Immergas NIKE MYTHOS 24 2 E Instruction And Warning Book

Instruction and
*1.038789ENG*
warning book
IE
NIKE MYTHOS
24 2 E
Dear Customer,
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your boiler. Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm your satisfaction for the Immergas product.
Contact our area authorised aer-sales centre as soon as possible to request commissioning. Our technician will verify the correct functioning conditions; he will perform the necessary calibrations and will demonstrate the correct use of the generator.
For assistance and scheduled maintenance contact Authorised Immergas Aer-Sales centres: they have original spare parts and are specically trained directly by the manufacturer.
General recommendations
All Immergas products are protected with suitable transport packaging. e material must be stored in dry environments protected against bad weather. e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership. It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages. is instructions manual provides technical information for installing Immergas boilers. As for the other issues related to boiler installation (e.g. safety in the work
site, environment protection, injury prevention), it is necessary to comply with the provisions specied in the regulations in force and principles of good practice. In compliance with legislation in force, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Installation
and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by professionally qualied sta, intending sta with specic technical skills in the plant sector, as envisioned by the Law.
Improper installation or assembly of the Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to people, animals and objects. Read the instructions provided with the product carefully to ensure a proper installation.
Maintenance must be carried out by skilled technical sta. e Immergas Authorised Aer-sales Service represents a guarantee of qualications and professionalism.
e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially dangerous.
If errors occur during installation, operation and maintenance, due to non compliance with technical laws in force, standards or instructions contained in this book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated.
For further information regarding legislative and statutory provisions relative to the installation of gas heat generators, consult the Immergas site at the following address: www.immergas.com
Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without forewarning.
INDEX
1 Boiler installation ...................................... 4
1.1 Installation recommendations. ................4
1.2 Main dimensions. ......................................5
1.3 Connections (Optional). .......................... 5
1.4 Remote controls and room chrono-
thermostats (Optional). ............................ 6
1.5 Ventilation of the rooms...........................7
1.6 Flue ducts. .................................................. 7
1.7 Flues/Chimneys. ........................................7
1.8 System lling. ............................................. 7
1.9 Gas system start-up. ..................................7
1.10 Boiler commissioning (ignition). ................8
1.11 Circulation pump. .....................................8
1.12 Kits available on request. .......................... 8
1.13 Boiler components. ...................................9
USER page INSTALLER page MAINTENANCE TECHNICIAN page
2 Instructions for use and maintenance ..10
2.1 Cleaning and maintenance. ...................10
2.2 Ventilation of the rooms.........................10
2.3 General warnings. ................................... 10
2.4 Control panel. ..........................................10
2.5 Troubleshooting. .....................................11
2.6 Restoring central heating system
pressure. .................................................... 11
2.7 System draining. .....................................11
2.8 Anti-freeze protection. ...........................12
2.9 Case cleaning. .......................................... 12
2.10 Decommissioning. ..................................12
3 Boiler commissioning
(initial check) ...........................................13
3.1 Hydraulic diagram. .................................13
3.2 Wiring diagram. ......................................14
3.3 Troubleshooting. .....................................14
3.4 Converting the boiler to other types of
gas. ............................................................. 15
3.5 Checks following conversion to another
type of gas. ................................................ 15
3.6 Possible adjustments. ..............................15
3.7 Programming the P.C.B. .........................15
3.8 Automatic slow ignition function with
timed ramp delivery. ............................... 16
3.9 "Chimney sweep function". ...................16
3.10 Heating Timer. .........................................16
3.11 Pump anti-block function. .....................16
3.12 Radiators anti-freeze function. ..............16
3.13 P.C.B. periodical self-check. ...................16
3.14 Casing removal. .......................................17
3.15 Yearly appliance check
and maintenance. ....................................18
3.16 Variable heat output. ...............................18
3.17 Combustion parameters. ........................19
3.18 Technical data. .........................................19
3.19 Data plate key. ..........................................20
BOILER
1
INSTALLATION

1.1 INSTALLATION RECOMMENDATIONS.

e Nike Mythos 24 2E boiler has been designed for wall mounted installation only, for heating environments and production of domestic hot water for domestic use and similar purposes. e place of installation of the appliance and relative Immergas accessories must have suitable features (technical and structural) such to allow
INSTALLERUSER
(always in safety, efficiency and comfortable conditions):
- installation (according to the provisions of the
technical legislation and technical regulations);
- maintenance operations (including scheduled,
periodic, routine and special maintenance);
- removal (to outdoors in the place for
loading and transporting the appliances and components) as well as their eventual replacement with appliances and/or equivalent components.
e wall surface must be smooth, without any protrusions or recesses enabling access to the rear part. ey are not designed to be installed on plinths or oors (Fig. 1-1).
Only professionally enabled companies are authorised to install Immergas gas appliances. Installation must be carried out according to regulation standards, current legislation and in compliance with local technical regulations and the required technical procedures. Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (staples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children. If the appliance is installed inside or between cabinets, ensure sucient space for normal servicing; therefore it is advisable to leave clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet. Leave adequate space above the boiler for possible water and ue removal connections. It is just as important that the intake grids are not obstructed. Keep all ammable objects away from the appliance (paper, rags, plastic, polystyrene, etc.). Do not place household appliances underneath the boiler as they could be damaged if the safety valve intervenes with an obstructed conveying system (the safety valve must be conveyed away by a draining funnel), or
MAINTENANCE TECHNICIAN
if there are leaks from the hydraulic connections; on the contrary, the manufacturer cannot be held responsible for any damage caused to the household appliances.
For the aforementioned reasons, we recommend not placing furnishings, furniture, etc. under the boiler. In the event of malfunctions, faults or incorrect operation, turn the appliance o immediately and contact an authorised company (e.g. the Immergas Technical Assistance centre, which has specically trained sta and original spare parts). Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal responsibility and invalidates the warranty.
• Installation regulations:
- these boilers cannot be installed in bedrooms, studio ats and bathrooms. ey also cannot be installed in rooms with wood (or solid fuel) burning heat generators and in adjacent and communicating rooms;
- installation in places with a fire risk is prohibited (for example: garages, closed parking stalls), gas appliances and relative ue ducts, ue exhaust pipes and combustion air intake pipes;
- installation is prohibited on the vertical projection of cooking hobs;
- installation is also prohibited in places/ environments that constitute common parts of oce condominiums such as stairs, cellars, entrance halls, attics, los, escape routes, etc. if they are not located inside technical compartments under the responsibility of each individual building and only accessible to the user (for the features of the technical compartments, see the technical standards in force);
- type B open chamber boilers must not be installed in places where commercial, artisan or industrial activities take place, which use products that may develop volatile vapours or substances (e.g. acid vapours, glues, paints, solvents, combustibles, etc.), as well as dusts (e.g. dust deriving from the working of wood, coal nes, cement, etc.), which may be harmful for the components of the appliance and jeopardise operation;
- they must also be installed in rooms where the temperature cannot fall below 0°C and must not be exposed to weathering.
Attention: wall mounting of the boiler must guarantee stable and ecient support for the generator.
e plugs (standard supply) are to be used only in conjunction with the mounting brackets or xing template to x the appliance to the wall; they only
ensure adequate support if inserted correctly (according to technical standards) in walls made
of solid or semi-hollow brick or block. In the case of walls made from hollow brick or block, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate support.
N.B.: the hex head screws supplied in the blister pack are to be used exclusively to x the relative mounting bracket to the wall.
ese boilers are used to heat water to below boiling temperature in atmospheric pressure. ey must be connected to a central heating system and hot water circuit suited to their performance and capacity.
YES NO
Fig. 1-1
4

1.2 MAIN DIMENSIONS.

Key: G - Gas supply AC - Domestic hot water outlet AF - Domestic cold water inlet R - System return M - System ow V - Electrical connection
N.B.: connection group (optional)
Fig. 1-2
Height
(mm)
751 440 240
GAS
G AC AF R M
3/4” 1/2” 1/2” 3/4” 3/4”
Width (mm) Depth (mm)
CONNECTIONS
DOMESTIC
WATER
SYSTEM
1.3 CONNECTIONS OPTIONAL. Gas connection (Appliance category II
Our boilers are designed to operate with methane gas (G20) or LPG. Supply pipes must be the same as or larger than the 3/4”G boiler tting. Before connecting the gas line, carefully clean inside all the fuel feed system pipes to remove any residue that could impair boiler eciency. Also make sure the gas corresponds to that for which the boiler is prepared (see boiler data-plate). If dierent, the appliance must be converted for operation with the other type of gas (see converting appliance for other gas types). e dynamic gas supply (methane or LPG) pressure must also be checked according to the type used in the boiler, which must comply with the regulations in force, as insucient levels can reduce generator output and cause malfunctions. Ensure correct gas cock connection by following the mounting instructions illustrated in the figure. The gas supply pipe must be suitably dimensioned according to current regulations in order to guarantee correct gas ow to the burner even in conditions of maximum generator output and to guarantee appliance efficiency (technical specications). e coupling system must conform to standards.
Fuel gas quality. The appliance has been designed to operate with combustible gas free of impurities; otherwise it is advisable to t special lters upstream of the appliance to restore the purity of the fuel.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residual inert gases (nitrogen) that degrade the mixture delivered to the appliance casing functioning anomalies.
- Due to the composition of the LPG mixture, layering of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the heating power of the mixture delivered to the appliance, with subsequent change in its performance.
2H3+
).
INSTALLERUSER
MAINTENANCE TECHNICIAN
5
Hydraulic connection.
Attention: in order not to void the heat primary
exchanger warranty, before making the boiler connections, carefully clean the heating system (pipes, radiators, etc.) with special pickling or de-scaling products to remove any deposits that could compromise correct boiler operation.
A chemical treatment of the thermal system water is required, in compliance with the technical standards in force, in order to protect the system and the appliance from deposits (e.g.,
INSTALLERUSER
limescale), slurry or other hazardous deposits.
Water connections must be made in a rational way using the couplings on the boiler template. e boiler safety valve outlet must be connected to an appropriate drain. Otherwise, the manufacturer declines any responsibility in case of ooding if the drain valve cuts in.
In order to meet the system requirements established by the regulations in terms of pollution of drinking water, we recommend installing the IMMERGAS anti-backow kit to be used upstream of the cold water inlet connection of the boiler. It is also recommended that the heat transfer uid (e.g. water + glycol) entered in the primary circuit of the boiler (heating circuit), complies with the local regulations in force.
Attention: to preserve the duration of appliance eciency features, in the presence of water whose features can lead to the deposit of lime scale, installation of the “polyphosphate dispenser” kit is recommended.
Electrical connection. e Nike Mythos 24 2E boiler has an IPX4D protection rating for the entire appliance. Electrical safety of the appliance is reached only when it is correctly connected to an ecient earthing system as specied by current safety standards.
Attention: Immergas S.p.A. declines any responsibility for damage or physical injury caused by failure to connect the boiler to an ecient earth system or failure to comply with the reference standards.
Also ensure that the electrical installation corresponds to maximum absorbed power specications as shown on the boiler data-plate. Boilers are supplied complete with an “X” type power cable without plug. e power supply cable must be connected to a 230V ±10% / 50Hz mains supply respecting L-N polarity and earth
MAINTENANCE TECHNICIAN
connection; , this network must also have a multi-pole circuit breaker with class III over­voltage category. When replacing the power supply cable, contact a qualied company (e.g. the Immergas Authorised
Aer-Sales Technical Assistance Service). e power cable must be laid as shown (Fig. 1-3). In the event of mains fuse replacement on the P.C.B., use a 2A quick-blow fuse. For the main power supply to the appliance, never use adapters, multiple sockets or extension leads.
1.4 REMOTE CONTROLS AND ROOM CHRONOTHERMOSTATS OPTIONAL.
e boiler is prepared for the application of room chrono-thermostats or remote controls, which are available as optional kits. (Fig. 1-4) All Immergas chrono-thermostats are connected with 2 wires only. Carefully read the user and assembly instructions contained in the accessory kit.
• On/O digital chrono-thermostat. e chrono-
thermostat allows:
- set two room temperature value: one for
daytime (comfort temperature) and one for nighttime (lower temperature);
- set a weekly programme with four daily
switch on and switch o times;
- select the required operating mode from the
various possible alternatives:
- manual mode (with adjustable temperature);
- automatic mode (with set programme);
- forced automatic mode (momentarily
changing the temperature of the automatic programme).
e chrono-thermostat is powered by two 1.5V
LR 6 type alkaline batteries.
• Comando Amico Remoto Remote Control
Device V2 (CARV2) with climate chrono­thermostat function. In addition to the functions described in the previous point, the CARV2 panel enables the user to control all the important information regarding operation of the appliance and the heating system with the opportunity to easily intervene on the previously set parameters, without having to go to where the appliance is installed. e panel is provided with self-diagnosis to display any boiler functioning anomalies. e climate chrono-thermostat incorporated into the remote panel enables the system ow temperature to be adjusted to the actual needs of the room being heated, in order to obtain the desired room temperature with extreme precision and therefore with evident saving in running costs. e chrono-thermostat is fed directly by the boiler by means of the same 2 wires used for the transmission of data between boiler and chrono-thermostat.
CARV2 or chrono-thermostat On/O electric connection (Optional). e operations described
below must be performed aer having removed the voltage from the appliance. Any On/O room
chrono-thermostat must be connected to clamps 40 and 41 eliminating jumper X40 (Fig. 3-2). Make sure that the On/O thermostat contact is of the “clean” type, i.e. independent of the mains supply, otherwise the P.C.B. would be damaged. Any CARV2 must be connected to clamps 40 and 41 eliminating jumper X40 on the circuit board, paying attention not to invert the polarity in the connections (Fig. 3-2). 3-2). Connection with the wrong polarity prevents functioning, but without damaging the CARV2 e boiler can only be connected to one remote control.
Important: if the CARV2 remote control is used, arrange two separate lines in compliance with current regulations regarding electrical systems. No boiler pipes must ever be used to earth the electric system or telephone lines. Ensure elimination of this risk before making the boiler electrical connections.
POWER SUPPLY CABLE
CAVO ALIMENTAZIONE
Fig. 1-3
Fig. 1-4
6

1.5 VENTILATION OF THE ROOMS.

In the room in which the boiler is installed it is necessary that at least as much air ows as that requested for by normal combustion of the gas and ventilation of the room. Natural air ow must take place directly through:
- permanent openings in the walls of the room to be ventilated that lead towards the outside;
- ventilation pipes, individual or branched type.
e air used for ventilation must be withdrawn directly from outside, in an area away from sources of pollution. Natural air flow is also allowed indirectly by air intake from adjoining rooms. For further information relative to ventilation of the rooms follow that indicated by the standards in force and the following modications and integrations.
Evacuation of foul air. In the rooms where the gas appliances are installed it may also be necessary, as well as the intake of combustion agent air, to evacuate foul air, with consequent intake of a further equal amount of clean air. is must be realised respecting the provisions of the technical regulations in force.

1.6 FLUE DUCTS.

e gas appliances with attachment for the ue gas discharge pipe must have direct connection to chimneys or safely ecient ues. The combustion products can be discharged directly outside only if these are missing, as long as the standard regulations for the ue terminal are respected as well as the existing laws.
Connection to chimneys or flues. The connection of the appliances to a chimney or ue takes place by means of ue ducts.
In the event of ttings with pre-existing ues, these must be perfectly clean because the detachment of any waste from the walls during functioning, could block the passage of ue gases, thus causing extremely dangerous situations for the user.
e ue ducts must be connected to the chimney or ue in the same room in which the appliance is installed or, at most, in the adjoining room and must comply with the requirements indicated by the regulation.

1.7 FLUES/CHIMNEYS.

For the appliances with natural draught individual chimneys and branched flues can be used.
Individual chimneys. e individual ues must be dimensioned with respect to the standard in force.
Branched ues. In buildings with lots of oors, branched flues can be used for the natural draught evacuation of combustion products. New ues must be designed following the calculation method and provisions of the regulation.
Chimney caps. A chimney cap is a device crowning an individual chimney or collective branched flue. The device facilitates the dispersion of combustion products, even with bad weather, and prevents the deposit of foreign bodies. It must meet the standard requirements e outlet quota, corresponding to the top of the chimney/ue, independently of any caps, must be out of the “backow area”, in order to prevent the formation of counter-pressures that impede the free discharge of the combustion products into the atmosphere. It is therefore necessary to use the minimum heights indicated in the gures stated in the regulation, depending on the slope of the roof.
Direct exhaust outside. e natural draught appliances, envisioned to be connected to a chimney or a ue, can discharge the combustion products directly to the outside, through a pipe passing through the perimeter walls of the building. In this case discharge takes place through an exhaust ue, which is connected to a draught terminal at the outside.
Exhaust flue. The exhaust flue must be in compliance with the same requisites listed for the ue ducts, with further provisions stated in the regulation in force.
Positioning the exhaust terminals. e exhaust terminals must:
- be installed on external perimeter walls of the building;
- be positioned according to the minimum distances specified in current technical standards.
Fume exhaust of forced draught appliances in closed open-top environments. In spaces
closed on all sides with open tops (ventilation pits, courtyards etc.), direct flue gas exhaust is allowed for natural or forced draught gas appliances with a heating power range from 4 to 35 kW, provided the conditions as per the current technical standards are respected.
Important: it is prohibited to put the fumes exhaust control device out of order voluntarily. Every piece of this device must be replaced using original spare parts if they have deteriorated. In the case of repeated interventions of the fumes exhaust control device, check the fumes exhaust ue and the ventilation of the room in which the boiler is located.

1.8 SYSTEM FILLING.

Once the boiler is connected, proceed with system filling via the filling valve (Fig. 2-2). Filling is performed at low speed to ensure release of air bubbles in the water via the boiler and heating system vents. e boiler has a built­in automatic venting valve on the circulator. Open the radiator vent valves. Close radiator vent valves when only water escapes from them. Close the lling valve when the boiler manometer indicates approx. 1.2 bar.
N.B.: during these operations start up the circulation pump at intervals, acting on the main switch positioned on the control panel. Vent the
circulation pump by loosening the front cap and keeping the motor running.
Tighten the cap aer the operation.
1.9 GAS SYSTEM STARTUP.
To start up the system, make reference to the Standard: is divides the systems and therefore the start-up operations into three categories: new systems, modied systems, re-activated systems. In particular, for new gas systems:
- open windows and doors;
- avoid presence of sparks or open ames;
- bleed all air from the pipelines;
- check that the internal system is properly sealed according to specications.
INSTALLERUSER
MAINTENANCE TECHNICIAN
7
1.10 BOILER COMMISSIONING IGNITION.
In order to issue the Declaration of Conformity required by the regulations in force, one must comply with the following requirements to commission the boiler (the operations listed below must only be performed by qualified personnel and in the presence of sta only):
- check that the internal system is properly sealed
according to the regulations in force;
- make sure that the type of gas used corresponds
to boiler settings;
INSTALLERUSER
- check that there are no external factors that
may cause the formation of fuel pockets;
- switch the boiler on and check correct ignition;
- make sure that the gas ow rate and relevant
pressure values comply with those given in the manual (par. 3.16);
- check the correct ventilation of the rooms;
- check the existing draught during normal
functioning of the appliance, e.g. a draught gauge positioned at the exit of the appliance combustion products;
- check that there is no backow of combustion
products into the room, even during functioning of fans;
- ensure that the safety device intervenes in the
event of gas supply failure and check the relative intervention time;
- check activation of the main switch located
upstream of the boiler.
e boiler must not be started up even if only one of the checks should be negative.
N.B.: the preliminary boiler check must be carried out by an authorised company. e standard boiler warranty is valid from the date of inspection. e test certicate and warranty is issued to the us er.

1.11 CIRCULATION PUMP.

The Nike Mythos 24 2E series boilers are supplied with a built-in circulation pump with three-position electric speed control. e boiler does not operate correctly with the circulation pump on rst speed. To ensure optimal boiler operation, in the case of new systems (single pipe and module) it is recommended to use the pump at maximum speed. e circulation pump is already tted with a capacitor.
Pump release. If, aer a prolonged period of inactivity, the circulation pump is blocked, unscrew the front cap and turn the motor sha using a screwdriver. Take great care during this operation to avoid damage to the motor.
By-pass regulation (part. 16 Fig. 1-6). If necessary, the by-pass can be adjusted according to system requirements from a minimum (by­pass excluded) to a maximum (by-pass inserted) represented by the graph (Fig. 1-5). Make the adjustment using a at head screwdriver, turn clockwise and insert the by-pass; by turning it anti-clockwise it is excluded.

1.12 KITS AVAILABLE ON REQUEST.

• Connection unit kit (on request). The kit includes pipes, ttings and cocks (including gas cock), to carry out all connections to the boiler system
• System shut o valves kit. e boiler is designed for installation of system interception cocks to be placed on ow and return pipes of the connection assembly. is kit is particularly useful for maintenance as it allows to drain just the boiler without having to empty the entire system.
• Polyphosphate dispenser kit. e polyphosphate dispenser reduces the formation of lime-scale and preserves the original heat exchange and domestic hot water production conditions. e boiler is prepared for application of the polyphosphate dispenser kit.
e above-mentioned kits are supplied complete with instructions for assembly and use.
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Head available to the system.
Head (kPa)
A
B
C
D
Flow rate (l/h)
A = Head available to the system at maximum
speed with by-pass excluded
B = Head available to the system at maximum
speed with by-pass inserted
C = Head available to the system at second
O)
2
Head (m H
speed with by-pass excluded
D = Head available to the system at second
speed with by-pass inserted
Fig. 1-5
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