Immergas MINI NIKE 24 4 ERP Instruction And Warning Book

Page 1
Instruction and
*1.038450ENG*
warning book
IE
Installer
User
Maintenance Technician
24 4 ERP
Instantaneous wall-hung boilers
with open chamber (type B) and
natural draught
e European regulation 813/2013 provides that
this boiler can be installed only to replace similar
equipment connected to existing branched
multiple ues.
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Page 3
Dear Customer,
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your boiler. Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm your satisfaction for the Immergas product.
For assistance and scheduled maintenance contact Authorised Aer-Sales centres: they have original spare parts and are specically trained directly by the manufacturer.
General recommendations
All Immergas products are protected with suitable transport packaging. e material must be stored in dry environments protected against bad weather. e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of ownership. It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages. is instruction manual provides technical information for installing the Immergas kit. As for the other issues related to boiler installation (e.g. safety in the
work site, environment protection, injury prevention), it is necessary to comply with the provisions specied in the current regulation and technical standards. In compliance with legislation in force, the systems must be designed by qualied professionals, within the dimensional limits established by the Law. Installation
and maintenance must be performed in compliance with the regulations in force, according to the manufacturer’s instructions and by an authorised company, which has specic technical expertise in the system sector, as required by Law.
Improper installation or assembly of the Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to people, animals and objects. Read the instructions provided with the product carefully to ensure a proper installation.
Maintenance must be carried out by an authorised company. e Authorised Aer-sales Service represents a guarantee of qualication and professionalism. e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially
dangerous. If errors occur during installation, operation and maintenance, due to non compliance with technical laws in force, standards or instructions contained in this
book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated.
e company IMMERGAS S.p.A., with registered oce in via Cisa Ligure 95 42041 Brescello (RE), declares that the design, manufacturing and aer-sales assistance processes comply with the requirements of standard UNI EN ISO 9001:2008.
For further details on the product CE marking, request a copy of the Declaration of Conformity from the manufacturer, specifying the appliance model and the language of the country.
e manufacturer declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without forewarning.
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INDICE
1 Boiler installation ...................................... 5
1.1 Installation recommendations. ................5
1.2 Main dimensions. ......................................5
1.3 Gas connection. ......................................... 6
1.4 Hydraulic connection. ..............................6
1.5 Electrical connection. ............................... 6
1.6 Remote controls and room
chronothermostats (optional). ................ 7
1.7 External probe (optional). ........................7
1.8 Ventilation of the rooms. .........................7
1.9 Evacuation of combustion products: ue duct and branched multiple ues ... 8
1.10 Flue exhaust control device ......................8
1.11 System lling. ............................................. 8
1.12 Gas system start-up. ..................................8
1.13 Boiler start up (ignition). ...............................8
1.14 Circulation pump. .....................................9
1.15 Kits available on request. ........................ 10
1.16 Boiler components. .................................11
USER pag. INSTALLATOR pag.
2 Instructions for use and maintenance ..12
2.1 Cleaning and maintenance. ...................12
2.2 Ventilation of the rooms.........................12
2.3 General warnings. ................................... 12
2.4 Control panel. ..........................................12
2.5 Using the boiler........................................ 13
2.6 Troubleshooting. .....................................13
2.7 Boiler shutdown. .....................................14
2.8 Restore central heating system
pressure. .................................................... 14
2.9 System draining. ......................................14
2.10 Anti-freeze protection. ...........................14
2.11 Case cleaning. .......................................... 14
2.12 Decommissioning. ..................................14
MAINTENANCE TECHNICIAN pag.
3 Boiler start-up (initial check). ...............15
3.1 Hydraulic diagram. .................................15
3.2 Wiring diagram. ......................................16
3.3 Troubleshooting. .....................................16
3.4 Information menu. .................................. 17
3.5 Programming the p.C.B. ........................17
3.6 Converting the boiler to other types
of gas. ........................................................18
3.7 Checks following conversion to
another type of gas. .................................18
3.8 Possible adjustments. ..............................19
3.9 Automatic slow ignition function
with timed ramp delivery. ...................... 19
3.10 Chimney sweep” function. .....................19
3.11 Pump anti-block function. .....................19
3.12 ree-way anti-block function. .............19
3.13 Radiators anti-freeze function. ..............19
3.14 P.C.B. Periodical self-check. ................... 19
3.15 Solar panels coupling function. .............19
3.16 Casing removal. .......................................20
3.17 Yearly appliance check and
maintenance. ............................................22
3.18 Variable heat output. ...............................22
3.19 Combustion parameters. ........................23
3.20 Technical data. .........................................23
3.21 Data plate key. ...........................................24
3.22 Technical parameters for combination boilers (in compliance with regulation
813/2013)..................................................25
3.23 Product che (in compliance with
regulation 811/2013). ..............................25
3.24 Parameters for lling in
the package che. ....................................26
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BOILER
1
INSTALLATION

1.1 INSTALLATION RECOMMENDATIONS.

e Nike Mini Nike 24 4 ErP boiler has been designed for wall mounted installation only; they must be used to heat environments, to produce domestic hot water and similar purposes. e place of installation of the appliance and relative Immergas accessories must have suitable features (technical and structural) such to allow (always in safety, efficiency and comfortable conditions):
- installation (according to the provisions of the
technical legislation and technical regulations);
- maintenance operations (including scheduled,
periodic, routine and special maintenance);
- removal (to outdoors in the place for
loading and transporting the appliances and components) as well as their eventual replacement with appliances and/or equivalent components.
e wall surface must be smooth, without any protrusions or recesses enabling access to the rear part. ey are NOT designed to be installed on plinths or oors (Fig. 1-1).
Only professionally enabled companies are authorised to install Immergas gas appliances. Installation must be carried out according to the standards, current legislation and in compliance with local technical regulations and the required technical procedures.
Attention: the manufacturer declines all liability for damages caused by boilers removed from other systems or for any non-conformities of such equipment.
Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (sta­ples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children. If the appliance is installed in­side or between cabinets, ensure sucient space for normal servicing; therefore it is advisable to leave clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet. Leave adequate space above the boiler for possible water and ue removal connections. It is just as im­portant that the intake grids are not obstructed. Keep all ammable objects away from the ap­pliance (paper, rags, plastic, polystyrene, etc.). Do not place household appliances underneath the boiler as they could be damaged if the safety
valve intervenes with an obstructed conveying system (the safety valve must be conveyed away by a draining funnel), or if there are leaks from the hydraulic connections; on the contrary, the manufacturer cannot be held responsible for any damage caused to the household appliances. For the aforementioned reasons, we recommend not placing furnishings, furniture, etc. under the boiler. In the event of malfunctions, faults or incorrect operation, turn the appliance o immediately and contact a qualied technician (e.g. the Im­mergas After-Sales Assistance centre, which has specically trained sta and original spare parts). Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal responsibility and invalidates the warranty.
• Installation regulations:
- installation of these boilers in bedrooms, studio ats and bathrooms, or in premises where there are wood red heaters (or solid fuel heaters in general) and in premises next to or connected to them, is subject to the regulatory/legislative provisions in force in the country.
- installation in places with a fire risk is prohibited (for example: underground car parks, garages), potentially dangerous places, gas appliances and relative ue ducts.

1.2 MAIN DIMENSIONS.

- installation is prohibited on the vertical projection of cooking hobs;
- installation is forbidden in places/rooms that constitute public areas of apartment buildings, internal stairways or other escape routes (e.g. landings, entrance halls, etc.) unless otherwise provided by local regulations;
- installation is also forbidden in places/rooms that constitute public areas of apartment buildings such as cellars, entrance halls, attics, los, etc., unless otherwise provided for by local regulations in force;
- Type B open chamber boilers must not be installed in places where commercial, artisan or industrial activities take place, which use products that may develop volatile vapours or substances (e.g. acid vapours, glues, paints, solvents, combustibles, etc.), as well as dusts (e.g. dust deriving from the working of wood, coal nes, cement, etc.), which may be dam­aging for the components of the appliance and jeopardise functioning.
- Furthermore, they must be installed in rooms where the temperature cannot fall below 0°C and must not be exposed to weathering.
- is natural draught boiler can be connected only to a multiple branched ue served by
INSTALLATORUSER
MAINTENANCE TECHNICIAN
YES
NO
1-1
Key: G - Gas supply AC - Domestic hot water outlet ACV - Solar valve kit DHW inlet
(Optional) AF - Domestic cold water inlet R - System return M - System ow V - Electrical connection
N.B.: connection group (optional)
5
Height
(mm)
785 440 240
GAS
G AC AF R M
3/4” 1/2” 1/2” 3/4” 3/4”
Width (mm)
CONNECTIONS
DOMESTIC
HOT WATER
Depth
(mm)
SYSTEM
1-2
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a variety of users in existing buildings. e boiler takes the combustion air directly from the installation room and is equipped with draught-breaker/anti-wind device. Due to lower eciency, any other use of this boiler must be avoided as it would lead to greater
consumption and higher operating costs.
Important: Wall mounting of the boiler must guarantee stable and ecient support for the generator.
e plugs (standard supply) are to be used only in conjunction with the mounting brackets or xing template to x the appliance to the wall; they only
INSTALLATORUSER
ensure adequate support if inserted correctly (ac­cording to technical standards) in walls made of solid or semi-hollow brick or block. In the case of walls made from hollow brick or block, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate support.
N.B.: the hex head screws supplied in the blister pack are to be used exclusively to x the relative mounting bracket to the wall.
ese boilers are used to heat water to below boiling temperature in atmospheric pressure. ey must be connected to a central heating system and hot water circuit suited to their performance and capacity.

1.3 GAS CONNECTION.

Our boilers are designed to operate with methane gas (G20) and LPG. Supply pipes must be the same as or larger than the 3/4”G boiler tting. Before connecting the gas line, carefully clean inside all the fuel feed system pipes to remove any residue that could impair boiler eciency. Also make sure the gas corresponds to that for which the boiler is prepared (see boiler data-plate). If dierent, the appliance must be converted for op­eration with the other type of gas (see converting appliance for other gas types). e dynamic gas supply (methane or LPG) pressure must also be checked according to the type used in the boiler, which must comply with the regulations in force, as insucient levels can reduce generator output and cause malfunctions. Ensure correct gas cock connection by follow­ing the mounting instructions illustrated in the gure. e gas supply pipe must be suitably dimensioned according to current regulations in order to guarantee correct gas ow to the burner even in conditions of maximum generator output and to guarantee appliance eciency (technical
MAINTENANCE TECHNICIAN
specications). e coupling system must con­form to standards.
Fuel gas quality. e appliance has been de­signed to operate with gas free of impurities; oth­erwise it is advisable to t special lters upstream from the appliance to restore the purity of the gas.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residual inert gases (nitrogen) that degrade the mixture delivered to the appliance casing functioning anomalies.
- Due to the composition of the LPG mixture, layering of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the heating power of the mixture delivered to the appliance, with subsequent change in its performance.

1.4 HYDRAULIC CONNECTION.

Important: In order not to void the warranty
before making the boiler connections, carefully clean the heating system on the primary heat exchanger (pipes, radiators, etc.) with special pickling or de-scaling products to remove any deposits that could compromise correct boiler operation.
Treatment of the water of the heating and water system is required, in compliance with the technical standards in force, in order to protect the system and the appliance from deposits (e.g. limescale), slurry or other hazardous deposits.
Hydraulic connections must be made in a rational way using the couplings on the boiler template. e boiler safety valve outlet must be connected to an appropriate drain. Otherwise, the manufacturer declines any responsibility in case of ooding if the drain valve cuts in.
Attention: the manufacturer declines all liability in the event of damage caused by the installation of an automatic lling system that is not its own brand.
In order to meet the system requirements established by the regulations in terms of pollution of drinking water, we recommend installing the IMMERGAS anti-backow kit to be used upstream of the cold water inlet connection of the boiler. It is also recommended that the heat transfer uid (e.g. water + glycol) entered in the primary circuit of the boiler (heating circuit), complies with the local regulations in force.
Important: to preserve the duration of appliance eciency features, in the presence of water whose features can lead to the deposit of lime scale, installation of the “polyphosphate dispenser” kit is recommended.

1.5 ELECTRICAL CONNECTION.

e Mini Nike 24 4 ErP boiler has an IPX4D protection rating for the entire appliance. Elec­trical safety of the unit is reached when it is cor­rectly connected to an ecient earthing system as specied by current safety standards.
Important: the manufacturer declines any responsibility for damage or physical injury caused by failure to connect the boiler to an ef­cient earth system or failure to comply with the reference standards.
Also ensure that the electrical installation corresponds to maximum absorbed power specications as shown on the boiler data-plate. Boilers are supplied complete with an “X” type power cable without plug. e power supply cable must be connected to a 230V ±10% / 50Hz mains supply respecting L-N polarity and earth connection . is network must also have an omnipolar circuit breaker with class III over-voltage category. When replacing the power supply cable, contact a qualied company (e.g. the the Authorised Aer-Sales Technical Assis­tance Service). e power cable must be laid as shown. In the event of mains fuse replacement on the P.C.B., use a 2A quick-blow fuse. For the main power supply to the appliance, never use adapters, multiple sockets or extension leads.
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1.6 REMOTE CONTROLS AND ROOM CHRONOTHERMOSTATS OPTIONAL.
e boiler is prepared for the application of room chronothermostats or remote controls, which are available as optional kits. (Fig. 1-3) All Immergas chronothermostats can be con­nected with 2 wires only. Carefully read the user and assembly instructions contained in the accessory kit.
• On/O digital chronothermostat. e chrono-
thermostat allows:
- to set two room temperature values: one for
day (comfort temperature) and one for night (lower temperature);
- set a weekly programme with four daily
switch on and switch o times;
- selecting the required function mode from
the various possible alternatives:
- manual operation (with adjustable tempera­ture).
- automatic operation (with set programme).
- forced automatic operation (momentarily changing the temperature of the automatic programme).
e chronothermostat is powered by two 1.5V
LR 6 type alkaline batteries.
• Comando Amico Remoto Remote Control De-
viceV2 (CARV2) with climate chronothermostat function. In addition to the functions described in the previous point, the CAR panelV2 enables the user to control all the important informa­tion regarding operation of the appliance and the heating system with the opportunity of eas­ily intervening on the previously set parameters without having to go to the place where the ap­pliance is installed. e panel is provided with self-diagnosis to display any boiler functioning anomalies. e climate chronothermostat in­corporated into the remote panel enables the system ow temperature to be adjusted to the actual needs of the room being heated, in order to obtain the desired room temperature with extreme precision and therefore with evident saving in running costs. e chronothermostat is fed directly by the boiler by means of the same 2 wires used for the transmission of data between boiler and chronothermostat.
Important: If the system is subdivided into zones using the relevant kit. the CARV2 must be used with its climate thermostat function disabled, i.e. it must be set to On/O mode.
Comando Amico Remoto remote controlV2 or On/O chronothermostat electrical con­nections (Optional). e operations described
below must be performed aer having removed the voltage from the appliance. Any thermostat
or On/O environment chronothermostat must be connected to clamps 40 and 41 eliminating jumper X40 (Fig. 3-2). Make sure that the On/ O thermostat contact is of the “clean” type, i.e. independent of the mains supply, otherwise the electronic adjustment card would be damaged. Any Comando Amico Remoto remote controlV2 must be connected to clamps 40 and 41 elimi­nating jumper X40 on the circuit board, paying attention not to invert the connections (Fig. 3-2).
Important: if the Comando Amico Remoto remote control thermostat is used arrange two separate lines in compliance with current regulations regarding electrical systems. No boiler pipes must ever be used to earth the electric system or telephone lines. Ensure elimination of this risk before mak­ing the boiler electrical connections.
V2
or any other On/O chrono-
1.7 EXTERNAL PROBE OPTIONAL.
e boiler is prepared for the application of the external probe (Fig. 1-4), which is available as an optional kit. e probe can be connected directly to the boiler electrical system and allows the max. system ow temperature to be automatically decreased when the external temperature increases, in order to adjust the heat supplied to the system according to the change in external temperature. e external probe always acts when connected independently from the presence or type of room thermostat used. e correlation between system ow temperature and external temperature is de­termined by the position of the selector switch on the boiler control panel according to the curves shown in the diagram (Fig. 1-5). e electric con­nection of the external probe must be made on clamps 38 and 39 on the boiler P.C.B. (Fig. 3-2).

1.8 VENTILATION OF THE ROOMS.

In the room in which the boiler is installed it is necessary that at least as much air ows as that requested for by normal combustion of the gas and ventilation of the room. Natural air ow must take place directly through:
- permanent openings in the walls of the room to ventilate that lead towards the outside;
- condotti di ventilazione, singoli oppure collet­tivi ramicati.
e air used for ventilation must be withdrawn directly from outside, in an area away from sourc­es of pollution. Natural air ow is also allowed indirectly by air intake from adjoining rooms. For further information relative to ventilation of the rooms follow that envisioned in the regulation.
Evacuation of foul air. In the rooms where the gas appliances are installed it may also be neces­sary, as well as the intake of combustion agent air, to evacuate foul air, with consequent intake of a further equal amount of clean air. is must be realised respecting the provisions of the technical regulations in force.
INSTALLATORUSER
31
45
58
1-3
1-4
MAINTENANCE TECHNICIAN
Position of the central
heating temperature user adjustment
1-5
7
Page 8

1.9 EVACUATION OF COMBUSTION PRODUCTS: FLUE DUCT AND BRANCHED MULTIPLE FLUES

e European regulation 813/2013 provides that this boiler can be installed only to replace simi­lar equipment connected to existing branched multiple ues.
Connection to branched multiple ues.
Fitting the appliances to a branched multiple ues takes place by means of ue ducts. In the event of ttings with pre-existing ues, these must be in safe and ecient status and per­fectly clean because the detachment of any waste
INSTALLATORUSER
from the walls during functioning, could block the passage of ue gases, thus causing extremely dangerous situations for the user. e ue ducts must be connected to the chimney or ue in the same room in which the appliance is installed or, at most, in the adjoining room and must comply with the requirements indicated by the current technical regulations.

1.10 FLUE EXHAUST CONTROL DEVICE

Important: it is prohibited to put the fumes
exhaust control device out of order voluntarily. Every piece of this device must be replaced using original spare parts if they have deteriorated. In the case of repeated interventions of the fumes exhaust control device, check the fumes exhaust ue and the ventilation of the room in which the boiler is located.

1.11 SYSTEM FILLING.

Once the boiler is connected, ll the system via the lling valve (Fig. 2-2). Filling is performed at low speed to ensure release of air bubbles in the water via the boiler and heating system vents. e boiler has a built-in automatic venting valve on the circulator. Open the radiator vent valves. Close radiator vent valves only when water es­capes from them. Close the lling valve when the boiler manometer indicates approx. 1.2 bar.
N.B.: during these operations start up the cir­culation pump at intervals, acting on the main switch positioned on the control panel. Vent the
circulation pump by loosening the front cap and keeping the motor running.
Tighten the cap aer the operation.
1.12 GAS SYSTEM STARTUP.
To start up the system, make reference to the Standard. In particular, for new gas systems:
- open windows and doors;
- avoid presence of sparks or naked ames;
- bleed all air from pipelines;
- check that the internal system is properly sealed according to the specications set forth by technical regulations in force.
1.13 BOILER START UP IGNITION.
To commission the boiler (the operations listed below must only be performed by a qualied rm and without any unauthorised persons):
- check that the internal system is properly sealed according to the specications set forth by technical regulations in force;
- make sure that the type of gas used corresponds to boiler settings;
- check that there are no external factors that may cause the formation of fuel pockets;
- switch the boiler on and check correct ignition;
- make sure that the gas ow rate and relevant pressure values comply with those given in the manual (par. 3.18);
- check the correct ventilation of the rooms;
- check the existing draught during normal functioning of the appliance, e.g. a draught gauge positioned at the exit of the appliance combustion products;
- check that there is no backow of combustion products into the room, even during function­ing of fans;
- ensure that the safety device is engaged in the event of gas supply failure and check activation time;
- check activation of the main switch located upstream from the boiler.
e boiler must not be started up even if only one of the checks should be negative.
MAINTENANCE TECHNICIAN
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Page 9

1.14 CIRCULATION PUMP.

e boiler is supplied with circulator tted with speed regulator. ese settings are suitable for most systems.
In fact, the pump is equipped with electronic control to set advanced functions. For proper op­eration one must select the most suitable type of operation for the system and select a speed in the available range, with a focus on energy savings.
By-pass Regulation (part. 20 Fig. 1-9). e boiler is supplied with by-pass closed by 1.5 turns with respect to all open. If necessary, the by-pass can be regulated to system requirements from minimum (by-pass closed) to maximum (by-pass open). Adjust using a at head screwdriver, turn clockwise to close the by-pass; turn anti-clockwise to open it.
Display of operation status. During normal operation the status LED (2) is on green, the four yellow LEDs (3) indicate circulator absorption according to the following table:
Circulating pump LED Absorption
G Y Y Y Y
0 ÷ 25 %
On On O O O
G Y Y Y Y
25 ÷ 50 %
On On On O O
G Y Y Y Y
50 ÷ 75 %
On On On On O
G Y Y Y Y
75 ÷ 100 %
On On On On On
Selection of operating mode. To see the current operation mode it is sucient to press button (1) once.
To change operation mode press the button for between 2 to 10 seconds until the current conguration ashing, each time the button is pressed all possible functions are scrolled cycli­cally. Aer a few seconds without doing any operation the circulator memorises the selected mode and goes back to operation display.
Attention: e circulator has various built-in operation modes, however the constant curve operation mode must be selected according to the following table.
Circulating pump LED Description
G Y Y Y Y
On On On O O
G Y Y Y Y
On On On On O
G Y Y Y Y
On On On On On
G Y Y Y Y
On On On O On
Constant curve: the circulator operates maintain­ing constant speed.
Selection button lock. e button has a feature that locks its operation to prevent accidental modications, to lock the control panel it is necessary to press button (1) longer than 10 seconds (during which the current conguration ashes), the active lock is signalled by all LEDs of the control panel ashing. To unlock the button press again longer than 10 seconds.
Real time diagnostics: in the event of mal­function the LEDs provide information on the circulator operation status, see table (Fig. 1-7):
Do not use
Constant curve speed 2
Constant curve speed 3 (default)
Constant curve speed 4
INSTALLATORUSER
1-7
Circulating pump LED
(rst red LED)
R Y Y Y Y
On O O O On
R Y Y Y Y
On O O On O
R Y Y Y Y
On O On O O
Description Diagnostics Remedy
Circulator pump blocked
Abnormal situation (the circulator continues operating). low power supply voltage
Electrical fault (Circulator pump blocked)
Key: 1 - Function selection button 2 - Green (G) / red (R) LED 3 - 4 yellow LEDs (Y)
Wait for the circulator to make auto-
The circulator pump cannot restart automatically due to an anomaly
Voltage o range Check power supply
e circulator is locked due to power supply too low or serious malfunction
matic release attempts or manually release the motor sha acting on the screw in the centre of the head. If the anomaly persists replace the circulator.
Check the power supply, if the anomaly persists replace the circulator
1-6
MAINTENANCE TECHNICIAN
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Page 10
Total head available to the system.
INSTALLATORUSER
Open bypass
Head (kPa)
Closed bypass
A1
A2
Flow rate (l/h)
V1
A3
V2
A3
V3
1-8
Key: V1 = Total head available to the system with
pump at speed 2
Circulator pump absorbed power (W)
V2 = Total head available to the system with
pump at speed 3
V3 = Total head available to the system with
pump at speed 4 A1 = Power absorbed by the pump at speed 2 A2 = Power absorbed by the pump at speed 3 A3 = Power absorbed by the pump at speed 4
Head (kPa)
A1

1.15 KITS AVAILABLE ON REQUEST.

• System shut o valves kit. e boiler is designed for installation of system interception cocks to be placed on ow and return pipes of the connection assembly. is kit is particularly useful for maintenance as it allows the boiler to be drained separately without having to empty
MAINTENANCE TECHNICIAN
the entire system.
A2
V2
V1
Flow rate (l/h)
• Polyphosphate dispenser kit. e polyphospha­te dispenser reduces the formation of lime-scale and preserves the original heat exchange and domestic hot water production conditions. e boiler is prepared for application of the polyphosphate dispenser kit.
e above-mentioned kits are supplied complete with instructions for assembly and use.
V3
Circulator pump absorbed power (W)
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Page 11

1.16 BOILER COMPONENTS.

INSTALLATORUSER
Key: 1 - Flue hood 2 - System pressure switch 3 - Boiler pump 4 - Domestic hot water ow switch 5 - Gas valve 6 - Domestic hot water probe 7 - System lling valve 8 - Flue safety thermostat 9 - Flow probe 10 - Primary heat exchanger 11 - Safety thermostat
MAINTENANCE TECHNICIAN
12 - Combustion chamber 13 - Ignition and detection electrodes 14 - System expansion vessel 15 - Burner 16 - Vent valve 17 - DHW heat exchanger 18 - ree-way valve (motorised) 19 - System draining valve 20 - By-pass 21 - 3 bar safety valve
N.B.: connection group (optional)
1-9
11
Page 12
INSTRUCTIONS FOR USE
2
AND MAINTENANCE

2.1 CLEANING AND MAINTENANCE. Attention: to preserve the boiler’s integrity and

keep the safety features, performance and reli­ability which distinguish it unchanged over time, maintenance operations must be carried out on a yearly basis in compliance with that stated in the “annual check and maintenance of the appliance” section, in compliance with national, regional, or local standards in force.
INSTALLATORUSER

2.2 VENTILATION OF THE ROOMS.

In the room in which the boiler is installed it is necessary that at least as much air ows as that requested for by normal combustion of the gas and ventilation of the room. e provisions relative to ventilation, the ue ducts and mul­tiple ues are stated in Par. 1.8, 1.9 e 1.10. If in doubt regarding correct ventilation, contact an authorised company.

2.3 GENERAL WARNINGS.

Never expose the wall-mounted boiler to direct vapours from a cooking surface. Use of the boiler by unskilled persons or children is strictly prohibited.
If temporary shutdown of the boiler is required, proceed as follows: a) drain the heating system if anti-freeze is not
used; b) shut-o all electrical, water and gas supplies. In the case of work or maintenance to structures
near ducting or devices for ue extraction and the relative accessories, switch o the appliance and on completion of the operations make sure that an authorised company veries the eciency of the ducting or the devices. Never clean the appliance or connected parts with easily ammable substances. Never leave containers or ammable substances in the same environment as the appliance. It is prohibited and dangerous to obstruct the air intake, even partially, for the ventilation of the room in which the boiler is installed. Due to the danger, operation is also prohibited in the same room as suction devices or the like, at the same time as the boiler unless there are additional openings dimensioned in a way to satisfy the additional requirement for air. For the dimensioning of these additional openings, refer to an authorised company.
Important: the use of components that employ electrical power requires some fundamental rules to be observed:
- do not touch the appliance with wet or moist
parts of the body; do not touch when barefoot;
- never pull electrical cables or leave the ap-
pliance exposed to atmospheric agents (rain, sunlight, etc.);
- the appliance power cable must not be re-
placed by the user;
- if the cable is damaged, switch o the ap-
pliance and solely contact an authorised company to replace it;
- if the appliance is not to be used for a certain
period, disconnect the main power switch.
N.B.: the temperatures indicated by the display have a tolerance of +/- 3°C due to environmental conditions that cannot be attributed to the boiler.
At the end of its service life the appliance must not be disposed of like normal household waste nor abandoned in the environment, but must be removed by a professionally authorised company. Contact the manufacturer for disposal instructions.

2.4 CONTROL PANEL.

MAINTENANCE TECHNICIAN
Key: 1 - Reset button 2 - Stand-by/O/Summer/Winter button
3 - ( ) button to increase
the domestic hot water temperature
4 - ( ) button to decrease
the domestic hot water temperature
5 - ( ) button to increase the system
water temperature
6 - ( ) button to reduce the system water
temperature 7 - Boiler manometer 8 - DHW production phase functioning*
active 9 - Boiler connected to remote control
(optional) 10 - Flame presence symbol and relative
power scale
2-1
11 - Functioning with external temperature
probe active (optional)
12 - Room central heating active phase
functioning 13 - Functioning in winter mode 14 - Functioning in summer mode 15 - Boiler in Stand-by mode 16 - Temperature and error code display 17 - Boiler in block does not require release
via “Reset” button
12
Page 13

2.5 USING THE BOILER.

Before ignition, make sure the heating system is lled with water and that the manometer (7) indicates a pressure of 1 ÷ 1.2 bar.
- Open the gas cock upstream from the boiler.
- Press the button (2) until the display switches on, aer which press the button in sequence (2) and take the boiler to the summer ( ) or winter ( ) position.
Summer ( ): in this mode the boiler fun­ctions only to produce the DHW, the tempera­ture is set via the buttons (3-4) and the relative temperature is shown on the display via the indicator (16).
• Winter ( ): in this mode the boiler functions both for producing domestic hot water and heating the environment. e temperature of the DHW is always regulated via buttons (3-4), the heating temperature is regulated via buttons (5-6) and the relative temperature is shown on the display via the indicator (16).
From this moment the boiler functions auto­matically. With no demand for heat (heating or domestic hot water production) the boiler goes to “standby” function, equivalent to the boiler being powered without presence of ame. Each time the burner ignites, the relative ame present symbol is displayed (10) with relative power scale.
Operation with Comando Amico Remoto
remote controlV2 (CARV2) (Optional). If the CARV2 is connected, the ( ) symbol will appear on the display. e boiler regulation pa­rameters can be set via the CARV2 control panel and the reset button (1) remains active on the boiler control panel, along with the switch-o button (2) (“o ” mode only) and the display where the functioning state is shown.
Important: if the boiler is put into “o ” mode
on the CARV2 the “CON” connection error symbol will appear on the CAR. e CARV2 is however powered constantly so as not to loose memorised programs.
Functioning with optional external probe ( ). In the case of a system with optional
external probe, the boiler ow temperature for room central heating is managed by the exter­nal probe depending on the external tempera­ture measured (Par. 1.6). e ow temperature can be modied by selecting the functioning curve via buttons (5 and 6), selecting a value from “0 to 9” (Fig. 1-5).
With external probe present, the relative
symbol will appear on the display (12). In the central heating phase, if the temperature of the water contained in the system is sucient to heat the radiators, the boiler can only function with the activation of the pump.
“Stand-by” mode. Press button (2) in suc- cession until the ( ) symbol appears. e
boiler remains active from this moment and the anti-freeze function, pump anti-block function and 3-way and signalling of any anomalies is guaranteed.
N.B.: in these conditions the boiler is conside-
red still live.
“Off” mode. The safety functions are not guaranteed in this mode.
N.B.: in these conditions the boiler is consi-
dered still live even if there are no functions active.
Display functioning. e display lights up during the use of the control panel, aer 15se­conds inactivity, the brightness drops until just the active symbols are displayed. e lighting mode can be varied via parameter P2 in the circuit board customisation menu.

2.6 TROUBLESHOOTING.

e boiler signals out anomalies by ashing on the display and relative error codes, listed on the table, are displayed. On any remote controls, the error code will be displayed using a numerical code preceded or followed by the letter E (e.g. CARV2= Exx).
INSTALLATORUSER
Code dis-
played
(ashing)
01 No ignition block:
02
03
04
05 Flow probe anomaly e board detects an anomaly on the ow NTC probe. e boiler does not start (1).
06
08 Maximum N° of reset Number of allowed resets that have already performed.
10
15 Conguration error
20 Parasite ame block
(1) If the shutdown or fault persists, contact an authorised company (e.g. Technical After-Sales Service).
Anomaly signalled Cause Boiler status / Solution
In the event of request of room central heating or domestic hot
Safety thermostat block (over-temper­ature)
Flue safety thermostat block
General boiler board anomaly
Domestic hot water probe anomaly
Insucient system pressure
water production, the boiler does not switch on within the preset time. Upon appliance commissioning or aer extended downtime, it may be necessary to eliminate the block.
During normal operation, if a fault causes excessive overheating internally, the boiler goes into overheating block.
During normal operation, if a fault causes excessive ue gas overheat­ing, the boiler blocks
e P.C.B. detects a malfunction of the safety thermostat, of the ue pressure switch or of the system pressure switch.
e board detects an anomaly on the domestic hot water NTC probe. In this case the antifreeze function is also inhibited.
Insucient water pressure inside the central heating circuit is detected to guarantee correct boiler operation.
If the board detects an anomaly or incongruity on the electric wiring, the boiler will not start.
is occurs in the event of a leak on the detection circuit or anomaly in the ame control unit.
Press the Reset button (1).
Aer an appropriate cooling press the Reset button (1).
Aer an appropriate cooling press the Reset button (1) e boiler will automatically restart aer 30 minutes if normal conditions resume with­out having to be reset. Aer three trippings of the ue safety thermostat in less than two hours the boiler requires a manual reset to restart; press the Reset button (1).
Press the Reset button (1).
In this case the boiler continues to produce domestic hot water but not with optimal performance (1)
Attention: the anomaly can be reset 5 times consecutively, aer which the function in inhibited for at least one hour. One attempt is gained every hour for a maximum of 5 attempts. By switching the appliance on and o again, the 5 attempts are re-acquired.
Check on the boiler pressure gauge (1) that the system pressure is between 1÷1.2 bar and restore the correct pressure if necessary
If normal conditions are restored the boiler restarts without having to be reset. Check that the boiler is congured correctly (1).
Press the Reset button (1)
MAINTENANCE TECHNICIAN
13
Page 14
Code dis-
played
(ashing)
24
27
Anomaly signalled Cause Boiler status / Solution
Push button control panel anomaly
Insucient water circulation
e board detects an anomaly on the pushbutton panel.
is occurs if there is overheating in the boiler due to insucient water
circulating in the primary circuit; the causes can be:
- system low circulation;
- locked circulating pump
INSTALLATORUSER
Loss of remote control
31
communication
Low power supply
37
voltage
38 Loss of ame signal
Block due to loss of
43
continuous ame signal
(1) If the shutdown or fault persists, contact an authorised company (e.g. Technical After-Sales Service).
is occurs if an incompatible remote control is connected, or if communication between the boiler and the remote control is lost.
is occurs when the power supply voltage is lower than the allowed limits for the correct boiler operation.
is occurs when the boiler is ignited correctly and the burner ame switches o unexpectedly; a new attempt at ignition is performed and if normal conditions are restored, the boiler does not have to be reset.
is occurs if the ''Flame signal loss'' error occurs many times in a row within a preset period (38).
If normal conditions are restored the boiler restarts without having to be reset (1).
- check that no shuto devices are closed on the heating circuit and that the system is free of air (deaerated);
- free the circulating pump (1).
Power cycle the boiler. If the Remote Con­trol is still not detected on re-starting the boiler will switch to local operating mode, i.e. using the controls on the control panel. In this case the “Central Heating” (1) mode cannot be activated.
If normal conditions are restored the boiler restarts without having to be reset (1)
If normal conditions are restored the boiler restarts without having to be reset (1)
Press the Reset button, before restarting, the boiler will run a post-ventilation cycle (1).

2.7 BOILER SHUTDOWN.

For complete boiler switch-o, press the “o ” button, disconnect the onmipolar switch outside of the boiler and close the gas cock upstream from the appliance. Never leave the boiler switched on if le unused for prolonged periods.

2.8 RESTORE CENTRAL HEATING SYSTEM PRESSURE.

Periodically check the system water pressure. e boiler pressure gauge should read a pressure between 1 and 1.2 bar.
If the pressure is below 1 bar (with the circuit cool) restore normal pressure via the cock located in the lower part of the boiler (Fig. 2-2).
N.B.: close the cock aer the operation. If pressure values reach around 3 bar the safety valve may be activated.
In this case, remove water from an air vent valve of a radiator until 1 bar is reached or ask for as­sistance from an authorised company.
MAINTENANCE TECHNICIAN
In the event of frequent pressure drops, contact a qualied rm for assistance to remove any system leakage.

2.9 SYSTEM DRAINING.

To drain the boiler, use the special draining valve (Fig. 2-2) Before draining, ensure that the lling valve is closed.
2.10 ANTIFREEZE PROTECTION.
The boiler has an anti-freeze function that switches on automatically when the temperature falls below 4°C (standard protection to minimum temperature of -5°C). In order to guarantee the integrity of the appliance and the domestic hot water heating system in zones where the tempera­ture falls below zero, we recommend the central heating system is protected using anti-freeze liquid. In the case of prolonged inactivity (second case), we also recommend that:
- disconnect the electric power supply;
- the central heating circuit and boiler domestic hot water circuit must be drained. In systems that are drained frequently, lling must be car­ried out with suitably treated water to eliminate hardness that can cause lime-scale.

2.11 CASE CLEANING.

Use damp cloths and neutral detergent to clean the boiler casing. Never use abrasive or powder detergents.

2.12 DECOMMISSIONING.

In the event of permanent shutdown of the boiler, contact an authorised company for the suitable procedures and also ensure the electri­cal, water and fuel supply lines are shut o and disconnected.
BOTTOM VIEW
14
Key: 1 - Filling valve 2 - Draining valve
2-2
Page 15
BOILER STARTUP
3
INITIAL CHECK.
To commission the boiler:
- make sure that the type of gas used corresponds to boiler settings;
- check connection to a 230V-50Hz power mains, correct L-N polarity and the earthing connection;
- make sure the central heating system is lled with water and that the manometer indicates a pressure of 1÷1.2 bar.
- switch the boiler on and check correct ignition;

3.1 HYDRAULIC DIAGRAM.

- make sure the gas maximum, intermediate and minimum ow rate and pressure values correspond to those given in the handbook, Par. 3.18;
- check activation of the safety device in the event of no gas, as well as the relative activation time;
- check activation of the main switch located upstream from the boiler;
- check the existing draught during normal functioning of the appliance, e.g. a draught gauge positioned at the exit of the appliance combustion products;
- check that there is no backow of combustion products into the room, even during functio­ning of fans;
- ensure activation of all adjustment devices;
- seal the gas ow rate regulation devices (if settings are modied);
- check the production of domestic hot water;
- check sealing eciency of water circuits;
- check ventilation and/or aeration of the instal­lation room where provided.
If any checks/inspection give negative results, do not start the boiler.
INSTALLATORUSER
Key: 1 - Domestic hot water ow switch 2 - System lling valve 3 - Flow limiter 4 - Domestic hot water probe 5 - Gas valve 6 - System expansion vessel 7 - Burner 8 - Primary heat exchanger 9 - Flue hood 10 - Flue safety thermostat 11 - Safety thermostat 12 - Delivery probe 13 - Vent valve 14 - Boiler pump 15 - System draining valve 16 - System pressure switch 17 - DHW. heat exchanger 18 - ree-way valve (motorised) 19 - By-pass 20 - 3 bar safety valve
G - Gas supply AC - Domestic hot water outlet AF - Domestic cold water inlet R - System return M - System ow
MAINTENANCE TECHNICIAN
15
3-1
Page 16

3.2 WIRING DIAGRAM.

3
4
5
6
INSTALLATORUSER
Key: B1 - Flow probe B2 - Domestic hot water probe B4 - External probe CARV2 - Comando Amico Remoto remote
control Version 2 (optional) DS1 - Display E3 - Ignition and detection electrodes E4 - Safety thermostat E6 - Flue safety thermostat F1 - Phase fuse M1 - Boiler pump
9
4
5
5
4
2
8
5
4
7
1
M30 - ree-way valve S2 - Selector switch functioning S3 - Reset block key S4 - Domestic hot water ow switch S5 - System pressure switch S20 - Room thermostat (optional) S21 - Domestic hot water temperature
increase key
S22 - Domestic hot water temperature
decrease key S23 - Heating temperature increase key S24 - Heating temperature reduce key
7
7
11
10
11
10
12
12
7
7
13
13
T1 - Low voltage feeder T2 - Switch-on transformer U1 - Rectier inside the gas valve
connector (Only available on
Honeywell gas valves) X40 - Room thermostat jumper Y1 - Gas valve Y2 - Gas valve modulator
1 - User interface 2 - N.B.: e user interface is on
the welding side of the boiler
board 3 - 230 Vac 50Hz power supply 4 - Blue 5 - Brown 6 - Yellow/Green 7 - Black 8 - (DHW) 9 - (central heating) 10 - Grey 11 - White 12 - Red 13 - Green
10
10
e boiler is designed for application of a room thermostat (S20), an On/O room chronother­mostat, a program timer or a Comando Amico Remoto remote controlV2 (CARV2). Connect to clamps 40 - 41 eliminating the jumper X40, paying attention not to invert the polarity if the CARV2 is installed. e connector X8 is used for the connection
MAINTENANCE TECHNICIAN
of the Virgilio Palmtop in the microprocessor soware updating operation.

3.3 TROUBLESHOOTING. N.B.: maintenance interventions must be carried

out by an authorised company (e.g. Authorised Aer-Sales Technical Assistance Service).
- Smell of gas. Caused by leakage from gas circuit pipelines. Check sealing eciency of gas intake circuit.
- Irregular combustion (red or yellow ame). When the burner is dirty or the boiler lamellar pack is blocked. Clean the burner or the boiler lamellar pack.
- Frequent interventions of the over heat­ing safety thermostat. It can depend on the lack of water in the boiler, little water circulation in the system or blocked pump. Check on the manometer that the sys­tem pressure is within established limits. Check that the radiator valves are not closed and also the functionality of the pump.
- e boiler produces condensate. is can be caused by obstructions of the chimney or ues with height or section not proportioned to the boiler. It can also be determined by function­ing at boiler temperatures that are excessively low. In this case, make the boiler run at higher temperatures.
3-2
- Frequent interventions of the ue safety ther­mostat is can be caused by obstructions in the ue gas circuit. Check the ue. e ue may be obstructed or by height or section not suitable for the boiler. Ventilation may be insucient (see room ventilation point).
- Presence of air in the system. Check opening of the hood of the special air vent valve (Fig. 1-9). Make sure the system pressure and expan­sion vessel pre-charge values are within the set limits; the pre-charge value for the expansion vessel must be 1.0 bar, and system pressure between 1 and 1.2 bar.
- Ignition block and Chimney block. (See par.
2.6 and 1.7 (electric connection).
16
Page 17

3.4 INFORMATION MENU.

Pressing the buttons (3 and 4) for 5 seconds, the “Information menu” is activated, which allows to display some boiler functioning parameters. To scroll through the various parameters, press (3 and 4), to exit from the menu press buttons (3 and 4) again for 5 seconds or press button (2) for 5 seconds or wait for 60 seconds.
List of parameters.
parameter
d1 Displays the ame signal (uA).
Displays the primary exchanger
d2
output instant heating ow temperature.
Displays the instant output
d3
temperature from the DHW exchanger.
Displays the temperature set for
d4
the central heating set (if remote control is present).
Displays the temperature set for
d5
the DHW set (if remote control is present).
Displays the external envi­ronment temperature (if the
d6
external probe is present). If the temperature is below zero, the value is displayed ashing.

3.5 PROGRAMMING THE P.C.B.

e boiler is prepared for possible programming of several operation parameters. By modifying these parameters as described below, the boiler can be adapted according to specic needs.
To access the programming phase, proceed as follows:
- press buttons (1) and (2) at the same time for approximately 8 seconds;
- Using buttons (3) and (4), select the parameter to be changed indicated in the following table:
List of
parame-
ters
P1 Boiler mode (DO NOT USE)
P2 Display lighting
P3 DHW thermostat
P4 Minimum CH output
P5 Maximum CH output
P6 Central heating ignitions timer
Description
Description
- adjust the corresponding value consulting the table using buttons (5) and (6);
- conrm the set value pressing the Reset button (1) for approximately 3 seconds; by pressing keys (3) and (4) at the same time exit the func­tion without memorising the modications made.
N.B.: aer a period of time, without touching
any keys, the operation cancels automatically.
Boiler mode. It establishes whether the boiler functions in instant or storage mode.
Boiler mode (P1)
Range of values which can be set
0 - instant boiler 1 - boiler with storage tank
Illuminazione display. Stabilisce la modalità di illuminazione del display.
Display lighting (P2)
Range of values which can be set
0 - O 1 - Auto 2 - On
- O: the display is always lit with low intensity.
- Auto: the display lights up during use and low-
ers aer 15 seconds of inactivity. In the case of anomaly the display ashes.
- On: the display is always lit with high intensity.
DHW thermostat. With the “correlated” ther-
mostat setting, boiler switch-o takes place on the basis of the temperature set. While with the setting of the “xed” DHW thermostat the switch-o temperature is xed at the maximum value independently from the value set on the control panel.
DHW thermostat (P3)
Range of values which can be set
0 - Fixed 1 – Correlated
Standard
setting
0
Standard
setting
1
Standard
setting
1
Heating output. e boiler also has electronic modulation that adapts the boiler potentiality to the eective heating demand of the house. en the boiler works normally in a variable gas pres­sure eld between the minimum heating power and the maximum heating power depending on the system’s heating load.
N.B.: the boiler is produced and calibrated in the central heating phase at nominal output. Approximately 10 minutes are needed to reach the nominal heat output, which can be changed using the parameter (P5).
N.B.: the selection of the “Minimum heating power” and “Maximum heating power” param­eters, in the presence of a heating request, allows switch-on of the boiler and power supply of the modulator with current equal to the value of the respective set value.
Minimum central heating output (P4)
Range of values which can be set
0 - 63 %
Maximum heating output (P5)
Range of values which can be set
0 - 99 % 99
Central heating ignitions timer. e boiler has electronic timing, which prevents the burner from igniting too oen in central heating mode.
Central heating ignitions timer (P6)
Range of values which can be set
0 - 20 (0 - 10 minutes) (01 equals 30 seconds)
Central heating ramp timing. In the ignition phase, the boiler performs an ignition ramp in order to arrive at the maximum power set.
Central heating ramp timer (P7)
Range of values which can be set
0 - 28 (0 - 14 minutes) (01 equals 30 seconds)
Standard
setting
Set
according
to factory
inspection
Standard
setting
Standard
setting
6
(3’)
Parameter
28
(14’)
INSTALLATORUSER
MAINTENANCE TECHNICIAN
P7 Central heating ramp timer
Heating switch-on delay
P8
request from room thermostat and remote control
P9 Solar mode
17
Page 18
4
3
2
1
5
6
INSTALLATORUSER
SIT 845 GAS valve
VK 4105 M GAS valve
4
5
Key: 1 - Coil 2 - Minimum power adjustment nut 3 - Maximum power adjustment nut
1
4 - Gas valve outlet pressure point 5 - Gas valve inlet pressure point
3
6 - Protection hood
2
6
3-3
Heating switch-on delay request from room thermostat and remote control. e boiler is
set to switch-on immediately aer a request. In the case of particular systems (e.g. area systems with motorised thermostatic valves etc.) it could be necessary to delay switch-on.
Heating switch-on delay request from
room thermostat and remote control (P8)
Range of values which can be set
0 - 20 (0 - 10 minutes) (01 equals 30 seconds)
DHW ignition delay. e boiler is set to switch­on immediately aer a request. for DHW In the case of coupling with solar storage tanks positioned upstream from the boiler, it is pos­sible to compensate the distance of the storage tank in order to allow the hot water to reach the utility, setting the necessary time and therefore verifying that the water is hot enough (see Par. Solar panels coupling).
Solar mode (P9)
Range of values which can be set
0 - 20 seconds 0
Gas type selection. e setting of this function is used to adjust the boiler in order to function
MAINTENANCE TECHNICIAN
with the correct type of gas.
To access this regulation, once having entered the programming mode, press the button (2) for 4 seconds. To exit, press button (2) again 4seconds.
Gas type selection (G1)
Range of values which can be set
nG - Methane lG - LPG Ci - China
Parameter
0
(0’)
Standard
setting
Standard
setting
e same
as the type of gas being used
Ignition power (G2)
Range of values which can be set
0 - 70 %

3.6 CONVERTING THE BOILER TO OTHER TYPES OF GAS.

If the boiler has to be converted to a dierent gas type to that specied on the data plate, request the relative conversion kit for quick and easy conversion. Boiler conversion must be carried out by a qualied company (e.g. Aer-Sales Technical Assistance Service). To convert to another type of gas the following operations are required:
- remove the voltage from the appliance;
- replace the main burner injectors, making sure
to insert the special seal rings supplied in the kit, between the gas manifold and the injectors;
- apply voltage to the appliance;
- use the boiler push button control panel to
select the gas parameter type (G1) and select (Ng) in case of Methane supply or (Lg) in the case of LPG;
- adjust the boiler nominal heat output;
- adjust the boiler minimum heat power;
- adjust the boiler nominal heat output in heating
phase;
- adjust (eventually) the maximum heating
power;
- seal the gas ow rate regulation devices (if set-
tings are modied);
- aer completing conversion, apply the sticker,
present in the conversion kit, near to the data­plate. Using an indelible marker pen, cancel the data relative to the old type of gas.
ese adjustments must be made with reference to the type of gas used, following that given in the table (par. 3.18).
Standard
setting
Set according to factory
inspection

3.7 CHECKS FOLLOWING CONVERSION TO ANOTHER TYPE OF GAS.

Aer making sure that conversion was carried out with a nozzle of suitable diameter for the type of gas used and the settings are made at the correct pressure, check that:
- there is no ame in the combustion chamber
- the burner ame is not too high or low and that
it is stable (does not detach from burner)
- the pressure testers used for calibration are
perfectly closed and there are no leaks from the gas circuit.
N.B.: all boiler adjustment operations must be carried out by a qualied company (e.g. Aer­Sales Technical Assistance). Burner adjustment must be carried out using a dierential “U” or digital type manometer connected to the gas valve outlet pressure point (part.4 Fig.3-3), keeping to the pressure value given in the table (Par. 3.18) according to the type of gas for which the boiler is prepared.
18
Page 19

3.8 POSSIBLE ADJUSTMENTS. N.B.: to adjust the gas valve, remove the plastic

cap (6); aer adjusting, ret the cap.
• Preliminary calibration operations.
- Set parameter P4 at 0 %.
- Set parameter P5 at 99 %.
• Activate the chimney sweep function.
- Enter the “DHW chimney sweep” mode, opening a DHW cock.
• Adjustment of boiler nominal thermal heat
output.
- Set the maximum output (99%) using the buttons (5 and 6 Fig. 2-1).
- Adjust the boiler nominal power on the brass nut (3 Fig. 3.3), keeping to the maximum pressure values stated in the tables (Par.3.18) according to the type of gas; by turning clockwise the heat potential increases, anti­clockwise it decreases.
• Adjustment of boiler minimum thermal heat
output.
N.B.: only proceed aer having calibrated the
nominal pressure.
- Set the minimum output (0%) always using the buttons (5 and 6 Fig. 2-1).
- Adjust the minimum thermal input by op­erating on the cross plastic screws (2) on the gas valve maintaining the brass nut blocked (3);
• Exit the “Chimney sweep” mode and keep the
boiler functioning.
• Adjustment of the boiler minimum heat output
in heating phase.
N.B.: only proceed aer having calibrated the
minimum boiler pressure.
- To adjust the minimum heat output during the heating phase, change parameter (P4), increasing the value the pressure increases, reducing it the pressure drops.
- e pressure to which the boiler minimum heat output must be adjusted, must not be lower than that stated in the tables (Par.3.18).
• Adjustment (any) of the boiler maximum heat
output in heating phase.
- To adjust the maximum heat output during the heating phase, change parameter (5), increasing the value the pressure increases, reducing it the pressure drops.
- e pressure to which the boiler maximum heat output must be adjusted in central heat­ing phase, must not be carried out in refer­ence to that stated in the tables (Par. 3.18).

3.9 AUTOMATIC SLOW IGNITION FUNCTION WITH TIMED RAMP DELIVERY.

In ignition phase, the P.C.B. supplies constant gas with pressure proportional to the parameter “G2” set.

3.10 CHIMNEY SWEEP” FUNCTION.

When activated, this function forces the boiler to variable output for 15 minutes. In this state all adjustments are excluded and only the safety thermostat and the limit thermostat remain active. To activate the chimney sweep function, press the Reset button (1) for 8 seconds in absence of DHW requests, its activation is sig­nalled by the indication of the ow temperature and the ashing and symbols. is function allows the technician to check the combustion parameters. Once the function is activated, it is possible to select whether to perform the check in CH status, regulating the parameters with buttons (5 and 6) or in DHW mode opening any DHW cock and always regu­late the parameters with the buttons (5 and 6). Functioning in CH or DHW mode is visualised
by the relative ashing or symbols. On completion of the checks, deactivate the function by pressing the Reset button (1) for 8 seconds.
3.11 PUMP ANTIBLOCK FUNCTION.
e boiler has a function that starts the pump once every 24 hours for the duration of 30 seconds in order to reduce the risk of the pump becoming blocked due to prolonged inactivity.
3.12 THREEWAY ANTIBLOCK FUNCTION.
The boiler is supplied with a function that activates the motorises three-way unit every 24hours, carrying out a complete cycle in order to reduce the risk of three-way block due to prolonged inactivity.
3.13 RADIATORS ANTIFREEZE FUNCTION.
If the system return water is below 4°C, the boiler starts up until reaching 42°C.
3.14 P.C.B. PERIODICAL SELFCHECK.
During functioning in central heating mode or with boiler in stand-by, the function activates every 18 hours aer the last boiler check/power supply. In case of functioning in domestic hot wa­ter mode the self-check starts within 10 minutes aer the end of the withdrawing in progress, for duration of approx. 10 seconds.
N.B.: during self-check, the boiler remains o, including signalling.

3.15 SOLAR PANELS COUPLING FUNCTION.

e boiler is set-up to receive pre-heated water from a system of solar panels up to a maximum temperature of 65°C. In all cases, it is always necessary to install a mixing vale on the hy­draulic circuit upstream from the boiler on the cold water inlet.
Note: for good functioning of the boiler; the temperature selected on the solar valve must be 5 °C greater with respect to the temperature selected on the boiler control panel.
For correct use of the boiler in this condition, parameter P3 (DHW thermostat) must be set at “1” and the parameter P9 (DHW ignition delay) at a temperature sucient to receive water from a storage tank situated upstream from the boiler. e greater the distance from the storage tank, the longer the stand-by time to be set. When these regulations have been performed, when the boiler inlet water is at the same or greater temperature with respect to that set by the DHW selector switch, the boiler does not switch on.
INSTALLATORUSER
MAINTENANCE TECHNICIAN
19
Page 20

3.16 CASING REMOVAL.

To facilitate boiler maintenance the casing can be completely removed as follows: (Fig. 3-4 / 3-5): 1 Unhook the decorative frame (a) from the
relative lower retainers.
2 Remove the decorative frame (a) from the
casing (c).
INSTALLATORUSER
Installation drawings key:
a
a
Unmistakable component identication
Sequential identication of the operation to perform
1
1
3 Loosen the 2 front screws (b) for xing the
casing.
4 Loosen the 2 lower screws (d) for xing the
casing. 5 Pull the case towards yourself (c). 6 Push the case (c) upwards at the same time to
release it from the upper hooks.
MAINTENANCE TECHNICIAN
3
2
b
b
3
c
a
1
20
3-4
Page 21
6
INSTALLATORUSER
6
c
d
MAINTENANCE TECHNICIAN
4
4
5
21
d
3-5
Page 22

3.17 YEARLY APPLIANCE CHECK AND MAINTENANCE.

e following checks and maintenance should be performed at least once a year.
- Clean the ue side of the heat exchanger.
- Clean the main burner.
- Visually check the ue hood for deterioration
or corrosion.
- Check correct lighting and functioning.
- Check correct calibration of the burner in
domestic hot water and central heating phases.
INSTALLATORUSER
- Check correct functioning of control and
adjustment devices and in particular:
- the intervention of main electrical switch
positioned outside of the boiler;
- system control thermostat intervention;
- domestic hot water control thermostat inter-
vention.
- Check sealing eciency of the gas circuit and
the internal system.
- Check the intervention of the device against no
gas ionisation ame control. Intervention time must be less than 10 seconds.
- Visually check for water leaks or oxidation
from/on connections.
- Visually check that the water safety drain valve
is not blocked.
- Check that, aer discharging system pressure and bringing it to zero (read on boiler mano­meter), the expansion vessel load is at 1.0 bar.
- Check that the system static pressure (with system cold and aer relling the system by means of the lling valve) is between 1 and
1.2bar.
- Visually check that the safety and control devices have not been tampered with and/or shorted, in particular:
- temperature safety thermostat;
- water pressure switch,
- ue exhaust control thermostat.
- Check the condition and integrity of the elec­trical system and in particular:
- electrical power cables must be inside the
whipping;
- there must be no traces of blackening or
burning.
N.B.: in addition to yearly maintenance, the ther­mal system must also be checked, with frequency and procedures that comply with the provisions of the technical regulations in force.

3.18 VARIABLE HEAT OUTPUT. N.B.: Gas ow rates refer to heating power be-

low a temperature of 15°C and at a pressure of 1013 mbar. Burner pressure values refer to use of gas at 15°C.
MAX.
MIN.
MIN.
HEAT
OUTPUT
(kW) (kcal/h) (m3/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O)
23,8 20468
HEAT
OUTPUT
DHW
9,4 8084 7,0 6020 0,88 1,60 16,3 0,65 3,30 33,7 0,64 4,20 42,8
HEAT
+
DHW
MAINTENANCE TECHNICIAN
METHANE (G20) BUTANE (G30) PROPANE (G31)
BURNER GAS
FLOW RATE
PRESS. NOZ-
ZLES
PRESSURE
BURNER GAS
FLOW RATE
PRESS. NOZ-
ZLES
PRESSURE
BURNER GAS
FLOW RATE
PRESS. NOZ-
PRESSURE
2,77 14,00 142,8 2,07 27,70 282,5 2,03 35,70 364,0 1,15 2,51 25,6 0,86 5,41 55,2 0,85 6,92 70,6
ZLES
22
Page 23

3.19 COMBUSTION PARAMETERS.

G20 G30 G31
Gas nozzle diameter mm 1,30 0,79 0,79
Supply pressure mbar (mm H2O) 20 (204) 29 (296) 37 (377)
Flue ow rate at nominal heat output kg/h 73 75 74
Flue ow rate at min heat output kg/h 61 57 58
CO2 at Q. Nom./Min. % 5,00 / 1,80 5,65 / 2,25 5,70 / 2,20
CO with 0% O2 at Q. Nom./Min. ppm 95 / 60 125 / 75 115 / 69
NOX with 0% O2 at Q. Nom./Min. mg/kWh 245 / 125 362 / 152 338 / 176
Flue temperature at nominal output °C 94 94 95
Flue temperature at minimum output °C 77 81 84
Combustion parameters: measuring conditions of useful eciency (ow temperature/return temperature= 80/60 °C), ambient temperature reference = 15°C.

3.20 TECHNICAL DATA.

Nominal heat input kW (kcal/h) 26.2 (22492) DHW minimum heat input kW (kcal/h) 8.3 (7116) CH minimum heat input kW (kcal/h) 10.9 (9357) Nominal heat output (useful) kW (kcal/h) 23.8 (20468) DHW minimum heat output (useful) kW (kcal/h) 7.0 (6020) CH minimum heat output (useful) kW (kcal/h) 9.4 (8084) * Eciency at nominal heat output % 91.0 * Eciency at 30% nominal heat output load % 88,0 Heat loss at case with burner On/O % 2.30 / 1.20 Heat loss at ue with burner On/O % 6.70 / 0.09 Central heating circuit max. operating pressure bar 3 Central heating circuit max. operating temperature °C 90 Adjustable central heating temperature °C 35 - 85 System expansion vessel total volume l 4.0 Expansion vessel factory-set pressure bar 1 Water content in generator l 2.5 Total head available with 1000 l/h ow rate kPa (m H2O) 27,3 (2,78) Hot water production useful heat output kW (kcal/h) 23.8 (20468) Domestic hot water adjustable temperature °C 30 - 60 Min. pressure (dynamic) domestic hot water circuit bar 0.3 Domestic hot water circuit max. working pressure bar 10 Minimum D.H.W. ow rate l/min 1.5 Drawing capacity in continuous duty (∆T 30°C) l/min 11,4 Weight of full boiler kg 28.6 Weight of empty boiler kg 26.1 Electrical connection V/Hz 230/50 Power input A 0.4 Installed electric power W 45 Pump consumption W 34 Value EEI - ≤ 0,20 - Part. 3 Equipment electrical system protection - IPX4D Boiler ue circuit resistance Pa 1.3 NOX class - 3 Weighted NO Weighted CO mg/kWh 27 Type of appliance B11 Category II 2H3+
- e data relevant to domestic hot water per­formance refer to a dynamic inlet pressure of 2 bar and an inlet temperature of 15°C; the values are measured directly at the boiler outlet considering that to obtain the data declared mixing with cold water is necessary.
X
- * Eciencies refer to the lower heating value
mg/kWh 150
BS
INSTALLATORUSER
MAINTENANCE TECHNICIAN
23
Page 24

3.21 DATA PLATE KEY.

Md Cod. Md Sr N° CHK Cod. PIN
Type Qnw/Qn min. Qnw/Qn max.
Pn min. Pn max. PMS PMW D TM NOx Class
Note: the technical data are shown on the boiler data plate
IE
Md Model
Cod. Md Model code
Sr N° Serial Number
CHK Check
Cod. PIN PIN code
Typ e Type of installation (ref. CEN TR 1749)
Qnw min. Minimum heating capacity (domestic)
Qn min. Minimum heating capacity (heating)
Qnw max. Maximum heating capacity (domestic)
Qn max. Maximum heating capacity (heating)
Pn min. Minimum heat output
Pn max. Maximum heat output
PMS Maximum pressure (system)
PMW Maximum pressure (domestic)
D Specic ow rate
TM Maximum working temperature
NOx Class Nox Class
24
Page 25
3.22 TECHNICAL PARAMETERS FOR COMBINATION BOILERS IN COMPLIANCE WITH REGULATION 813/2013.
Eciencies in the following tables refer to the gross caloric value.
Model/s: Mini Nike 24 4 ErP
Condensing Boilers: NO
Low temperature boiler: NO
Boiler type B1: YES
Co-generation appliance for central heating: NO Fitted with supplementary heating system: NO
Mixed heating appliance: YES
Element Symbol Valu e Unit Element Symbol Value Unit
Nominal heat output P
n
24 kW
Seasonal energy eciency of central heating
η
s
76 %
For central heating only and combination boilers: useful heat output For central heating only and combination boilers: useful eciency At nominal heat output in high tempera-
ture mode (*) At 30% of nominal heat output in a low
temperature mode (**)
P
P
4
1
23,8 kW
6,9 kW
At nominal heat output in high tempera­ture mode (*)
At 30% of nominal heat output in a low temperature mode (**)
η
η
4
1
82,0 %
79,3 %
Auxiliary electricity consumption Other items
At full load el
At partial load el
In standby mode P
0,014 kW Heat loss in standby P
max
0,014 kW Ignition burner energy consumption P
min
0,003 kW Emissions of nitrogen oxides NO
SB
stby
ign
X
0,162 kW
0,000 kW
135
For mixed central heating appliances
Stated load prole XL Domestic hot water production eciency η
Daily electrical power consumption Q
0,158 kWh Daily gas consumption Q
elec
WH
fuel
76 %
26,271 kWh
Contact information IMMERGAS S.p.A. VIA CISA LIGURE, 95 - 42041 BRESCELLO (RE) ITALY (*) High temperature mode means 60°C on return and 80°C on ow.
(**) Low temperature mode for condensation Boilers means 30°C , for low temperature boilers 37°C and for other appliances 50°C of return tem­perature.
mg /
kWh
3.23 PRODUCT FICHE IN COMPLIANCE WITH REGULATION 811/2013.
Annual energy consumption for the heating function (QHE) 90,3 GJ
Annual electricity consumption for the domestic hot water function (AEC)
MINI NIKE 24 4 ERP
Annual fuel consumption for the domestic hot water function (AFC) 19 GJ
Seasonal space heating energy eciency (ηs) 76 %
XL
++
A
+
A
A B C
C
D E F G
D
E
F
G
A
B
C
B
Water heating energy eciency ( ηwh) 76 %
For proper installation of the appliance refer to chapter 1 of this booklet (for the installer) and current installation regulations. For proper maintenance refer to chapter 3 of this booklet (for the maintenance technician) and adhere to the frequencies and methods set out herein.
24
56 dB
kW
Parameter value
35 kWh
25
Page 26

3.24 PARAMETERS FOR FILLING IN THE PACKAGE FICHE.

In case you should wish to install an assembly, starting from the Mini Nike 24 4 ErP boiler, use the assembly charts in g. 3-8 and 3-11. For correctly lling in, enter the gures shown in tables g. 3-6 and 3-9 (as shown in the facsimile package che g. 3-7 and 3-10) . e remaining values must be obtained from the technical data sheets of the products used
Facsimile for lling in the package che for preferential boiler space heaters.
Seasonal space heating energy efciency of boiler
to make up the assembly (e.g. solar devices, in­tegration heat pumps, temperature controllers). Use sheet fig. 3-8 for “assemblies” related to the heating function (e.g.: boiler + temperature controller). Use sheet g. 3-11 for “assemblies” related to the domestic hot water function (e.g.: boiler + solar thermal system).
1
‘I’
%
Temperature control From che of
temperature control
Supplementary boiler From che of boiler
Solar contribution
From che of solar device
Collector size
(in m2)
( ‘III’ x + ‘IV’ x ) x (0.9 x ( / 100) x =
Supplementary heat pump
From che of heat pump
Solar contribution and Supplementary heat pump
Select smaller value
Seasonal space heating energy efciency of package
Class I = 1 %, Class II = 2 %,
Class III = 1.5 %, Class IV = 2 %,
Class V = 3 %, Class VI = 4 %,
Class VII = 3.5 %, Class VIII = 5 %
Seasonal space heating energy efciency
( - ‘I’ ) x 0.1 =
Tank volume
(in m3)
0.5 x OR 0.5 x =
Collector efciency
Seasonal space heating energy efciency (in %)
( - ‘I’ ) x ‘II’ =
4 5
(in %)
(in %)
Tank
rating
A* = 0.95, A = 0.91, B = 0.86, C = 0.83, D-G = 0.81
+
±
+
+
-
2
%
3
%
4
%
5
%
6
%
7
%
Seasonal space heating energy efciency class of package
+++
++
G F E D C B A A
< 30 % ≥ 30 % ≥ 34 % ≥ 36 % ≥ 75 % ≥ 82 % ≥ 90 % ≥ 98 % ≥ 125 %≥ 150 %
Boiler and supplementary heat pump installed with low temperature heat emitters at 35°C?
From che of heat pump
The energy efciency of the package of products provided far in this che may not correspond to its actual energy efciency once installed in a building, as the efciency is inuenced by further factors such as heal loss in the distribution system and the dimensioning of the products in rela­tion to building size and characteristics.
7
+ ( 50 x ‘II’ ) =
+
A
A
%
26
3-6
Page 27
Parameters for lling in the assembly chart.
Parameter Mini Nike 24 4 ErP
‘I’ 76
‘II’ * ‘III’ 1,11 ‘IV’ 0,43
* to be established by means of table 5 of Regulation 811/2013 in case of “assembly” including a heat
pump to integrate the boiler. In this case the boiler must be considered as the main appliance of the assembly.
Room heating system package che.
Seasonal space heating energy efciency of boiler
1
___
3-7
%
Temperature control From che of
temperature control
Supplementary boiler From che of boiler
Solar contribution
From che of solar device
Collector size
(in m2)
( ___ x + ___ x ) x (0.9 x ( / 100) x =
Supplementary heat pump
From che of heat pump
Solar contribution and Supplementary heat pump
Select smaller value
Seasonal space heating energy efciency of package
Class I = 1 %, Class II = 2 %,
Class III = 1.5 %, Class IV = 2 %,
Class V = 3 %, Class VI = 4 %,
Class VII = 3.5 %, Class VIII = 5 %
Seasonal space heating energy efciency
( - ___ ) x 0.1 =
Tank volume
(in m3)
0.5 x OR 0.5 x =
Collector efciency
Seasonal space heating energy efciency (in %)
( - ___ ) x ___ =
4 5
(in %)
(in %)
Tank
rating
A* = 0.95, A = 0.91, B = 0.86, C = 0.83, D-G = 0.81
+
±
+
+
-
2
%
3
%
4
%
5
%
6
%
7
%
Seasonal space heating energy efciency class of package
+++
++
G F E D C B A A
< 30 % ≥ 30 % ≥ 34 % ≥ 36 % ≥ 75 % ≥ 82 % ≥ 90 % ≥ 98 % ≥ 125 %≥ 150 %
Boiler and supplementary heat pump installed with low temperature heat emitters at 35°C?
From che of heat pump
The energy efciency of the package of products provided far in this che may not correspond to its actual energy efciency once installed in a building, as the efciency is inuenced by further factors such as heal loss in the distribution system and the dimensioning of the products in rela­tion to building size and characteristics.
7
+ ( 50 x ___ ) =
27
+
A
A
%
3-8
Page 28
Facsimile for lling in domestic hot water production system package che.
Water heating energy efciency of combination heater
Declared load prole:
Solar contribution From che of solar device
( 1,1 x ‘I’ - 10 % ) x ‘II’ - ‘III’ - ‘I’ =
Water heating energy efciency of package under average climate
Water heating energy efciency class of package under average climate
G F E D C B A A
M
L
XL
XXL
< 27 %
< 27 %
< 27 %
< 28 %
≥ 27 %
≥ 27 %
≥ 27 %
≥ 28 %
≥ 30 %
≥ 30 %
≥ 30 %
≥ 32 %
Auxiliary electricity
≥ 33 %
≥ 36 %
≥ 34 %
≥ 37 %
≥ 35 %
≥ 38 %
≥ 36 %
≥ 40 %
≥ 39 %
≥ 50 %
≥ 55 %
≥ 60 %
≥ 65 %
≥ 75 %
≥ 80 %
≥ 85 %
+
A
≥ 100 %
≥ 115 %
≥ 123 %
≥ 131 %
+
++
A
≥ 130 %
≥ 150 %
≥ 160 %
≥ 170 %
1
‘I’
2
3
+++
≥ 163 %
≥ 188 %
≥ 200 %
≥ 213 %
%
%
%
Water heating energy efciency under colder and warmer climate conditions
3 2
Colder: - 0.2 x =
3 2
Warmer: + 0.4 x =
The energy efciency of the package of products provided far in this che may not correspond to its actual energy efciency once installed in a building, as the efciency is inuenced by further factors such as heat loss in the distribution system and the dimensioning of the products in rela­tion to building size and characteristics.
%
%
28
3-9
Page 29
Parameters for lling in DHW package assembly chart.
Parameter Mini Nike 24 4 ErP
‘I’ 76
‘II’ * ‘III’ *
* to be determined according to Regulation 811/2013 and transient calculation methods
as per Notice of the European Community no. 207/2014.
Domestic hot water production system package che.
3-10
Water heating energy efciency of combination heater
Declared load prole:
Solar contribution From che of solar device
( 1,1 x ___ - 10 % ) x ____ - ____ - ____ =
Water heating energy efciency of package under average climate
Water heating energy efciency class of package under average climate
G F E D C B A A
M
L
XL
XXL
< 27 %
< 27 %
< 27 %
< 28 %
≥ 27 %
≥ 27 %
≥ 27 %
≥ 28 %
≥ 30 %
≥ 30 %
≥ 30 %
≥ 32 %
Auxiliary electricity
≥ 33 %
≥ 36 %
≥ 34 %
≥ 37 %
≥ 35 %
≥ 38 %
≥ 36 %
≥ 40 %
≥ 39 %
≥ 50 %
≥ 55 %
≥ 60 %
≥ 65 %
≥ 75 %
≥ 80 %
≥ 85 %
+
A
≥ 100 %
≥ 115 %
≥ 123 %
≥ 131 %
+
++
A
≥ 130 %
≥ 150 %
≥ 160 %
≥ 170 %
1
___
2
3
+++
≥ 163 %
≥ 188 %
≥ 200 %
≥ 213 %
%
%
%
Water heating energy efciency under colder and warmer climate conditions
3 2
Colder: - 0.2 x =
3 2
Warmer: + 0.4 x =
The energy efciency of the package of products provided far in this che may not correspond to its actual energy efciency once installed in a building, as the efciency is inuenced by further factors such as heat loss in the distribution system and the dimensioning of the products in rela­tion to building size and characteristics.
%
%
29
3-11
Page 30
Page 31
Page 32
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immergas.com
Immergas S.p.A. 42041 Brescello (RE) - Italy Tel. 0522.689011 Fax 0522.680617
Certied company ISO 9001
is instruction booklet is made of ecological paper Cod. 1.038450ENG - rev. ST.002265/001 - 07/17 - Inglese per IRLANDA (IE)
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