 80 length 1 m
Intake
3
Exhaust
0.9 m
Intake
3.4 m
Exhaust
10.1 m
Intake
and
exhaust
2.6
0.4 m
Exhaust
0.8 m
Intake
3.0 m
Exhaust
2.1 m
Adapter Ø 80/60
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Horizontal intake kits - exhaust Ø 60/100.
Kit assembly: install the bend with ange (2) on the central hole of the boiler inserting the seal (1) (which does not require lubrication), positioning it with the round protrusions down­wards in contact with the boiler ange and tighten using the screws supplied with the kit. Fit the male end (smooth) of the Ø 60/100 concentric terminal pipe (3) up to the stop on the female end of the bend (2), making sure the relevant internal and external rings are tted; this will ensure hold and joining of the elements making up the kit. N.B.: for correct operation of the system the terminal with grill must be correctly installed, respecting the indication “top” on the terminal.
• Coupling extension pipes and concentric elbows Ø 60/
100. To install possible coupling extensions on other fume extraction elements, proceed as follows: t the male end (smooth) of the concentric pipe or concentric elbow up to the stop on the female end (with lip seals) of the previously installed element; this will ensure correct hold and joining of the elements.
e Ø 60/100 kit can be installed with the rear, right side, left side and front outlet.
• Extensions for horizontal kit. e horizontal intake-ex-
haust kit Ø 60/100 can be extended up to a max. horizontal length of 12.9 m, including the grill terminal and excluding the concentric bend leaving the boiler. is conguration corresponds to a resistance factor of 100. In this case special extensions must be requested.
N.B.: when installing the ducts, a section clamp with pin must be installed every 3 metres.
• External grill. N.B.: for safety purposes, do not even
temporarily obstruct the boiler intake/exhaust terminal.
Vertical kit with aluminium tile Ø 60/100.
Kit assembly: install the concentric ange (2) on the central hole of the boiler inserting the seal (1) (not requiring lubrica- tion), positioning it with the round protrusions downwards in contact with the boiler ange and tighten using the screws supplied with the kit. Fit the male end (smooth) of the adapter (3) in the female end of the concentric ange (2). Fake aluminium tile installation: replace the tiles with the aluminium sheet (5), shaping it to ensure that rainwater runs o. Position the xed half-shell (7) on the aluminium tile and insert the intake/exhaust pipe (6). Fit the male end (6) (smooth) of the Ø 60/100 concentric terminal up to the stop on the female end of the adapter (3) (with lip seals), making sure that the ring (4) is already tted; this will ensure hold and joining of the elements making up the kit.
• Coupling extension pipes and concentric elbows. To install possible coupling extensions on other fume extraction ele­ments, proceed as follows: t the male end (smooth) of the concentric pipe or concentric elbow up to the stop on the female end (with lip seals) of the previously installed element; this will ensure correct hold and joining of the elements.
Important: if the exhaust terminal and/or extension con­centric pipe needs shortening, consider that the internal duct must always protrude by 5 mm with respect to the external duct.
is specic terminal enables fume exhaust and air intake necessary for combustion, in a vertical direction.
N.B.: the vertical kit Ø 60/100 with aluminium tile enables installation on terraces and roofs with maximum slope of 45% (24°) and the height between the terminal cap and half-shell (374 mm) must always be respected.
C13x
C13x
C33x
e kit comprises: 1 - Seal (1) 1 - Concentric bend Ø 60/100 (2) 1 - Concentric intake/exhaust
terminal Ø 60/100 (3) 1 - Internal ring (4) 1 - External ring (5)
e kit comprises: 1 - Seal (1) 1 - Female concentric ange (2) 1 - Adapter from 80/125
to 60/100 (3) 1 - Ring (4) 1 - Aluminium tile (5) 1 - Intake/exhaust concentric
pipe Ø 60/100 (6) 1 - Fixed half-shell (7) 1 - Movable half-shell (8)
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e vertical kit with this conguration can be extended to a max. vertical length of 13.4 m, including the terminal. is conguration corresponds to a resistance factor of 100. In this case specic extensions must be requested.
Separator kit Ø 80/80. e separator kit Ø 80/80, enables separation of the exhaust ues and air intake pipes accord­ing to the layout shown in the gure. Fumes are expelled from duct (A) (strictly in plastic material resistant to acid condensates). Air is taken in through duct (B) (also in plastic material) for combustion. Intake duct (B) can be installed either on the right or left hand side of the central exhaust duct (B). Both ducts can be oriented in any direction.
• Assembly of separator kit Ø 80/80. Install the ange (4) on the central hole of the boiler inserting the seal (1) (which does not require lubrication), positioning it with the round protrusions downwards in contact with the boiler ange and tighten using the screws supplied with the kit. Remove the at ange on the lateral hole (depending on installation requirements) and replace it with ange (3) inserting seal (2) already tted on the boiler and tighten
using the screws supplied. Insert bends (5) with the male end (smooth) in the female end of the anges (3 and 4). Fit the male end (smooth) of the intake terminal (6) up to the stop on the female end of the bend (5), making sure that the relevant internal and external rings are tted. Fit the male end (smooth) of the exhaust pipe (9) up to the stop on the female end of the bend (5), making sure that the internal ring is tted; this will ensure hold and joining of the elements making up the kit.
• Coupling of extension pipes and elbows. To install possible coupling extensions on other fume extraction elements, proceed as follows: t the male end (smooth) of the pipe or elbow up to the stop on the female end (with lip seals) of the previously installed element; this will ensure correct hold and joining of the elements.
• Installation space. e previous gure gives the min. installation space dimensions of the Ø 80/80 separator terminal kit in several limit conditions.
• Extensions for separator kit Ø 80/80 e max. vertical straight length (without bends) usable for Ø 80 intake and exhaust pipes is 41 metres regardless of whether they are used in intake or exhaust. e max. horizontal straight length (with intake and exhaust bends) usable for Ø 80 intake and exhaust pipes is 36 metres regardless of whether they are used in intake or exhaust.
N.B.: to favour the removal of possible condensate forming in the exhaust pipe, incline the pipes towards the boilers with a min. slope of 1.5% (see g.). When installing the Ø 80 ducts, a section clamp with pin must be installed every 3 metres.
e kit comprises: 1 - Exhaust seal (1) 1 - Flange seal (2) 1 - Female intake ange (3) 1 - Female exhaust ange (4)
2 - Bends 90° Ø 80 (5) 1 - Intake terminal Ø 80 (6) 2 - Internal rings (7) 1 - External ring (8) 1 - Exhaust pipe Ø 80 (9)
             
C33x
C83x
C43x
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Internal installation in B23 conguration.
The appliance can be installed inside buildings in B23 configuration; in this case, make sure to respect all the technical standards and current national and local regulations(see page 6).
1.6 Ducting existing ues.
Ducting is an operation through which, within the context of restructuring a system and with the introduction of one or more special ducts, a new system is executed for evacuating the fumes of a gas appliance, starting from an existing ue (or a chimney) or a technical hole. Ducting requires using conduits declared suitable for the purpose by the manufac­turer, following the installation and operation instructions provided by the manufacturer, and the requirements of the standard.
Immergas ducting system. “Green Range” Ø 60 mm rigid and Ø80 exible ducting systems can only be used for domestic use and with Immergas condensing boilers.
In any case, ducting operations must respect the provisions contained in the standards and in current technical regula­tions; in particular, the declaration of conformity must be compiled at the end of work and on commissioning of the ducted system. e instructions in the project or technical report must likewise be followed, in cases provided for by the standard and current technical regulations. e system or components of the system have a technical life complying with current standards, provided that:
- it is used in average atmospheric and environmental condi­tions, according to current regulations (absence of fumes, dusts or gases that can alter the normal thermophysical or chemical conditions; existence of temperatures coming within the standard range of daily variation, etc.).
         
C83x
C83x
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- Installation and maintenance are performed according to the manufacturer’s instructions and the provisions of current regulations.
- e max. possible length of the Ø 60 rigid ducting verti­cal section is 22 m is length is obtained considering the complete Ø 80 intake terminal, 1m of Ø 80 pipe in exhaust, two 90° Ø 80 bends at boiler outlet.
- e max. possible length of the Ø 80 exible ducting vertical section is equal to 30 m. is length is obtained considering the complete Ø 80 intake terminal, 1m of Ø 80 pipe in exhaust, two 90° Ø 80 bends at boiler outlet for connecting to the ducting system and two direction changes of the flexible tube inside the flue/technical hole.
1.7 Fume exhaust to ue/chimney.
e fume exhaust does not have to be connected to a conventional type branched ue. e fume exhaust can be connected to a
special LAS type multiple ue. Multiple ues and combined ues must also only be connected to type C appliances and of the same category (condensing), having rated heat outputs not diering by less than 30% with respect to the max. connectable and fed by the same type of fuel. e thermofluidodynamic characteristics (flowrate in mass of fumes, % of CO2, % humidity, etc.) of the appliances connected to the same multiple or combined ues must not dier by more than 10% with respect to the average boiler connected. Multiple and combine ues must be specially designed according to the calculation method and requirements of the standards, by professionally qualied technical personnel. Chimney or ue sections for connection of the exhaust pipe must comply with requirements of the standards.
1.8 Chimneys/ues.
General details. A chimney/ue used to exhaust fumes
must:
- in case of wet operation, be made of materials suitable for
discharging the condensate in compliance with the provisions of current standards and regulations;
- be fumetight, waterproof and insulated;
- be made from reproof materials ensuring lasting resistance to normal mechanical stress, heat and the action of fumes and their possible condensate;
- have a vertical path without any constrictions;
- be adequately separated, by means of a suitable air space or insulation, from zones with combustible and/or easily ammable materials;
- be suitably designed to prevent the possible freezing of condensate inside the fume system and condensate dis­charge system (trap, passivator tank);
- comply with the current relevant national and local regu­lations, for discharge of the condensate produced by the fume exhaust system;
- have a solid materials and possible condensate collection
unit below the opening of the rst ue at a height of at least 500mm, tted with an airtight metal door;
- have have a round, square or rectangular internal section (in the latter two cases, with rounded angles and radius of not less than 20 mm). Hydraulically equivalent sections are also allowed;
- have a chimney-top in compliance with the specications given below;
- be without mechanical extraction devices installed at the top of the duct;
- in ues routed inside or against inhabited buildings, there must be no risk of pressure surges.
Chimney-tops. A chimney-top is the device generally in­stalled on top of single or multiple ues. is device facilitates the dispersion of fumes also in adverse weather conditions and prevents depositing of foreign matter. It must:
- have a useful outlet section not less than double that of the ue/chimney on which it is installed;
- be suitably designed to prevent the entry of rain or snow in the ue/chimney;
- be shaped in such as way that prevents the formation of frost and ice at the free outlet sections;
- be designed to ensure constant exhaust of combustion products with any wind direction or angle.
e outlet height, corresponding to the height of the top of the ue/chimney, regardless of any chimney-tops, must be outside the “backow zone”, to avoid the risk of coun­terpressures that prevent the free release of fumes into the atmosphere. erefore always respect the minimum heights given in the gures for standards, according to the pitch.
Positioning of draught terminals. Draught terminals must:
- be installed on external outer walls of the building;
- be positioned according to the minimum distances speci­ed in current technical standards.
Fume exhaust of forced draught appliances in closed open-top environments. In spaces closed on all sides
with open tops (ventilation pits, courtyards etc.), direct fume exhaust is allowed for natural or forced draught gas appliances with a heating power range from 4 to 35 kW, provided the conditions as per the current technical standards are respected.
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1.9 Filling of system.
After the boiler is connected, ll the system by means of the ller cock (see g. page 16, 17 and 20). Filling must be done slowly to ensure the release of air bubbles in the water through the boiler and heating system relief valves. e boiler has a built-in automatic air valve on the expansion tank, located on the side of the sealed combustion chamber. Check that the cap is loosened. Open the relief valves on the radiators. Close the relief valves when only water comes out. Close the ller cock when the boiler pressure gauge indicates approx. 1.2 bar.
N.B.: During this operation, start the circulating pump at intervals by means of the main switch on the control panel.
Vent the circulating pump by unscrewing the front cap and keep­ing the motor running. Tighten the cap on completion.
1.10 Condensate trap lling.
With the rst boiler lighting fumes may come out the condensate drain; after a few minutes’ operation check that fumes no longer come out. is means that the trap is lled with condensate to the correct level thus preventing the passage of fumes.
1.11 Gas system start-up.
To start up the system proceed as follows:
- open windows and doors;
- avoid the presence of sparks or naked ames;
- vent all air from pipelines;
- check gas supply tightness with the boiler gas ON/OFF cock closed; no gas ow must be indicated on the meter for 10 minutes.
1.12 Boiler start-up (lighting).
For issue of the Declaration of Conformity provided for by Italian Law, the following must be done for boiler start-up:
- check gas supply circuit tightness with the 0n/O valve closed and subsequently open with gas valve closed; no gas ow must be read on the meter for 10 minutes;
- ensure that the type of gas used corresponds to that for which the boiler is arranged;
- switch on the boiler and ensure correct ignition;
- make sure that the gas owrate and relevant pressure values comply with those given in the manual (see page 32);
- ensure that the safety device activates in the event of no gas and check activation time;
- check activation of the main switch generally located ahead of the boiler and on the unit;
- check that the concentric intake/exhaust terminal (if tted) is not blocked.
e boiler must not be started up in the event of negative result of any of the above checks.
Preliminary boiler testing must be performed by a qualied tech­nician. e boiler warranty is valid as of the date of testing. e test and warranty certicate is issued to the user.
1.13 Circulating pump.
“Victrix” range boilers are supplied with a built-in circulating pump with 3 or 4-position electric speed control (depending on the circulating pump). e boiler does not operate correctly with the circulating pump on rst and second speed. To ensure optimal boiler operation, with new systems (single pipe and modul) it is advisable to use the circulating pump at maximum speed. e circulating pump is already tted with a capacitor.
Pump release. If, after a prolonged period of inactivity, the circulating pump is blocked, unscrew the front cap and turn the motor shaft using a screwdriver. Take great care during this operation, to avoid damaging the motor.
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1.14 Kits available by request.
• System on/o cock kit (by request). e boiler is arranged for installation of system on/o cocks to be placed on the delivery and return pipes of the connection assembly. is kit is particularly useful for maintenance as it allows the boiler to be drained separately without having to empty the entire system.
Head available at system - Victrix 20.
A = Head available at system at max. speed with by-pass cut out (adjustment screw fully screwed down) B = Head available at system at max. speed (screw tightened 4.5 turns with respect to the adjustment screw fully unscrewed) C = Head available at system at max. speed with by-pass open (adjustment screw fully unscrewed)
Head (kPa)
A
Flowrate l/h
B
C
Head (m H
2
O)
• Polyphosphate dispenser kit (by request). e polyphos­phate dispenser prevents the formation of scale and preserves the original heat exchange and domestic hot production water conditions. e boiler is arranged for application of the polyphosphate dispenser kit.
e above kits are supplied complete with instructions for assembly and use.
Head available at system - Victrix 27.
Flowrate (l/h)
A = Head available at system at max. speed with by-pass cut out (adjustment screw fully screwed down) B = Head available at system at max. speed with by-pass cut out (screw tightened 4.5 turns with respect to adjustment screw the fully unscrewed) C = Head available at system at max. speed with by-pass open (adjustment screw fully unscrewed)
Head (kPa)
A
B
C
Head (m H
2
O)
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1.15 Boiler components - Victrix 20.
Key: 1 - Gas valve 2 - Condensate trap 3 - Domestic circuit adjustment NTC sensor 4 - Sealed chamber back 5 - Igniter sensor 6 - Condensing module cover 7 - Intake points (air A) - (fumes F) 8 - NTC limit and heating control sensor 9 - Condensing module 10 - Igniters 11 - Air intake pipe 12 - Sleeve with seat for Venturi 13 - Electronic control unit 14 - Overtemperature safety thermostat 15 - Circulating pump
16 - Plate-type heat exchanger 17 - Pump safety pressure switch 18 - 3 bar safety valve 19 - 3-way valve monobloc 20 - Automatic by-pass 21 - System drain cock 22 - System ller cock 23 - Current transformer 24 - Air fan 25 - Expansion tank 26 - Air valve 27 - Fume extractor hood 28 - Positive signal pressure point 29 - Negative signal pressure point 30 - Burner 31 - Gas valve outlet pressure test
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1.16 Boiler components - Victrix 27.
Key: 1 - Gas valve 2 - Condensate trap 3 - Domestic circuit adjustment NTC sensor 4 - Sealed chamber back 5 - Igniter sensor 6 - Condensing module cover 7 - Intake points (air A) - (fumes F) 8 - NTC limit and heating control sensor 9 - Condensing module 10 - Igniters 11 - Air intake pipe 12 - Sleeve with seat for Venturi 13 - Electronic control unit 14 - Overtemperature safety thermostat 15 - Circulating pump 16 - Plate-type heat exchanger
17 - Pump safety pressure switch 18 - 3 bar safety valve 19 - 3-way valve monobloc 20 - Adjustable by-pass 21 - System drain cock 22 - System ller cock 23 - Current transformer 24 - Air fan 25 - Expansion tank 26 - Vent valve 27 - Fume extractor hood 28 - Positive signal pressure point 29 - Negative signal pressure point 30 - Burner 31 - Gas valve outlet pressure tester 32 - Aqua Celeris 33 - Aqua Celeris resistance
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2
USE AND MAINTENANCE
INSTRUCTIONS
2.1 Cleaning and maintenance.
Important:e user must have the heating system serviced at least once a year and a combustion test (fume test) carried out at least once every two years. This ensures that the optimal safety, performance and operation characteristics of the boiler remain unchanged over time. We recommend stipulating a yearly cleaning and maintenance contract with your area technician.
2.2 General instructions.
Never expose the wall-mounted boiler to direct vapours from cook-tops. The boiler must not be used by unskilled persons or children. For safety purposes, ensure that the concentric air intake/ fume exhaust terminal (if tted) is not even temporarily blocked. If temporary shutdown of the boiler is required, proceed as follows: a)drain the water system if anti-freeze is not used;
b)shut-o all electrical, water and gas supplies.
In case of work or maintenance to structures located in the vicinity of ducting or fume extraction devices and relevant accessories, switch o the appliance and after completion of work have qualied personnel check the eciency of the ducting or devices. Do not clean the appliance or its parts with easily ammable substances. Do not leave containers or ammable substances in the same room as the appliance.
Important: the use of any component that uses electricity
involves compliance with several fundamental rules:
- do not touch the appliance with wet or moist parts of the body; do not touch when barefoot;
- do not pull electrical cables or leave the appliance exposed to atmospheric agents (rain, sunlight, etc.);
- the appliance power cable must not be replaced by the user;
- in the event of damage to the cable, switch o the ap­pliance and contact exclusively qualied personnel for replacement;
- if the appliance is not used for a certain period, discon­nect the main power switch.
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Boiler ignition. Before lighting, make sure the system is full of water and that the manometer (6) indicates a pressure of 1÷1.2 bar.
- Open the gas cock downstream of the boiler.
Turn main switch (5) to Domestic/Remote Friend Control
( ) or Domestic and Heating ( ).
• Operation with Remote Friend Control (Optional). With
the switch (5) set to ( ) and Remote Friend Control connected the boiler sensors (2) and (3) are cut out; the wording “CE” (External Commands) appears on the dis­play. e boiler adjustment parameters are settable from the Remote Friend Control panel.
• Operation without Remote Friend Control. With the
switch (5) set to ( ) the heating adjustment selec­tor (2) is cut out, and the domestic water temperature is adjusted by selector (3). With the switch set to ( ) the heating adjustment selector (2) is used to regulate the temperature of radiators, whereas selector (3) is used for the domestic water. Turn the selectors clockwise to increase the temperature, and anticlockwise to decrease it.
Boiler operation is now automatic. Every boiler ignition is signalled by means of the indicator (9) on the control panel. When the selector (2) or (3) is turned, the temperature set­ting at that moment is shown on the display (8), and at the same time indicator (1) or (4) ashes, depending on the selector being used; after 5 seconds the current boiler delivery temperature value appears on the display (8).
Signalling and diagnostics - Display (8). During normal boiler operation the boiler delivery temperature value is dis­played. With the boiler on Stand-by an illuminated horizon­tal segment appears on the display. In case of malfunction or anomaly, the temperature is replaced by the relative error code ashing.
1 = Ignition block
2 = Block due to the overtemperature safety thermostat
activation
5 = Delivery sensor fault
6 = Domestic circuit sensor fault
10 = Failed water ow switch activation
14 = Flame control unit fault
16 = Fan fault
17= Fan rpm incorrect
26= Water ow switch fault
31 = Remote Friend Control not compatible
e user can reset boiler blocks signalled by codes 1 and 2, by pressing the boiler reset pushbutton (7) or the reset button on the Remote Friend Control (if connected); if the block persists request the intervention of a qualied technician (eg. Immergas Technical Assistance Service). Boiler block signalled by code 10 can be due to: lack of water in the system, blocked or faulty circulating pump. In the rst case check that the pressure gauge (6) indicates a value of 1÷1.2 bar; in the latter two, call a qualied technician (e.g. Immergas Technical Assistance Service). All the other signals (codes: 5-6-14-16-17-26-31) require the intervention of a qualied technician (e.g. Immergas Technical Assistance Service).
Boiler shutdown. Turn o the main switch (5), turning it to “0”, and close the gas cock ahead of the appliance. Never leave the boiler switched on if not used for prolonged periods.
Key: 1 - Heating On indicator 2 - Heating temperature selector 3 - Domestic hot water temperature selector 4 - Domestic hot water On indicator
5 - 0-Domestic/Remote Control-Domestic and Heating switch 6 - Boiler manometer 7 - Reset 8 - Temperature and diagnostics display 9 - Burner On indicator
2.3 Control panel
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2.4 Restoring heating system pressure.
Periodically check the system water pressure. e boiler pressure gauge must read a pressure of between 1 and 1.2 bar.
If the pressure falls below 1 bar (with the system cold) restore normal pressure by means of the cock located at the bottom of the boiler (see g.).
N.B.: close the cock on completion. If pressure values reach around 3 bar the safety valve may be activated. In this case contact professionally qualied personnel for assistance.
In the event of frequent pressure drops, contact professionally qualied personnel for assistance to eliminate the possible system leak.
2.5 Draining the system.
To drain the boiler, use the special system drain connection (see detail 21 page 16-17). Before draining, ensure that the system filler cock is closed.
2.6 Anti-freeze protection.
e boiler is equipped with an antifreeze function that starts the pump and the burner when the system water temperature inside the boiler falls below 4°C. e anti-freeze function is guaranteed if the boiler is fully operative and not in “block” status, and is electrically fed with the main switch set to Summer or Winter. To avoid keeping the system operating in the event of prolonged absence, the system must be drained completely or anti-freeze products added to the heating sys­tem water. In both cases the boiler domestic water circuit must be drained. In a system subject to frequent draining, the system must be relled with suitably treated water to eliminate hardness that can cause the forming of scale.
2.7 Casing cleaning.
Use damp cloths and neutral soap to clean the boiler casing. Never use abrasive or powder detergents.
2.8 Decommissioning.
In the event of boiler decommissioning, contact profes­sionally qualied personnel for the relevant operations and ensure that the electrical, water and gas supply lines are disconnected.
 
   
 
   
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3
BOILER STARTUP
PRELIMINARY CHECK
To start up the boiler, proceed as follows:
- ensure that the declaration of conformity of installation is
supplied with the appliance;
- check the gas supply circuit tightness with the 0n/O valves
closed and subsequently open with gas valve closed; no gas ow must be indicated on the meter for 10 minutes.
- check that the type of gas used corresponds to that for
which the boiler is arranged;
- check connection to a 230V-50Hz power supply, correct
L-N polarity and the earthing connection;
- switch on the boiler and check correct ignition;
- check the CO2 in the fumes at max. and min. output;
- check that the maximum, intermediate and minimum gas
owrate and relative pressure values comply with those given in the handbook on page 32;
- check activation of the safety device in the event of no gas,
and the relevant intervention time;
- check activation of the main switch ahead of the boiler and on the unit;
- check that the intake and/or exhaust terminals are not blocked;
- check activation of the regulation devices;
- seal the gas ow regulation devices (if the settings are modied);
- check the production of hot domestic water;
- check the tightness of water circuits;
- check ventilation and/or airing of the installation room where provided.
If any safety checks give negative results, do not start the boiler.
Remote Friend Control or Room ermostat: e boiler is arranged for application of a Room thermostat or the Remote Friend Control (C.A.R.). Connect the Room ermostat to terminals 40 and 41 and remove jumper X20. e Remote Friend
3.1 Wiring diagram - Victrix 20.
Control must be connected to terminals 42 and 43 of the electronic card, respecting the polarity and removing jumper X20.
M2 - Fan PU1 - “Block” reset S1 - Main rotary switch S2 - Pump ow microswitch S3 - Domestic circuit priority microswitch T1 - Voltage transformer TA - Room thermostat On/O (optional) U1 - Rectier inside the gas valve connector (present on Honeywell and Dungs gas valves) X20 - Room thermostat or Remote Friend Control inhibitor jumper Y1 - Gas valve
white
black
black
black
black
black
white
white
white
white
white
red
red
red
red
red
red
pink
pink
purple
brown
brown
orange
brown
brown
purple
purple
pink
orange
grey
grey
grey
grey
orange
gey-green
red-black
red-black brown
red-black
white-blue
white-blue
red-black
blue
blue
blue
N.B. 
The rectifier U1 is present on boilers equipped
with Honeywell and Dungs gas valv
e
N.B.
The connectors edged in black are 
inserted on the ignition unit
Power supply
Zone station
(optional)
IGNITION/
DETECTION
UNIT
ADJUSTMENT
CARD
DISPLAY CARD
Auxiliary
output
Key: B1 - Heating NTC sensor B2 - Domestic circuit NTC sensor B3 - External sensor (optional) CAR - Remote Friend Control (optional) DL1 - Heating mode LED DL2 - Domestic mode LED DL3 - Flame presence LED E1-E2 - Igniters E3 - Igniter sensor E4 - Temperature safety thermostat M1 - Circulating pump
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Remote Friend Control or Room ermostat: the boiler is arranged for application of a Room ermostat (TA) or Remote Friend Control (CAR). Connect the Room ermostat to terminals 40 and 41 and remove jumper X20. e Remote Friend Control must be connected to terminals 42 and 43 on the electronic card, respecting the polarity and removing jumper X20.
3.2 Wiring diagram - Victrix 27.
Key: B1 - Heating NTC sensor B2 - Domestic circuit NTC sensor B3 - External sensor (optional) CAR - Remote Friend Control (optional) DL1 - Heating On LED DL2 - Domestic circuit On LED DL3 - Flame presence LED E1-E2 - Igniters E3 - Detection plug E4 - Temperature safety thermostat M1 - Circulating pump M2 - Fan PU1 - “Block” reset R2 - Domestic circuit thermal ywheel PTC S1 - Main rotary switch S2 - Pump ow switch microswitch S3 - Domestic circuit priority microswitch T1 - Voltage transformer TA - Room thermostat On/O (optional) U1 - Rectier inside gas valve connector (present on Honeywell and Dungs) X20 - Room thermostat or Remote Friend Control inhibitor jumper Y1 - Gas valve
white
white
white
white
red
gey-green
pink
pink
pink
purple
purple
purple
red
red
red
white
white
red
grey
grey
brown
orange
brown
brown
brown
white-blue
white-blue
brown
red-black brown
blue
black
black
black
red-black
red-black
red-black
black
black
grey
grey
red
orange
orange
orange
blue
blue
blue
blue
N.B.
The rectifier U1 is present on boilers equipped
with Honeywell and Dungs gas valve
N.B.
The connectors edged in black
are inserted on the ignition unit.
ADJUSTMENT
CARD
IGNITION/
DETECTION
UNIT
DISPLAY CARD
Zone unit (optional)
Auxiliary
output
Power supply
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3.3 Plumbing diagram - Victrix 20.
Key: 1 - Minimum owrate valve 2 - Flow limiter 3 - 3-way hydraulic valve 4 - Gas valve 5 - Condensate trap 6 - Domestic water heat exchanger 7 - Domestic circuit adjustment NTC sensor 8 - Air fan 9 - Gas nozzle 10 - Igniter sensor 11 - Burner 12 - Condensing module cover 13 - Condensing module 14 - Fume extractor hood 15 - p gas pressure point 16 - NTC limit and heating control sensor 17 - Overtemperature safety thermostat 18 - Automatic air valve 19 - Igniters 20 - Expansion tank 21 - Air intake pipe
22 - Circulating pump 23 - Circulating pump pressure switch microswitch 24 - One-way valve 25 - Circulating pump pressure switch 26 - 3 bar safety valve 27 - Automatic by-pass 28 - Domestic circuit ow switch microswitch 29 - Filler cock 30 - Air analyzer chamber 31 - Fume analyzer chamber 32 - Venturi negative signal (P2) 33 - Venturi positive signal (P1) 34 - Gas valve outlet pressure point (P3) 35 - Air/gas Venturi manifold
G - Gas supply S - Condensate drain U - Hot domestic water outlet E - Domestic water inlet R - System return M - System delivery
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3.4 Plumbing diagram - Victrix 27.
Key: 1 - Minimum ow valve 2 - Flow limiter 3 - 3-way hydraulic valve 4 - Condensate trap 5 - Gas valve 6 - Domestic water heat exchanger 7 - Gas valve outlet pressure point (P3) 8 - Domestic hot water adjustment NTC sensor 9 - Venturi positive signal (P1) 10 - Air fan 11 - Venturi negative signal (P2) 12 - Gas nozzle 13 - Air/gas Venturi manifold 14 - Igniter sensor 15 - Burner 16 - Condensing module cover 17 - Condensing module 18 - Fume extractor hood 19 - Air analyzer chamber 20 - p gas pressure point 21 - Fume analyzer chamber
22 - NTC limit and heating control sensor 23 - Overtemperature safety thermostat 24 - Automatic air valve 25 - Igniters 26 - Expansion tank 27 - Air intake pipe 28 - Aqua Celeris 29 - Circulating pump 30 - Aqua Celeris resistance (PTC) 31 - Circulating pump pressure switch microswitch 32 - One-way valve 33 - Circulating pump pressure switch 34 - 3 bar safety valve 35 - Adjustable by-pass 36 - Domestic circuit ow switch microswitch 37 - Filler cock
G - Gas supply S - Condensate drain U - Domestic hot water outlet E - Domestic water inlet R - System return M - System delivery
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3.5 Troubleshooting. N.B.: maintenance must be performed by a qualied techni-
cian (e.g. Immergas Technical Assistance Service).
- Smell of gas. Caused by leakage from gas circuit pipes. Check tightness of gas supply circuit.
- Repeated ignition blocks (error 1). is can be caused by: incorrect electrical feed, check correct L and N polarity. No gas, check pressure in mains and that the gas supply cock is open. Incorrect gas valve adjustment, check correct setting of gas valve.
- Irregular combustion or noisiness. is can be caused by: dirty burner, incorrect combustion parameters, intake­exhaust terminal not correctly installed. Clean the above components and check correct installation of the terminal, check correct setting of the gas valve (O-Set setting) and correct percentage of CO2 in fumes.
- Frequent activation of the overtemperature safety ther­mostat (error 2). is can be caused by lack of water in the boiler, insucient water circulation in the system or blocked circulating pump. Check on the pressure gauge that values are within the xed limits. Check that radiator valves are not all closed and that the circulating pump is working correctly.
- Trap clogged (error 1). is can be caused by dirt or com­bustion products inside. By means of the condensate drain plug check for any residuals of material possibly blocking the ow of condensate.
- Exchanger blocked (error 1). is can be caused by the trap being blocked. By means of the condensate drain plug check for any residuals of material possibly blocking the ow of condensate.
- Noise due to air in the system (error 10). Check opening of the cap on the special air valve (see g. page 16-17). Check that system pressure and the expansion tank precharge are within the set limits. e expansion tank precharge value must be 1.0 bar, and the system pressure between 1 and
1.2 bar.
3.6 Converting the boiler to another type of gas.
If the boiler has to be converted to a dierent gas type to that specied on the dataplate, request the relative conversion kit for quick conversion. Boiler conversion must be carried out by a qualied technician (e.g. Immergas Technical Assistance Service). To convert to another type of gas the following operations are required:
- replace the nozzle located between the gas pipe and gas/air mixing sleeve (detail 9 page 23 or detail 12 page 24);
- adjust (if necessary) maximum boiler heat output;
- check the value of CO2 In the fumes with the boiler at max. output with respect to the following table;
- check the value of CO2 in the fumes with boiler at min. output with respect to the following table;
- seal the gas ow regulation devices (if the settings are modied);
- after completing conversion, apply the sticker, included in the conversion kit, near the dataplate. Using an indel­ible marker pen, cancel the data relative to the old type of gas.
ese adjustments must be made with reference to the type of gas used, following that given in the table on page 32.
3.7 Checks following conversion to another type of gas.
After ensuring conversion was carried out with a nozzle of suitable diameter for the type of gas used and the settings were made at the correct pressure, check that:
- the burner ame is not too high or low and is stable (does not detach from burner);
- the pressure testers used for calibration are perfectly closed and there are no leaks in the gas circuit.
N.B.: All boiler adjustment operations must be carried out by a qualied technician (e.g. Immergas Assistance Service). Burner adjustment must be carried out using a dierential digital-type pressure gauge (with scale in tenths of mm or Pascal), connected to the gas valve (P3 - P2) outlet pressure point and on the pressure tester located above the sealed chamber (detail 28 page 16-17), respecting the pressure value given in the table on page 32 for the type of gas for which the boiler is arranged.
3.8 Possible adjustments.
• Rated heat output check.
e boiler rated heat output is correlated to the length of the air intake and fume exhaust pipes. It decreases slightly in proportion to the increase in pipe length. e boiler leaves the factory adjusted for minimum pipe length (1 m), therefore in case of max. pipe extension, it is necessary to check the “p” values at the ends of the Venturi and gas pressure at the nozzle after at least 5 minutes of burner operation, when the air intake and exhaust gas temperatures have stabilized. e trimmer (9 page 28) inserted in the electronic adjust­ment card must be operated in order to adjust the rated heat output according to the values given in the table on page 32. Use dierential manometers connected to the “p” pressure points on the Venturi and nozzle gas pressure as specied in the chapter “Air/gas ratio adjustment”. is adjustment is not necessary during the preliminary check, as the boiler is factory-set with the correct air/gas ratio. However, it may be necessary during extraordinary main­tenance, with replacement of air and gas circuit compo­nents. After any adjustments:
- ensure that the pressure testers used for calibration are perfectly closed and there are no leaks in the gas circuit;
- seal the gas ow regulation devices (if the settings are modied).
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3.9 Air/gas ratio adjustment Victrix 20 boiler.
CO2 setting. Switch the boiler on and bring it to “chimney sweep” phase, ensuring that the heating power trimmer (8 page 28) is at min. (turn it anticlockwise). To have an exact value of CO2 in the fumes the technician must insert the sampling probe all the way in the chamber, then check that the CO2 value is that specied in the table, otherwise adjust the CO2 by means of screw (3) (O-Set regulator) bringing it to the value given in the table below. After making this adjustment bring the heating power trimmer (8 page 28) to max. and check maintaining of the CO2 parameter.
CO2 at rated
output
CO2 at min.
output
G 20 9.2% ± 0.2 9% ± 0.2
G 30 12.5% ± 0.2 11.9% ± 0.2
G 31 10.6% ± 0.2 9.7% ± 0.2
3.10 Air-gas ratio adjustment Victrix 27 boiler.
Min. CO2 setting. Switch the boiler on and bring it to “chimney sweep” phase, ensuring that the heating power trimmer (8) is at min. (turn it fully anticlockwise). To have an exact value of CO2 in the fumes the technician must insert the sampling probe all the way in the chamber, then check that the CO2 value is that specied in the table, otherwise adjust the screw (3 page 28) (O-Set regulator).
Max. CO2 setting. After min. CO2 adjustment, switch the boiler on and bring it to “chimney sweep” phase, ensuring that the heating power trimmer (8) is at max. (turn it fully clockwise). To have an exact value of CO2 in the fumes the technician must insert the sampling probe all the way in the chamber, then check that the CO2 value is that specied in the table, otherwise adjust the screw (12 page 29) (gas ow regulator). To increase the CO2 value turn the adjustment screw (12) anticlockwise or clockwise to decrease the value. With every adjustment of screw 12 it is necessary to wait for the boiler to stabilize at the set value (approx. 30 sec.).
CO2 at rated
output
CO2 at min.
output
G 20 9.44% ± 0.2 8.90% ± 0.2
G 30 12.2% ± 0.2 11.5% ± 0.2
G 31 10.35% ± 0.2 10.0% ± 0.2
3.11 Combustion parameters check.
For max. and min. heat output adjustment insert the dierential manometer between P1 and P2 (see g. on page 23-24) for measuring the gas pressure. Bring the boiler to “chimney sweep” phase, ensuring that the heating power trimmer is at max. Adjust the max. fan speed trimmer (9 page 28) in order to obtain (with burner on) the value given in the table on page 32. In this way the max. heat output adjustment is made. Turn the trimmer clockwise to increase pressure and anticlockwise to decrease the pressure. e min. setting occurs automatically.
3.12 Adjustment of boiler rated heating power.
e Victrix boiler is produced with heat output in heating set to max. erefore it is advisable not to change that setting. If the heating power has to be reduced, the trimmer (8 page
28) must be adjusted. Turn the trimmer clockwise to increase
pressure and anticlockwise to decrease the pressure.
3.13 Circulating pump operation.
By operating the jumper (4 page 28) two circulating pump operational modes can be selected in heating phase. With the jumper present, circulating pump operation is activated by the room thermostat or the Remote Friend Control; with the jumper not present the circulating pump always stays on.
3.14 “Chimney Sweep” function.
When activated, this function forces the boiler at max. heat­ing power for 15 minutes. In this mode all the adjustments are cut out and only the temperature safety thermostat and the limit thermostat re­main active. To activate the “chimney sweep” function press the Reset key (7) (see page 19) for at least 10 seconds with the boiler on Stand-by; its activation is signalled by LEDs (1) and (4) ashing (see page 19). is function allows the technician to check the combustion parameters. After the checks deactivate the function, switching the boiler o and then on again.
3.15 Pump antiblocking function.
e boiler is equipped with a function that starts the pump at least once every 24 hours for the duration of 2.5 minutes during the “Summer” phase in order to reduce the risk of the pump becoming blocked due to prolonged inactivity.
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3.16 Radiator antifreeze function.
e boiler is equipped with a function that starts the pump at least once every 3 hours for the duration of 2.5 minutes during the “Winter” phase. If the system return water is below 4°C, the boiler starts up and functions until reaching 42°C.
3.17 System delivery temperature too high.
By operating the jumper (5 page 28) two delivery temperature ranges in the heating phase can be selected. With the jumper present the temperature range is 85° - 25°. With the jumper not present the temperature range is 45° - 25°.
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Key: 1 - Gas valve inlet pressure point 2 - Gas valve outlet pressure point 3 - O/Set adjustment screw 4 - Circulating pump mode jumper 5 - Heating temperature preselection range 6 - RS 232 computer interface
VK 4115 V gas valve for Victrix 20
Electronic card
7 - Output for fan rpm measurement 8 - Max. heating power adjustment trimmer 9 - Max. fan speed adjustment trimmer (rated heat output) 10 - Fuse 3.15AF 11 - Fuse 315 mAT
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DUNGS gas valve for Victrix 27
Key: 1 - Gas valve inlet pressure point 2 - Gas valve outlet pressure point 3 - O/Set adjustment screw 12 - Outlet gas ow regulator
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3.18 Casing removal.
To facilitate boiler maintenance the casing can be completely removed as follows:
- remove the plastic lower protection grill;
- undo the screws (1) on the bottom of the casing front;
- pull the bottom of the casing front outwards while at the same time pushing upwards (see g.);
- undo the screws (2) on the top of the casing front support sheet (see g.);
- undo the screws (3) on the bottom side of the boiler then push upwards lightly in order to free the side.
2
2
1
3
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3.19 Yearly appliance maintenance and check.
e following checks and maintenance should be performed at least once a year.
- Clean the fume side of the heat exchanger.
- Clean the main burner.
- Check correct lighting and operation.
- Check correct settings of the burner in domestic hot water and heating phases.
- Check correct operation of control and adjustment devices and in particular:
- activation of main electrical switch on boiler;
- system control thermostat intervention;
- domestic hot water control thermostat activation.
- Check tightness of gas circuit section between the appli­ance on/o valve (cock) and gas valve (cut out). Inserting a dierential digital pressure gauge (with scale in tenths of mm or Pascal) in the pressure point ahead of the gas valve and subsequently closing the boiler on/o valve (cock) and closing the gas valve, after 5 minutes there must be no pressure variation on the gauge.
- Check activation of the device against no gas ionization ame control:
- ensure intervention time is less than ten seconds.
- Visually check for water leaks or oxidation from/on con­nections and traces of condensate residuals inside the sealed chamber.
- By means of the condensate drain plug check for any residuals of material possibly blocking the ow of con­densate.
- Check contents of the condensate drain trap.
- Visually check that the water safety valve drain is not blocked.
- Check that, after discharging system pressure and bringing it to zero (read on boiler pressure gauge), the expansion tank charge is at 1.0 bar.
- Check that the system static pressure (with system cold and after relling the system by means of the ller cock) is between 1 and 1.2 bar.
- Visually check that the safety and control devices have not been tampered with and/or shorted, and in particular:
- temperature safety thermostat;
- Check the condition and integrity of the electrical system and in particular:
- electrical feed wires must be inside the whipping;
- there must be no traces of blackening or burning.
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N.B.: the pressures given in the table indicate the dierences in pressure at the ends of the mixer Venturi and measurable at the pressure points at the top of the sealed chamber (see pressure test 28 and 29 page 16-17) Adjustments must be made with a digital dierential pressure gauge having a scale
in tenths of mm or Pascal. e power data given in the table is obtained with intake/exhaust pipe of length 0.5 m. Gas owrates refer to heating power below 15°C and at a pressure of 1013 mbar. Burner pressures refer to use of gas at 15°C.
3.21 Variable heat output - Victrix 27.
3.20 Variable heat output - Victrix 20.
METHANE (G20) BUTANE (G30) PROPANE (G31)
HEAT
OUTPUT
HEAT
OUTPUT
GAS FLOW-
RATE
BURNER
NOZZLE PRESSURE
BURNER
GAS FLOW-
RATE
BURNER
NOZZLE PRESSURE
BURNER
GAS FLOW-
RATE
BURNER
NOZZLE PRESSURE
BURNER
(kW) (kcal/h) (m3/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O)
23.5 20210 2.54 5.77 58.9 1.89 5.29 54.0 - - -
22.0 18920 2.38 5.09 51.9 1.77 4.59 46.8 - - -
20.0 17200 2.16 4.25 43.3 1.61 3.74 38.2 1.59 5.30 54.1
18.0 15480 1.95 3.50 35.7 1.45 3.00 30.6 1.43 4.30 43.9
16.0 13760 1.74 2.82 28.8 1.29 2.34 23.9 1.28 3.40 34.7
14.0 12040 1.53 2.22 22.7 1.14 1.78 18.1 1.12 2.60 26.5
12.0 10320 1.32 1.69 17.3 0.98 1.30 13.3 0.97 1.90 19.4
10.0 8600 1.11 1.23 12.6 0.82 0.91 9.3 0.81 1.40 14.3
8.0 6880 0.89 0.84 8.6 0.67 0.60 6.1 0.66 0.90 9.2
6.0 5160 0.68 0.52 5.3 0.50 0.38 3.9 0.50 0.60 6.1
4.7 4000 0.53 0.34 3.5 0.39 0.28 2.9 0.39 0.40 4.1
METHANE (G20) BUTANE (G30) PROPANE (G31)
HEAT
OUTPUT
HEAT
OUTPUT
GAS FLOW-
RATE
BURNER
NOZZLE PRESSURE
BURNER
GAS FLOW-
RATE
BURNER
NOZZLE PRESSURE
BURNER
GAS FLOW-
RATE
BURNER
NOZZLE PRESSURE
BURNER
(kW) (kcal/h) (m3/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O)
32.0 27520 3.45 5.05 51.5 2.57 4.81 49.1 2.53 6.61 67.4
31.0 26660 3.34 4.74 48.4 2.49 4.50 45.9 2.45 6.18 63.1
29.0 24940 3.12 4.15 42.4 2.33 3.91 39.9 2.29 5.38 54.9
27.0 23220 2.91 3.61 36.8 2.17 3.37 34.3 2.13 4.63 47.3
25.0 21500 2.69 3.10 31.6 2.01 2.86 29.2 1.98 3.94 40.2
23.0 19780 2.48 2.63 26.8 1.85 2.41 24.5 1.82 3.32 33.8
21.0 18060 2.26 2.20 22.5 1.69 1.99 20.3 1.66 2.75 28.0
19.2 12165 2.06 1.84 18.8 1.54 1.65 16.9 1.52 2.28 23.2
17.0 14620 1.84 1.47 15.0 1.37 1.31 13.3 1.35 1.79 18.3
15.0 12900 1.62 1.16 11.8 1.21 1.03 10.5 1.19 1.40 14.3
13.0 11180 1.41 0.89 9.1 1.05 0.79 8.1 1.03 1.07 10.9
11.0 9460 1.20 0.66 6.8 0.89 0.60 6.1 0.88 0.80 8.1
9.0 7740 0.98 0.47 4.8 0.73 0.45 4.6 0.72 0.58 5.9
6.3 5418 0.69 0.27 2.8 0.52 0.32 3.3 0.51 0.38 3.8
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3.22 Technical data - Victrix 20.
Rated heating power Min. heating power Rated heat output (useful) Min. heat output (useful) Useful thermal eciency 80/60 Rated/Min. Useful thermal eciency 50/30 Rated/Min. Useful thermal eciency 40/30 Rated/Min. Heat loss at shell with burner O/On (80-60°C) Heat loss at ue with burner O/On (80-60°C)
kW (kcal/h) kW (kcal/h) kW (kcal/h) kW (kcal/h)
% % % % %
24.0 (20622)
5.0 (4301)
23.5 (20210)
4.7 (4000)
98.0 / 93.0
105.0 / 104.0
106.0 / 106.0
0.79 / 0.50
0.02 / 1.50
G20 G30 G31
Gas nozzle diameter supply pressure
mm
mbar (mm H2O)
5.0
20 (204)
3.8
29 (296)
3.8
37 (377)
Max. working pressure heating circuit Max. working temperature heating circuit Adjustable heating temperature Pos 1 Adjustable heating temperature Pos 2 Total volume heating expansion tank Heating expansion tank precharge Generator water capacity Head available with owrate 1000/h Hot water production available heat output Domestic hot water adjustable temperature Domestic circuit ow limiter Flow limiter rated delivery min. pressure Domestic circuit min. pressure (dynamic) Domestic circuit max. working pressure * “D” specic delivery according to EN 625 Drawing capacity in continuous operation (T 30°C) Weight of boiler full Weight of boiler empty
bar
°C °C °C
l
bar
l
kPa (m H2O)
kW (kcal/h)
°C
l/min
bar bar
bar l/min l/min
kg kg
3
90 25 - 85 25 - 45
8
1.0
3.5
21.56 (2.2)
23.5 (20210) 35 - 60
8
1.0
0.3 10
10.6
11.2 53 49
Electrical connection Rated absorption Installed electrical power Power absorbed by circulating pump Power absorbed by fan Appliance electrical system protection
V/Hz
A W W W
-
230/50
0.59 128
83 20
IPX4D
G20 G30 G31
Mass ow of fumes at rated output Mass ow of fumes at min. output CO2 at Q. Rated/Min. CO with 0% O2 at Q. Rated/Min. NOX with 0% O2 at Q. Rated/Min. Temperature of fumes at rated output (50/30) Temperature of fumes at min. output (50/30)
kg/h kg/h
% ppm ppm
°C
°C
39
8
9.2 / 9.0 89 / 5
36 / 12
43 38
33
7
12.5 / 11.9 619 / 6
268 / 19
47 46
33
9
10.6 / 9.7 115 / 8 61 / 14
45 44
Max. temperature of exhaust gas °C 75
NOX class NOX weighted CO weighted
­mg/kWh mg/kWh
5 50 24
Type of appliance B23 / B33 / C13x / C33x / C43x / C53x / C63x / C83x
Category II2H3+
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3.23 Technical data - Victrix 27.
- Fume temperature values refer to an air inlet temperature of 15°C and delivery temperature of 50°C.
- e data relevant to domestic hot water performance refer to a dynamic inlet pressure of 2 bar and an inlet tempera­ture of 15°C; the values are measured directly at the boiler outlet considering that to obtain the data declared mixing with cold water is necessary.
- e max. sound level emitted during boiler operation is < 55dBA. e sound level value is referred to semianechoic chamber tests with boiler operating at max. heat output, with extension of fume exhaust system according to prod­uct standards.
- * “D” specic owrate: domestic hot water owrate cor­responding to an average temperature increase of 30 K, that the boiler can supply in two successive drawings.
Rated heating power Min. heating power Rated heat output (useful) Min. heat output (useful) Useful thermal eciency 80/60 Rated/Min. Useful thermal eciency 50/30 Rated/Min. Useful thermal eciency 40/30 Rated/Min. Heat loss at shell with burner O/On (80-60°C) Heat loss at ue with burner O/On (80-60°C)
kW (kcal/h) kW (kcal/h) kW (kcal/h) kW (kcal/h)
% % % % %
32.6 (27996)
6.6 (5638)
32.0 (27520)
6.3 (5418)
98.3 / 96.1
106.2 / 105.2
107.0 / 107.0
0.70 / 0.45
0.03 / 1.25
G20 G30 G31
Gas nozzle diameter supply pressure
mm
mbar (mm H2O)
7.0
20 (204)
5.0
29 (296)
5.0
37 (377)
Max. working pressure heating circuit Max. working temperature heating circuit Adjustable heating temperature Pos 1 Adjustable heating temperature Pos 2 Total volume heating expansion tank Heating expansion tank precharge Generator water capacity AQUA CELERIS water capacity Head available with owrate 1000/h Hot water production available heat output Domestic hot water adjustable temperature Domestic circuit ow limiter Flow limiter rated delivery min. pressure Domestic circuit min. pressure (dynamic) Domestic circuit max. working pressure * “D” specic delivery according to EN 625 Drawing capacity in continuous operation (T 30°C) Weight of boiler full Weight of boiler empty
bar
°C °C °C
l
bar
l l
kPa (m H2O)
kW (kcal/h)
°C
l/min
bar bar
bar l/min l/min
kg kg
3
90 25 - 85 25 - 45
10
1.0
4.8
4.0
35.28 (3.6)
32.0 (27520) 35 - 60
12
1.0
0.3 8
14.8
15.2
67.3
62.5
Electrical connection Rated absorption Installed electrical power Power absorbed by circulating pump Power absorbed by fan Appliance electrical system protection
V/Hz
A W W W
-
230/50
0.90 205 110
43
IPX4D
G20 G30 G31
Mass ow of fumes at rated output Mass ow of fumes at min. output CO2 at Q. Rated/Min. CO with 0% O2 at Q. Rated/Min. NOX with 0% O2 at Q. Rated/Min. Temperature of fumes at rated output (50/30) Temperature of fumes at min. output (50/30)
kg/h kg/h
% ppm ppm
°C
°C
51 11
9.44 / 8.90 139 / 5
37 / 9
53 44
46 10
12.2 / 11.5 292 / 5
115 / 20
65 45
53 11
10.35 / 10.0 90 / 6
21 / 12
54 43
Max. temperature exhaust gas °C 75
NOX class NOX weighted CO weighted
­mg/kWh mg/kWh
5 48 33
Type of appliance C13 / C33 / C43 / C53 / C63 / C83 / B23 / B33
Category II2H3+
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is instruction booklet
is made of ecological paper
Cod. 1.021298 Rev. 15.017635/000 - 04/04
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