Immergas UB INOX SOLAR 200 ERP Instruction And Recommendation Booklet

Instruction and
*1.038280ENG*
recommendation booklet
IE
UB INOX SOLAR
200 ERP
Storage tank unit
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your storage tank unit.
Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm your satisfaction for the Immergas product.
For assistance and scheduled maintenance contact Authorised Aer-Sales centres: they have original spare parts and are specically trained directly by the manufacturer.
General recommendations
All Immergas products are protected with suitable transport packaging. e material must be stored in dry environments protected against bad weather. e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership. It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages. is instructions manual provides technical information regarding installation of Immergas storage tank units. As for the other issues related to installation
of the said storage tank units (e.g. safety in the work site, environment protection, injury prevention), it is necessary to comply with the provisions specied in the regulations in force and principles of good practice.
In compliance with legislation in force, the systems must be designed by qualied professionals, w ithin the dimensional limits established by the Law. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by an authorised company, which has specic technical expertise in the system sector, as required by Law.
Improper installation or assembly of the Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to people, animals and objects. Read the instructions provided with the product carefully to ensure a proper installation.
Maintenance must be carried out by an authorised company. e Authorised Aer-sales Service represents a guarantee of qualication and professionalism. e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially
dangerous. If errors occur during installation, operation and maintenance, due to non compliance with technical laws in force, standards or instructions contained in this
book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated.
For further information regarding legislative and statutory provisions relative to the installation of gas heat generators, consult the Immergas site at the following address: www.immergas.com
CE DECLARATION OF CONFORMITY
(according to ISO/IEC 17050-1)
e company IMMERGAS S.p.A., with registered oce in via Cisa Ligure 95 42041 Brescello (RE) whose design, manufacturing, and aer sale assistance processes comply with the requirements of standard UNI EN ISO 9001:2008,
e UB INOX SOLAR 200 ERP storage tank units comply with the following European Directives and Delegated European Regulations: “Eco-design” Directive 2009/125/EC, “Energy labelling” Directive 2010/30/EC, EU Regulation 812/2013, EU Regulation 814/2013, “Electromagnetic Compatibility” Directive 2004/108/EC and “Low Voltage” Directive 2006/95/EC.
Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without prior notice.
DECLARES that:
Mauro Guareschi
Research & Development Director
Signature:
INDEX
USER page INSTALLER page MAINTENANCE TECHNICIAN page
1 Storage tank unit installation ...................5
1.1 Installation recommendations. ................ 5
1.2 Main dimensions. ......................................5
1.3 Connection unit. ....................................... 6
1.4 Hydraulic connection. ..............................6
1.5 Electrical connection. ............................... 6
1.6 Filling the system. ..................................... 6
1.7 Domestic hot water storage tank unit. ... 6
1.8 DHW mixing valve. ..................................6
1.9 Storage tank unit hydraulic circuit
resistance. ...................................................7
1.10 Main solar circulation unit components. . 7
1.11 Circulation pump (solar heating
system). ....................................................... 8
1.12 Commissioning. ........................................ 9
1.13 Filling the solar circuit system. ................ 9
1.14 Solar control unit user instructions. .....10
1.15 Main components. ..................................13
1.16 Kits available on request. ........................ 13
2 Use and maintenance instructions ........14
2.1 Cleaning and maintenance. ...................14
2.2 Emptying the storage tank unit. ............14
2.3 Cleaning the case. .................................... 14
2.4 Decommissioning. ..................................14
2.5 Control panel. ..........................................14
3 Checks and maintenance ......................15
3.1 Hydraulic diagram. .................................15
3.2 Wiring diagram. ......................................16
3.3 Yearly appliance check and
maintenance. ............................................16
3.4 Removing the casing. ..............................17
3.5 Replacing the anode. ...............................17
3.6 Technical specications. ......................... 18
3.7 Product sheet (in compliance with
Regulation 812/2013). ............................19
STORAGE TANK UNIT IN
1
STALLATION
1.1 INSTALLATION RECOMMENDATIONS.
e place of installation of the appliance and relative Immergas accessories must have suitable features (technical and structural) such to allow (always in safety, efficiency and comfortable conditions):
- installation (according to the provisions of the
technical legislation and technical regulations);
- maintenance operations (including scheduled,
periodic, routine and special maintenance);
- removal (to outdoors in the place for loading
and transporting the appliances and compo­nents) as well as their eventual replacement with appliances and/or equivalent components.
Only professionally enabled companies are au­thorised to install Immergas appliances. Installation must be carried out according to regulation standards, current legislation and in compliance with local technical regulations and the required technical procedures. Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (sta­ples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children. If the appliance is installed inside or between cabinets, ensure sufficient space for normal
servicing; therefore it is advisable to leave a gap of 2÷3 cm between the storage tank casing and the sides of the cabinet. In the event of malfunctions, faults or incorrect operation, turn the appliance o and contact an authorised company (e.g. the Authorised Tech­nical Assistance centre, which has specically trained sta and original spare parts). Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal responsibility and invalidates the warranty.
• Installation standards: these storage tanks have been designed for oor installation; they must be used for the storage of domestic hot water and similar purposes. ey have not be designed for wall-installation.
Attention: these units are used to store water at a temperature below boiling point at atmospheric pressure. ey must be connected to a boiler and to a DHW water distribution network. ey must be installed in rooms where the temperature cannot fall below 0°C and must not be exposed to atmospheric agents.
"Anti-legionella" heat treatment of the Immergas storage tank (activated by the specic function present on the predisposed thermoregulatory systems): during this stage, the temperature of the water inside the storage tank exceeds 60°C with a relative risk of burns. Keep this domestic water treatment under control (and inform
the users) to prevent unforeseeable damage to people, animals, things. If required install a thermostatic valve on the domestic hot water outlet to prevent scalding.
INSTALLERUSER
1.2 MAIN DIMENSIONS.
Key: V - Electrical connection AC - Domestic hot water outlet AF - Domestic cold water inlet RU - Return from boiler unit MU - Flow to boiler unit RP - Return to solar panels MP - Flow from solar panels RC - Domestic hot water recircula-
tion (Optional)
CONNECTIONS
SYSTEM
MU - RU MP - RP AF AC RC
3/4” 3/4” 3/4” 3/4” 1/2”
DOMESTIC HOT
WATER
1-1
MAINTENANCE TECHNICIAN
5
1.3 CONNECTION UNIT.
INSTALLERUSER
AC
1-2
Key: V - Electrical connection AC - 3/4” Domestic hot water outlet
MU
RU
RC
MP
AF
V
RP
RU - 3/4" return from storage tank MU - 3/4" ow to storage tank AF - 3/4” domestic cold water inlet RP - 3/4” return to solar panels MP - 3/4” ow from solar panels RC - 1/2” recirculation (optional)
1.4 HYDRAULIC CONNECTION.
Before making the connections, all of the system piping must be washed thoroughly to remove any residues that could compromise the proper operation of the storage tank. Water connections must be made in a rational way using the cou­plings on the storage tank template. e storage tank safety valve outlet must be connected to a draining funnel. If this is not the case, the stor­age tank manufacturer declines any liability in the event of ooding if the drain valve cuts in.
1.5 ELECTRICAL CONNECTION.
e storage tank has an IPX0D protection rating for the entire appliance. Electrical safety of the appliance is reached only when it is correctly con­nected to an ecient earthing system as specied by current safety standards.
Attention: Immergas S.p.A. declines any respon­sibility for damage or physical injury caused by failure to connect the storage tank to an ecient earth system or failure to comply with the refer­ence standards.
Also ensure that the electrical installation cor­responds to maximum absorbed power speci­cations as shown on the storage tank data-plate. e storage tank unit is supplied complete with an “X” type power cable without plug.
MAINTENANCE TECHNICIAN
Solar manifold probe connection.
Connect the solar manifold probe to pins 45 and 46 on the terminal board (Fig.1-12 part. 17) present inside the storage tank unit, paying atten­tion to eliminate the resistance R15 as indicated in the wiring diagram.
Storage tank connection to the boiler.
Connect the storage tank to the boiler as indi­cated in the wiring diagram, using a cable (not present) to connect clamps 36 and 37 to the boiler and to the storage tank.
Storage tank unit electric connection.
e power supply cable must be connected to a 230V ±10% / 50Hz mains supply respecting L-N polarity and earth connection; must also have a multi-pole circuit breaker with class III over-voltage category. When replacing the power supply cable, contact a qualied rm
, this network
(e.g. the Authorised Aer-Sales Technical As­sistance Service). For the main power supply to the appliance, never use adapters, multiple sockets or exten­sion leads.
Solar collector return probe connection (op­tional).
Connect the solar collector return probe to pins 8 and 7 on the terminal board present inside the storage tank unit.
Attention: aer the connections have bee made, the new system layout must be set on the solar control unit as follows:
- press the “i” key for about 10 seconds;
- use the scrolling keys to nd parameter 27 (system conguration);
- press the “i” key for about 2 seconds.
- upon accessing parameter 27, you will nd that conguration 1 is set; use the scrolling keys to select conguration 2.
- press the “i” key to conrm the selected con­guration.
1.6 FILLING THE SYSTEM.
Once the storage tank has been connected, ll the system via the boiler lling valve. Filling is performed at low speed to ensure release of air bubbles in the water via the boiler and central heating system vents. Close the lling valve when the boiler manom­eter pointer indicates approx. 1.2 bar (see boiler instruction book).
1.7 DOMESTIC HOT WATER STORAGE
TANK UNIT.
e storage tank unit must be connected to a boiler. It contains large coiled stainless steel heat exchanger pipes, which allow to notably reduce hot water production times. is storage tank unit, manufactured with stainless steel casing and bottoms, guarantees long duration through time. e assembly concepts and welding (T.I.G.) are implemented to the minimum detail to ensure maximum reliability. e upper inspection ange ensures practical
control of the storage tank unit and the coil heat exchanger pipe and easy internal cleaning. e DHW couplings are positioned on the lid of the ange (cold inlet and hot outlet). e Magnesium Anode holder cap including the same, supplied as per standard for the internal protection of the storage tank from possible cor­rosion, is found on the side of the storage tank.
IMPORTANT NOTE: have the eciency of the storage tank Magnesium Anode checked annu­ally by a qualied rm. e storage tank unit is prepared for introduction of the domestic hot water pump tting.
1.8 DHW MIXING VALVE.
e thermostatic mixing valve mixes the cold water with the hot water and via an internal wax element, sensitive to the temperature, automati­cally controls the temperature of the mixed water set by the user.
N.B.: for excellent management of the tempera­tures, the mixing valve must be set by the installer at a safety temperature required by the user. e outlet temperature of the domestic hot water can also depend on the value set on the boiler, however, the upper limit temperature value of the domestic hot water is always determined by the position of the mixing valve: knob position 1 = 42°C, 2 = 48°C, 3 = 54°C, 4 = 60°C (standard) (the values indicated refer to a storage tank with water at 70°C).
Any release of the three-way mixing valve. If aer a long period of inactivity the three-way mixing valve is blocked, it is necessary to act manually on the knob positioned on the top of the same in a way to release the shutter of the valve itself.
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