Immergas JULIUS ECO 11, JULIUS ECO 14 Instructions And Recommendations

Page 1
Instructions and
recommendations
Installer
User
Maintenance technician
IE
JULIUS ECO 11-14
Wall-hung instantaneous water
natural draught
*1.042033ENG*
*1.042033ENG*
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Dear Customer,
Congratulations for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas Customer, you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your water heater. Read the following pages carefully: you will be able to draw useful tips on the proper use of the device, compliance with which will conrm your satisfaction with the Immergas product.
For assistance and scheduled maintenance contact Authorised Aer-Sales centres: they have original spare parts and are specically trained directly by the manufacturer.
General warnings
All Immergas products are protected with suitable transport packaging. e material must be stored in a dry place protected from the weather. e instruction booklet is an integral and essential part of the product and must be given to the new user in the case of transfer or succession of ownership. It must be stored with care and consulted carefully, as all of the warnings provide important safety indications for installation, use and maintenance stages. is instructions manual provides technical information for installing Immergas water heaters. As for the other issues related to water heater installation (e.g.
safety in the work site, environment protection, injury prevention), it is necessary to comply with the provisions of the regulations in force and the principles of good practice.
Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by an authorised company, which has the specic technical skills in the system sector, as provided for by Law.
Improper installation or assembly of the Immergas appliance and/or components, accessories, kits and devices can cause unexpected problems for people, animals and objects. Read the instructions provided with the product carefully to ensure proper installation.
Maintenance must be carried out by an authorised company. e Authorised Aer-sales Service represents a guarantee of qualication and professionalism. e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially
dangerous. If errors occur during installation, operation and maintenance, due to non-compliance with technical laws in force, standards or instructions contained in
this book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damage and the appliance warranty is invalidated.
e company IMMERGAS S.p.A., with registered oce in via Cisa Ligure 95 42041 Brescello (RE), declares that the design, manufacturing and aer-sales assistance processes comply with the requirements of standard UNI EN ISO 9001:2015.
For further details on the product CE marking, request a copy of the Declaration of Conformity from the manufacturer, specifying the appliance model and the language of the country.
e manufacturer declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and com­mercial documents without forewarning.
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INDEX
1 Installation water heater. ..........................5
1.1 Installation recommendations. ................5
1.2 Main dimensions. ......................................6
1.3 Gas connection. ......................................... 6
1.4 Hydraulic connection. ..............................7
1.5 Electric power supply. ............................... 7
1.6 Ventilation of the rooms...........................7
1.7 Flue ducts. .................................................. 7
1.8 Flues/Chimneys. ........................................7
1.9 Gas system start-up. ..................................7
1.10 Appliance start-up (ignition). ................... 7
1.11 Kits available on request. .......................... 7
1.12 Water heater components. .......................8
USER page INSTALLER page MAINTENANCE TECHNICIAN page
2 Instructions for use and maintenance. ... 9
2.1 Cleaning and maintenance. .....................9
2.2 Ventilation of the rooms...........................9
2.3 General warnings. ..................................... 9
2.4 Control panel. ............................................9
2.5 Use of the water heater. ............................9
2.6 Description of the anomalies. ................10
2.7 Switch-o of the water heater. ...............11
2.8 Battery replacement. ...............................11
2.9 Emptying the water heater. .................... 11
2.10 Protection against freezing. ...................11
2.11 Cleaning the case. .................................... 11
2.12 Decommissioning. ..................................11
2.13 Gas system not used for periods
over 12 months. .......................................11
3 Control and maintenance. .....................12
3.1 Hydraulic Diagram. ................................12
3.2 Chimney safety thermostat reset. .........13
3.3 Wiring diagram. ......................................13
3.4 Possible problems and their causes. ......14
3.5 Converting the water heater to other
types of gas. .............................................. 14
3.6 Transformation from methane to LPG. 14
3.7 Transformation from LPG to methane. 15
3.8 Possible adjustments. ..............................15
3.9 Yearly appliance check and
maintenance. ............................................16
3.10 Casing removal. .......................................16
3.11 Combustion parameters. ........................16
3.12 Technical data. .........................................17
3.13 Product che (in compliance with
Regulation 812/2013). ............................18
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INSTALLATION
1
WATER HEATER.
1.1 INSTALLATION RECOMMENDATIONS.
e Julius Eco 11-14 water heater has been de­signed for wall installation. It must be used for the production of domestic hot water and similar purposes. In the case of wall installation the wall surface must be smooth, without any protrusions or recesses enabling access to the rear part. ey are not designed to be installed on plinths or oors (Fig. 1-1).
e place of installation of the appliance and relative Immergas accessories must have suitable features (technical and structural), such as to al­low for (always in safe, ecient and comfortable conditions):
- installation (according to the provisions of
technical legislation and technical regulations);
- maintenance operations (including scheduled,
periodic, routine and special maintenance);
- removal (outdoors in the place for loading and
transporting the appliances and components) as well as their eventual replacement with ap­pliances and/or equivalent components.
Only professionally qualified companies are authorised to install Immergas gas appliances. Installation must be carried out according to regulation standards, current legislation and in compliance with local technical regulations and the required technical procedures.
Attention: it is forbidden to install appliances removed from other systems. e manufacturer declines all liability in the event of damage caused by water heaters removed from other systems or for any non-conformities with such equipment.
Installation of the Julius Eco 11-14 water heater when powered by LPG must comply with the rules regarding gases with a greater density than air (remember, as an example, that it is prohibited to install systems powered with the above-mentioned gas in rooms where the oor is at a lower quota that the average external country one).
Before installing the appliance, ensure it has been delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (sta­ples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children.
If the appliance is installed inside or between cabinets, ensure sufficient space for normal servicing; therefore it is advisable to leave clear­ance of at least 50 cm between the water heater casing and the vertical sides of the cabinet (Ref. Fig. 1-1A). Leave adequate space above the water heater for possible water and ue removal connections.
Do not rest objects on the appliance. Keep all ammable objects away from the ap­pliance (paper, rags, plastic, polystyrene, etc.). It is recommended not to position household appliances under the water heater because they could undergo damage in the case of leaks from the hydraulic ttings. If this is not the case, the manufacturer cannot be considered liable for any damage caused to the household appliances. For the aforementioned reasons, we recommend not placing furnishings, furniture, etc. under the water heater. In the event of malfunctions, faults or incorrect operation, turn the appliance o and contact an authorised company (e.g. the Authorised Tech­nical Assistance centre, which has specically trained sta and original spare parts). Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal responsibility and invalidates the warranty.
• Installation Standards:
- these water heaters cannot be installed in bedrooms, studio ats and bathrooms. ey also cannot be installed in rooms with wood (or solid fuel) burning heat generators and in communicating rooms.
- Installation in places with a re risk is pro­hibited (for example: underground car parks, garages), potentially dangerous places, gas appliances and relative ue ducts.
- Installation on the vertical projection of cook­ing hobs is forbidden.
- Installation is forbidden in places/rooms that constitute public areas of apartment build­ings, internal stairways or other escape routes (e.g. oor landings, entrance halls, etc.).
- Installation is also forbidden in places/rooms that constitute public areas of apartment buildings such as cellars, entrance halls, at­tics, los, etc., unless otherwise provided for by local regulations in force.
- It is forbidden to install the water heater inside a closed recessed frame (e.g. Omni Container).
- Type B open chamber water heaters must not be installed in places where commercial, artisan or industrial activities take place, which use products that may develop volatile vapours or substances (e.g. acid vapours, glues, paints, solvents, combustibles, etc.), as well as dusts (e.g. dust deriving from the working of wood, coal nes, cement, etc.). ese may be damaging for the components of the appliance and jeopardise functioning.
- ey must also be installed in an environ­ment in which the temperature cannot fall below 0°C. They must not be exposed to atmospheric agents.
YES NO
Attention: wall mounting of the water heater
must guarantee stable and ecient support for the generator. e dowels, which come as standard, can only ensure adequate support if inserted correctly (according to technical standards) in walls made of solid or semi-hollow brick or block. In the case of walls made from hollow brick or block, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate mount.
ese appliances are used to heat water to below boiling temperature in atmospheric pressure. ey must be connected to a DHW distribution network suited to their performance and power.
Minimum installation distances.
Fig. 1-1
50 50
INSTALLERUSER
MAINTENANCE TECHNICIAN
JULIUS ECO
200
Fig. 1-1A
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1.2 MAIN DIMENSIONS.
Julius Eco 11
INSTALLERUSER
CONNECTIONS
GAS DOMESTIC HOT WATER
G AC AF
* 1/2” 1/2” 1/2”
* Connection unit optional available with 3/4” cock
Julius Eco 14
MAINTENANCE TECHNICIAN
1.3 GAS CONNECTION.
Our water heaters are designed to operate with methane gas (G20) and LPG. Supply pipes must be the same as or larger than the 1/2”G water heater tting. Before connecting the gas line, carefully clean inside all the fuel feed system pipes to remove any residue that could impair water heater eciency. Also make sure the gas corresponds to that for which the water heater is prepared (see water heater data-plate). If dif­ferent, the water heater must be converted for operation with the other type of gas (see con­verting appliance for other gas types). It is also important to check the dynamic pressure of the mains (methane or LPG) used to supply the water heater, which must comply with EN437 and its attachment, as insucient levels may reduce gen­erator output and cause discomfort to the user.
Key: AC - Domestic hot water outlet AF - Domestic cold water inlet G - Gas supply
A type-approved and certied gas cut-o cock must be inserted on the gas pipe before connec­tion to the appliance. Ensure correct gas cock connection, by inserting a at gasket. e gas supply pipe must be suitably dimensioned according to current regulations in order to guarantee correct gas ow rate to the burner even in conditions of maximum genera­tor output and to guarantee appliance eciency (technical specications). e coupling system must conform to standards in force (EN 1775).
Fig. 1-2
Fuel gas quality. e appliance was designed to operate with combustible gas free of impuri­ties; otherwise it is advisable to t special lters upstream of the appliance to restore the purity of the fuel.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residual inert gases (nitrogen) that degrade the mixture delivered to the appliance casing functioning anomalies.
- Due to the composition of the LPG mixture, layer­ing of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the caloric value of the mixture delivered to the appliance, with subsequent change in its performance.
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1.4 HYDRAULIC CONNECTION. Attention: before connecting the water heater and
so as not to make the warranty null and void on the DHW heat exchanger, wash the system thoroughly (piping, etc.) in a way to remove any residue that could compromise the good functioning of the water heater. Hydraulic connections must be made in a rational way following the set-up of the water heater couplings.
Attention: to preserve the duration of appliance eciency features, in the presence of water whose features can lead to the deposit of lime scale, installa­tion of the polyphosphate dispenser is recommended.
1.5 ELECTRIC POWER SUPPLY.
is water heater is powered by direct current via one 1.5 V “LR 20” alkaline battery.
N.B.: The appliance is supplied by Immergas with a battery in the packaging box and then not connected. In the ignition phase, it is therefore necessary to connect it, setting it up in the correct position.
e battery is housed in a relevant compartment organised in the lower le area, near to the hydraulic couplings (Fig. 1-3).
Attention: water heater pipes must never be used to earth the electric or telephone lines. Ensure that this does not occur before the battery is inserted.
1.6 VENTILATION OF THE ROOMS.
In the room in which the water heater is installed it is necessary that at least as much air ows as that requested for by normal combustion of the gas and ventilation of the room. Natural air ow must take place directly through:
- permanent openings in the walls of the room to be ventilated that lead towards the outside;
- ventilation pipes, individual or branched type.
e air used for ventilation must be withdrawn directly from outside, in an area away from sources of pollution. Natural air flow is also allowed indirectly by air intake from adjoin­ing rooms. For further information relating to ventilation of the rooms follow that envisioned in the current technical regulations.
Evacuation of foul air. In the rooms where the gas appliances are installed it may also be neces­sary, as well as the intake of combustion agent air, to evacuate foul air, with consequent intake of a further equal amount of clean air. is must be realised respecting the provisions of the technical regulations in force.
1.7 FLUE DUCTS.
e gas appliances with attachment for the ue gas dis­charge pipe must have direct connection to chimneys or safely ecient ues. e combustion products can be discharged directly outside only if these are missing, as long as the current technical regulations for the ue terminal are respected as well as the existing laws.
Connection to chimneys or ues. e connection of the appliances to a chimney or ue takes place by means of ue ducts.
In the event of ttings with pre-existing ues, these must be perfectly clean because the detachment of any waste from the walls during functioning, could block the passage of ue gases, thus causing extremely dangerous situations for the user.
e ue ducts must be connected to the chimney or ue in the same room in which the appliance is installed or, at most, in the adjoining room and must comply with the requirements indicated by the current technical regulations.
1.8 FLUES/CHIMNEYS.
For the appliances with natural draught individual chimneys and branched ues can be used.
Individual chimneys. e individual ues must be dimensioned with respect to the standard in force.
Branched ues. In buildings with lots of oors, branched ues can be used for the natural draught evacuation of combustion products. New ues must be designed following the calculation method and provisions of the current technical regulations.
Chimney caps. e chimney cap is a device po­sitioned on the top of an individual chimney or branched collective ue. is device facilitates the dispersion of combustion products, even in bad weather conditions, and prevents the deposit of foreign bodies. is must meet the requirements of the current technical regulations. In order to prevent the formation of counter­pressures that prevent the discharge of combustion products into the atmosphere, the outlet height corresponding to the top of the chimney/ue, inde­pendently of any caps, must be out of the “respect area”. It is therefore necessary to use the minimum heights indicated in the gures stated in current technical regulations.
Direct exhaust outside. e natural draught ap­pliances to be connected to a chimney or a ue can discharge the combustion products directly to the outside, through a pipe passing through the perim­eter walls of the building. In this case discharge takes place through an ue duct, which is connected to a draught terminal at the outside.
Positioning the draught terminals. e draught terminals must:
- be installed on external perimeter walls of the building;
- be positioned according to the minimum distances specied in current technical standards.
Combustion products exhaust of natural draught or fan assisted appliances in open-top closed environments. In spaces closed on all sides with
open tops (ventilation pits, courtyards etc.), direct combustion product exhaust is allowed for natural draught or fan assisted gas appliances with a heat input range from 4 to 35 kW, provided the conditions as per the current technical standards are respected.
Important: it is prohibited to put the fumes exhaust control device out of order voluntarily. Every piece of this device must be replaced using original spare parts if they have deteriorated. In the case of repeated interventions of the fumes exhaust control device, check the ue exhaust pipe and the ventilation of the room in which the water heater is located.
1.9 GAS SYSTEM STARTUP.
To start up the system, refer to the technical stand­ards in force. In particular, for new gas systems:
- open windows and doors;
- avoid presence of sparks or naked ames;
- bleed all air from the pipelines;
- check that the internal system is properly sealed according to technical regulations in force.
1.10 APPLIANCE STARTUP IGNITION.
To commission the water heater (the operations listed below must only be performed by a qualied rm and without any unauthorised persons):
- check that the internal system is properly sealed ac­cording to the specications set forth by regulations in force;
- ensure that the type of gas used corresponds to water heater settings;
- check that there are no external factors that may cause the formation of fuel pockets;
- switch the appliance on and check correct ignition;
- make sure that the gas ow rate and relevant pressure values comply with those given in the manual (see par. 3.11);
- check the correct ventilation of the rooms;
- check the existing draught during normal function­ing of the appliance, e.g. a draught gauge positioned at the exit of the appliance combustion products;
- check that there is no backflow of combustion products into the room, even during functioning of fans;
- ensure that the chimney safety device intervenes in the event of gas supply failure and check the relative intervention time;
e water heater must not be started up even if only one of the checks should be negative.
1.11 KITS AVAILABLE ON REQUEST.
• Water/gas connection cock kit (on request). e gas cock is indispensable and must be type­approved for the pre-xed use.
• Flexible pipes connection kit. ey can be used for the DHW circuit connection.
e above-mentioned kits are supplied complete with instructions for assembly and use.
INSTALLERUSER
MAINTENANCE TECHNICIAN
Fig. 1-3
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1.12 WATER HEATER COMPONENTS.
7
INSTALLERUSER
6
5
4
8
9
3
10
MAINTENANCE TECHNICIAN
2
11
12
1
16 1317 15
Key: 1 - Probe
2 - Economizer 3 - Pilot burner 4 - Ignition electrode 5 - Limit thermostat 6 - Flue gas control device 7 - Exhaust hood 8 - Heat exchanger 9 - Burner
14
10 - Container for battery 11 - Hydraulic valve 12 - Temperature regulator 13 - Gas valve 14 - Gas pressure point 15 - Gas inlet 16 - Electronic appliance 17 - Gas ow rate adjustment screw
Fig. 1- 4
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INSTRUCTIONS FOR USE
2
AND MAINTENANCE.
2.1 CLEANING AND MAINTENANCE. Attention: to preserve the water heater's integ-
rity and keep its safety features, performance and reliability unchanged over time, maintenance operations must be carried out on a yearly basis in compliance with that stated in the “annual check and maintenance of the appliance” section, in compliance with national, regional, or local standards in force.
2.2 VENTILATION OF THE ROOMS.
In the room in which the water heater is installed it is necessary that at least as much air ows as that requested for by normal combustion of the gas and ventilation of the room. e provisions relating to ventilation, ue ducts, chimneys and caps are stated in paragraphs 1.6, 1.7 and 1.8. If in doubt regarding correct ventilation, contact an authorised company.
2.3 GENERAL WARNINGS.
Never expose the wall-mounted appliance to direct vapours from a hob. Use of the water heater by unskilled persons or children is strictly prohibited. Whenever temporary deactivation of the water heater is decided, disconnect the batteries and the water and gas supplies must be interrupted. In the event of work or maintenance to structures near ducting or ue extraction devices and their accessories, switch o the appliance and on com­pletion of the operations ensure an authorised company veries the eciency of the ducting or the devices. Never clean the appliance or connected parts with easily ammable substances. Never leave containers or ammable substances in the same environment as the appliance. It is prohibited and dangerous to obstruct the air intake, even partially, for the ventilation of the room in which the water heater is installed. Due to the danger, operation is also prohibited in the same room as suction devices or the like, at the same time as the water heater unless there are additional openings dimensioned in a way to satisfy the additional requirement for air. For the dimensioning of these additional open­ings, refer to qualied technical sta and to the current technical regulations.
Attention: using any components that use electrical power requires some fundamental rules to be observed:
- never pull electrical cables or leave the ap-
pliance exposed to atmospheric agents (rain, sunlight, etc.);
- if the appliance is not to be used for a certain
period, it is good practice to disconnect the power supply batteries.
In the event of permanent shutdown of the water heater, contact professional sta for the procedures and ensure that the electrical, water and gas supply lines are previously shut o and disconnected.
ATTENTION: At the end of its service life, the appliance must not be disposed of like normal household waste nor abandoned in the environment, but must be removed by a professionally authorised company as required by current legislation. Contact the manufacturer for disposal in­structions.
In the event of water leakage close the water sup­ply and inform the Technical Assistance Centre immediately. If you smell gas, do not use the electrical switches, the telephone or any other object that can generate sparks. Ventilate the room, opening doors and windows, and close the main gas cock.
INSTALLERUSER
2.4 CONTROL PANEL.
1 2
2.5 USE OF THE WATER HEATER. Ignition of the water heater. Before ignition,
check that the DHW inlet valve is open.
- Open t he gas cock upstream from the water heater.
- Turn the knob (1) to the big ame ( ), during rotation,in correspondence with the small ame ( ), it is necessary to slightly press the knob and keep on turning.
NOTE: with the selector at “=” the gas supply to the water heater is closed, which thus cannot ignite.
From this moment the water heater functions automatically. While there is no request for the production of DHW, the water heater stays in the “stand-by” function mode. At every withdrawal of DHW, the burner ignites and a power that depends on the size of the withdrawal, with a maximum value limited by the gas selector (1).
Models 11: for withdrawals of water between
2.5 and 5 l/min, the temperature of the water supplied remains almost constant around a value of 60°C, (in this condition the gas valve supplies the burner with a quantity of gas proportionate to the quantity of water required); while over 5 l/ min up to 11 l/min the water temperature varies between 60°C and 40°C.
Models 14: for withdrawals of water between
2.5 and 7 l/min, the temperature of the water supplied remains almost constant around a value of 60°C, (in this condition the gas valve supplies the burner with a quantity of gas proportionate to the quantity of water required); while over 7 l/ min up to 14 l/min the water temperature varies between 60°C and 40°C.
If the ignition does not occur in 60 seconds, the ame detector cuts-o the gas ow and puts the appliance in blocked status as it recognises that the ame is missing.
Key: 1 - Gas selector 2 - Temperature/ow rate selector
switch
Fig. 2-1
e blocked status requires a manual interven­tion; to restart the appliance, close the water cock and reopen it so as to restart automatically the ignition sequence. In case of accidental shut-o of the main burner, an attempt of restart is foreseen. If the appliance does not restart in 60 seconds,it returns to the blocked status previously de­scribed. In case of failures to the ignition electrode, the gas ow rate is cut-o and the Positive Safety condition is then set. Appliances are built to be operated with a nor­mal water pressure; they are also tted with a temperature selector (2).
With the temperature/ow rate selector fully turned to le, you can reach the maximum water supply; if it is fully turned to right, you reach the minimum water supply.
MAINTENANCE TECHNICIAN
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e appliance decommissioning is reached by turning the knob (1) to OFF (=).
Regulation of the domestic hot water tempera­ture. e temperature of the hot water supplied
depends on the position of the water selector (2). By turning the selector clockwise the temperature decreases and anti-clockwise it increases.
Use of the gas economizer. e appliance is tted with a device called gas economizer, which is used to select the appliance output through the selector switch (1).
INSTALLERUSER
e economizer is inserted by turning the knob (1) up to reach the position marked by the small ame ( ) or at a setting that is lower than the maximum output. The economizer insertion allows to limit the maximum thermal output supplied when the needs for use are generally moderate (low thermal head or reduced with­drawal rates as it occurs during summer).
2.6 DESCRIPTION OF THE ANOMALIES.
Anomaly signalled Cause Water heater status / Solution
No sparks
e pilot does not turn on in case of spark
e burner does not turn o when the water is closed
e exchanger blades get dirty fast
MAINTENANCE TECHNICIAN
Smell of gas
Smell of burnt gases
Overheating thermostat block
Chimney thermostat block
Low battery
Electric cable of the electrode disconnected
P.C.B. failure
Low water pressure
Failure to the membrane
Damaged electrode Damaged control device
Gas supply missing
Air in the gas pipe Dirty in the gas shutter seat
Piston or stem of the water valve blocked in opening
Lever of the micro blocked in opening
In the LPG version, check the gas supply pressure
Poor draught or too dusty room
Yellow ames
Excessive gas consumption It is caused by leakage from circuit pipelines, check pipes and
identify the leakage
is can be caused by obstructions in the ue gas circuit Excessive gas consumption
During normal functioning, if a fault causes excessive overheating internally, the water heater goes into overtemperature block.
If the ue evacuation pipe does not work properly during function­ing, the ue thermostat intervenes by blocking the water heater
Replace
Insert
Check, replace
Work on the system in order to ensure the pressure, turn the selector fully to right
Replace
Replace Replace
Open gas
Vent gas Check, clean
Disassemble, clean and eventually replace
Check
Adjust and in case replace the bottle pres­sure regulator
Check the ue eciency
Check the type of gas and clean the burner
Check and adjust Do not enable electric switches or any
other object that generates sparks, aerate the room
Check the ue and exhaust pipe Check and adjust
Aer suitable cooling, eliminate the "over­temperature block", interrupting and then restoring the DHW withdrawal. If this phenomenon occurs frequently, contact an authorised company (e.g. Authorised Aer-Sales Technical Assistance Service)
It can only restart aer a proper cooling, in case of normal conditions restored and in correspondence with a new request for domestic hot water. The chimney thermostat must be reset as described in par. 3.2; the operation must be carried out by an authorised company (for example the Authorised Technical Assistance Service)
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2.7 SWITCHOFF OF THE WATER
HEATER.
Disconnect the battery and close the gas valve upstream from the appliance. Never leave the water heater powered if le unused for prolonged periods.
2.8 BATTERY REPLACEMENT.
e battery that powers this appliance is located in the bottom part of the water heater (Fig. 1-3) close to the hydraulic connections. To replace the battery, open the relevant compartment by pulling the lid down and removing the battery present. Insert the new battery respecting the polarities indicated on the internal wall of the lid itself.
N.B.: only use new “LR20” 1.5V alkaline batter­ies. Dispose of the replaced battery according to the indications supplied by the manufacturer. Do not use re-chargeable batteries as they could limit functioning of the water heater.
- If there are leaks of substances from the battery, avoid contact with the skin.
- If the liquid escaping from the battery comes into contact with the eyes, rinse thoroughly with water and contact a doctor.
- If the liquid comes into contact with the skin, rinse thoroughly with water and soap.
- Contact the manufacturer of the batteries for further information.
- Do not throw the batteries in the re.
- Remove the batteries if the water heater remains unused for a long period.
- Use a dry, rough cloth to clean the battery housing, every time they are replaced.
- Contact the local authorities for information regarding the disposal of the batteries.
2.9 EMPTYING THE WATER HEATER.
To empty the water heater, close the cold water inlet valve and open the hot water valve lower down in the water network in the room.
2.10 PROTECTION AGAINST FREEZING.
If the appliance remains inactive, in places at risk of freezing, it must be emptied to prevent possible breakage of the hydraulic circuit. To do this, see the previous paragraph (emptying the water heater).
2.11 CLEANING THE CASE.
Use damp cloths and neutral detergent to clean the water heater casing. Never use abrasive or powder detergents.
2.12 DECOMMISSIONING.
In the event of permanent shutdown of the water heater, contact an authorised company for the procedures and ensure that the batteries are disconnected and the water and gas supply lines are shut o.
2.13 GAS SYSTEM NOT USED FOR PERIODS OVER 12 MONTHS.
e current regulation provides that gas systems not used for over 12 months must be checked prior to being used again, as per regulations in force, by professionally qualied sta. If the inspection is successful, the water heater can be recommissioned according to the instruc­tions specied in point 1.10 herein.
INSTALLERUSER
11
MAINTENANCE TECHNICIAN
Page 12
CONTROL AND
3
MAINTENANCE.
3.1 HYDRAULIC DIAGRAM.
INSTALLERUSER
MAINTENANCE TECHNICIAN
Key: 1 - Chimney safety thermostat 2 - Flue hood 3 - Domestic hot water heat exchanger 4 - Limit thermostat 5 - Burner 6 - Valve/burner pipe pressure point 7 - Water valve 8 - Gas control device 9 - Manifold unit and nozzles 10 - Overheating safety thermostat 11 - Pilot unit (detection, pilot, ignition) 12 - Chimney safety thermostat reset button
AC - Domestic hot water outlet AF - Domestic cold water inlet G - Gas supply
12
Fig. 3-1
Page 13
3.2 CHIMNEY SAFETY THERMOSTAT RESET.
If necessary, remove the casing of the water heater and manually reset the thermostat using a screwdriver as shown in Fig. 3-2, then close and reopen the hot water tap.
3.3 WIRING DIAGRAM.
INSTALLERUSER
Fig. 3-2
G
BK G
OR BR
R
BK BK
Key: GN3 - Earth SV2 - Burner solenoid valve SV1 - Pilot solenoid valve SW - Contact of the water micro NC - Not used V+ - Supply positive
OR
BK G OR BR
R BK BK
BR
GN2 - Supply negative GN1 - Contact of the water micro T.L. - Water limit thermostat T.F. - Flue safety thermostat M.S. - Water micro B - Battery box
R RBR
BK
MAINTENANCE TECHNICIAN
Colour code key: BK - Black G - Green OR - Orange BR - Brown R - Red
13
Fig. 3-3
Page 14
3.4 POSSIBLE PROBLEMS AND THEIR CAUSES.
N.B.: Maintenance operations must be carried
out by an authorised company (e.g. Authorised Aer-Sales Technical Assistance Service).
- Smell of gas. Caused by leakage from gas circuit
pipelines. Check tightness of gas intake circuit.
- Irregular combustion (red or yellow ame).
When the burner is dirty or the water heater lamellar pack is blocked. Clean the burner or the lamellar pack.
INSTALLERUSER
- e water heater produces condensate. is
can be caused by obstructions of the chimney/ ies with height or section not proportioned to the appliance. It can also be determined by functioning at water heater temperatures that are excessively low. In this case, make the water heater run at higher temperatures.
- Intervention of the overheating thermostat.
It can depend on an anomaly at the water-gas valve or on the clogged heat exchanger.
- Ignition block and Chimney thermostat block.
See par. 2.6.
- Frequent trips of the chimney safety thermo-
stat. Can be due to:
- obstructions on the ue gas circuit. Check the
ue. e latter can be blocked or not have a suitable height/section for the water heater.
- Insucient ventilation (see par. 1.6).
- Poor water ow: if, as a result of limescale (cal-
cium and magnesium), the domestic hot water system does not work properly contact an au­thorised company for descaling e.g. Authorised Technical Assistance Service according to good practice. To preserve integrity and eciency of the heat exchanger, a non corrosive descaler must be used. Cleaning must be carried out without the use of tools which can damage the heat exchanger.
3.5 CONVERTING THE WATER HEATER TO OTHER TYPES OF GAS.
If the appliance has to be converted to a dier­ent gas type to that specied on the data plate, request the relative conversion kit for quick and easy conversion. e gas conversion operation must be carried out by an authorised company (e.g. Authorised Technical Aer-Sales Service).
3.6 TRANSFORMATION FROM METHANE TO LPG.
e operation of appliance transformation from a gas family to another can be easily carried out even if the appliance is installed. Before any operation, make sure that the gas supply to the appliance is cut-out.
• In order to replace the pilot injector:
- Disconnect the pilot ame tube (Fig. 3-4).
- Remove the pilot injector (Fig. 3-5).
-
Replace the injector using the one contained in the kit.
• Replacing the burner manifold:
- Remove the safety clip.
- Remove the clip that fastens the gas pipe to
the manifold (Fig. 3-6).
- Loosen the nut that fastens the gas pipe to
the gas valve.
- Remove the gas ramp.
- Undo the screws that hold the manifold in
place (Fig. 3-7).
- Free the manifold from the side injectors.
- Remove the manifold.
- Replace it with the manifold in the kit.
- Tighten the side screws.
Attention: the manifold is already equipped with injectors, it is therefore not necessary to replace them.
• In order to replace the modulation valve:
- Loosen the screws shown in Fig. 3-8.
- Disconnect the water valve from the water network by operating on the inlet tting.
- Disconnect the cables from the micro­switch.
- Loosen the tting
- Undo the 4 screws shown in Fig. 3-10.
-
Turn the water/gas unit to the right as shown in Figure 3-11.
- Pull out the big spring and the modulation valve/small spring unit (Fig. 3-12).
- Replace the modulation valve with the one in the kit.
- Insert the valve and the big spring paying at­tention to the insertion direction and make sure that the perforated spring guide disc is well in place (Fig. 3-12).
- Reassemble the components proceeding in the reverse order.
- Connect the gas ramp to the burner manifold, taking care to insert the two xing and safety clips.
- Tighten the nut fastening the gas pipe to the gas valve.
• Decommissioning of the ow rate regulator:
- Remove the protection cap (Fig. 3-13).
- Adjust the screw of the ow rate regulator so as to allow the maximum gas ow (fully horizontal disc) and check that pressures are those indicated in the technical data table.
N.B.: Please note that for LPG operation it is nec­essary to t a pressure regulator on the appliance supply line, set at a pressure of 30 mbar for Butane Gas operation and 37 mbar for Propane Gas op­eration. e values above must be measured with a pressure gauge whose socket is connected to the pressure tting on the appliance inlet.
ATTENTION: once the gas transformation is completed:
• Aer the adjustment, seal the cap with paint,
lake or other material suitable for this purpose.
• Start-up the appliance and check with a soapy
solution the perfect sealing of the gas disas­sembled parts.
• Write on the adhesive plate provided “Trans-
formed to...”, the date when the transformation was carried out, the name and signature of the operator who made the transformation, stick it close to the existing plate.
shown in Fig.
3-9.
MAINTENANCE TECHNICIAN
14
Page 15
3.7 TRANSFORMATION FROM LPG TO METHANE.
Perform the “Replacement of the pilot injector”, “Replacement of the burner manifold” and “Re­placement of the modulation valve” descr ibed in paragraph 3.6 and proceed as follows.
• Commissioning of the ow rate regulator:
- Remove the protection cap (Fig. 3-13).
- Adjust the screw of the ow rate regulator so
that the pressure indicated in the technical data table is detected on the burner.
NOTE: make sure that the supply gas pressure is 20 mbar.
ATTENTION: once the gas transformation is
completed:
• Aer the adjustment, seal the cap with paint, lake or other material suitable for this purpose.
• Start-up the appliance and check with a soapy solution the perfect sealing of the gas disas­sembled parts.
• Write on the adhesive plate provided “Trans­formed to...”, the date when the transformation was carried out, the name and signature of the operator who made the transformation, stick it close to the existing plate.
3.8 POSSIBLE ADJUSTMENTS.
• Regulation of the water heater heat output (see par. 2.5).
INSTALLERUSER
Fig. 3-4
Fig. 3-7
Fig. 3-10
Fig. 3-5
Fig. 3-8
Fig. 3-11
Fig. 3-6
Fig. 3-9
Fig. 3-12
Fig. 3-13
MAINTENANCE TECHNICIAN
15
Page 16
3.9 YEARLY APPLIANCE CHECK AND MAINTENANCE.
e following checks and maintenance should be performed at least once a year.
- Clean the ue side of the heat exchanger.
- Clean the main burner.
- Clean the pilot burner.
- Visually check the draught-breaker/anti-wind
device for deterioration or corrosion.
- Check correct lighting and functioning.
- Check correct burner calibration.
INSTALLERUSER
- Check correct operation of control and adjust-
- Visually check that the safety and control devices have not been tampered with and/or shorted, in particular:
- temperature safety thermostat;
- ue exhaust control thermostat.
- Check the condition and integrity of the electri­cal system and in particular:
- the power cables must be inside the cable
xings;
- there must be no traces of blackening or
burning.
3.10 CASING REMOVAL.
To facilitate water heater maintenance, the casing can be completely removed by following these simple instructions (Fig. 3-14):
1) Remove the selector knob (2) and the knob (1).
2) Loosen the screw (3).
3) Move the casing to the top in order to release it from the side and upper hooks.
4) Move the casing forward.
5) To reinstall the casing, proceed in reverse order.
ment devices of the appliance.
- Check that the internal system is properly sealed according to technical regulations in force.
- Check the intervention of the device against no gas carried out by the ionisation ame control.
- Check for water leaks or oxidation from/on the ttings.
3.11 COMBUSTION PARAMETERS.
G20 G30 G31
Supply pressure mbar 20 28-30 37
Julius Eco 11
Pilot nozzle diameter mm 0.33 0.23 0.23 Diameter of the main burner nozzle (No. of nozzles) (*) mm 0.85 (24) 0.48 (18) - 0.50 (6) 0.48 (18) - 0.50 (6) Nozzles (*) N. 24 24 24 P.C.I. (15° C 1013 mbar) MJ/m WI (15° C 1013 mbar) MJ/m
Consumption
3
3
34.02 116.09 88
45.67 80.58 70.69 m3/h 2.30 - ­kg/h - 1.71 1.69
Burner pressure mbar 10.50 26.40 34.00 Flue ow rate at nominal heat output g/s 13.50 11.80 12.48 Flue temperature at nominal output °C 161 157 173
Julius Eco 14
Pilot nozzle diameter mm 0.33 0.23 0.23 Diameter of the main burner nozzle (No. of nozzles) (*) mm 0.85 0.48 (22) - 0.50 (8) 0.48 (22) - 0.50 (8) Nozzles (*) N. 30 30 30 P.C.I. (15° C 1013 mbar) MJ/m WI (15° C 1013 mbar) MJ/m
Consumption
3
3
34.02 116.09 88
45.67 80.58 70.69 m3/h 2.88 - ­kg/h - 2.15 2.11
Burner pressure mbar 11.20 25.90 33.20 Flue ow rate at nominal heat output g/s 18.62 17.67 18.10
MAINTENANCE TECHNICIAN
Flue temperature at nominal output °C 158 155 162
(*): It is strictly forbidden to replace the nozzles individually. If necessary, replace the entire manifold.
16
Page 17
INSTALLERUSER
2
1
3.12 TECHNICAL DATA.
Julius Eco 11 Julius Eco 14
Nominal heat input kW (kcal/h) 21.7 (18662) 27.2 (23392)
Minimum heat input kW (kcal/h)
Nominal heat output (useful) kW (kcal/h) 19.3 (16591) 24.3 (20936)
Minimum heat output (useful) kW (kcal/h)
Withdrawal range l/min
Water temperature elevation °C ~50 ~25 ~50 ~25 Minimum pressure bar 0.2 0.2 Nominal pressure bar 2 2 Maximum pressure bar 10 10 Emissions of nitrogen oxides mg/kWh 26.0 (G20) 34.0 (G20)
Weight kg
Electric power supply Battery 1 Battery x LR20 1.5 V Alkaline Type of appliance B11 Category II2H3+
G20
9.8 (8428)
G20
8.7 (7467)
selection switch
min.
from 2.5 to 5
appliance
11.80
LPG
10.8 (9288)
LPG
9.6 (8238)
selection switch
max.
from 5 to 10.8
packed
13.40
BS
G20
10.8 (9288)
G20
9.7 (8331)
selection switch
min.
from 2.5 to 6.7
appliance
13.60
3
13.9 (11954)
12.3 (10603)
selection switch
from 6.7 to 13.6
packed
Fig. 3-14
LPG
LPG
max.
MAINTENANCE TECHNICIAN
15.30
- e data relevant to domestic hot water per­formance refer to a dynamic inlet pressure of 2 bar and an inlet temperature of 15°C; the values are measured directly at the water heater outlet considering that to obtain the data declared mixing with cold water is necessary.
17
Page 18
3.13 PRODUCT FICHE IN COMPLIANCE WITH REGULATION 812/2013.
Julius Eco 11 Julius Eco 14
INSTALLERUSER
JULIUS ECO 11
"! !
M
+
A A
A
B C D E F
0 6
kWh/annum GJ/annum
56 dB
2017 812/2013
JULIUS ECO 14
"! !
L
+
A A
A
B C D E F
0 12
kWh/annum GJ/annum
58 dB
2017 812/2013
Parameter value
Annual fuel consumption for the domestic hot water function (AFC)
Water heating energy eciency ( ηwh) 74%
For proper installation of the appliance refer to chapter 1 of this booklet (for the installer) and current installation regulations. For proper maintenance refer to chapter 3 of this booklet (for
MAINTENANCE TECHNICIAN
the maintenance technician) and adhere to the frequencies and methods set out herein.
6 GJ
Parameter value
Annual fuel consumption for the domestic hot water function (AFC)
Water heating energy eciency ( ηwh) 77%
12 GJ
18
Page 19
1919
Page 20
immergas.com
Immergas S.p.A. 42041 Brescello (RE) - Italy Tel. 0522.689011 Fax 0522.680617
Certied company ISO 9001
is instruction booklet is made of ecological paper Cod. 1.042033ENG - rev. ST.003665/000 - 12/18 - Inglese per IRLANDA (IE)
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