Immergas RAPAX 100 V2 Instruction And Recommendation Booklet

Page 1
Instruction and
*1.041494ENG*
recommendation booklet
IE
RAPAX 100 V2
Page 2
Page 3
Our compliments for having chosen a top-quality Immergas product, able to ensure well-being and safety for a long period of time. As an Immergas Customer, you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your boiler. Read the following pages carefully: you will be able to draw useful tips on the correct use of the device, compliance of which will conrm your satisfaction with the Immergas product.
For assistance and routine maintenance, contact Authorised Service Centres: they have original spare parts and are specically trained directly by the manufacturer.
General recommendations
All Immergas products are protected with suitable transport packaging. e material must be stored in a dry place protected from the weather. e instruction booklet is an integral and essential part of the product and must be given to the new user in the case of transfer or succession of ownership. It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages. is instruction booklet provides technical information for installing Immergas boilers. As for the other issues related to boiler installation (e.g. safety in the
workplace, environmental protection, accident prevention), it is necessary to comply with the provisions specied in the regulations in force and with the principles of good practice.
In compliance with the legislation in force, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by an authorised company, which has the specic technical skills in the system sector, as provided for by Law.
Improper installation or assembly of the Immergas device and/or components, accessories, kits and devices can cause unexpected problems for people, animals and objects. Read the instructions provided with the product carefully to ensure proper installation.
Maintenance must be carried out by an authorised company. e Authorised Service Centre represents a guarantee of qualication and professionalism. e device must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially dangerous. If errors occur during installation, operation and maintenance, due to non-compliance with technical laws in force, standards or instructions contained in
this booklet (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the device warranty is invalidated.
e manufacturer declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without forewarning.
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INDEX
1 Important recommendations. ........................... 5
1.1 Warnings. ............................................................. 5
1.2 installation. .......................................................... 5
1.3 Hydraulic connection. ........................................5
1.4 Wiring. .................................................................5
2 Introducing the product. ...................................6
2.1 Important advice. ................................................6
2.2 Technical specications......................................6
2.3 Dimensions and components. ...........................7
3 Installation. ..........................................................9
3.1 Choosing the place of installation. ................... 9
3.2 Product installation. .........................................11
3.3 Hydraulic connection. ......................................12
3.4 Air intake connection. ......................................12
3.5 Electrical connection. .......................................12
3.6 Water heater wiring diagram. ..........................14
3.7 Commissioning. ................................................14
4 Parameter settings / Use. .................................. 15
4.1 remote panel. .....................................................15
4.2 Description of the symbols. .............................15
4.3 Main menu. ........................................................15
4.4 System settings. .................................................16
4.5 Parameters to be adjusted upon installation. 16
4.6 Selecting the operating mode. ......................... 16
4.7 Display the information ...................................16
5 Recommendations - maintenance and
repairs. ................................................................17
5.1 Advice for the user. ........................................... 17
5.2 Household maintenance. ................................. 17
5.3 Maintenance by approved professionals. .......17
5.4 Troubleshooting support. ................................18
5.5 Work on the water heater. ................................19
5.6 Quick fault diagnosis for use carried out by a
professional technician.....................................20
5.7 Aer-sales service. ............................................ 20
5.8 Scope of application of the warranty. .............20
5.9 Declaration of conformity. ...............................20
6 Product che (in compliance with Regulation
812/2013). .......................................................... 21
7 Parameters for lling in the package che. ....22
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IMPORTANT
1
RECOMMENDATIONS.
1.1 WARNINGS.
is device may only be used by adult users whose physical, sensory or men­tal abilities are not impaired. Before using this device, this instruc­tion booklet (User section) and/or the operating instructions should be ready by skilled technical sta. Use by incompetent adult staff and especially by children is forbidden for safety reasons and due to issues of correct device operation and warranty. is device has been designed to serve one residential housing unit only (and similar) subject to assessment of the energy requirement for domestic hot water; it is not a heating system pursu­ant to the legislation in force.
1.2 INSTALLATION. Warning: due to its weight (57 kg), this
device must be handled with care to avoid injury to persons or damage to property and to the product itself. In­stallation must therefore be performed taking into account the following instructions:
- Install the device in a frost-free room. The warranty does not cover any device breakdown caused by exces­sive pressure due to the safety valve blocking because of ice.
- Ensure the wall on which the device is to be installed is suitable to with­stand the device's own weight and that of the water content (100 litres approximately). It is recommended to perform a structural assessment by the designer of the dwelling.
- If the storage tank is mounted on a false ceiling, under the roof or above a living area, it is mandatory to install a drip tray to be connected to the drain.
- Suitably aerate the installation room in the event the device is to be in­stalled in a room and/or in a position where the ambient temperature is always higher than 35°C.
- is device is intended for use up to a maximum height of 2000 m.
- Position the device in an accessible area and at such a distance from the wall to permit correct maintenance / accessibility (Paragraph 3.1).
- Refer to the installation diagrams (Paragraph 3.1).
Caution: failure to comply with rec­ommended installation procedures, especially a room volume below the 20 m3 minimum, may signicantly reduce system performance.
- It is recommended to provide suita­ble shut-o valves on the hydraulic connection to allow for any routine and extraordinary maintenance oper­ations which might require emptying/ lling the water heater.
- In order to prevent any stability and safety issues, it is obligatory to secure the water heater on the wall using the fastening anchors supplied.
1.3 HYDRAULIC CONNECTION.
It is mandatory to install a safety device, set to be triggered at 0.7 MPa (7 bars) (not supplied with the water heater), sized 3/4”, compliant with standard EN1487 as amended and added, and in any case compliant with local regu­lations in force, to be tted to the cold water inlet of the water heater. e safety device must be protected from ice. e safety unit must be tted with a discharge device (overpressure) to be operated regularly to remove any limestone deposits. It must also be checked regularly to ensure it is not blocked. e pressure reducer (not supplied as standard) is required when the water mains pressure exceeds 0.5 MPa (5 bars) and must be mounted on the main water supply line. e safety unit must also be connected to an open drain pipe, in a frost-free environment, with a permanent down­ward gradient, to remove any expan­sion water from the heating process, or drainage water from the water heater. To perform any discharge operations of the water heater, strictly adhere to the following sequence:
- Disconnect the device from the elec­trical supply voltage.
- Disconnect the device from the mains water supply (cold water).
- Open the hot water tap.
- Actuate the discharge device of the safety unit.
1.4 WIRING.
Before removing the cover of the water heater, always ensure the power is dis-
connected, to prevent any risk of injury due to electric shocks. e following must be provided up­stream of the electrical system:
- A circuit breaker or 16A multi-pole fuse with contacts compliant with regulations in force.
- A 30 mA dierential circuit breaker.
Should the power cable be found to be damaged for any reason, it must be replaced by the Aer-sales Support, and/or in any case by skilled and qual­ied sta. e water heater must be connected to earth according to the methods set out by the regulations in force. A special terminal, suitably marked is provided for the specic purpose. is manual is supplied jointly with the water heater; in the event of loss it may also be obtained from the Authorised area Support service or be downloaded from the suitable website.
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Page 6
INTRODUCING THE
2
PRODUCT.
2.1 IMPORTANT ADVICE. Transport, handling and storage. e product
may be transported upright on a pallet, or rotated by 90° on its side The appropriate side is shown clearly on an information label on the product packing box. It is forbidden to transport the product lying on its other sides as it could irreparably damage it. Note: follow the transport and maintenance rec­ommendations on the water heater’s packaging.
e product warranty is rendered null and void if the above instructions are not complied with. e manufacturer declines any liability for any
faults to the product resulting from transport or handling not complying with the above recom­mendations. Under no circumstances may this product be stacked (Fig. 2-1).
Safety directives. The installation work and commissioning of thermodynamic water heaters can be hazardous due to high pressure and live electrical parts. ermodynamic water heaters must be installed, commissioned and serviced by trained and qualied sta only.
POSITIONS ALLOWED DURING TRANSPORT
2.2 TECHNICAL SPECIFICATIONS.
Dimensions Empty weight Tank capacity Hot + cold water tting Anti-corrosion protection Maximum operating pressure
Electrical connection (voltage/frequency) Max total power absorbed by the device Max power absorbed by heat pump Power absorbed by auxiliary electrical unit
Setting range of the water temperature of the heat pump Temperature range for using the heat pump (air temperature)
Diameter of intake and exhaust ducts
Air ow rate without ducts Load losses acceptable on ventilation circuit, without aecting performance
R134a refrigerant charge Coolant Coolant mass Coolant volume Amount of hot water at 40°: V40td in 8h (HC) / 14h (HC+6h)
Coecient of performance (COP)
Power absorbed at steady speed (Pes) Heating time(th) Reference temperature(Tref) Air ow rate
Coecient of performance (COP) Power absorbed at steady speed (Pes)
Heating time(th) Reference temperature(Tref)
POSITIONS NOT ALLOWED DURING TRANSPORT
mm
kg
l
bar
W W W
°C °C
mm
m3/h
Pa
kg
kg/l
Ton CO2 Eq.
l
-
W
h.min
°C
m3/h
-
W
h.min
°C
H 1234 x L 522 x D 538 57 100 3/4’’ M Magnesium anode 8
230 V single-phase 50 Hz 1550 350 1200
from 50 to 62 (temperature factory setting 52°C) from -5 to +43
125
160 25
0.6 R134a
0.006
0.86 151 / 289
2.47 - M
20 7 h 27
52.8
162.7
2.75 - M 18
6 h 25
52.5
2-1
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2.3 DIMENSIONS AND COMPONENTS.
Key: AC - Domestic hot water outlet 3/4” M AF - Domestic cold water inlet 3/4” M SC - Condensate drain  
2-2
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3
1
2
10
8
5
11
9
4
6
24
7
18
19
20
21
22
23
Key: 1 - Front cover 2 - Cover 3 - Rear cover 4 - Heating unit (Resistance + Anode) 5 - Casing cover 6 - Compressor casing 7 - Electrical resistance 8 - Compressor 9 - Fan casing 10 - Fan 11 - Fan support plate 12 - Front column 13 - Control unit 14 - Condenser 1.5-2.5-2.7F 15 - P.C.B. 16 - Cap 17 - Bottom part cap 18 - Water probe wiring 1 19 - PDC probe wiring 2 20 - Interface wiring 21 - Electrical integration 22 - Compressor wiring 23 - Fan wiring + terminal block 24 - Condenser 10F
Not shown: manual, dielectric connection, con­densate draining pipe, safety unit.
16
14
12
13
15
17
2-3
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INSTALLATION.
3
3.1 CHOOSING THE PLACE OF INSTALLATION.
Resistance of the wall • Withstands a load of at least 300 kg (water heater xing surface)
Note: only install a water storage tank under the water heater when this is positioned above in
residential buildings.
e installation area shall be suitable for protection index IPX1B, as set forth in IEC 64-8
Non-ducted or
semi-ducted conguration
Type of installation room
Room examples
Volume of room where air is extracted Temperature of water heater installation room Air inlet temperature
• Unheated room, characterised by temperature exceeding 5°C and preferably insulated from the home's heated rooms.
• Recommended room = underground or base­ment, room where the temperature is higher than 10°C all year round.
• garage, boiler room (with the exception of rooms where type B generators are installed), basement oor, ironing room, etc.
• Volume > 20 m
• from 5°C to 43°C.
• -5°C to 43°C.
3
Room that is at least frost-free.
• Recommended room = living space (the heat loss from the water heater is not wasted), close to the outer walls.
• Do not install close to sleeping areas because of the noise produced.
• laundry room, cellar, cupboard in entrance hall, etc.
• /
• > 1°C.
• -5°C to 43°C.
Ducted conguration
Ceiling height Surface area required
RECOMMENDED CONFIGURATIONS.
1st conguration: installation without duct in unheated room (Volume > 20 m3) (Fig. 3-1). INTERNAL/INTERNAL parameter (Para-
graph 4.5). Examples of unheated rooms:
- Garage: Recovery of free calories released by
car engine when turned o aer running, or other electrical appliances operating.
Min.
200 mm
• > 2.00 m.
• 2.10 m2.
• e wall must be perpendicular.
- Laundry room: dehumidifying the room and recovery of waste calories from washing machines and tumble-dryers.
- Room in basement: recovery of free calories released by the oor and walls of the base­ment.
• > 2.00 m.
• 2.10 m2.
• e wall must be perpendicular.
Note: observe the minimum distance indicated to prevent air recirculation.
Note: observe a space of 450 mm in front of the electrical appliance, so that the water heater can be accessed for maintenance work.
Min.
600 mm
Example of
installation without
ducts
Min. 400 mm
3
>20 m
Except for the volume of
bulky waste
Room temperature between 5 and
43°C, except for operation of the
water heater
522 mm
9
Min.
120
mm
3-1
Page 10
2nd conguration: installation in a heater or unheated room, with ducts (Fig. 3-2). EXTERNAL/EXTERNAL parameter (Par-
agraph 4.5). Recommendations:
- Comply with maximum duct lengths (Para-
graph 3.4).
- Use rigid or semi-rigid pipes.
- Provide air inlet and outlet grids to avoid
ingress of foreign bodies. Note: manually shuttered air inlet and outlet grids are for­bidden.
3-2
Min.
100 mm
Note: observe a space of 450 mm in front of the electrical appliance, so that the water heater can be accessed for maintenance work.
CONFIGURATIONS IN CERTAIN CONDI­TIONS (subject to assessment).
Installation in unheated room, with 1 duct only (volume > 20 m3) (Fig. 3-3). INTERNAL/EXTERNAL parameter (Para-
graph 4.5).
Possible consequence:
- In the event of installation with air intake in the same room and expulsion through a duct, the ventilation openings must be sized with a minimum diameter of 125 mm.
Note: in winter, the inlet air will be colder than that discharged by the water heater, which will increase room cooling.
Note: observe a space of 450 mm in front of the electrical appliance, so that the water heater can be accessed for maintenance work.
3-3
Min.
670 mm
Min.
200 mm
Example of
installation with
ducts
Mandatory air
inlet
Ø 125 mm
Room at minimum
antifreeze
522 mm
Duct on air outlet
Min.
120
mm
Min.
670 mm
Example of
installation with 1
exhaust duct
Room temperature between 5 and
43°C, except for operation
of the water heater
Min.
522 mm
120
mm
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FORBIDDEN CONFIGURATIONS.
Forbidden installation congurations Associated risks
e water heater takes air from a room containing a paid heat source used for heating this room.
Connection to a controlled mechanical ventilation system (CMV).
Connection to an attic.
duct which intakes air from the outside, conveying cold air inside.
Connection to a geo-thermal system.
Excessive system consumption: the water heater no longer uses free calories, but uses those produced by other devices connected to other energy sources.
e air ow rates in the thermodynamic water heater are incompatible with those of a CMV. Furthermore, the CMV ducts may convey greasy vapour and dust, potentially harmful for the duration in service of your water heater.
In the presence of inadequate insulation between the building and the relative attics, this type of installation may increase the thermal loss of the building. In extreme cases, condensate might form on the ceilings of the rooms under the attic due to its cooling. ere is a greater risk from falling objects and dust ingress to the water heater in this conguration, which could reduce its life expectancy.
Signicant loss of the coecient of performance (COP) and much greater cooling of the room.
Excessive loss of load, and problems balancing the two fans in series. High risk of clogging the evaporator.
Other prohibitions:
- Do not connect the device's fan to a tum­ble-dryer
- Avoid very dusty rooms
- Do not extract air containing solvents or ex­plosive materials.
- Do not connect the device to a suction hood used to extract greasy or polluted air.
- Do not install the water heater in a room ex­posed to frost
- Do not place any objects on the water heater
- In non-ducted or semi-ducted conguration, do not place it in a room where an open cham­ber heat generator is installed (type B).
3-4 3-5
3.2 PRODUCT INSTALLATION.
1 - Take the water heater to the place of installa-
tion. e device has various handholds to help move it to the place of installation. Use the bottom and top handholds to carry
the water heater to its place of installation. 2 - Open the packaging. 3 - Separate the boiler from the pallet and place
it next to the hydraulic connection.
e water heater must be installed on a
perpendicular wall (± 1°) or on smooth at
surface (± 1°).
4 - If the wall is load-bearing (concrete, stone,
bricks) (Fig. 3-4), anchor with Ø10 mm bolts or drill holes for Ø10 mm MOLLY bolts.
5 - If the wall is not load-bearing (Fig. 3-5) it is
mandatory to put the water heater on a mount (optional). Put the water heat on the mount to trace the xing points. Drill the holes and reposition the water heater. e top bracket must be secured (using a Ø10 mm anchor at least, depending on the wall) to prevent it from tipping over.
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3.3 HYDRAULIC CONNECTION. Connection to the cold water inlet.
Before connecting the water supply, it is essential to clean the pipes thoroughly, to avert the risk of any metal or other particles entering the water heater tank. It is mandatory to install a safety device, set to be triggered at 0.7 MPa (7 bar) (not supplied with the water heater), sized 3/4”, compliant with standard EN1487 as amended, and in any case compliant with local regulations in force, to be tted to the cold water inlet of the water heater. e safety device must be protected from ice.
Note: no hydraulic ttings (stop valve, pressure reducer, etc.) must be placed between the safety unit and the cold water inlet of the water heater, except for a copper pipe.
Connect the safety unit to an open drain pipe, in a frost-free environment, with a permanent downward gradient, to remove any expansion water generated by the heating process or drain­age water coming from the water heater itself. e pipes used must withstand a temperature of 100°C and a pressure of 1 MPa (10 bar).
When the inlet water pressure exceeds 0.5 MPa (5 bar), a pressure reducer is required (not supplied as standard).
e pressure reducer must be installed at the beginning of the main distribution network.
A pressure of 0.3 to 0.4 MPa (3 and 4 bar) is recommended.
Connection to the hot water inlet. Note: do not connect the hot water directly to
copper pipes, in order to avoid copper/iron gal­vanic coupling (risk of corrosion). It is therefore obligatory to t a dielectric tting on the hot water outlet (supplied with the device).
Any corrosion on the threads of the hot water outlet tting, due to the tting supplied not being used, shall void the product warranty.
In the event pipes in synthetic material have been used (e.g.: PER), we strongly recommend install­ing a thermostatic control device water heater outlets and set it according to the performance of the material used.
Note: the use of D.H.W. recirculation is not fea­sible: this method causes water destratication in the tank and makes the heat pump and the electrical resistance work more.
Removing the condensate. Note: cooling of the circulating air in contact
with the evaporator results in the water contained in the air condensing. The condensed water owing down the back of the heat pump must be removed from it and conveyed into suitable plastic pipes. On the basis of air humidity, up to 0.25 l/h of condensate may be formed. e condensate run-o must not be conveyed into the drain, since the ammonia fumes that ow back from the drain could damage the heat exchanger ns and parts of the heat pump.
It is therefore obligatory to t a siphon for the discharge of waste water (do not use the pipe supplied under any circumstances to make a siphon).
3.4 AIR INTAKE CONNECTION.
When the volume of the room where the water heater is installed is less than 20 m3, the device may be connected to air ducts with 125 mm di­ameter. If these ducts are not insulated, conden­sate might form in them during device operation.
It is therefore essential to choose insulated air ducts.
Poor-quality air ducts (crushed, too long, or with too many bends, etc.) may cause a loss of performance.
Therefore flexible ducts are definitely not recommended.
Note: if there are connections to the ducts, adjust
fan settings accordingly.
Note: the overall head loss on ducts and ttings for discharge and intake of air must be less than 70 Pa. Calculate the pressure drop using the table below, according to the proposed duct accessories.
For installation without ducts, the direction of the grids can be altered to direct the air ows. To do this, unscrew the grids and screw them back in one of the other 2 positions provided. It is forbidden to direct the grids facing each other (Fig. 3-6).
3.5 ELECTRICAL CONNECTION. Note: the water heater can be electrically con-
nected only aer being lled with water.
Note: do not t a programming clock or timing devices that may interrupt the device's supply voltage upstream of the water heater’s electrical connection.
e water heater can be connected and operated only with single-phase 230V AC power supply. Connect the water heater with a cable with conductors having a cross-section of at least 1.5 mm². Installation shall consist of:
- A circuit breaker or 16A multi-pole fuse with contacts compliant with regulations in force.
- A 30 mA dierential circuit breaker.
If the power cable is damaged, for safety reasons it must be replaced by the manufacturer, the aer-sales service or similarly qualied sta.
Note: earthing is obligatory. Do not connect the supply voltage directly to the electrical resistance.
e safety thermostat with which the electrical integration is tted must not be tampered with; if required, it may be repaired/serviced exclusively by skilled and qualied sta, according to the instructions provided by Immergas. Failure to comply with this clause shall void the warranty.
e device must be installed in compliance with the provisions of the regulations in force.
3-6
Number of bends
0 bends 10 m 21 m
1 90° elbow tting
2 90° elbow ttings
(*) semi-rigid ducts - (**) rigid ducts
Overall length of the ducts* with air outlet and
inlet mounted on the wall
8 m 17 m
6 m 13 m
Overall length of the ducts** with air outlet and
inlet mounted on the wall
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Photovoltaic self-consumption contact.
e water heater is equipped with a contact to fully exploit the electricity produced by the PV system, in order to accumulate thermal energy within the storage tank (self-consumption). Having an inverter/electronic device which supplies a signal when PV production exceeds a certain value, when this contact is closed the water heater is triggered in heat pump mode to heat the DHW up to 62°C. When the photovoltaic contact opens, the system returns to the previous settings.
Wiring diagram
e instructions for removing the front cover and for accessing the terminal block can be found in paragraph 5.5. e photovoltaic station must be wired to the appropriate connector provided (I1) (Fig. 3-10). To pass the photovoltaic station’s connection cable, a hole must be drilled in the bottom cap; the point where the hole is to be drilled is marked (Fig. 3-8).
3-8
Note: earth connection is mandatory.
Example of connection to a photovoltaic system
AC junction
box
Inverter
3-7
PV panel
230V~ - 50Hz signal
3-9
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Page 14
3.6 WATER HEATER WIRING DIAGRAM.
3-10
Supply voltage
230 Vac
50Hz
Key: 1 - Water heater board 2 - Evaporator probe 3 - Air inlet probe 4 - Fan condenser - second speed 5 - Fan 6 - Fan engage condenser 7 - Safety thermostat
3.7 COMMISSIONING. Filling the water heater.
- Open the hot water taps.
- Open the cold water tap on the safety device (ensure the unit emptying valve is closed).
- Run the hot water from the taps then close them: the water heater is now full.
- Check water tightness of the pipe ttings.
- Check correct operation of hydraulic devices by opening the discharge valve of the safety device to eliminate any residues from inside the relief valve.
Θ>
8 - Immersion heater 9 - Domestic hot water sensor 10 - High pressure sensor 11 - Compressor protection thermostat 12 - Compressor engage condenser 13 - Compressor 14 - Hot gas valve 15 - Control panel
Commissioning. Note: if the water heater has been tilted, wait at
least 1 hour prior to commissioning.
- Turn on the water heater.
- Check that the screen (4 Fig. 4-1) does not display errors.
- During rst power-up, the adjustment instruc­tions are displayed on the screen. Follow the on-screen instructions carefully to set parame­ters (date and time, air ducts, installation, pho­tovoltaic, operating time slots, anti-legionella system).
- Setting the programming time slots: In the “heating mode” menu, select the “HP 24 hours, programmable resistance” or the “pro­grammable HP and resistance” option where you have the choice of setting two time slots.
Colour codes key: BK - Black BL - Blue BR - Brown GY - Grey YE - Yellow GN - Green G / Y - Yellow / Green RD - Red WH - White
e start time of the time slot and the duration of the slot can be set with the arrow keys and ok to conrm. e total minimum and maximum heating periods between the two time slots are respectively 12 and 20 total hours.
- Aer setting the parameters, check operation of the water heater.
To return to the settings, refer to the "System Settings" or "Setup Parameters" sections.
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Page 15
MENU
Informazioni
Impostazioni
PARAMETER SETTINGS /
4
USE.
4.1 REMOTE PANEL.
Key: 1 - Main parameters key that
conrms and saves data when
pressed 2 - Key to open the settings 3 - Key to return to the previous
screen 4 - Display 5 - Key to temporarily increase hot
water production 6 - Up arrow: increases values/
browses through menus 7 - Down arrow: reduced values/
browses through menus
4
2
1
6
4.2 DESCRIPTION OF THE SYMBOLS.
Symbol Description
Forced start set
Absence set / in progress Hot water set-point temper-
ature
Stand-by
Electrical integration in oper­ation
Heat pump in operation
Anti-legionella cycle
Reception of a signal at the inlet of the photovoltaic system
BOOST function ( ).
Press the key (5 Fig. 4-1) to increase the pro­duction of hot water regularly. Set the number of the BOOST operation days (from 1 to 7). At the end of the chosen period, the water heater resumes operation with the initial settings. e BOOST can be interrupted
at any time:
BOOST pause
.
5
4.3 MAIN MENU.
Open the settings by pressing the “Access key”
( ) (2 Fig. 4-1) and follow the on-screen instructions (4 Fig. 4-1). Browse through the menu by pressing the “down arrow” (7 Fig. 4-1) to reduce the values or the “up arrow” (6 Fig. 4-1) to increase the values. Press the main key in the centre (1 Fig. 4-1) to conrm.
4-2
Modalità MANUALE Modalità ASSENZA
OPERATING mode ( ).
Choose the operating mode. Select AUTO or MANUAL (see paragraph 4.6 "Operating modes").
ABSENCE mode ( ).
Program an absence. It allows you to indicate in the water heater:
- a permanent absence starting from the current date;
- a programmed absence (set the start date of the absence and the end date). On the eve of your return, an anti-legionella cycle is acti­vated. In this period, the water temperature is kept above 15°C. e function can be in-
terrupted at any time:
Disable absence
3
7
4-1
Information ( ).
- Display the energy savings. It allows you to view the utilisation rate of the heat pump and electrical integration over the last 7 days, the last 12 months, from commissioning.
- Display power consumption. It allows you to view energy consumption in kW/hour, in recent days, in recent months, in recent years.
- Display the budget parameters. It allows you to view all the settings recorded in the water heater.
Settings ( ).
- Set the time and date. Set the day and then conrm. en set the month, year, hour and minutes.
- Set the operating time slots It lets you dene the time slots in which the device is authorised to start.
- Set the language. French, English, Dutch, Spanish, Portu­guese, German, Italian and Polish.
- Connections. It allows you to turn o the support of elec­trical integration.
.
15
Page 16
4.4 SYSTEM SETTINGS.
Access to the system settings: ( ) + Settings.
Date and time.
Set the day and then conrm. Do the same for the month, year, hour and minutes.
Heating mode.
is parameter denes the operating time slots of the heat pump and of the electrical integra­tion according to the hot water requirements:
24/24 continuously
th e day.
Programming
riods.
Setting the programming time slots.
In the “heating mode” menu, select the “HP 24 hours, programmable resistance” or the “programmable HP and resistance” option where you have the choice of setting two time slots. e start time of the time slot and the duration of the slot can be set with the arrow keys and ok to conrm. e total minimum and maximum heating periods between the two time slots are respectively 12 and 20 total hours.
Language.
Possible settings in French, English, Dutch, Spanish, Portuguese, German, Italian and Polish.
Connections.
It allows you to activate or not the electrical integration support. If it is o, the device will never use the electrical integration; in case of low temperatures, a shortage of hot water is possible.
4.5 PARAMETERS TO BE ADJUSTED UPON INSTALLATION.
(If not set at the time of commissioning) e installation parameters can be accessed in INSTALLER MODE. Press “Menu” (2 Fig. 4-1) and “Up arrow” at the same time for 5 seconds (6 Fig. 4-1). To exit the installer mode, proceed in the same way or wait for 3 minutes.
Start at any time of
Start in scheduled pe-
Access to the system settings: ( )
Block
is mode enables continuous operation only with the boost.
Hot water.
- Heating mode
is parameter denes the operating time slots of the heat pump and of the electrical integration according to the hot water requirements:
HP 24h / ELEC
24h
HP 24h /
ELEC Prog
HP Prog /
ELEC Prog
- Anti-legionella.
It allows you to turn on the water disinfec­tion function several times a month. e water temperature reaches 62°C 1-4 times a month depending on the desired setting.
- PV Photovoltaic system.
is parameter is used to activate the device coupled with a photovoltaic system. is operating mode generates the forced start of the heat pump when the water heater receives a signal coming from the photo­voltaic system. e setting automatically returns to the previously selected mode aer 30 minutes if the photovoltaic system signal is lost. While receiving the signal the set point temperature is automatically set at 62°C (not adjustable).
- Emergency mode.
Enabling this mode allows continuous op­eration only with the electrical integration.
- Additional Electricity BOOST (electrical
integration).
It allows you to activate or not the electrical integration support. If it is o, the device will never use the electrical integration; in case of low temperatures, a shortage of hot water is possible.
Ducting (aeraulic operation).
is parameter denes the aeraulic connection type realised:
Inside / Inside
Outside /
Outside
Inside /
Outside
Start at any time of the day
Start the heat pump at any time of the day, start the electri­cal integration at the programmed times
Start in programmed periods.
Suction and return not connected to air ducts (ambient air)
Suction and return con­nected to air ducts (out­side air)
Return connected to an air duct (semi-ducted)
Settings
4.6 SELECTING THE OPERATING
.
MODE.
Press ( ) to access the
In AUTO mode.
is operating mode automatically manages the energy choice that allows maximum sav­ings while guaranteeing an adequate comfort in terms of hot water. e water heater anal­yses the consumption of the previous days to adapt the production of hot water according to needs. It reacts to unexpected events to ensure hot water by switching the heat pump on. erefore, the set point temperature is automatically adjusted between 50 and 62°C according to the consumption prole. e Water heater operates preferably through the heat pump. e electrical integration can be automatically selected to ensure a sucient volume of hot water.
MANUAL mode.
is mode allows you to dene the desired amount of hot water by choosing the set point. is set point is also represented as an equivalence of number of showers (about 50 litres of hot water). If the ECO mode is not active, the water heater favours operation of the heat pump only. However, if the air temperature is low or consumption is substantial, the electrical integration can be authorised as a support at the end of heating to reach the temperature set. If the ECO mode is active, the water heater works only with the heat pump with an air temperature ranging from -5 to +43°C. Therefore electrical integration is not au­thorised at the time of heating. is feature optimises the savings, but can cause hot water shortages. Regardless of the ECO adjustment, if the air temperature exceeds the operating time slots, the electrical integration will be automatically selected to ensure a sucient volume of hot water.
BOOST mode.
This mode activates the heat pump and electrical integration simultaneously at the maximum set point of 62°C.
ABSENCE mode.
is mode maintains the domestic hot water temperature above 20°C using the heat pump. Electrical integration can be activated if the heat pump is not available.
4.7 DISPLAY THE INFORMATION
Open the “Info” menu to:
Display the energy savings.
It allows you to view the utilisation rate of the heat pump and electrical integration over the last 7 days, the last 12 months, from commissioning.
Display the power consumption.
It allows you to view energy consumption in kw/hour, in the last 7 days, in the last 12 months, from commissioning.
Display the budget parameters.
It allows you to view all the settings recorded in the water heater.
Mode
menu.
16
Page 17
RECOMMENDATIONS
5
 MAINTENANCE AND REPAIRS.
5.1 ADVICE FOR THE USER.
You must empty the water heater if the absence mode cannot be used or when the device is not on. Proceed in the following way:
• Stop the supply voltage.
• Close the cold water inlet tap.
• Open a hot water tap.
• Put the safety valve in the drain position.
Important note - End of the device’s ser vice life:
• At the end of its service life, the device must
be taken to a sorting centre for electrical and electronic equipment for recovery of uids. Do not dispose of the device with household waste, but dispose of it in the collection cen­tres provided, where it can be recycled. Check your local collection service to nd out about existing waste collection centres.
• It is forbidden by law to discharge the coolant
contained in the device into the atmosphere. Degassing operations are strictly forbidden, and may be hazardous.
Note: the GWP (Global Warming Potential) of R134a is 1430.
5.2 HOUSEHOLD MAINTENANCE.
e user must perform some minor home main­tenance operations on the water heater: act on the safety valve once or twice a month to remove any limestone deposits and ensure it is not blocked.
Regularly check that there are no alarms on the display. If there are any alarms, contact the au­thorised local service centre to address the faults.
It is recommended to treat water with a soener in the areas where there is a high amount of scale (>20°F). Water hardness must remain above 15°F. e soener does not lead to warranty der­ogations, provided it is dosed in a workmanlike manner and regularly maintained. Water treatment must comply with the provisions of UNI 8065.
5.3 MAINTENANCE BY APPROVED PROFESSIONALS.
e device must be checked by a professional once a year, in order to ensure its long-term performance.
• Disconnect the device from the electricity
(circuit-breaker, fuses, etc.)
• Drain the tank:
- close the cold water inlet tap of the safety unit,
- open a hot water tap,
- put the safety valve in the drain position.
• Remove the bottom cover.
• Disconnect the wires from the thermostat
terminals.
• Dismantle the heating unit.
• Replace the magnesium anode. e magnesium
anode has to be changed every 2 years or as soon as its diameter is less than 10mm.
• Remove the scale deposited as sludge or akes
in the bottom of the tank every two years, and carefully clean the casings of the heating elements and thermostat. Do not scratch or remove the scale attached to the walls, as this could aect the coating. Residues may be re­moved using a water and dust vacuum cleaner.
• Ret the heating unit with a new seal, carefully
and gradually tightening the nuts (cross-tight­ening).
• Fill the water heater by leaving a hot water tap
open, if the water ows it indicates that the water heater is full.
• Check the water tightness of the seal and only
then replace the thermostat and its ttings, and reconnect the supply voltage.
• e next day, check the water tightness of the
seal again and gently tighten the nuts again if necessary.
• Check the electrical connections.
• Check that the temperature probe is properly
positioned in the sample point near to the electrical integration (the probe must be at the bottom of the sample point).
• Once a year check that the water heater is
connected to the ducts. Check that the ducts are properly positioned and are not obstructed.
• Once a year check that there are no loose wires
in the internal and external wiring and that all connectors are in place.
• Once a year check that the electrical integration works properly by measuring the output.
• Every 2 years check the heat exchange of the heat pump.
• Every 2 years check that the fan works at two speeds and the hot gas valve.
• Every 5 years check the coolant is charged.
Evaporator:
• e cleanliness of the evaporator and the fan must be checked every 2 years. Clogging of these components may reduce the performance of the heat pump.
• Unscrew and remove the top cover to access the evaporator. e front cover may also be removed if necessary.
• If necessary, the evaporator and the fan are to be cleaned with a so bristled brush. Brush the evaporator very gently to avoid damaging its ns. If the ns are folded, straighten them using a suitable brush.
Note: always disconnect the device from the power supply before starting any work.
Expansion valve:
• Only a refrigeration engineer is permitted to access the expansion valve adjustment screw. If the expansion valve is adjusted without approval from the manufacturer, the product warranty shall be voided.
• Generally speaking, it is not recommended to change the expansion valve setting before all other repair solutions have been exhausted.
Condensate draining pipe:
• Once a year check cleanliness of the condensate draining pipe. Any pollution (dust) in the room may in fact cause deposits in the condensate recovery tank. ese deposits may block the condensate draining pipe and cause excessive accumulation of water in the tank, which could lead to malfunctions.
17
Page 18
5.4 TROUBLESHOOTING SUPPORT. Control panel alarm codes
Errors can be suspended or reactivated by pressing “OK”. is action also stops the buzzer.
Error Code
W.03
W.07
Water temperature too
W.09
high (> 80°C)
W.15 Date and time not set
W.19 0V electrical connection Complete shut-down
W.21
W.22
W.25
W.28 Defrosting malfunction
W.301 Inecient HP heating
W.302 Inecient HP heating
W.303 Faulty pressure switch
W.304 HP deviation
W.305 Probes waste deviation
Cause Consequences System status / Solution
Defective water tem­perature probe (sample point)
No water in the storage tank or ACI connection open
Faulty air inlet temper­ature probe.
Faulty evaporator tem­perature probes
Pressure switch alarm (faulty high pressure)
No possible warming up
No warming up
Risk of mechanical safety device activation
No warming up
HP stoppage.
If PROG
HP stoppage. Heating with electrical integration
HP stoppage. Heating with electrical integration
HP stoppage. Heating with electrical integration
HP stoppage. Heating with electrical integration
HP stoppage. ELEC heating.
HP stoppage. ELEC heating.
HP stoppage. ELEC heating.
HP stoppage. ELEC heating.
HP stoppage. ELEC heating.
Check the connections or replace the probe (reference A1).
No water in the storage tank. Check the thread connection (reference AC), conductivity of the water.
Check the connections and the position of the probe (reference A1). Make sure the integration is not piloted permanently If necessary, reset the mechanical safety device and contact the installer.
Enter date and time.
Check the electrical connection to the mains. e supply voltage must be permanent.
Check the connections or replace the probe (reference A2).
Check the connections or replace the evaporator probes (reference A2). Check correct operation of the fan.
Ensure the air temperature has not ex­ceeded 43°C. If the mode key is pressed, the fault resets, contact the installer.
Check the connections or replace the coil (reference T2). Check operation of the fan. If the mode key is pressed, the fault resets, contact the installer.
Check operation of the fan and ensure the air ow is correct. Check the coolant gas is charged.
Check operation of the fan and ensure the air ow is correct. Check the coolant gas is charged.
Check the coolant gas is charged. If it is charged, replace the pressure switch.
Check the coolant gas is charged.
Check the connections (A2) and the position of the air probe and the evap­orator probe. If necessary, replace the probe bundle.
18
Page 19
5.5 WORK ON THE WATER HEATER. Accessing the electronic components. Note: always disconnect the device from the
power supply before starting any work.
- Remove the four screws from the cover with a screwdriver (Fig. 5-1).
- Pull the column to release it and then extract it from the bottom cap (Fig. 5-2).
- Unscrew the 2 screws on the cover (Fig. 5-3).
5-1 5-2 5-3
Accessing the heat pump compartment. Note: always disconnect the device from the
power supply before starting any work.
- Unscrew the 2 screws on the front cover (Fig. 5-4).
- Rotate the cover to the le to unlock it (Fig. 5-5).
- Li the cover to remove it (Fig. 5-6).
5-4 5-5 5-6
19
Page 20
5.6 QUICK FAULT DIAGNOSIS FOR USE CARRIED OUT BY A PROFESSIONAL TECHNICIAN.
Fault detected Possible cause Diagnosis and solution
Delivery temperature on a value that is too low.
Water not hot enough
Heating element or its wiring partially not working.
No warming up. No hot water.
Poor ow of the hot water tap. Safety valve damaged or clogged. Replace the safety device.
Continued loss of water to the level of the safety unit outside the heating period.
The electrical integration does not work.
Outow of condensates.
Presence of odours.
Emission of vapour during the bleeding phase.
Loud boiling noise. Presence of scale in the storage tank. Descale it.
Another kind of malfunction.
Note: Do not connect the supply voltage directly
to the electrical resistance.
No storage tank supply voltage: fuses, wiring, etc.
Network pressure too high.
Faulty electrical thermostat. Replace the thermostat. Faulty heating element. Replace the heating element.
e storage tank is not properly levelled.
Condensate ow obstructed.
ere is no siphon. Install a siphon. ere is no water in the siphon. Fill the siphon.
Adjust the delivery temperature to a higher value. Refer to the settings menu.
Check the resistance of the heating ele­ment on the connector of the electrical bundle and the good conditions of the bundle itself.
Check that the storage tank’s power cables are live.
Make sure the outlet pressure of the water meter does not exceed 0.5 MPa (5 bar), otherwise install a pressure reducer set at 0.3 MPa (3 bar) at the beginning of the water mains.
Ensure that the storage tank is placed on a at surface.
Clean (see the “maintenance carried out by an authorised professional” par­agraph). Check there is no siphon on the drain pipe.
Disconnect the supply voltage and contact the installer.
Contact the aer-sales service for any other kind of malfunction.
5.7 AFTERSALES SERVICE.
Only use original spare parts. Specify the exact type of water heater and serial number for any order.
Operations on electrical parts must be per­formed by skilled and qualied sta pursuant to the legislation in force.
If the power cable is damaged, for safety reasons it must be replaced by the aer-sales service or similarly qualied sta. Scope of application of the warranty.
5.8 SCOPE OF APPLICATION OF THE WARRANTY.
The following faults are excluded from this warranty:
Abnormal environmental conditions:
- Various damages caused by impact or falling
during handling aer leaving the factory.
- Placement of the device in a location subject
to frost or bad weather (humidity, aggressive or poorly ventilated rooms).
- Use of water with features that do not comply
with those set forth by the regulations in force on the matter.
- Water pressure above 0.5 MPa (5 bar).
- Electrical power with significant voltage peaks (mains, lightning, etc.).
- Damage from undetectable problems caused by choice of location (places dicult to ac­cess) and that could have been avoided if the device had been repaired immediately.
• System does not comply with regulations,
standards, professional rules, especially:
- Missing or incorrectly tted new safety unit, modication of calibration, etc.
- Insulating sheath (cast iron, steel or insulat­ing) missing on hot water connection pipes, which could cause their corrosion.
- Faulty electrical connection: incorrect earth­ing, inadequate cable section, connection of exible cables without metal terminals, failure to comply with the wiring diagrams provided by the Manufacturer.
- Switching on the device without rst lling it (dry heating).
- Positioning the device without considering the instructions in the manual.
- External corrosion caused by poor sealing on pipes.
Incorrect maintenance:
- Abnormal formation of scale on heating elements or safety units.
- No maintenance of safety unit, leading to excessive pressure.
- No maintenance on magnesium anode (mag­nesium anode diameter must be at least 10 mm).
- No cleaning of evaporator or condensate evacuation.
- Modification of the original equipment, without notifying the manufacturer, or use of spare parts not recommended by the manufacturer.
5.9 DECLARATION OF CONFORMITY.
If required, the declaration of conformity is available at the manufacturer’s premises.
• is device has been designed to serve one
Residential Housing Unit only (and similar) subject to assessment of the energy require­ment for domestic hot water; it is not a heating system pursuant to the legislation in force.
20
Page 21
6 PRODUCT FICHE IN COMPLIANCE WITH REGULATION 812/2013.
Rapax 100 V2
C D E F
45
46
2017
A A B
M
dB
dB
Rapax 100 V2
kWh/annum
553 475 430
A
+
812/2013
Parameter value
Energy eciency in average climate conditions
Energy eciency in colder climate conditions
Energy eciency in warmer climate conditions
Annual energy consumption in average climate conditions
Annual energy consumption in colder climate conditions
Annual energy consumption in warmer climate conditions
ermostat temperature 54 °C
Daily electrical power consumption
V40 127 L
For proper installation of the device, refer to chapter 1 of this booklet (for the installer) and current installation regulations. For proper maintenance, refer to chapter 5 of this booklet (for the maintenance technician) and adhere to the frequencies and methods set out herein.
108 %
93 %
119 %
kW/h
kW/h
kW/h
2,260
kW/h
475
553
430
21
Page 22
7 PARAMETERS FOR FILLING
IN THE PACKAGE FICHE.
Should you wish to install a unit, starting from the Rapax 100 V2 water heater with heat pump, use the package che shown in g. 7-3. To ll it in correctly, enter the gures shown in table g. 7-2 (as shown in the package che facsimile Fig. 7-1) . e remaining values must be obtained from the technical data sheets of the products used to make up the assembly (e.g. solar devices, in­tegration heat pumps, temperature controllers).
Facsimile for lling in the domestic hot water production system package che.
Use sheet g. 7-3 for “assemblies” related to the domestic hot water function (e.g.: water heater + solar thermal system).
Water heating energy efciency of the water heater
Stated load prole:
Solar contribution
From the board of the solar device
( 1,1 x ‘I’ - 10 % ) x ‘II’ - ‘III’ - ‘I’ =
Water heating energy efciency of the assembly in average climate conditions
Water heating energy efciency class of the assembly in average climate conditions
G F E D C B A A
M
L
XL
XXL
< 27 %
< 27 %
< 27 %
< 28 %
≥ 27 %
≥ 27 %
≥ 27 %
≥ 28 %
≥ 30 %
≥ 30 %
≥ 30 %
≥ 32 %
Auxiliary electricity
≥ 33 %
≥ 36 %
≥ 34 %
≥ 37 %
≥ 35 %
≥ 38 %
≥ 36 %
≥ 40 %
≥ 39 %
≥ 50 %
≥ 55 %
≥ 60 %
≥ 65 %
≥ 75 %
≥ 80 %
≥ 85 %
+
A
≥ 100 %
≥ 115 %
≥ 123 %
≥ 131 %
+
++
A
≥ 130 %
≥ 150 %
≥ 160 %
≥ 170 %
1
‘I’
2
3
+++
≥ 163 %
≥ 188 %
≥ 200 %
≥ 213 %
%
%
%
Water heating energy efciency class in colder and hotter climate conditions
3 2
Colder: - 0.2 x =
3 2
Hotter: + 0.4 x =
The energy efciency of the set of products indicated in this sheet may not reect the actual energy efciency after installation since such efciency is affected by additional factors, such as the heat loss in the distribution system and the size of the products compared to the size and features of the building.
%
%
22
Fig. 7-1
Page 23
Parameters for lling in the DHW package che.
Parameter Rapax 100 V2
‘I’ 108
‘II’ *
‘III’ *
* to be determined according to Regulation 812/2013 and transient calculation methods
as per Notice of the European Community no. 207/2014.
Domestic hot water production system package che.
Fig. 7-2
Water heating energy efciency of the water heater
Stated load prole:
Solar contribution
From the board of the solar device
( 1.1 x _____ - 10 % ) x _____ - ____ - ______ =
Water heating energy efciency of the assembly in average climate conditions
Water heating energy efciency class of the assembly in average climate conditions
G F E D C B A A
M
L
XL
XXL
< 27 %
< 27 %
< 27 %
< 28 %
≥ 27 %
≥ 27 %
≥ 27 %
≥ 28 %
≥ 30 %
≥ 30 %
≥ 30 %
≥ 32 %
Auxiliary electricity
≥ 33 %
≥ 36 %
≥ 34 %
≥ 37 %
≥ 35 %
≥ 38 %
≥ 36 %
≥ 40 %
≥ 39 %
≥ 50 %
≥ 55 %
≥ 60 %
≥ 65 %
≥ 75 %
≥ 80 %
≥ 85 %
+
A
≥ 100 %
≥ 115 %
≥ 123 %
≥ 131 %
+
++
A
≥ 130 %
≥ 150 %
≥ 160 %
≥ 170 %
≥ 163 %
≥ 188 %
≥ 200 %
≥ 213 %
1
_____
2
3
+++
%
%
%
Water heating energy efciency class in colder and hotter climate conditions
3 2
Colder: - 0.2 x =
3 2
Hotter: + 0.4 x =
The energy efciency of the set of products indicated in this sheet may not reect the actual energy efciency after installation since such efciency is affected by additional factors, such as the heat loss in the distribution system and the size of the products compared to the size and features of the building.
%
%
23
Fig. 7-3
Page 24
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Immergas S.p.A. 42041 Brescello (RE) - Italy Tel. 0522.689011 Fax 0522.680617
Certied company ISO 9001
is instruction booklet is made of ecological paper Cod. 1.041494ENG - rev. ST.003494/000 - 04/18 - Inglese per IRLANDA (IE)
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