Immergas UB INOX 80 V2, UB INOX 120 V2, UB INOX 200 V2 Instruction And Recommendation Booklet

Page 1
Instruction and
*1.041260ENG*
recommendation booklet
IE
UB INOX
80-120-200 V2
Storage tank
Page 2
Page 3
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your storage tank.
Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the storage unit, the respect of which, will conrm your satisfaction for the Immergas product.
For any interventions or routine maintenance contact Authorised Centres: these have original spare parts and boast of specic preparation directly from the manufacturer.
General recommendations
All Immergas products are protected with suitable transport packaging. e material must be stored in dry environments protected against bad weather. e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership. It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages. is instructions manual provides technical information regarding installation of Immergas storage tank units. As for the other issues related to installation
of the said storage tank units (e.g. safety in the work site, environment protection, injury prevention), it is necessary to comply with the provisions specied in the regulations in force and principles of good practice.
In compliance with legislation in force, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Instal­lation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer’s instructions and by an authorised company, which has specic technical expertise in the system sector, as required by Law.
Improper installation or assembly of the Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to people, animals and objects. Read the instructions provided with the product carefully to ensure a proper installation.
Maintenance must be carried out by an authorised company. e Authorised Aer-sales Service represents a guarantee of qualication and professionalism. e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially
dangerous. If errors occur during installation, operation and maintenance, due to non compliance with technical laws in force, standards or instructions contained in this
book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated.
e manufacturer declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without forewarning.
Page 4
INDEX
1 Storage tank unit installation ...................5
1.1 Installation recommendations. ................ 5
1.2 Main dimensions. ......................................5
1.3 Connection group. ....................................6
1.4 System lling. ............................................. 6
1.5 Domestic hot water storage tank unit. ... 6
1.6 Solar control unit installation. (Optional for UB INOX 120-200 V2
models only). ............................................. 7
1.7 Hydraulic circuit resistance. .................... 8
1.8 Kits available on request. .......................... 8
1.9 Main components. ....................................9
USER pageINSTALLER page MAINTENANCE TECHNICIAN page
2 Instructions for use and maintenance. . 10
2.1 Cleaning and maintenance. ...................10
2.2 Emptying the storage tank unit. ............10
2.3 Case cleaning. .......................................... 10
2.4 Decommissioning. ..................................10
2.5 Control panel. ..........................................10
3 Control and maintenance ...................... 11
3.1 Hydraulic diagram. .................................11
3.2 Yearly appliance check
and maintenance. ....................................11
3.3 Casing removal. .......................................12
3.4 Replacing the anode. ...............................12
3.5 Technical data. ......................................... 12
3.6 Product data sheet (in compliance with
regulation 812/2013). ..............................13
Page 5
STORAGE TANK UNIT
1
INSTALLATION

1.1 INSTALLATION RECOMMENDATIONS.

Only professionally enabled companies are au­thorised to install Immergas appliances. Installation must be carried out according to the Standards, current legislation and in compliance with local technical regulations and the required technical procedures. Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (staples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children.

1.2 MAIN DIMENSIONS.

1-1
80 litre stainless steel storage tank unit
If the appliance is installed inside or between cabinets, ensure sufficient space for normal servicing; therefore it is advisable to leave a gap of 2÷3 cm between the storage tank casing and the sides of the cabinet. In the event of a malfunction, fault or incorrect
-operation, disable the storage tank unit and contact an authorised company (e.g. the Authorised Technical Assistance centre, which has specically trained sta and original spare parts). Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal liability and invalidates the warranty.
• Installation Standards: These storage tanks have been designed for oor installation; they must be used for the storage of domestic hot water and similar purposes. ey have not be designed for wall-installation.
Important: these units are used to store water at a temperature below boiling point at atmospheric pressure. ey must be connected to a boiler and to a DHW water distribution network. ey must be installed in rooms where the temperature cannot fall below 0°C and must not be exposed to atmospheric agents.
INSTALLERUSER
120 litre stainless steel storage tank unit
200 litre stainless steel storage tank unit
5
Key: V - Electrical connection AC - Domestic hot water outlet AF - Domestic hot water inlet RU - Return from storage tank unit MU - Flow to storage tank unit RP - Return to solar panels (Optional) MP - Flow from solar panels (Optional) RC - Domestic hot water pump (Optional)
CONNECTIONS
SYSTEM DOMESTIC HOT WATER
MU-RU MP-RP AF AC RC
3/4” 3/4” 3/4” 3/4” 1/2”
MAINTENANCE TECHNICIAN
Page 6

1.3 CONNECTION GROUP.

MU
RU
V
INSTALLERUSER
Hydraulic connection. Before making the connections, all of the system piping must be washed thoroughly to remove any residues that could compromise the good functioning of the storage tank. Water connections must be made in a rational way using the couplings on the storage tank template. e storage tank safety valve outlet must be connected to a draining funnel. If this is not the case, the storage tank manufacturer declines any liability in the event of ooding if the drain valve cuts in.
AC
AF
RP
MP
RC
Key: V - Electrical connection AC - 3/4'' DHW outlet RU - 3/4" return from storage tank MU - 3/4" ow to storage tank AF - 3/4'' DCW inlet RP - 3/4" solar panels return (optional per UB INOX 120-200 V2) MP - 3/4" solar panels ow (optional per UB INOX 120-200 V2) RC - 1/2” recirculation (optional)
1-2

1.4 SYSTEM FILLING.

Once the storage tank has been connected, ll the system via the boiler lling valve. Filling is performed at low speed to ensure release of air bubbles in the water via the boiler and central heating system vents. Close the lling valve when the boiler manometer pointer indicates approx. 1.2 bar (see boiler instruction book).

1.5 DOMESTIC HOT WATER STORAGE TANK UNIT.

e storage tank unit must be connected to a boiler. It contains large coiled stainless steel heat exchanger pipes, which allow to notably reduce hot water production times. is storage tank unit, manufactured with stainless steel casing and
MAINTENANCE TECHNICIAN
bottoms, guarantees long duration through time. e assembly concepts and welding (T.I.G.) are implemented to the minimum detail to ensure maximum reliability. e upper inspection ange ensures practical control of the storage tank unit and the coil heat exchanger pipe and easy internal cleaning. e domestic hot water connections are placed on the ange cover (cold inlet and hot outlet), the Magnesium Anode cap inclusive of the same, is provided as standard for the internal protection of the storage tank from possible corrosion is located on the side of the UB INOX 200 V2 storage tank, in the other models is placed on the inspection ange.
N.B.: annually check (e.g. the Authorised Technical Assistance centre) eciency of the sacrificial anodes. The storage tank unit is prepared for introduction of the domestic hot water pump tting.
6
Page 7
INSTALLATION.
(Optional for UB INOX 120-200 V2 models only).
Using the solar control unit it is possible to couple the UB INOX 120-200 V2 storage tank units to a solar system.
Hole plug plaque removal (Fig. 1-3).
- Remove the casing as indicated in paragraph
3.3 of this book;
- Take the front casing (1) and remove the hole
plug plaque (2) unscrewing the 3 xing screws (3).
Solar control unit xing (Fig. 1-4).
- Fix the screw (8) onto the support sheet steel
(9) paying attention to leave a couple of mm between the head of the screw and the support sheet steel;
- Remove the lid (6) from the solar control unit
(7) loosening the screw (5);
- Attach the upper part of the solar control unit
(7) to the screw (8);
- Block the solar control unit (7) in the lower
part using the screw (4);
- Make all electric connections as indicated in
the solar control unit instruction book;
- Re-mount the lid (6) from the solar control unit
(7) loosening the screw (5);
- Re-mount the storage tank unit casing.
Hole plug plaque removal.1.6 SOLAR CONTROL UNIT
223
223
INSTALLERUSER
222
221
Solar control unit xing.
226
227
229
228
1-3
MAINTENANCE TECHNICIAN
225
224
1-4
7
Page 8

1.7 HYDRAULIC CIRCUIT RESISTANCE.

In order to guarantee sucient DHW ow rate, it is important to consider the resistance of the storage tank hydraulic circuit to be coupled to the boiler. (Fig. 1-5). For correct connection of the storage tank unit to Immergas boilers, see t he boiler instruction book.

1.8 KITS AVAILABLE ON REQUEST.

• Pump kit (on request). e storage tank unit
is prepared for application of the pump kit. Immergas supplies a series of fittings and
INSTALLERUSER
attachments that allow connection between the storage tank unit and domestic hot water system. The pump kit attachment is also envisioned on the template.
• Column attachment kit (on request for UB
INOX 200 V2) A vertical connection kit is envisioned for the connection of the storage tank unit to the column, which allows to connect the storage tank unit directly to the boiler without having to insert the connection pipes into the wall.
Hydraulic circuit resistance.
• Solar collectors kit (on request for UB INOX 120-200 V2) On request Immergas supplies complete packs for set-up, if solar collectors are to be used for the production of domestic hot water.
• Double storage tank kit in parallel (on request for UB INOX 200 V2) A connection kit is envisioned for the connection of two storage tank units in parallel, which allows connection of the two storage tank units directly to the boiler without having to insert the connection pipes into the wall.
• Solar panels kit in parallel (on request for UB INOX 200 V2) For the connection of two storage tank units to the solar panels without having to insert the connection pipes into the wall.
• Storage tanks pump kit in parallel (on request for UB INOX 200 V2) For the connection of two storage tank units to the recirculation pump pipes without having to insert the connection pipes into the wall.
• Electronic anode kit (on request). (Not available for UB INOX 80 V2). Direct current is made to circulate between the
device and the tank to be protected via a special titanium anode.
Use the tting present on the storage tank upper
ange for installation of the anode (Free tting for UB INOX 200 V2, or replacing the anode present in the UB INOX 120 V2).
e above-mentioned kits are supplied complete with instructions for assembly and use.
MAINTENANCE TECHNICIAN
UB INOX 80 V2
UB INOX 120 V2
UB INOX 200 V2
A
Flow rate (l/h)
Flow rate (l/h)
O)
2
O) Head (m H
2
A - Storage tank unit
A
hydraulic circuit resistance
O) Head (m H
2
Head (kPa) Head (kPa) Head (kPa)
Flow rate (l/h)
A
Head (m H
1-5
8
Page 9

1.9 MAIN COMPONENTS.

80 litre stainless steel storage tank unit
200 litre stainless steel storage tank unit
120 litre stainless steel storage tank unit
INSTALLERUSER
Key: 1 - Stainless steel coil for storage tank 2 - Domestic hot water probe 3 - Magnesium anode 4 - 8 bar safety valve 5 - Storage tank emptying cock 6 - ermometer probe 7 - DHW expansion vessel 8 - Coil that can be coupled to solar panels 9 - Solar panels probe (Optional)
MAINTENANCE TECHNICIAN
1-6
9
Page 10
INSTRUCTIONS FOR USE
2
AND MAINTENANCE.

2.1 CLEANING AND MAINTENANCE. Attention: to preserve integrity of the storage

tank unit and keep the safety features, per­formance and reliability, which distinguish it, unchanged over time, you must at least execute maintenance operations on a yearly basis in compliance with what is stated in the relative point at “annual check and maintenance of the appliance”, in compliance with national, regional,
INSTALLERUSER
or local standards in force. Annual maintenance is essential to validate the Immergas warranty. We recommend stipulating a yearly cleaning and maintenance contract with an authorised local rm.

2.2 EMPTYING THE STORAGE TANK UNIT.

To drain the storage tank, use the special valve in the lower part of the storage tank (Part. 5 Fig. 1-6). Before draining, ensure that the DHW inlet valve is closed.

2.3 CASE CLEANING.

Use damp cloths and neutral detergent to clean the storage tank casing. Never use abrasive or powder detergents.

2.4 DECOMMISSIONING.

In the event of permanent shutdown of the stor­age tank, contact an authorised company for the relative operations, among other things making sure that water supply is disconnected.
At the end of its service life the appliance must not be disposed of like normal household waste nor abandoned in the environment, but must be removed by a professionally authorised company. Contact the manufacturer for disposal instructions.

2.5 CONTROL PANEL.

MAINTENANCE TECHNICIAN
Key: 1 - Hole plug plaque 2 - Storage tank unit thermometer
2-1
10
Page 11
CONTROL
3
AND MAINTENANCE

3.1 HYDRAULIC DIAGRAM.

200 L STAINLESS STEEL STORAGE TANK UNIT 120 L STAINLESS STEEL STORAGE TANK UNIT 80 L STAINLESS STEEL STORAGE TANK UNIT
INSTALLERUSER
Key: 1 - Storage tank unit draining valve 2 - 8 bar safety valve 3 - Magnesium anode 4 - Domestic hot water expansion vessel 5 - Stainless steel coil for storage tank 6 - One-way valve (OV 20)

3.2 YEARLY APPLIANCE CHECK AND MAINTENANCE.

e following checks and maintenance should be performed at least once a year.
- Visually check for water leaks or oxidation
from/on connections;
- Check visually that the safety and control
devices have not been tampered with and in particular, the DHW regulation NTC probe;
- Check the integrity of the storage tank
Magnesium anode;
- Check the state of the internal coil;
- Check the presence of any slurry deposits on
the bottom of the storage tank.
7 - Cold water inlet lter 8 - Cold water inlet cock 9 - Domestic hot water probe 10 - DHW inlet probe (Optional) 11 - Stainless steel coil that can be coupled
to solar panels 12 - System draining valve 13 - Solar panels probe (Optional)
AC - Domestic hot water outlet
RC - Pump (Optional) AF - Domestic cold water inlet MU - Flow to storage tank unit RU - Return from storage tank unit
3-1
MAINTENANCE TECHNICIAN
11
Page 12

3.3 CASING REMOVAL.

To facilitate storage tank maintenance, the casing can be completely removed as follows:
N.B.: the casing removal procedure is the same for all storage tank unit models.
- remove the lid (1) pulling it upwards;
- loosen the screws (2) and pull the front panel outwards (3);
- loosen the screws (4) of the side pieces (5) positioned on the top and in the lower part of the side pieces themselves. Aer having
INSTALLERUSER
released them from the screws, they can be removed by pulling them forward and then upwards.

3.4 REPLACING THE ANODE.

e magnesium anode (Part. 3 Fig. 1-6), present in the storage tank, must be replaced every year with another having the same features.
1
4
5
4
2
222
3

3.5 TECHNICAL DATA.

UB INOX 80 V2 UB INOX 120 V2 UB INOX 200 V2
Storage tank useful capacity l 83.9 128.8 199 Domestic hot water side maximum pressure bar 8 8 8 DHW side maximum temperature °C 99 99 99 Domestic hot water expansion vessel l 4.0 5.0 8.0 Dispersions kWh/24h 1.35 1.51 1.87 Psbsol W/K 1.25 1.39 1.73 Coil thickness mm 0.8 0.8 0.8
MAINTENANCE TECHNICIAN
Coil length mm 10350 - ­Lower coil length mm - 3850 6500 Upper coil length mm - 8400 10700 Coil exchange surface m Lower coil exchange surface m Upper coil exchange surface m Coil capacity l 2.75 - ­Lower coil capacity l - 1.02 1.73 Upper coil capacity l - 2.23 2.84 Primary uid ow rate (coil) l/h 1030 1325 1390 Coil head loss at 1000 l/h kPa (m H2O) 13.2 (1.35) 7.1 (0.72) 8.3 (0.85) Central heating side maximum pressure bar 6 6 6 Central heating side maximum temperature °C 90 90 90 Heat exchange maximum output kW 23.9 30.8 32.3 Reintegration heat output kW 15.7 18.8 20.2 Full weight kg 153.65 202.15 303.97 Empty weight kg 70.9 78.9 99.4 Total water content l 82.7 123.25 204.57
2
2
2
0.65 - -
- 0.24 0.41
- 0.53 0.67
4
5
3-2
12
Page 13
3.6 PRODUCT DATA SHEET IN COMPLIANCE WITH REGULATION 812/2013.
UB INOX 80 V2
+
A A B C D E F
UB INOX 80 V2
"! !
56 W
84 L
UB INOX 120 V2
UB INOX 120 V2
"! !
+
A A B
C
C D E F
C
63 W
129 L
UB INOX 200 V2
+
A A B C D E F
UB INOX 200 V2
"! !
78 W
199 L
C
13
Page 14
14
Page 15
15
Page 16
Follow us
Immergas Italia
immergas.com
Immergas S.p.A. 42041 Brescello (RE) - Italy Tel. 0522.689011 Fax 0522.680617
Certied company ISO 9001
is instruction booklet is made of ecological paper Cod. 1.041260ENG - rev. ST.003314/000 - 09/17 - Inglese per IRLANDA (IE)
Loading...